AB6E-4BV02PTRH

ø16mm X6 Series Emergency Stop Switches Excellent safety and design. The shortest depth behind the panel in its class. Actual Size Tab terminal can be wired easily using quick connects. Third-generation Reverse Energy Structure First *1 Excellent safety Smooth Unparalleled design The smooth button is ideal for applications that require utmost cleanliness, such as food processing machines or semiconductor manufacturing equipment. Also suitable for applications requiring a sleek design of emergency stop switches, such as medical equipment. IDEC’s unique Reverse Energy Structure, achieved as a result of in-depth failure analysis of emergency stop switches, has resulted in this innovative emergency stop switch. X6 series emergency stop switches provide the highest level of safety, because the unibody design eliminates the possibility of the contact bocks falling off the switch (details on page 3). *1: Based on IDEC research as of August 2012. ø30 mm Button Unmarked ø30 mm Button Arrow Marked ø40 mm Button Unmarked ø40 mm Button Arrow Marked Smallest Only mm in its ※1 depth behind class the panel *2 19.5 The short depth behind the panel reduces the required mounting space. Depth: 30% reduction Volume: 70% reduction (Compared with conventional emergency stop switches) Thus equipment and control panels can be made much smaller. Clean surface ø16mm X6 Series *2 19.5 mm Actual Size Clean Prevents dust build-up Conventional Dust Operator build-up The smooth and ridge-less button surface prevents dust built-up, and is also easy to clean. 27.9 mm Conventional emergency stop switch with short depth behind the panel *2: Solder terminal. Solder/tab terminal: 23.9mm Variety Two ways to reset, two button sizes, two wiring methods. The X6 emergency stop switch can be reset either by pulling or turning. The button is available in ø30 mm and ø40 mm sizes. In addition to a red button, a yellow button is also available as a stop switch. Solder terminals and solder/tab terminals are available. Two ways to reset Pull to reset 2 Two connection methods Turn to reset Solder Terminal Solder/Tab Terminal #110 Highest Safety Third-generation IDEC's Unique Reverse Energy Structure Reverse Energy Structure Energy Status of Emergency Stop Switches Normal Satisfies the requirements of: Latched Normal NC contacts: NC contacts: NC contacts: NC contacts: (machine cannot operate) (machine can operate) (machine cannot operate) Reverse Energy Structure Second Generation Energy High IDEC's Unique Latched (machine can operate) ON  3rd Generation (Reverse Energy Structure) NC contacts are always on standby to turn ON Low (HAZARDOUS) Normal Operator Stroke Latched OFF ON OFF High Energy Third Generation Compliant with international safety standards. Even more consideration has been taken into account on operator safety. 2nd Generation (conventional) NC contacts are always on standby to turn OFF Low (SAFE) Normal Operator Stroke Latched With X series emergency stop switches, the potential energy level of the latched status is lower than that of normal status. In the event the switch is damaged due to excessive shocks, the NC contacts will turn off, thus stopping the machine (patented design). Compliant with international safety standards. Satisfies the requirements of:  International Safety Standards Requirements mushroom actuator, with yellow background.  