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HR6S-AB1C

HR6S-AB1C

  • 厂商:

    IDEC

  • 封装:

  • 描述:

    IDEC - HR6S-AB1C - SAFETY RELAY, SPDT, 5A, 250VAC, PUSH IN

  • 数据手册
  • 价格&库存
HR6S-AB1C 数据手册
Safety Relay Modules HR6S Safety Relay Modules Improve productivity with predictive maintenance of safety systems Safety Relay Modules for IoT The basis of a functional safety system is to use diagnosis to detect failures. Redundant control systems, for example, maintain safety by detecting the occurrence of a single failure, and at the same time give user the opportunity to replace parts. This concept, which was introduced through international standards in 1999, has adopted throughout the world the idea of safety by control based on safety relay modules. With the recent progress of IT technology, IoT is being promoted at factories around the world for the purpose of optimizing productivity. The optimal allocation of resources and predictive maintenance are important in such factories. However, predictive maintenance for safety systems that directly influence machine operation is especially important, and is indispensable for achieving both productivity and safety. The HR6S safety relay module has advanced diagnostic functions, and can output the results. The diagnostic function, which is backed by international standards, monitors the safety relay module and the devices that are connected to it, and contributes to predictive maintenance for the safety system. 2 Advanced Diagnostic and Output Functions Predictive Maintenance Not only diagnostic results, but detailed information regarding safety-related parts such as input/output status can be acquired to prevent unintended stops. (For details, see page 28.) Interlock switch Safety relay module Tablet Contactor PLC (decode) Power supply Signalight tower Safety relay module Emergency stop switches Operator interface Contactor HR6S SAFETY RELAY MODULE 3 Connect to Various Input Devices Dials are used to select input devices and start functions to enable safety measures for a wide variety of machines and allows standardization of the relay module. Setting a start function Select from 8 types of start functions without changing the wiring. Automatic and manual operation can be selected as well as "startup test", which requires monitoring, cross-circuit detection, and pre-start inspection. (For details, see page 28.) Setting an application function Set up to 7 types of input devices, such as emergency stop switches, interlock switches, light curtains, RFID devices, magnet switches, proximity switches, two-hand control switches, and pressure-sensitive switches. 4 HR6S SAFETY RELAY MODULE Protection A sealing strip to secure the protective cover is included, preventing the dials from inadvertent adjustment or settings from being changed. P R O T E C T I V E C O V E R Output Expansion Outputs can be expanded (excluding HR6S-AB). No wiring is required, because expansions are connected via the connector on the side of the unit. O U T P U T E X P A N S I O N (Example for HR6S-AK) 5 LED Display for Viewing Status at a Glance The LED indicators display approximately 20 different states by steady or flash light, or by combining. (For details, see page 28.) When an error occurs, its location is indicated, allowing maintenance to be performed immediately. ERROR flashes, and S12 and S22 flash alternately. ERROR does not light on. ERROR is steady, and either S12 or S22 flashes. If both flash, the flashing synchronizes. All LEDs light on. Flash Flashes alternately Flash Indicates that safety-related input is activated. Indicates a safety input synchronization alert. Indicates a cross circuit in a safety input. Indicates that an inappropriate function mode has been set, or a setting has been changed after power on. Delay Function Screw or Push-in Terminal Block By using the dials to set a combination of a coefficient from 0 to Choose from two types: a conventional screw terminal block or 0.9 and a magnification from 1x to 1000x, time limit can be set a highly-reliable push-in terminal block that saves wiring time. in the range of 0 to 900 seconds. Both are removable and easy to maintain. Also, the external input can be used to cancel the off-delay and immediately cut off the output. Expanded (*1) output can be set to either instantaneous or delay. Push-in terminal *1: Expansion output is set to instantaneous for 1 to 4, and to delay output for 5 to 8. 6 Screw terminal HR6S SAFETY RELAY MODULE Expansion Module Safety Relay Module Category 2 Safety Relay Module HR6S-AB (page 8) HR6S-AF (page 10) HR6S-AK (page 12) HR6S-AT (page 14) HR6S-S (page 17) HR6S-DN (page 20) HR6S-EP (page 23) HR5S-C2S HR5S-C2B HR5S-C2D Maximum PL (*1) c e e e e e e c d d Safety category (*1) 1 3, 4 3, 4 3, 4 3, 4 3, 4 3, 4 2 2 2 0, 0.1, 0.2, 0.3 ... 900 Delay (sec) 0, 0.1, 0.2, 0.3 ... 900 0.25 to 4 (*5) Input devices that can be connected (*2) Emergency stop switch √√ √√ √ √√ √ √ √ √ √ Electrical switch √√ √√ √ √√ √ √ √ √ √ Coded magnetic switch (magnetic type) √√ √√ √ √√ √ √ √ √ Proximity sensor √√ √√ √ √√ √ √ RFID sensor √√ √√ √ √√ √ √ ESPE √√ √√ √ √√ √ √ √√ √√ 1 system 1 system 1 system 2NO 2NO (*4) Pressure-sensitive switch Two-hand control switch Parallel input for input device Safety-related output Instantaneous √√ IIIA √√ IIIA, IIIC 1 system 1 system 1 system 1 system 2 systems 6 systems 1C (SPDT) 3NO 2NO-1NC 3NO 2NO 3NO-1NC Delay 1 system 4NO-2NC (*3) 3NO-1NC Output expansion Status output (Semiconductor) All diagnostic results (For details, see page 29.) √ √ √ √ √ √ √ √ √ √ √ Safety-related output monitor √ Failure detection output Number of LEDs 1NO 6 6 6 8 • First, determine the PLr and category of the safety system. 8 16 3 √ √ √ 2 2 3 *3: When connecting to HR6S-AT, use the selector to select instantaneous or delay. *4: Non-safety-related instantaneous output available. *5: 5 types - 0.25 s, 0.5 s, 1 s, 2 s, and 4 s. *1: NC contacts are compatible with category 1 and PLc. *2: Although both "√" and "√√" can be connected, models indicated with "√√" is recommended for use. When inputting multiple input devices in parallel, select either HR6S-S or HR6S-DN. Performance level of facilities and applicable models • When defining the performance level of machines, a risk assessment must be performed for each machine. a Production equipment PLr HR6S-AB Mounter e Semiconductor manufacturing equipment HR5S CAT2 Press machines Injection molding machines Machine tools d Industrial robots c Food machines Packaging machines b CAT1 HR6S Series (excluding HR6S-AB) CAT3, 4 7 HR6S-AB Safety Relay Module PLc achieved with Category 1 configuration • With a variety of common input devices, the HR6S-AB can monitor twohand control devices (IIIA) that are required to comply with ISO 13851. • Suitable for use as a self-holding circuit for selecting a wide variety of start functions for low-risk machines. • Output cannot be expanded using expansion modules. HR6S-AB Package Quantity: 1 Terminal Part No. Supply Voltage Push-in terminal HR6S-AB1C 24V AC/DC Screw terminal HR6S-AB1P 24V AC/DC Sa H ed TÜV NORD Systems GmbH & Co.KG f v 0 R6 ety Appro005/2 S* - 14 35.IM.135 • See website for details on approvals and standards. • One sealing strip (see page 26) is included with each product. Overview of Application Functions Monitoring of Emergency Stop circuits as per ISO 13850 and IEC 60204-1, stop category 0 Monitoring of guards as per ISO 14119/14120 with interlock switches Monitoring of two-hand control devices, type III A as per ISO 13851 Monitoring of proximity switches Monitoring of guards as per ISO 14119/14120 with coded magnetic switches Monitoring of electro-sensitive protective equipment such as type 4 light curtains as per IEC 61496-1 Data Functional Safety Safety-Related Outputs Number of relay contacts, changeover (Normally Closed to Normally Open), instantaneous 1 Maximum short circuit current IK 1 kA Maximum continuous current, Normally Open relay contacts 3A Maximum continuous current, Normally Closed relay contacts 3 A Maximum total thermal current ∑ITHERM 3A Minimum current 10 mA Utilization category as per UL 60947-5-1 D300 and R300 AC-1: 250 V AC-15: 250 V Utilization category as per IEC 60947-4-1 and IEC 60947-5-1 DC-1: 24 V DC-13: 24 V AC-1: 5 A AC-15: 3 A DC-1: 5 A DC-13: 2 A Maximum current, normally open relay contacts Maximum current, normally closed relay contacts AC-1: 3 A AC-15: 1 A DC-1: 3 A DC-13: 1 A External fusing 6 A, category gG Additional Non-Safety-Related Outputs Output voltage 24V DC Maximum current 20 mA Synchronization Times The synchronization times for the synchronization of safety-related inputs depend on the application function. (See page 9 Function Mode Selector and Input Device Connection Example.) 