AB6E-4BV02PRH

ø16mm X6 Series Emergency Stop Switches Excellent safety and design. The shortest depth behind the panel in its class. Actual Size If you have ever wondered... “Which emergency stop switch assures the highest level of safety?” Ask IDEC. Third-generation emergency stop switch ø16mm X6 Series with Reverse Energy Structure Long committed to providing the highest level of safety, IDEC has developed the new X6 series unibody emergency stop switch. With IDEC’s original Reverse Energy Structure incorporated, the X6 series emergency stop switches provide the highest level of safety in a compact body. Third-generation Reverse Energy Structure First* Excellent safety IDEC’s unique Reverse Energy Structure, achieved as a result of in-depth failure analysis of emergency stop switches, has resulted in this innovative emergency stop switch. X6 series emergency stop switches provide the highest level of safety, because the unibody design eliminates the possibility of the contact bocks falling off the switch (details on page 3). * Based on IDEC research as of March 2010. 19.5 Only mm depth behind the panel Unparalleled design The smooth button is ideal for applications that require utmost cleanliness, such as food processing machines or semiconductor manufacturing equipment. Also suitable for applications requiring a sleek design of emergency stop switches, such as medical equipment. ø30 mm Button Unmarked ø30 mm Button Arrow Marked ø40 mm Button Unmarked ø40 mm Button Arrow Marked Smallest in its class The short depth behind the panel reduces the required mounting space. Depth: 30% reduction Volume: 70% reduction (Compared with conventional emergency stop switch) The equipment and control panels can be made much smaller. Prevents dust build-up 19.5 mm Two ways to reset, two button sizes. Actual Size Clean Clean surface ø16mm X6 Series Conventional Operator Dust build-up The smooth and ridge-less button surface prevents dust built-up, and is also easy to clean. 27.9 mm Conventional emergency stop switch with short depth behind the panel Variety The X6 emergency stop switch can be reset either by pulling or turning. The button is available in ø30 mm and ø40 mm sizes. In addition to a red button, a yellow button is also available as a stop switch. 2 New Pull to reset Turn to reset Highest Safety Third-generation IDEC's Unique Reverse Energy Structure Reverse Energy Structure Energy Status of Emergency Stop Switches Compliant with international safety standards. Even more consideration has been taken into account on operator safety. Normal Satisfies the requirements of: Latched NC contacts: NC contacts: NC contacts: NC contacts: (machine cannot operate) (machine can operate) (machine cannot operate) Energy High IDEC's Unique NC contacts are always on standby to turn ON Low (HAZARDOUS) Normal Operator Stroke Latched Reverse Energy Structure Second Generation Latched (machine can operate) ON  Normal OFF ON OFF High Energy Third Generation 3rd Generation (Reverse Energy Structure) 2nd Generation (conventional) NC contacts are always on standby to turn OFF Low (SAFE) Normal Operator Stroke Latched With X series emergency stop switches, the potential energy level of the latched status is lower than that of normal status. In the event the switch is damaged due to excessive shocks, the NC contacts will turn off, thus stopping the machine (patented design). Compliant with international safety standards. Satisfies the requirements of:  International Safety Standards Requirements mushroom actuator, with yellow background.  