Red-colored, (IEC 60947-5-5; 4.2, ISO 13850; 4.4, IEC 60204-1; 10.7) closed contacts with a direct opening action  Normally (IEC 60947-5-5; 5.2, IEC 60947-5-1; Annex K) emergency stop function shall be maintained by latching of the  The operator until reset manually (IEC 60947-5-5; 6.2, ISO 13850; 4.4) First Generation Developed before the establishment of international safety standards. Satisfies the requirements of:  High functionality with sleek design X6 series emergency stop switches for various applications 3 ø16 X6 Series Emergency Stop Switches (Unibody) Third-generation emergency stop switch with Reverse Energy Structure Smallest in its class • Two button sizes—ø30mm and ø40mm • Two button colors—red for emergency stop and yellow for stop switch • Two ways of resetting —pulling and turning. • Solder/tab terminal #110 makes for easy connections. • UL, c-UL recognized, EN compliant. • Safety lock mechanism (IEC 60947-5-5; 6.2) • Direct opening action (IEC 60947-5-5; 5.2, IEC 60947-5-1, Annex K) • IP65 degree of protection (IEC 60529) Standards Specifications Standard Mark UL508 CSA C22.2 No.14 Approval Organization/ File No. UL/c-UL File No.E68961 TÜV SÜD EN60947-5-1 EN60947-5-5 (Note) European Commission's Low Voltage Directive CCC No. 2012010305525957 (Stop switch: CCC No. 2012010305525958) GB14048.5 • Stop switch (yellow button) is EN60947-5-1 Contact Ratings Rated Insulation Voltage (Ui) 250V Rated Thermal Current (Ith) 5A Main Contacts Rated Operating Current (Note) Rated Operating Voltage (Ue) 30V 125V 250V – 5A 3A – 1.5A 0.75A Resistive Load (DC-12) 2A 0.4A 0.2A Inductive Load (DC-13) 1A 0.22A 0.1A Resistive Load (AC-12) AC 50/60 Hz Inductive Load (AC-15) DC • Minimum applicable load: 5V AC/DC, 1 mA (reference value) (May vary depending on the operating conditions and load) • Operational current represents the classification by making and breaking currents (IEC 60947-5-1). Note: TÜV/CCC rating: AC-15 0.75A/250V, DC-13 1A/30V UL rating: Standard Duty AC 0.75A/250V Standard Duty DC 1A/30V IEC 60947-5-1, EN 60947-5-1 IEC 60947-5-5 (Note), EN 60947-5-5 (Note) Applicable Standards JIS C8201-5-1, JIS C8201-5-5, UL508 CSA C22.2 No.14, GB14048.5 Operating Temperature –25 to +60°C (no freezing) Operating Humidity 45 to 85% RH (no condensation) Storage Temperature –45 to +80°C (no freezing) Push to lock: 10.5N Pull to reset: 8.8N Turn to reset: 0.17 N·m Operating Force Minimum Force Required for Direct Opening Action Minimum Operator Stroke Required for Direct Opening Action Maximum Operator Stroke Contact Resistance 40N 4.5 mm 4.5 mm 50 mΩ maximum (initial value) Insulation Resistance 100 MΩ minimum (500V DC megger) Overvoltage Category Impulse Withstand Voltage Pollution Degree II Operation Frequency Mechanical Life 900 operations/hour Operation extremes: 150 m/s2 Damage limits: 1000 m/s2 Operation extremes: 10 to 500 Hz amplitude 0.35 mm, acceleration 50 m/s2 Damage limits: 10 to 500 Hz, amplitude 0.35 mm, acceleration 50 m/s2 100,000 operations minimum Electrical Life 100,000 operations minimum Shock Resistance Vibration Resistance 2.5 kV 3 Degree of Protection IP65 (IEC 60529) 250V/10A fuse Short-circuit Protection (Type aM IEC 60269-1/IEC 60269-2) Conditional Short1000A circuit Current Terminal Style Solder terminal, Solder/tab terminal #110 Recommended Tightening Torque for Lock- 0.88 N·m ing Ring Applicable Wire Size 1.25 mm2 maximum (AWG16 maximum) Terminal Soldering 310 to 350°C, within 3 seconds Condition ø30mm button: 13g Weight (approx.) ø40mm button: 16g Note: Except for stop switch (yellow button) 4  X6 Series Emergency Stop Switches (Unibody) ø16 Unmarked Pushlock Pull/Turn Reset Switch Shape Package quantity: 1 Part No. Main Contact (NC) Solder Terminal Solder/tab Terminal #110 1NC AB6E-3BV01PRH AB6E-3BV01PTRH 2NC AB6E-3BV02PRH AB6E-3BV02PTRH 1NC AB6E-4BV01PRH