8 Monitoring of RFID sensors Defined safe state Safety-related outputs are de-energized Normally Open: open Normally Closed: closed Maximum Performance Level (PL), Category (as per ISO 13849-1:2015) PLc, Category 1 Maximum Safety Integrity Level (SIL) (as per IEC 61508-1:2010) 1 Safety Integrity Level Claim Limit (SILCL) (as per IEC 62061:2005+AMD1:2012 +AMD2:2015) 1 Type (as per IEC 61508-2) B Hardware Fault Tolerance (HFT) (as per IEC 61508 and IEC 62061) 0 Stop Category for Emergency Stops (as per ISO 13850 and IEC 60204-1) 0 Lifetime in years at an ambient temperature of 55 °C (131 °F) 20 Safe Failure Fraction (SFF) (as per IEC 61508 and IEC 62061) >60 % Probability of Dangerous Failure per hour (PFHD) in 1/h (as per IEC 61508 and ISO 13849-1) 1175.6 x 10-9 Mean Time To Dangerous Failure (MTTFD) in years (as per ISO 13849-1) 91 Average Diagnostic Coverage (DCavg) (none as per ISO 13849-1) — Maximum number of cycles over lifetime DC-13 24V DC 2 A: 50000 AC-15 250V AC 3 A: 50000 For other specifications (common to all models), see page 25. HR6S Safety Relay Module HR6S-AB Wiring L1(+) S1 A1 A2 S11 S12 S13 Y1 DC+ CH+ CH+ AC/DC F1 Y2 11 Designation B2 Z1 S1 S2 K2 M F1 DC+ CH+ Start Input DC S2 K1 Explanation Common reference potential terminal Pulsed output for diagnostics, not safety-related Emergency stop switch Start switch Contactor Motor Fuse Power supply Z1(*1) B2(*1) 12 14 K2 K2 N(-) PLC M *1) For B2 and Z1, see HR6S-AF. Function Mode Selector and Input Device Connection Example Dial 1 Dial 2 Synchronous monitoring: No Dynamization: Yes Signal interlock monitoring: No Synchronous monitoring: 0.5 s Dynamization: Yes Signal interlock monitoring: No Emergency stop switches Interlock switch Two-hand control switch (IIIA) Safety fence S1 S2 S11 S12 DC+ CH+ S13 S11 CH+ S11 S12 DC+ CH+ Dial 3 S12 DC+ S13 Synchronous monitoring: 2.2 s Dynamization: Yes Signal interlock monitoring: No Dial 5 Dial 6 Synchronous monitoring: No Dynamization: No Signal interlock monitoring: No Synchronous monitoring: 0.5 s Dynamization: No Signal interlock monitoring: Yes 1 PNP output device Coded magnetic switch (*2) (1NO, 1NC) + S1 CH+ CH+ Dial 4 Synchronous monitoring: 0.5 s Dynamization: Yes Signal interlock monitoring: No S13 CH+ 2 OSSD Output device 24 V PNP ESPE 0V S11 DC+ S12 CH+ S13 CH+ S11 DC+ S12 CH+ OSSD OSSD S13 CH+ S11 DC+ S12 CH+ S13 CH+ *2: C  onnection examples for coded magnetic switches such as HS7A (IDEC) are also included on the instruction sheet, but certifications are not available. Note: Status of contacts in the diagram: The status of the control switch is when it is not operated. The status of the door interlock is when the door is closed. 9 HR6S-AF Safety Relay Module Standard module for building safety systems • Protects both the operator and the machine by immediately stopping dangerous movements when instructed to stop by the operator or when a failure in the safety circuit is detected. • The most basic module for building a safety system. Sa H ed TÜV NORD Systems GmbH & Co.KG f v 0 R6 ety Appro005/2 S* - 14 35.IM.135 Output expansion possible • See website for details on approvals and standards. HR6S-AF Package Quantity: 1 Terminal Part No. Supply Voltage Push-in terminal HR6S-AF1C 24V AC/DC Screw terminal HR6S-AF1P 24V AC/DC • One sealing strip (see page 26) is included with each product. Overview of Application Functions Monitoring of Emergency Stop circuits as per ISO 13850 and IEC 60204-1, stop category 0 Monitoring of guards as per ISO 14119/14120 with coded magnetic switches Monitoring of electro-sensitive protective equipment such as type 4 light curtains as per IEC 61496-1 Monitoring of guards as per ISO 14119/14120 with interlock switches Monitoring of proximity switches Monitoring of RFID sensors Safety-Related Outputs Data Functional Safety Number of relay contacts, Normally Open, instantaneous 3 Maximum short circuit current IK 1 kA Maximum continuous current, Normally Open relay contacts 6A Maximum total thermal current ∑ITHERM 12 A Minimum current 10 mA Utilization category as per UL 60947-5-1 B300 and R300 AC-1: 250 V AC-15: 250 V Utilization category as per IEC 60947-4-1 and IEC 60947-5-1 DC-1: 24 V DC-13: 24 V Maximum current, normally open relay contacts AC-1: 5 A AC-15: 3 A DC-1: 5 A DC-13: 3 A External fusing 10 A, category gG Defined safe state Safety-related outputs are de-energized open Maximum Performance Level (PL), Category (as per ISO 13849-1:2015) PL e, Category 4 Maximum Safety Integrity Level (SIL) (as per IEC 61508-1:2010) Normally Open: 3 Safety Integrity Level Claim Limit (SILCL) (as per IEC 62061:2005+AMD1:2012 +AMD2:2015) Normally Open: 3 Type (as per IEC 61508-2) B Hardware Fault Tolerance (HFT) (as per IEC 61508 and IEC 62061) 1 Stop Category for Emergency Stops (as per ISO 13850 and IEC 60204-1) 0 Lifetime in years at an ambient temperature of 55 °C (131 °F) 20 Additional Non-Safety-Related Outputs Output voltage 24V DC Maximum current 20 mA Synchronization Times The synchronization times for the synchronization of safety-related inputs depend on the application function. (See page 11 Function Mode Selector and Input Device Connection Example.) Safe Failure Fraction (SFF) (as per IEC 61508 and IEC 62061) 99 % Probability of Dangerous Failure per hour (PFHD) in 1/h 1.13 x 10-9 (as per IEC 61508 and ISO 13849-1) Mean Time To Dangerous Failure (MTTFD) in years (as per ISO 13849-1) 2,000 Average Diagnostic Coverage (DCavg) (as per ISO 13849-1) ≥99 % DC-13 Maximum number of cyclesover lifetime AC-1 AC-15 24V DC 1 A: 1,200,000 24V DC 3 A: 180,000 250V AC 4 A: 180,000 250V AC 1 A: 70,000 250V AC 5 A: 39,000 For other specifications (common to all models), see page 25. HR6S Safety Relay Module HR6S-AK Wiring Designation L1(+) K3 S1 S2 K4 F1 EXT F2 S1 S2 K3, K4 PLC F1, F2 ESC A2 S11 S12 AC/DC Y2 13 DC+ CH+ DC+ CH+ Input Start DC Power supply Y1 23 31 K3 K1 EXT A1 K2 Input (*1) *1:The application function sets the negative safe-related input according to the input device. K4 DC+(-) CH+(-) S1 N(-) Z1 Semiconductor pulse output (DC24V) Common reference potential(0V) S21 S22 B2 14 K3 24 K4 Explanation Connector for optional expansion module Emergency stop switch Start switch Contactor Programmable controller Fuse 32 M PLC Input1 COM(0V) Function Mode Selector and Input Device Connection Example Dial 1 Dial 2 Synchronous monitoring: No Dynamization: Yes Signal interlock monitoring: Yes Dial 3 Synchronous monitoring: 2 s / 4 s (S12 first / S22 first) Synchronous monitoring: 0.5 s Dynamization: Yes Dynamization: Yes Signal interlock monitoring: Yes Signal interlock monitoring: No Emergency stop switches Coded magnetic switch (2 NO) (*2) Interlock switch Interlock switch (1 NO, 1 NC) Coded magnetic switch Proximity switch (1 NO, 1 NC) (*2) (1 NO, 1 NC) Safety fence S11 S12 DC+ CH+ S21 S22 DC+ CH+ S21 S22 S11 S12 DC+ CH+ DC+ CH+ S11 S12 S21 S22 DC+ CH+ DC+ CH+ Dial 4 Dial 6 Synchronous monitoring: No Dynamization: No Signal interlock monitoring: Yes S21 S22 S11 S12 DC+ CH+ DC+ CH+ Dial 5 Synchronous monitoring: 0.5 s Dynamization: No Signal interlock monitoring: Yes Dial 7 Synchronous monitoring: No Dynamization: No Synchronous monitoring: 0.5 s Dynamization: No Signal interlock monitoring: Yes Signal interlock monitoring: Yes 2 PNP + PNP A S11 S12 DC+ CH+ + PNP 1 PNP + 1 NPN + A Synchronous monitoring: No Dynamization: No Signal interlock monitoring: Yes A S11 S12 DC+ CH+ S21 S22 DC+ CH+ Dial 9 Dial 8 + - PNP - NPN A S21 S22 DC- CH- Dial 10 Synchronous monitoring: No Dynamization: No Signal interlock monitoring: Yes Synchronous monitoring: 0.5 s Dynamization: No Signal interlock monitoring: Yes Pressure-sensitive switch 2 OSSD 24 V ESPE S11 DC+ S12 CH+ S21 DC- S22 CH- 0V OSSD OSSD S11 S12 S21 S22 DC+ CH+ DC+ CH+ *2: Connection examples for coded magnetic switches such as HS7A (IDEC) are also included on the instruction sheet, but certifications are not available. 