Red-colored, (IEC 60947-5-5; 4.2, ISO 13850; 4.4, IEC 60204-1; 10.7) closed contacts with a direct opening action  Normally (IEC 60947-5-5; 5.2, IEC 60947-5-1; Annex K) First Generation Developed before the establishment of international safety standards. emergency stop function shall be maintained by latching of the  The operator until reset manually (IEC 60947-5-5; 6.2, ISO 13850; 4.4) Satisfies the requirements of:  High functionality with sleek design X6 series emergency stop switches for various applications Food Processing Equipment Treadmill/Exercise Equipment Medical Equipment 3 ø16 X6 Series Emergency Stop Switches (unibody type) Third-generation emergency stop switch with Reverse Energy Structure Smallest in its class • Two button sizes—ø30mm and ø40mm • Two button colors—red for emergency stop switch and yellow for stop switch • Two ways of resetting —pulling and turning. • UL, c-UL recognized, EN compliant. • Safety lock mechanism (IEC 60947-5-5; 6.2) • Direct opening action (IEC 60947-5-5; 5.2, IEC 60947-5-1, Annex K) Standards Standard Mark UL508 CSA C22.2 No.14 Approval Organization/ File No. UL/c-UL File No.E68961 TÜV SÜD EN60947-5-1 EN60947-5-5 (Note) European Commission's Low Voltage Directive Note: Except for stop switch (yellow button) Contact Ratings Rated Insulation Voltage (Ui) 250V Rated Thermal Current (Ith) 5A Main Contacts Rated Operating Current (Note) Rated Operating Voltage (Ue) Resistive Load (AC-12) AC 50/60 Hz Inductive Load (AC-15) DC 30V 125V 250V – 5A 3A – 1.5A 0.75A Resistive Load (DC-12) 2A 0.4A 0.2A Inductive Load (DC-13) 1A 0.22A 0.1A • Minimum applicable load: 5V AC/DC, 1 mA (reference value) (May vary depending on the operating conditions and load) • Operational current represents the classification by making and breaking currents (IEC 60947-5-1). Specifications IEC 60947-5-1, EN 60947-5-1 IEC 60947-5-5 (Note), EN 60947-5-5 (Note) JIS C8201-5-1, UL508, CSA C22.2 No.14 Operating Temperature –25 to +60°C (no freezing) Applicable Standards Operating Humidity 45 to 85% RH (no condensation) Storage Temperature –45 to +80°C (no freezing) Push to lock: 10.5N Pull to reset: 8.8N Turn to reset: 0.17 N·m Operating Force Minimum Force Required for Direct Opening Action Minimum Operator Stroke Required for Direct Opening Action Maximum Operator Stroke Contact Resistance 40N 4.5 mm 4.5 mm 50 mΩ maximum (initial value) Insulation Resistance 100 MΩ minimum (500V DC megger) Overvoltage Category Impulse Withstand Voltage Pollution Degree II Operation Frequency Mechanical Life 900 operations/hour Operation extremes: 150 m/s2 Damage limits: 1000 m/s2 Operation extremes: 10 to 500 Hz amplitude 0.35 mm, acceleration 50 m/s2 Damage limits: 10 to 500 Hz, amplitude 0.35 mm, acceleration 50 m/s2 100,000 operations minimum Shock Resistance 2.5 kV 3 Note: TÜV rating: AC-15 0.75A/250V, DC-13 1A/30V UL rating: Standard Duty AC 0.75A/250V Standard Duty DC 1A/30V Vibration Resistance Electrical Life 100,000 operations minimum Manufacturer: IDEC CORP. 1-7-31 Nishimiyahara, Yodogawa-Ku, Osaka 532-8550, Japan EU Authorized Representative: IDEC Elektrotechnik GmbH Wendenstrasse 331, D-20537 Hamburg, Germany Degree of Protection IP65 (IEC 60529) 250V/10A fuse (Type aM IEC 60269-1/IEC 60269-2) DECLARATION OF CONFORMITY: We, IDEC CORPORATION 7-31, Nishimiyahara 1-chome Yodogawa-ku, Osaka 532-8550, Japan declare under our sole responsibility that the product: Description: Emergency stop switches Model No.: X6 to which this declaration relates is in conformity with the EC Directive on the following standard(s) or other normative document(s). In case of alteration of the product, not agreed upon by us, this declaration will lose its validity. Applicable EC Directive: Low Voltage Directive (2006/95/EC) Machinery Directive (2006/42/EC) Applicable Standard(s): EN 60947-5-5 4 Short-circuit Protection Conditional Short-circuit Current Terminal Style Recommended Tightening Torque for Locking Ring Applicable Wire Size Terminal Soldering Condition Weight (approx.) 