AB6E-4BV01PTRH 2NC AB6E-4BV02PRH AB6E-4BV02PTRH ø30mm Mushroom ø40mm Mushroom • Pushlock pull/turn reset switches are locked when pressed, and reset when pulled or turned clockwise. Arrow Marked Pushlock Pull/Turn Reset Switch Shape Package quantity: 1 Part No. Main Contact (NC) Solder Terminal Solder/tab Terminal #110 1NC AB6E-3BV01PRM AB6E-3BV01PTRM 2NC AB6E-3BV02PRM AB6E-3BV02PTRM 1NC AB6E-4BV01PRM AB6E-4BV01PTRM 2NC AB6E-4BV02PRM AB6E-4BV02PTRM ø30mm Mushroom ø40mm Mushroom • Pushlock pull/turn reset switches are locked when pressed, and reset when pulled or turned clockwise. Stop Switch Unmarked, Yellow Button, Pushlock Pull/Turn Reset Switch Shape Operator ø30mm Mushroom ø30mm button ø40mm button Package quantity: 1 Part No. Main Contact (NC) Solder Terminal Solder/tab Terminal #110 1NC AB6E-3BV01PY AB6E-3BV01PTY 2NC AB6E-3BV02PY AB6E-3BV02PTY 1NC AB6E-4BV01PY AB6E-4BV01PTY 2NC AB6E-4BV02PY AB6E-4BV02PTY • Pushlock pull/turn reset switches are locked when pressed, and reset when pulled or turned clockwise. • Do not use the stop switch as an emergency stop switch. 5 ø16 X6 Series Emergency Stop Switches (Unibody) Dimensions Panel thickness 0.8 to 4.5 +0 .2 0 +0.2 0 0.5 9.2 8.0 .2 +0.2 0 17.9 0.5 9.2 1.7 ø16 3.6 Solder/tab terminal #110 (Depth behind the panel: 23.9 mm) Anti-rotation projection 15.9 20.6 Mounting Hole Layout Solder terminal (Depth behind the panel: 19.5 mm) 0 0. ø3 0 0. ø3 8 5. ø1 Unmarked Arrow Marked ø30mm Button 0 0. ø4 0 0. ø4 20.6 Unmarked Arrow Marked ø40mm Button All dimensions in mm. Mounting Hole Layout ø16.2 Terminal Arrangement (Bottom View) +0.2 0 TOP The values shown on the left are the minimum dimensions for mounting with other ø16 mm pushbuttons. For other control units of different sizes and styles, determine the values according to dimensions, operation, and wiring. Y 1 2 2 1 1NC type: Terminals located near the TOP marking X X Y ø30 mm Button 40 mm min. 40mm min. ø40 mm Button 50 mm min. 50mm min. Accessories Shape Material Part No. Package Quantity Remarks Locking Ring Wrench Metal (nickel-plated brass) MT-001 1 • Used to tighten the locking ring when installing the X6 switch onto a panel. • Recommended tightening torque: 0.88 N·m maximum Plastic XA9Z-LNPN10 10 • Black Locking Ring 6 ø16 X6 Series Emergency Stop Switches (Unibody) Nameplate (for emergency stop switch) Description Legend For ø30mm Button For ø40mm Button Package quantity: 1 Part No. Blank HAAV-0 EMERGENCY STOP HAAV-27 Blank HAAV4-0 EMERGENCY STOP HAAV4-27 Material Background Color Legend Color Polyamide Yellow Black • Cannot be used with switch guard. SEMI S2 Compliant Switch Guard Shape Package quantity: 1 Material Part No. Remarks Switch Guard Polyamide (PA6) • IP65 degree of protection • Color: yellow (Munsell 2.5Y8/10 or equivalent) • Cannot be used with nameplate. XA9Z-KG1 Note: Switch guards have been designed for applications in semiconductor manufacturing equipment only. Do not use the switch guards with emergency stop switches which are installed on other machines such as machine tools or food processing machines. Machinery Directive of the European Commission and IEC 60204-1 require that emergency stop switches be installed in a readily accessible area, and the usage of switch guards is not permitted. White Nameplate (for stop switch) Description Legend For ø30mm Button Blank For ø40mm Button Package quantity: 1 Part No. Material HAAV-0-W Background Color Polyamide HAAV4-0-W White (Munsell N9.5) Dimensions Nameplate for ø30mm Button HAAV-* Nameplate for ø40mm Button HAAV4-* Switch Guard XA9Z-KG1 Projection 42 35 ø1 1.7 0.3 ø50 6 23.1 