13 HR6S-AT Safety Relay Module Equipped with time delay output for Stop Category 0 and Stop Category 1 • Protects both the operator and the machine by immediately stopping dangerous movements (stop category 0) when instructed to stop by the operator or or when a failure in the safety circuit is detected. Also, the safety module is equipped with a stop category 1 delay output, which allows the motor to stop after deceleration. Output expansion possible • The selector on the front can be used to set the delay time to a value from 0.1 seconds to 15 minutes. (Can also be set to 0 seconds.) • The delay output can be canceled by the S21-S22 or S31-S32 terminal (vacant terminal), and the delay output is immediately cut off when canceled. HR6S-AT Package Quantity: 1 Sa H f Push-in terminal HR6S-AT1C 24V AC/DC Screw terminal HR6S-AT1P 24V AC/DC v R6 ety Appro005/2 S* - 14 35.IM.135 Supply Voltage 0 Part No. ed TÜV NORD Systems GmbH & Co.KG Terminal • See website for details on approvals and standards. • -One sealing strip (see page 26) is included with each product. Overview of Application Functions Monitoring of Emergency Stop circuits as per ISO 13850 and IEC 60204-1, stop category 0, 1 Monitoring of guards as per ISO 14119/14120 with coded magnetic switches Monitoring of electro-sensitive protective equipment such as type 4 light curtains as per IEC 61496-1 Monitoring of guards as per ISO 14119/14120 with interlock switches Monitoring of proximity switches Monitoring of RFID sensors Safety-Related Outputs Delay Times for Delay Function of Safety-Related Outputs Number of relay contacts, Normally Open, instantaneous 3 Number of relay contacts, Normally Open, delayed 3 Number of relay contacts, Normally Closed, delayed 1 Maximum short circuit current IK 1 kA Maximum continuous current, Normally Open relay contacts 6A Maximum continuous current, Normally Closed relay contacts 3A Maximum total thermal current ∑ITHERM 12 A Minimum current 10 mA Utilization category as per UL 60947-5-1 B300 and R300 for Normally Open contacts D300 and R300 for Normally Closed contacts Utilization category as per IEC 60947-4-1 and IEC 60947-5-1 AC-1: 250 V AC-15: 250 V DC-1: 24 V DC-13: 24 V Maximum current, normally open relay contacts AC-1: 5 A AC-15: 3 A DC-1: 5 A DC-13: 3 A Maximum current, normally closed relay contacts AC-1: 3 A AC-15: 1 A DC-1: 3 A DC-13: 1 A External fusing 10 A, category gG, for Normally Open 4 A, category gG, for Normally Closed 14 Monitoring of pressuresensitive 4-wire protective devices such as mats or edges as per ISO 13856 Possible values 0 s, 0.1 s, 0.2 s, 0.3 s, 0.4 s, 0.5 s, 0.6 s, 0.7 s, 0.8 s, 0.9 s, 1 s, 2 s, 3 s, 4 s, 5 s, 6 s, 7 s, 8 s, 9 s, 10 s, 20 s, 30 s, 40 s, 50 s, 60 s, 70 s, 80 s, 90 s, 100 s, 200 s, 300 s, 400 s, 500 s, 600 s, 700 s, 800 s, 900 s Additional Non-Safety-Related Outputs Output voltage 24V DC Maximum current 20 mA Synchronization Times The synchronization times for the synchronization of safety-related inputs depend on the application function. (See page 16 Function Mode Selector and Input Device Connection Example.) For other specifications (common to all models), see page 25. HR6S Safety Relay Module HR6S-AT Data Functional Safety Defined safe state Safety-related outputs are de-energized Normally Open: open Normally Closed: closed Maximum Performance Level (PL), Category (as per ISO 13849-1:2015) Normally Open: PLe, Category 4 Normally Closed: PLc, Category 1 Maximum Safety Integrity Level (SIL) (as per IEC 61508-1:2010) Normally Open: 3 Normally Closed: 1 Safety Integrity Level Claim Limit (SILCL) (as per IEC 62061:2005+AMD1:2012+ AMD2:2015) Normally Open: 3 Normally Closed: 1 Type (as per IEC 61508-2) B Hardware Fault Tolerance (HFT) (as per IEC 61508 and IEC 62061) 1 Stop Category for Emergency Stops (as per ISO 13850 and IEC 60204-1) 0 or 1 Lifetime in years at an ambient temperature of 55 °C (131 °F) 20 Safe Failure Fraction (SFF) (as per IEC 61508 and IEC 62061) >99 % Probability of Dangerous Failure per hour (PFHD) in 1/h (as per IEC 61508 and ISO 13849-1) 0.94 × 10-9 for Stop Category 0 0.95 × 10-9 for Stop Category 1 Mean Time To Dangerous Failure (MTTFD) in years (as per ISO 13849-1) 2,400 for Stop Category 0 2,300 for Stop Category 1 Average Diagnostic Coverage (DCavg) (as per ISO 13849-1) ≥99 % 24V DC 1 A: 1200000 with Stop Category 0 24V DC 1 A: 1200000 with Stop Category 1 DC-13 24V DC 3 A: 180000 with Stop Category 0 24V DC 3 A: 275000 with Stop Category 1 Maximum number of cycles over lifetime 250V AC 4 A: 180000 with Stop Category 0 AC-1 250 VAC 4 A: 90000 with Stop Category 1 250V AC 1 A: 70000 with Stop Category 0 250V AC 1 A: 90000 with Stop Category 1 AC-15 For other specifications (common to all models), see page 25. 250V AC 3 A: 39000 with Stop Category 0 250V AC 3 A: 60000 with Stop Category 1 Wiring Example L1 (+) Designation K5 K6 S1 F1 S2 EXT F2 F3 S1 S2 S3 K3, K4 PLC F1, F2, F3 ESC A2 S11 S12 Y1 Z1(*) Y2 DC+ CH+ DC+ CH+ AC/DC Input Start Input (*1) Input (*1) DC Power supply S1 N(-) 23 33 47 57 67 75 K1 K2 K3 *1:Inputs that are not used for safety device inputs can be used to cancel the delay function for safety-related outputs. *2:Turns off while a safety-related output is on or when an error is detected. K4 DC+ CH+ DC- CHB2* S21 S22 S31 13 EXT A1 S32 Z2 (*2) (*3) S3 14 24 34 48 58 68 76 K5 K6 Motor controller Operation command *3: Connection to additional non-safety-related outputs  HR6S-AT1※ PLC Z1 Semiconductor pulse output Input1 (DC24V) Z2 Semiconductor binary output Input2 (DC24V) B2 Common reference potential COM(0V) (0V) Explanation Connector for optional expansion module Emergency stop switch Start switch Off-delay cancel switch Contactor Programmable controller Fuse K5 K6 M 15 HR6S Safety Relay Module HR6S-AT Function Mode Selector and Input Device Connection Example Dial 1 Dial 2 Synchronous monitoring: No Dynamization: Yes Signal interlock monitoring: Yes Dial 3 Synchronous monitoring: 2 s / 4 s (S12 first / S22 first) Dynamization: Yes Signal interlock monitoring: Yes Emergency stop switches Synchronous monitoring: 0.5 s Dynamization: Yes Signal interlock monitoring: No Coded magnetic switch (2 NO) (*2) Interlock switch Interlock switch (1 NO, 1 NC) Coded magnetic switch Proximity switch (2 NO, 1 NC) (*1) (1 NO, 1 NC) Safety fence S11 S12 DC+ CH+ S21 S22 DC+ CH+ S11 S12 DC+ CH+ Dial 4 S21 S22 DC+ CH+ S21 S22 S11 S12 DC+ CH+ DC+ CH+ Dial 6 Synchronous monitoring: No Dynamization: No Signal interlock monitoring: Yes S21 S22 S11 S12 DC+ CH+ DC+ CH+ Dial 7 Dial 5 Synchronous monitoring: 0.5 s Dynamization: No Signal interlock monitoring: Yes Synchronous monitoring: No Dynamization: No Signal interlock monitoring: Yes Synchronous monitoring: 0.5 s Dynamization: No Signal interlock monitoring: Yes 2 PNP + + PNP A S11 S12 DC+ CH+ Dial 8 1 PNP + 1 NPN + PNP A + A S11 S12 DC+ CH+ S21 S22 DC+ CH+ Dial 9 Synchronous monitoring: No Dynamization: No Signal interlock monitoring: Yes PNP - NPN A S31 S32 DC- CH- Dial 10 Synchronous monitoring: No Dynamization: No Signal interlock monitoring: Yes Pressure-sensitive switch Synchronous monitoring: 0.5 s Dynamization: No Signal interlock monitoring: Yes 2 OSSD 24 V ESPE 0V S11 DC+ S12 CH+ S31 DC- S32 CH- OSSD OSSD S11 S12 S21 S22 DC+ CH+ DC+ CH+ *2: Connection examples for coded magnetic switches such as HS7A (IDEC) are also included on the instruction sheet, but certifications are not available. Also, for 2NO, use dial 1 or 2. Note: Status of contacts in the diagram: The status of the control switch is when it is not operated. The status of the door interlock is when the door is closed. 16 HR6S-ABSafety HR6S-S SafetyRelay Module Module Monitoring of two hand control devices (IIIA or IIIC) • Monitors two-hand control devices (IIIA or IIIC) that are required to comply with International Standard ISO 13851. • IIIC can monitor two-hand pushbuttons for synchronization within 0.5 seconds. Output expansion possible • If one of the two buttons is released during operation, the control sequence is canceled. • Connects up to two input devices in parallel (except for two-hand control devices (IIIC)). (Outputs are enabled when all inputs are enabled.) HR6S-S Package Quantity: 1 Terminal Part No. Supply Voltage Screw terminal HR6S-S1P 24V AC/DC f v R6 ety Appro005/2 S* - 14 35.IM.135 0 24V AC/DC Sa H HR6S-S1C ed TÜV NORD Systems GmbH & Co.KG Push-in terminal • See website for details on approvals and standards. • - One sealing strip (see page 26) is included with each product. Overview of Application Functions Monitoring of Emergency Stop circuits as per ISO 13850 and IEC 60204-1, stop category 0 Monitoring of two-hand control devices, type III C as per ISO 13851 Monitoring of proximity switches Monitoring of guards as per ISO 14119/14120 with interlock switches Monitoring of guards as per ISO 14119/14120 with coded magnetic switches Monitoring of electrosensitive protective equipment such as type 4 light curtains as per IEC 61496-1 Monitoring of RFID sensors Data Functional Safety Safety-Related Outputs Safety-related outputs are deenergized Normally Open: open Number of relay contacts, Normally Open, instantaneous 2 Maximum short circuit current IK 1 kA Maximum continuous current, Normally Open relay contacts 6A Maximum total thermal current ∑ITHERM 12 A Minimum current 10 mA Utilization category as per UL 60947-5-1 B300 and R300 Maximum Safety Integrity Level (SIL) (as per IEC 61508-1:2010) Normally Open: 3 Utilization category as per IEC 60947-4-1 and IEC 60947-5-1 AC-1: 250 V AC-15: 250 V DC-1: 24 V DC-13: 24 V Safety Integrity Level Claim Limit (SILCL) (as per IEC 62061:2005+AMD1: 2012+AMD2:2015) Normally Open: 3 Type (as per IEC 61508-2) B Maximum current, normally open relay contacts AC-1: 5 A AC-15: 3 A DC-1: 5 A DC-13: 3 A Hardware Fault Tolerance (HFT) (as per IEC 61508 and IEC 62061) 1 10 A, category gG Stop Category for Emergency Stops (as per ISO 13850 and IEC 60204-1) 0 External fusing Defined safe state Maximum Performance Level (PL), Category (as per ISO Normally Open: PLe, Category 4 13849-1:2015) Lifetime in years at an ambient temperature of 55 °C (131 °F) 20 Additional Non-Safety-Related Outputs Output voltage 24V DC Maximum current 20 mA Synchronization Times The synchronization times for the synchronization of safety-related inputs depend on the application function. (See page 18 to 19 Function Mode Selector and Input Device Connection Example.) Safe Failure Fraction (SFF) (as per IEC 61508 and IEC 62061) >99 % Probability of Dangerous Failure per hour (PFHD) in 1/h (as per IEC 61508 and ISO 13849-1) 1.13 × 10-9 Mean Time To Dangerous Failure (MTTFD) in years (as per ISO 13849-1) 2,000 Average Diagnostic Coverage (DCavg) (as per ISO 13849-1) ≥99 % DC-13 Maximum number of cycles over lifetime AC-1 For other specifications (common to all models), see page 25. AC-15 24V DC 1 A: 1200000 24V DC 3 A: 180000 250V AC 4 A: 180000 250V AC 1 A: 70000 250V AC 5 A: 39000 17 HR6S Safety Relay Module HR6S-S Wiring Example L1(+) Designation WH BN+ HS7ADM BK A1 A2 K3 F1 Y1 Y2 DC+ CH+ CH+ DC+ CH+ Input Start DC S1, S2 S3 K3, K4 PLC F1, F2 13 23 14 24 K3 K4 K1 K2 Input Power supply EXT F2 ESC BU S11 S12 S13 AC/DC S3 K4 Explanation Connector for optional expansion module Non-contact interlock switch Start switch Contactor Programmable controller Fuse EXT S1 DC+ CH+ CH+ HS7ADM WH BN+ Z1 Semiconductor pulse output S2 N(-) B2 BU K3 K4 (DC24V) BK Common reference potential(0V) S21 S22 S23 PLC Input1 COM(0V) M Function Mode Selector and Input Device Connection Example Dial 1 Dial 2 Dial 3 Synchronous monitoring: 2 s / 4 s (S12 first / S22 first) Synchronous monitoring: 0.5 s Dynamization: Yes Dynamization: Yes Signal interlock monitoring: Yes Signal interlock monitoring: No Synchronous monitoring: No Dynamization: Yes Signal interlock monitoring: Yes Interlock switch Emergency stop switches Two-hand control switch (IIIA) 安全柵 安全柵 S1 S1 S2 S2 S11 S12 S13 DC+ CH+ S21 CH+ S22 S23 DC+ CH+ S11 S12 S13 CH+ S11 S21 S22 S23 DC+ CH+ CH+ Dial 4 S12 DC+ DC+ CH+ CH+ S13 CH+ CH+ Dial 5 Synchronous monitoring: 0.5 s Dynamization: Yes Signal interlock monitoring: Yes Synchronous monitoring: 0.5 s Dynamization: Yes Signal interlock monitoring: No Two-hand control switch (IIIC) Interlock switch (1 NO, 1 NC) S1 S11 DC+ S12 CH+ Coded magnetic switch Proximity switch (1 NO, 1 NC) (*1) (1 NO, 1 NC) S2 S13 CH+ S21 DC+ S22 CH+ S23 CH+ S11 DC+ S12 CH+ S13 CH+ S21 DC+ S22 CH+ S23 CH+ *1: C  onnection examples for coded magnetic switches such as HS7A (IDEC) are also included on the instruction sheet, but certifications are not available. 18 HR6S Safety Relay Module Dial 7 Dial 8 Synchronous monitoring: No Dynamization: No Signal interlock monitoring: Yes Synchronous monitoring: 0.5 s Dynamization: No Signal interlock monitoring: Yes Dial 9 Dial 10 Synchronous monitoring: No Dynamization: No Signal interlock monitoring: Yes Synchronous monitoring: 0.5 s Dynamization: No Signal interlock monitoring: Yes 2 OSSD × 2 2 PNP × 2 + + - + - + PNP PNP S11 S12 S13 DC+ CH+ CH+ - 24 V - ESPE 24 V PNP PNP S21 S22 S23 DC+ CH+ CH+ 0V S11 DC+ ESPE OSSD S12 CH+ OSSD S13 CH+ 0V S21 DC+ OSSD S22 CH+ OSSD S23 CH+ 19 HR6S-AB Safety Module HR6S-DN Relay Module Up to 6 safety-related inputs can be connected • Protects both the operator and the machine by immediately stopping dangerous movements when instructed to stop by the operator or or when a failure in the safety circuit is detected. • Connects up to 6 input devices in parallel. (Outputs are enabled when all inputs are enabled.) Output expansion possible HR6S-DN Package Quantity: 1 Terminal Part No. Supply Voltage Push-in terminal HR6S-DN1C 24V AC/DC Screw terminal HR6S-DN1P 24V AC/DC • - One sealing strip (see page 26) is included with each product. • See website for details on approvals and standards. Sa H ed TÜV NORD Systems GmbH & Co.KG f v 0 R6 ety Appro005/2 S* - 14 35.IM.135 Overview of Application Functions Monitoring of Emergency Stop circuits as per ISO 13850 and IEC 60204-1, stop category 0 Monitoring of guards as per ISO 14119/14120 with coded magnetic switches Monitoring of electro-sensitive protective equipment such as type 4 light curtains as per IEC 61496-1 Monitoring of guards as per ISO 14119/14120 with interlock switches Monitoring of proximity switches Monitoring of RFID sensors Data Functional Safety Safety-Related Outputs Number of relay contacts, Normally Open, instantaneous 3 Number of relay contacts, Normally Closed, instantaneous 1 Maximum short circuit current IK 1 kA Maximum continuous current, Normally Open relay contacts 6A Maximum continuous current, Normally Closed relay contacts 3A Maximum total thermal current ∑ITHERM 12 A Minimum current 10 mA Utilization category as per UL 60947-5-1 Utilization category as per IEC 60947-4-1 and IEC 60947-5-1 Maximum current, normally open relay contacts Maximum current, normally closed relay contacts External fusing B300 and R300 for Normally Open contacts D300 and R300 for Normally Closed contacts AC-1: 250 V AC-15: 250 V DC-1: 24 V DC-13: 24 V AC-1: 5 A AC-15: 3 A DC-1: 5 A DC-13: 3 A AC-1: 3 A AC-15: 1 A DC-1: 3 A DC-13: 1 A 10 A, category gG, for Normally Open 4 A, category gG, for Normally Closed Additional Non-Safety-Related Outputs Output voltage 24V DC Maximum current 20 mA Defined safe state Safety-related outputs are de-energized Normally Open: open Normally Closed: closed Maximum Performance Level (PL), Category (as per ISO 13849-1:2015) Normally Open: PLe, Category 4 Normally Closed: PLc, Category 1 Maximum Safety Integrity Level (SIL) (as per IEC 61508-1:2010) Normally Open: 3 Normally Closed: 1 Safety Integrity Level Claim Limit (SILCL) (as per IEC 62061:2005+AMD1:2012+ AMD2:2015) Normally Open: 3 Normally Closed: 1 Type (as per IEC 61508-2) B Hardware Fault Tolerance (HFT) (as per IEC 61508 and 1 IEC 62061) Stop Category for Emergency Stops (as per ISO 13850 and IEC 60204-1) 0 Lifetime in years at an ambient temperature of 55 °C (131 °F) 20 Safe Failure Fraction (SFF) (as per IEC 61508 and IEC 62061) >99 % Probability of Dangerous Failure per hour (PFHD) in 1/h 0.88 × 10-9 (as per IEC 61508 and ISO 13849-1) Mean Time To Dangerous Failure (MTTFD) in years (as per ISO 13849-1) 2,500 Average Diagnostic Coverage (DCavg) (as per ISO 13849-1) ≥99 % DC-13 Maximum number of cycles over lifetime AC-1 AC-15 24V DC 1 A: 1200000 24V DC 3 A: 275000 250V AC 4 A: 90000 250V AC 1 A: 90000 250V AC 5 A: 60000 Synchronization Times The synchronization times for the synchronization of safety-related inputs depend on the application function. (See page 21 to 22 Function Mode Selector and Input Device Connection Example.) 