ø1 6 6 ø1 1.7 0.5 • Remove the projection from the nameplate using pliers, otherwise the switch cannot be installed. • Panel thickness when using a nameplate: 0.5 to 3 mm (0.2) ø57 0 ø6 3.5 ø4 36 Projection Gasket (1.7) • Panel thickness when using a nameplate: 0.5 to 3 mm 7 ø16 X6 Series Emergency Stop Switches (Unibody)   Safety Precautions • Turn off power to the X6 series units before installation, removal, wiring, maintenance, and inspection. Failure to turn power off may cause electrical shocks or fire hazard. • For wiring, use wires of proper size to meet the voltage and current requirements and solder properly. Improper soldering may cause overheating and create fire hazards. Instructions Panel Mounting Remove the locking ring from the operator and check that the rubber gasket is in place. Insert the operator from panel front into the panel hole. Face the side with the projection upward, and tighten the locking ring using the locking ring wrench MT001. Operator Projection Rubber Gasket 4. Because the terminal spacing is narrow, use protective tubes or heat shrinkable tubes to avoid burning the wire sheath or short circuit. 5. Apply force on the terminals in the vertical direction to the panel only, otherwise the terminals will be damaged. Notes for Solder/tab terminal #110 1. Use quick connect of #110 and 0.5mm tab thickness. 2. To prevent short-circuit between different poles, use protective tubes or heat shrink tubes. 3. Apply force on the terminals in the vertical direction to the panel only, otherwise the terminals will be damaged. Contact Bounce When the button is reset by pulling or turning, the NC contacts will bounce. When designing a control circuit, take the contact bounce time into consideration (reference value: 20 ms). Do not apply any external shock to the emergency stop switches, otherwise the contact will bounce. Locking Ring Notes for Panel Mounting Using the locking ring wrench MT-001, tighten the locking ring to a torque of 0.88 N·m. Do not use pliers. Do not apply excessive force, otherwise the locking ring will become damaged. Wiring Handling Do not expose the switch to excessive shock and vibrations, otherwise the switch may be deformed or damaged, causing malfunction or operation failure. 1. Applicable wire size is 1.25 mm2 (16 AWG) maximum. 2. Solder the terminals using a soldering iron at 310 to 350°C for 3 seconds maximum. Do not use flow or dip soldering. SnAgCu type lead-free solder is recommended. Make sure that the soldering iron touches the terminals only, not plastic parts. Do not apply external force such as bending the terminals or applying tensile force on the wires. 3. Use a non-corrosive rosin flux. To prevent the flux from entering the switch while soldering, face the terminals downward. Correct Incorrect Specifications and other descriptions in this brochure are subject to change without notice. 6-64, Nishi-Miyahara 2-Chome, Yodogawa-ku, Osaka 532-0004, Japan Tel: +81-6-6398-2527, Fax: +81-6-6398-2547 E-mail: marketing@idec.co.jp IDEC CORPORATION (USA) Heselstruecken 8, 22453 Hamburg, Germany Tel: +49-40-25 30 54 - 0, Fax: +49-40-25 30 54 - 24 E-mail: service@eu.idec.com IDEC CANADA LIMITED Room 701-702 Chong Hing Finance Center, No. 288 Nanjing Road West, Shanghai 200003, PRC Tel: +86-21-6135-1515 Fax: +86-21-6135-6225 / +86-21-6135-6226 E-mail: idec@cn.idec.com 3155 Pepper Mill Court, Unit 4 Mississauga, Ontario, L5L 4X7, Canada Tel: +1-905-890-8561, Toll Free: (888) 317-IDEC (4332) Fax: +1-905-890-8562 E-mail: sales@ca.idec.com IDEC AUSTRALIA PTY. LTD. 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