20 For other specifications (common to all models), see page 25. HR6S Safety Relay Module HR6S-DN Wiring Example Designation L1(+) S5 WH BN+ HS7ADM BK BK BK BU BU K3 Y1 DC+ CH+ CH+ DC+ CH+ CH+ DC+ CH+ CH+ DC Power supply Input Input Input Input Input Input EXT F1 F2 S1 to S6 S3 K3, K4 PLC F1, F2 ESC BU S11 S12 S13 S31 S32 S33 S51 S52 S53 AC/DC S7 K4 Y2 13 23 33 41 DC+ CH+ Start K1 Explanation Connector for optional expansion module Non-contact interlock switch Start switch Contactor Programmable controller Fuse EXT A2 S3 WH BN+ HS7ADM K2 DC+ CH+ CH+ DC+ CH+ CH+ DC+ CH+ CH+ N(-) BU BK BU BK B2 BU HS7ADM HS7ADM HS7ADM S2 WH BN+ S4 WH BN+ S6 WH BN+ 14 24 Z1 Semiconductor pulse output BK 34 42 K3 K3 K4 (DC24V) S21 S22 S23 S41 S42 S43 S61 S62 S63 Common reference potential(0V) A1 S1 WH BN+ HS7ADM K4 PLC Input1 M COM(0V) Function Mode Selector and Input Device Connection Example Dial 1 Dial 2 Synchronous monitoring: No Dynamization: Yes Signal interlock monitoring: Yes Synchronous monitoring: 2 s / 4 s (S12 first / S22 first) Dynamization: Yes Signal interlock monitoring: Yes Emergency stop switches × 6 S11 S12 DC+ CH+ S13 CH+ S21 S22 DC+ B D F A C E S23 CH+ Interlock switches × 6 CH+ S31 S32 DC+ CH+ S33 S41 CH+ S42 DC+ CH+ S43 CH+ S51 S52 DC+ Dial 3 CH+ S61 S62 DC+ S63 CH+ CH+ Dial 4 Synchronous monitoring: 0.5 s Dynamization: Yes Signal interlock monitoring: No Synchronization: 2.2 s Dynamization: Yes Signal interlock monitoring: No Interlock switches × 6 (1 NC, 1 NO) S13 S11 S12 DC+ CH+ CH+ S53 CH+ S23 S21 S22 DC+ CH+ CH+ Proximity switches × 6 (1 NC, 1 NO) S33 S31 S32 DC+ CH+ CH+ S43 S41 S42 DC+ CH+ CH+ Coded magnetic switches × 6 (1 NC, 1 NO) (*1) S53 S51 S52 DC+ CH+ CH+ S63 S61 S62 DC+ CH+ CH+ *1: C  onnection examples for coded magnetic switches such as HS7A (IDEC) are also included on the instruction sheet, but certifications are not available. Note: Status of contacts in the diagram: The status of the control switch is when it is not operated. The status of the door interlock is when the door is closed. 21 HR6S Safety Relay Module HR6S-DN Dial 5 Dial 6 Synchronous monitoring: No Dynamization: No Signal interlock monitoring: Yes Synchronization: 0.5 s Dynamization: No Signal interlock monitoring: Yes 2 PNP × 6 + PNP + PNP + PNP + PNP + PNP + PNP + PNP + PNP + PNP + PNP + PNP + PNP S11 S12 S13 DC+ CH+ CH+ S21 S22 S23 DC+ CH+ CH+ S31 S32 S33 DC+ CH+ CH+ S41 S42 S43 DC+ CH+ CH+ S51 S52 S53 DC+ CH+ CH+ Dial 7 S61 S62 S63 DC+ CH+ CH+ Dial 8 Synchronous monitoring: No Dynamization: No Signal interlock monitoring: Yes Synchronization: 0.5 s Dynamization: No Signal interlock monitoring: Yes 2 OSSD × 6 24 V 24 V ESPE 0V S11 DC+ 22 24 V ESPE OSSD S12 CH+ OSSD S13 CH+ 0V S21 DC+ 24 V ESPE OSSD S22 CH+ OSSD S23 CH+ 0V S31 DC+ 24 V ESPE OSSD S32 CH+ OSSD S33 CH+ 0V S41 DC+ 24 V ESPE OSSD S42 CH+ OSSD S43 CH+ 0V S51 DC+ ESPE OSSD S52 CH+ OSSD S53 CH+ 0V S61 DC+ OSSD S62 CH+ OSSD S63 CH+ HR6S-AB Expansion HR6S-EP Safety Module Module Module for Extending Safety-Related Outputs • 4 NO + 2 NC outputs can be added with the HR6S-EP. • When connected to the HR6S-AT, you can use the HR6S-AT selector to select either instantaneous output or the delayed output. Sa H ed TÜV NORD Systems GmbH & Co.KG f v 0 R6 ety Appro005/2 S* - 14 35.IM.135 • See website for details on approvals and standards. HR6S-EP Package Quantity: 1 Terminal Part No. Supply Voltage Push-in terminal HR6S-EP1C 24V AC/DC Screw terminal HR6S-EP1P 24V AC/DC *Not applicable to HR6S-AB • - One sealing strip (see page 26) is included with each product. Safety-Related Outputs Data Functional Safety Number of relay contacts, Normally Open (*1) 4 Number of relay contacts, Normally Closed (*1) 2 Maximum short circuit current IK 1 kA Maximum continuous current, Normally Open relay contacts 6A Maximum continuous current, Normally Closed relay contacts 3 A Maximum total thermal current ∑ITHERM 12 A Minimum current 10 mA B300 and R300 for Normally Open contacts Utilization category as per UL 60947-5-1 D300 and R300 for Normally Closed contacts AC-1: 250 V AC-15: 250 V Utilization category as per IEC 60947-4-1 and IEC 60947-5-1 DC-1: 24 V DC-13: 24 V AC-1: 5 A AC-15: 3 A Maximum current, normally open relay contacts DC-1: 5 A DC-13: 3 A AC-1: 3 A AC-15: 1 A Maximum current, normally closed relay contacts DC-1: 3 A DC-13: 1 A External fusing 10 A, category gG, for Normally Open 4 A, category gG, for Normally Closed *1:Depending on the configuration of the base safety module, the relay contacts can be used as instantaneous or delayed relay contacts. Defined safe state Safety-related outputs are de-energized Normally Open: open Normally Closed: closed Maximum Performance Level (PL), Category (as per ISO 13849-1:2015) Normally Open: PLe, Category 4 Normally Closed: PLc, Category 1 Maximum Safety Integrity Level (SIL) (as per IEC 61508-1:2010) Normally Open: 3 Normally Closed: 1 Safety Integrity Level Claim Limit (SILCL) (as per IEC 62061:2005+AMD1:2012+ AMD2:2015) Normally Open: 3 Normally Closed: 1 Type (as per IEC 61508-2) A Hardware Fault Tolerance (HFT) (as per IEC 61508 and IEC 62061) 1 Stop Category for Emergency Stops (as per ISO 13850 and IEC 60204-1) 0 or 1, depends on base safety module Lifetime in years at an ambient temperature of 55 °C (131 °F) 20 Safe Failure Fraction (SFF) (as per IEC 61508 and IEC 62061) >99 % Probability of Dangerous Failure per hour (PFHD) in 1/h 0.97 × 10-9 (as per IEC 61508 and ISO 13849-1) Mean Time To Dangerous Failure (MTTFD) in years (as per ISO 13849-1) 2,300 Average Diagnostic Coverage (DCavg) (as per ISO 13849-1) ≥99 % DC-13 Additional Non-Safety-Related Outputs Output voltage 24V DC Maximum current 20 mA Maximum number of cycles over lifetime AC-1 AC-15 24V DC 1 A: 1200000 24V DC 3 A: 275000 250V AC 4 A: 90000 250V AC 1 A: 90000 250 VAC 5 A: 60000 For other specifications (common to all models), see page 25. 23 HR6S Safety Relay Module HR6S-EP Wiring Example (When connecting to HR6S-AF) L1(+) N(-) K3 K4 K5 K6 S1 S2 F1 F3 F2 F4 ESC A1 A2 AC/DC S11 S12 Y1 Y2 13 DC+ CH+ DC+ CH+ Input Start DC Power supply 23 33 A2 13 23 33 43 51 61 14 K5 24 K6 34 44 52 62 AC/DC DC K1 K2 Input A1 Power supply K1 K2 DC+ CH+ S1 Z1 Semiconductor pulse output (DC24V) S21 S22 B2 Common reference potential(0V) HR6S-AF1* 14 K3 24 K4 34 HR6S-EP1* PLC 入力1 COM(0V) K3 K5 K4 K6 M1 Designation S1 S2 K3 to K6 PLC F1 to F4 24 Explanation Emergency stop switch Start switch Contactor Programmable controller Fuse M2 HR6S Safety Relay Module Common Specifications Applicable Standards Electrical Data IEC 61508:2010 IEC 62061:2015 ISO 13849-1:2015 IEC 60947-5-1:2016 IEC 60947-1:2007 UL60947-5-1 CAN/CSA C22.2 No. 60947-5-1 GB/T14048.5-2017 Applicable Standards Environmental Characteristics for Operation Maximum installation altitude above mean 2,000 m sea level Installation required in control cabinet/ enclosure with degree of protection IP54 The device complies with class 3K5 and special class 3Z11 as per IEC 60721-3-3 (climatic conditions): Ambient temperature Temperature variation rate Ambient humidity 6.5 VA (24V AC), 3 W (24V DC) HR6S-DN 10.5 VA (24V AC), 4.5W (24V DC) Overvoltage category II Pollution degree 2 Insulation voltage 300 V Impulse withstand voltage 4 kV Conducted and radiated emissions as per IEC CISPR 11 Group 1 / Class B Usage in environment as per IEC/UL 60947-1 Environment B Wire Cross Sections, Stripping Lengths, and Tightening Torques 12 mm Stripping length for screw terminals 7 to 8 mm 0.5 °C/min 5 to 95 % relative humidity (no condensation) 3 mm 100 m/s2 1 mm Vibration, sinusoidal, acceleration amplitude 7 m/s2 13.2 to 100 Hz Shock, shock pulse shape: half-sine, peak acceleration 5 VA (24V AC), 2 W (24V DC) HR6S-AT Stripping length for Push-in terminals The device complies with the following vibration and shock values as per IEC 60947-1: Vibration, sinusoidal, displacement amplitude 2 to 13 Hz 3.5 VA (24V AC), 1.5 W (24V DC) HR6S-AF / AK 24 VAC: -25 to +50 °C (no freezing) 24V DC: -25 to +55 °C (no freezing) Vibration, sinusoidal, acceleration amplitude 10 m/s2 9 to 200 Hz Shock, shock pulse shape: half-sine, peak acceleration HR6S-AB / EP -25 to +55 °C (no freezing) The device complies with class 3M4 as per IEC 60721-3-3 (mechanical conditions): Vibration, sinusoidal, displacement amplitude 2 to 9 Hz Nominal input power 150 m/s2 Environmental Characteristics for Storage The device complies with class 1K5 as per IEC 60721-3-1 (climatic conditions): Wire cross section HR6S-DN 24V AC -15 to 10 % 50 to 60 Hz 24V DC -20 to 20 % Supply voltage Single wire without wire ferrule (*1) 0.2 to 2.5 mm2 (24 to 12 AWG) Single wire with wire ferrule 0.25 to 2.5 mm2 (24 to 12 AWG) Two wires without wire ferrule (*1) 0.2 to 1.5 mm2 (24 to 16 AWG) Two wires with uninsulated wire ferrule 0.25 to 1 mm2 (24 to 18 AWG) Two wires with insulated wire ferrule 0.5 to 1.5 mm2 (20 to 16 AWG) Tightening torque for screw terminals 0.5 to 0.6 N m *1: Stranded or solid Timing Data Maximum response time to request at safety-related input 20 ms Maximum response time after power outage AC 140 ms (HR6S-EP) 200 ms Maximum response time after power outage DC 100 ms (HR6S-EP) 120 ms 140 ms (HR6S-DN / AT) Recovery time after request at safety-related input 200 ms Switch on delay after power on and automatic start 2500 ms 3000 ms (HR6S-DN) Delay after activation of safety-related input or valid start condition 100 ms Delay after power on and monitored start 2500 ms 3000 ms (HR6S-DN) Minimum duration of start pulse for monitored start 80 ms Debounce time, standard 2.5 ms Ambient temperature -40 to 70 °C, no freezing Debounce time, with OSSD 4 ms Ambient humidity 10 to 100 % relative humidity, no condensation Signal interlock monitoring time 200 ms Dynamization of Safety-Related Inputs and Start Input The device complies with class 2M2 as per IEC 60721-3-2 (mechanical conditions): (except HR6S-EP) Vibration, sinusoidal, displacement amplitude 2 to 9 Hz 1.5 mm Test pulse duration (safety-related input must be activated for longer than duration 2 ms of test pulse) Vibration, sinusoidal, acceleration amplitude 9 to 200 Hz 5 m/s2 Test pulse interval 500 ms 1000 ms (HR6S-DN) Shock, shock response spectrum type L, peak acceleration 40 m/s2 Maximum delay of test pulse 40 ms Test pulse phase shift At least 70 ms 25 HR6S Safety Relay Module Accessories Name / Appearance Part No. Package Quantity HR9Z-EC 30 HR9Z-ES 10 Part No. Ordering No. Coding bits Sealing strips Remarks Red plastic parts mounts on the four grooves on the terminal block, and yellow resin parts mounts in the grooves in the same position on the main unit. The terminal block cannot be inserted if the plastic parts collide with each other, so by changing the mounting position for each terminal, insertion into the wrong position is prevented. 1 sealing strip is included. Used to lock the front transparent cover to prevent dial setting changes. Printed with a 10 digit serial number for management purposes DIN Rails When ordering, specify the Ordering No. Name / Appearance DIN 35 mm rails End clips Package Quantity Remarks BAA1000 BAA1000PN10 10 Aluminum Length: 1000 mm Weight (approx.): 200 g BNL6 BNL6PN10 10 Metal (zinc-plated steel) Weight (approx.): 15 g Compatible rails: BAA1000 Recommended ferrules Wire cross-section (mm2) Stranded wire Item Ferrule with insulated cover Standard pack For single wire Push-in terminal For two wire For single wire Screw terminal For two wire AWG mm 20 18 17 14 20 18 17 16 24 22 20 18 17 16 14 20 18 17 16 0.5 0.75 1.0 2.5 0.5 0.75 1 1.5 0.25 0.34 0.5 0.75 1.0 1.5 2.5 0.5 0.75 1 1.5 Part No. Package Quantitiy Color 2 S3TL-H05-18WA S3TL-H075-18WW S3TL-H10-18WY S3TL-H25-19DS S3TL-J05-18WA S3TL-J075-19WWS S3TL-J10-19WY S3TL-J15-20WR S3TL-H025-12WJ S3TL-H034-12WT S3TL-H05-14WA S3TL-H075-14WW S3TL-H10-14WY S3TL-H15-14WR S3TL-H25-15DS S3TL-J05-14WA S3TL-J075-14WW S3TL-J10-15WY S3TL-J15-16WR l m l l l m l l l l l m l l l l m l l Orange White Yellow Blue Orange White Yellow Red Light blue Turquoise Orange White Yellow Red Blue Orange White Yellow Red 500 500 500 500 Tools  Name / Shape Part No. Package Quantity Remarks Applicable ferrule: Ferrules with and without insulated cover Crimping shape: Trapezoidal Crimping tool (for ferrules) S3TL-CR04T 1 Crimping tool (for ferrules) Applicable ferrule: Ferrules with and without insulated cover Crimping shape: Trapezoidal Indent S3TL-CR06D 1 Insulated screwdriver Blade size (Dimensions in mm.) S3TL-D06-35-100 1 0.6 26 3.5 100 HR6S Safety Relay Module Dimensions (Dimensions in mm.) HR6S-AF, HR6S-AK, HR6S-S HR6S-AT 117 117 a 45 99 99 a 22.5 a a EXT Weight: 200 g EXT Weight: 350 g HR6S-AB HR6S-DN 117 117 45 a a 99 99 a a 22.5 Weight: 200 g EXT Weight: 350 g HR6S-EP 117 a 22.5 Designation 99 a MOD a EXT MOD Explanation Push-in terminal: 10 mm Screw terminal: 5 mm Connector for output expansion module (side) Connector for base safety module Weight: 200 g • The maximum dimensions when the front transparent cover is opened are 154 mm in height and 202 mm in depth. 27 HR6S Safety Relay Module LED Display (Example for HR6S-AT) LED State           POWER Snn START STATEn (*3)             ERROR Snn (*1) Snn (*1) ERROR Snn (*2) Snn (*2) ERROR LEDs (*4) ERROR LEDs (*4) ERROR POWER       Explanation Power supply on No power supply Safety-related input activated Safety-related input deactivated Valid start condition No valid start condition Waiting for valid start condition Normally open safety-related outputs activated Normally open safety-related outputs deactivated LED Synchronization time alert Other LEDs retain normal behavior ERROR Snn (*2) Snn (*2) ERROR START ERROR STATEn (*3) ERROR START STATEn (*3) State                 LEDs  Explanation Cross circuit detected at safety-related input Cross circuit detected at Start input Error detected at safety-related output Error detected at safety-related output of expansion module All LEDs light up during power-up for diagnostsics purposes.  : LED solid on  : LED off   : LED flashing *1: Snn: n = number off LED of affected input, LEDs flashing alternatingly *2: Snn: n = number off LED of affected input, LEDs flashing synchronously *3: STATEn: n = 1 = Instantaneous n = 2 = Delay *4: LEDs: All LEDs except POWER Interlock alert Other LEDs retain normal behavior General error detected  Module in defined safe state Configuration error detected * For details, refer to the instruction sheet.  Power supply error detected Start Function Selector (Common to All Types) Selector Position Start Function Startup Test (*3) Dynamization (*8) 1 Manual/automatic start (*5) No Yes 2 Manual/automatic start (*5) Yes Yes 3 Monitored start (*6) No Yes 4 Monitored start (*2) Yes Yes 5 Manual/automatic start (*1) No No 6 Manual/automatic start (*1) Yes No 7 Monitored start (*2) No No 8 Monitored start (*2) Yes No *5) Automatic start when short-circuit occurs. *6) Falling edge. The safety-related input must be activated for a period of at least 80 ms. *7) Startup test: The safety-related input must be disabled and then re-enabled before the safety-related output can be turned on. Normally, it is used to monitor guards. Even if the automatic start mode is selected, the guard must be opened and closed once after turning on the power. *8) HR6S checks the pulse of Y1 to detect short-circuit between other input wires and power supply wires, so when 24V signals are input to Y2 from PLCs, select start mode when dynamization is "No". Status Monitor by Diagnosis (Example for HR6S-AT) Explanation of Status Output The HR6S diagnoses and monitors connected devices, and can output the results to the Tr output (not safety-related). The status monitor outputs a pulse signal instead of I/O. The length of the diagnostic bit sequence output from status output Z1 is 2 s. The configuration is a 10-bit signal where each bit is 200 ms. The first 4 bits (0010) are the start codes that represent the start of the bit sequence. The next 6 bits are a diagnostics code that indicates the status of the HR6S. The cycle time (scan time) of the task that executes the program must be 50 ms or less for the bit sequence to be detected correctly. A ladder program for decoding by PLC is provided. (Contact IDEC regarding PLC ladder programs for IDEC FC6A PLC or other manufacturer's PLCs.) 24V Z1 output 0V 0 0 1 800ms (4bit) Start code 28 0 1 1 0 1 1 1,200ms (6bit) Diagnostics code 1 0 0 1 0 1 1 0 1 1 1 Note 1: If the status of the HR6S changes during the output of the bit sequence, it will be sent in the next sequence. Therefore, the maximum delay in status output for a change of status is 4 s. However, if the running bit sequence does not last until the next sequence starts (if status changes occur within 2 s), it will not be sent in the next sequence. Note 2: Turning off the power connected to the HR6S safety module can cause the ladder program to detect incorrect status information. HR6S Safety Relay Module Diagnostics Codes Bit sequence Description Correctives 0010101101 Supply voltage out of tolerance. Verify correct wiring. Use a suitable power supply. 0010000011 General error detected. Verify correct wiring. Perform a power cycle. If the error persists, replace the device. 0010000110 Configuration error detected with the expansion Verify correct wiring. module. The position of at least one of the selectors Turn on the power to this product and the connected expansion module again. has been modified during operation. If the error persists, replace the expansion module. 0010000111 0010001100 0010001111 0010011000 0010110000 0010100011 Verify that the position of the selectors is appropriate for the application to be Synchronization alert. implemented. Both synchronized safety-related inputs have been Perform a power cycle. activated, but not within the synchronization time. If the error persists, replace the device. Verify correct wiring. Verify that the sensor/device providing the input signal is suitable for cross circuit detection by means of dynamization. If it is not, use an application function without Cross circuit detected at input terminal S12. dynamization or a sensor/device suitable for dynamization. Verify correct operation of sensor/device providing the input signal. Perform a power cycle. Verify correct wiring. Verify that the sensor/device providing the input signal is suitable for cross circuit detection by means of dynamization. If it is not, use an application function without Cross circuit detected at input terminal S22. dynamization or a sensor/device suitable for dynamization. Verify correct operation of sensor/device providing the input signal. Perform a power cycle. Verify correct wiring. Verify that the sensor/device providing the input signal is suitable for cross circuit detection by means of dynamization. If it is not, use an application function without Cross circuit detected at input terminal S32. dynamization or a sensor/device suitable for dynamization. Verify correct operation of sensor/device providing the input signal. Perform a power cycle. Verify correct wiring. Verify that the sensor/device providing the input signal is suitable for cross circuit A cross circuit has been detected at the start detection by means of dynamization. If it is not, use an application function without input. dynamization or a sensor/device suitable for dynamization. Verify correct operation of sensor/device providing the input signal. Perform a power cycle. Verify correct wiring. Verify that the sensor/device providing the input signal is suitable for cross circuit A cross circuit has been detected at the input detection by means of dynamization. If it is not, use an application function without used for the delay cancel function. dynamization or a sensor/device suitable for dynamization. Verify correct operation of sensor/device providing the input signal. Perform a power cycle. Type (*1) E E E E E E E E E 0010110011 Synchronization alert. One of the synchronized safety-related inputs is still deactivated, but the synchronization time has already elapsed. Please restore the input state and try again. Verify correct operation of sensor/device providing the input signal. A 0010100111 Synchronization alert. Both synchronized safetyrelated inputs have been activated, but not within the synchronization time. Please restore the input state and try again. Verify correct operation of sensor/device providing the input signal. A *1) Message type: E = Error detected, A = Alert Bit sequence Description Type (*2) 0010110110 Instantaneous safety-related outputs are deactivated, and delay safety-related outputs remain activated. S 0010110111 Both safety-related inputs and safety-related outputs are deactivated. S 0010110101 Waiting for the state of input S12 to change. If this setting is by antivalent input, waits for the state of inputs S12 and S13 to change. S 0010111100 Waiting for the state of input S22 to change. If this setting is by antivalent input, waits for the state of inputs S22 and S23 to change. S 0010111111 Waiting for the state of input S32 to change. If this setting is by antivalent input, waits for the state of inputs S32 and S33 to change. S 0010101011 Waiting for startup test. S 0010101010 Waiting for rising edge for automatic/manual start or monitored start. S 0010101110 Valid start condition. Waiting for the falling edge for a monitored start. S 0010101111 The operating status of this product is "Operating: Output is on", and safety-related outputs are activated. S *2) Message type: S = Status information 29 HR6S Safety Relay Module Safety Systems • Perform operations, adjustments, and maintenance according to the standards applicable to the electric machine. • For input devices and output devices for safety control that are connected to this product, use products that comply with the standards that are required to meet the requirements for ISO13849-1 safety systems. • The wiring diagrams shown in this catalog are only examples. To ensure that your safety system meets a suitable performance level, please conduct a risk assessment and consult with a third-party certification body. Safety Precautions • Removal procedure (1) Use a screwdriver to release the clip1 on the DIN rail. (2) Pull the bottom of the product away from the DIN rail, and then lift the product upward to remove it from the DIN rail. 1 3 15.00 Mounting with screws • Installation procedure (1) Push the included fastener into the groove on the product. 1.00 (2) Make holes in the surface of the panel where the product will be mounted. (3) Use the specified screws and ISO 7093 compliant M4 washers to mount the product on the installation surface. M4 (ISO 7093) (1) Tilt the product slightly and hook on to the DIN rail. (2) Push the bottom of the product towards the DIN rail. (3) Push until the product is securely attached to the clip on the DIN rail. Opening the Transparent Cover 1 Press in the hook (indicated by the arrow) with fingernaisa, and then lift the transparent cover. 2 2 1 3 35.00 15.00 30 2 × ø4.30 (Dimensions in mm.) DIN Rails (BAA1000 (Sold separately: See page 26.)) • Installation procedure 11.25 113.00 M4 × 12/16 Installation/Removal HR6S can be mounted on the below DIN rails that comply with IEC 60715. 35 x 15 mm, 35 x 7.5 mm 2 2 35.00 • Do not disassemble, repair, or modify the product. This may cause impairment of the safe operability of the safety relay module. • This product is not intended for use in applications that require a high degree of safety and reliability, such as nuclear power, railways, aviation, and passenger equipment. Do not use this product for such applications. • Turn off the power to the product before starting installation, removing, wiring, maintenance, or inspection of the safety relay module. Failure to turn power off may cause electric shocks or fire hazard. • Be sure to read the instructions attached to the product or website and use under the appropriate environment. Insufficient installation may lead to damage or failure. • Make sure to take measures to prevent electric shock due to insulation damage between outputs. • Use within the specified voltage. Do not use a power supply that produce high ripple voltage or abnormal voltage. • Use a power supply that meets following required specifications; - Complies with SELV or PELV circuit specified by IEC 60364-4-41. - Has the functionality of the control voltage and current of class 2 circuit, as defined in UL508. • Check the safety function of the product periodically, turn OFF the signal to the safety input (e.g. at least once a year) and make sure the safety outputs turn OFF. • The product is designed for installation within an enclosure. Do not install the product outside an enclosure. Install the product in an enclosure rated IP54 or higher. • Install the product in environments described in this instruction sheet. If the safety relay module is used in places where the product is subjected to high temperature, high humidity, condensation, corrosive gases, excessive vibrations, and excessive shocks then electric shocks, fire hazard, or malfunction may result. • Environment for using the product is "Pollution degree 2". Use the safety relay module under pollution degree 2 environment. • When disposing the product, follow the laws and regulations of the country where it is disposed. 1.00 HR6S Safety Relay Module Safety Precautions Wiring Procedure Insert (1) Insert the solid wire or stranded wire with ferrule into the terminal entrance. (2) A  fter wiring, tug lightly to make sure that the wire is properly connected. *When inserting stranded wires directly, make sure that the pusher in pressed down and there are no loose wires. Remove (1) Press the pusher using a flat screwdriver. (2) Remove the wire by pressing the pusher. • For details on wire cross sections, striping lengths, and tightening torques, see page 25. Category 2 Safety Relay Module HR5S Safety measures for low risk machines Category 2 Safety Relay Module Introducing a safety system for low risk machines Designing a category 2 system has been difficult and only a redundant system (category 3) could be used to protect machines against relatively minor hazards. However, with the HR5S safety relay module, designing a category 2 system is easy and enables cost reduction and saves maintenance time. See IDEC website for more details. Performance of Category 2 system System that eliminates short-circuit fault detection when wiring from an input device HR1S-AF HR5S-C2S System with off-delay control system HR1S-ATE HR5S-C2D Total width Total width 41% DOWN 52% DOWN Cost Cost 45% DOWN 39% DOWN 31 HR6S Safety Relay Module Ordering Terms and Conditions Thank you for using IDEC Products. By purchasing products listed in our catalogs, datasheets, and the like (hereinafter referred to as “Catalogs”) you agree to be bound by these terms and conditions. Please read and agree to the terms and conditions before placing your order. 1. Notes on contents of Catalogs 3. Inspections (1) Rated values, performance values, and specification values of IDEC products listed in this Catalog are values acquired under respective conditions in independent testing, and do not guarantee values gained in combined conditions. Also, durability varies depending on the usage environment and usage conditions. (2) Reference data and reference values listed in Catalogs are for reference purposes only, and do not guarantee that the product will always operate appropriately in that range. (3) The specifications / appearance and accessories of IDEC products listed in Catalogs are subject to change or termination of sales without notice, for improvement or other reasons. (4) The content of Catalogs is subject to change without notice. 2. Note on applications (1) If using IDEC products in combination with other products, confirm the applicable laws / regulations and standards. Also, confirm that IDEC products are compatible with your systems, machines, devices, and the like by using under the actual conditions. IDEC shall bear no liability whatsoever regarding the compatibility with IDEC products. (2) The usage examples and application examples listed in Catalogs are for reference purposes only. Therefore, when introducing a product, confirm the performance and safety of the instruments, devices, and the like before use. Furthermore, regarding these examples, IDEC does not grant license to use IDEC products to you, and IDEC offers no warranties regarding the ownership of intellectual property rights or non-infringement upon the intellectual property rights of third parties. (3) When using IDEC products, be cautious when implementing the following. i. Use of IDEC products with sufficient allowance for rating and performance ii. Safety design, including redundant design and malfunction prevention design that prevents other danger and damage even in the event that an IDEC product fails iii. Wiring and installation that ensures the IDEC product used in your system, machine, device, or the like can perform and function according to its specifications (4) Continuing to use an IDEC product even after the performance has deteriorated can result in abnormal heat, smoke, fires, and the like due to insulation deterioration or the like. Perform periodic maintenance for IDEC products and the systems, machines, devices, and the like in which they are used. (5) IDEC products are developed and manufactured as general-purpose products for general industrial products. They are not intended for use in the following applications, and in the event that you use an IDEC product for these applications, unless otherwise agreed upon between you and IDEC, IDEC shall provide no guarantees whatsoever regarding IDEC products. i. Use in applications that require a high degree of safety, including nuclear power control equipment, transportation equipment (railroads / airplanes / ships / vehicles / vehicle instruments, etc.), equipment for use in outer space, elevating equipment, medical instruments, safety devices, or any other equipment, instruments, or the like that could endanger life or human health ii. Use in applications that require a high degree of reliability, such as provision systems for gas / waterworks / electricity, etc., systems that operate continuously for 24 hours, and settlement systems iii. Use in applications where the product may be handled or used deviating from the specifications or conditions / environment listed in the Catalogs, such as equipment used outdoors or applications in environments subject to chemical pollution or electromagnetic interference If you would like to use IDEC products in the above applications, be sure to consult with an IDEC sales representative. Head Office USA EMEA 4. Warranty (1) Warranty period The warranty period for IDEC products shall be one (1) year after purchase or delivery to the specified location. However, this shall not apply in cases where there is a different specification in the Catalogs or there is another agreement in place between you and IDEC. (2) Warranty scope Should a failure occur in an IDEC product during the above warranty period for reasons attributable to IDEC, then IDEC shall replace or repair that product, free of charge, at the purchase location / delivery location of the product, or an IDEC service base. However, failures caused by the following reasons shall be deemed outside the scope of this warranty. i. The product was handled or used deviating from the conditions / environment listed in the Catalogs ii. The failure was caused by reasons other than an IDEC product iii. Modification or repair was performed by a party other than IDEC iv. The failure was caused by a software program of a party other than IDEC v. The product was used outside of its original purpose vi. Replacement of maintenance parts, installation of accessories, or the like was not performed properly in accordance with the user’s manual and Catalogs vii. The failure could not have been predicted with the scientific and technical standards at the time when the product was shipped from IDEC. viii. The failure was due to other causes not attributable to IDEC (including cases of force majeure such as natural disasters and other disasters) Furthermore, the warranty described here refers to a warranty on the IDEC product as a unit, and damages induced by the failure of an IDEC product are excluded from this warranty. 5. Limitation of liability The warranty listed in this Agreement is the full and complete warranty for IDEC products, and IDEC shall bear no liability whatsoever regarding special damages, indirect damages, incidental damages, or passive damages that occurred due to an IDEC product. 6. Service scope The prices of IDEC products do not include the cost of services, such as dispatching technicians. Therefore, separate fees are required in the following cases. (1) Instructions for installation / adjustment and accompaniment at test operation (including creating application software and testing operation, etc.) (2) Maintenance inspections, adjustments, and repairs (3) Technical instructions and technical training (4) Product tests or inspections specified by you   The above content assumes transactions and usage within your region. Please consult with an IDEC sales representative regarding transactions and usage outside of your region. Also, IDEC provides no guarantees whatsoever regarding IDEC products sold outside your region. www.idec.com 6-64, Nishi-Miyahara-2-Chome, Yodogawa-ku, Osaka 532-0004, Japan IDEC Corporation APEM SAS Singapore Thailand India IDEC Izumi Asia Pte. Ltd. IDEC Asia (Thailand) Co., Ltd. IDEC Controls India Private Ltd. Specifications and other descriptions in this brochure are subject to change without notice. Information in this brochure is current as of July, 2021. 2021 IDEC Corporation, All Rights Reserved. EP1744-5 We ask that you implement inspections for IDEC products you purchase without delay, as well as thoroughly keep in mind management/maintenance regarding handling of the product before and during the inspection. China Taiwan IDEC (Shanghai) Corporation IDEC Izumi (H.K.) Co., Ltd. IDEC Taiwan Corporation Japan IDEC Corporation
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