1000A Solder terminal 0.88 N·m 1.25 mm2 maximum 310 to 350°C, within 3 seconds ø30mm button: 13g ø40mm button: 16g Note: Except for stop switch (yellow button) X6 Series Emergency Stop switch (Unibody Type) ø16 Types Unmarked Type (Pushlock Pull/Turn Reset Switch) Shape Package quantity: 1 Main Contact (NC) Ordering Type No. 1NC AB6E-3BV01PRH 2NC AB6E-3BV02PRH 1NC AB6E-4BV01PRH 2NC AB6E-4BV02PRH ø30mm Mushroom ø40mm Mushroom • Pushlock pull/turn reset switches are locked when pressed, and reset when pulled or turned clockwise. Arrow Marked Type (Pushlock Pull/Turn Reset Switch) Shape Package quantity: 1 Main Contact (NC) Ordering Type No. 1NC AB6E-3BV01PRM 2NC AB6E-3BV02PRM 1NC AB6E-4BV01PRM 2NC AB6E-4BV02PRM ø30mm Mushroom ø40mm Mushroom • Pushlock pull/turn reset switches are locked when pressed, and reset when pulled or turned clockwise. Stop Switch (Unmarked, Yellow Button, Solder Terminal Pushlock Pull/Turn Reset Switch) Shape Operator ø30mm Mushroom ø30mm button ø40mm button Package quantity: 1 Main Contact (NC) Ordering Type No. 1NC AB6E-3BV01PY 2NC AB6E-3BV02PY 1NC AB6E-4BV01PY 2NC AB6E-4BV02PY • Pushlock pull/turn reset switches are locked when pressed, and reset when pulled or turned clockwise. • Do not use the stop switch as an emergency stop switch. 5  ø16 X6 Series Emergency Stop switch (Unibody Type) Dimensions Panel thickness 0.8 to 4.5 0.5 ø1 6.2 +0.2 17.9 9.2 0 +0.2 0 +0.2 0 1.7 3.6 15.9 20.6 Mounting Hole Layout Solder terminal (Depth behind the panel: 19.5 mm) ø3 0 0. 0 0. 8 5. ø3 ø1 Unmarked Type Arrow Marked Type ø30mm Button ø4 0 0 0. 0. ø4 20.6 Unmarked Type Arrow Marked Type ø40mm Button Mounting Hole Layout ø16.2 Terminal Arrangement (Bottom View) +0.2 0 TOP The values shown on the left are the minimum dimensions for mounting with other ø16 mm pushbuttons. For other control units of different sizes and styles, determine the values according to dimensions, operation, and wiring. Y All dimensions in mm. 1 2 2 1 1NC type: Terminals located near the TOP marking X X Y ø30 mm Button 40 mm min. 40mm min. ø40 mm Button 50 mm min. 50mm min. Accessories Shape Material Ordering Type No. Package Quantity Locking Ring Wrench Remarks Metal (nickel-plated brass) MT-001 1 • Used to tighten the locking ring when installing the X6 switch onto a panel. • Recommended tightening torque: 0.88 N·m maximum Plastic XA9Z-LNPN10 10 • Black Locking Ring 6 ø16 X6 Series Emergency Stop switch (Unibody Type) Nameplate (for emergency stop switch) Description Legend For ø30mm Button For ø40mm Button Package quantity: 1 Ordering Type No. Blank HAAV-0 EMERGENCY STOP HAAV-27 Blank HAAV4-0 EMERGENCY STOP HAAV4-27 Material Background Color Legend Color Polyamide Yellow Black • Cannot be used with switch guard. SEMI S2 Compliant Switch Guard Shape Package quantity: 1 Material Ordering Type No. Remarks Switch Guard • IP65 degree of protection • Color: yellow (Munsell 2.5Y8/10 or equivalent) • Cannot be used with nameplate. XA9Z-KG1 Polyamide (PA6) Note: Switch guards have been designed for applications in semiconductor manufacturing equipment only. Do not use the switch guards with emergency stop switches which are installed on other machines such as machine tools or food processing machines. Machinery Directive of the European Commission and IEC 60204-1 require that emergency stop switches be installed in a readily accessible area, and the usage of switch guards is not permitted. White Nameplate (for stop switch) Description Legend For ø30mm Button Blank For ø40mm Button Package quantity: 1 Ordering Type No. Material HAAV-0-W Background Color Polyamide HAAV4-0-W White (Munsell N9.5) Dimensions • Nameplate for ø40mm Button HAAV4-* Projection • Switch Guard XA9Z-KG1 23.1 0 ø6 3.5 ø1 6 ø51 ø4 ø57 Projection 19.1 Projection 36 • Nameplate for ø30mm Button HAAV-* ø1 6 1.7 0.3 ø1 6 1.7 0.5 • Remove the projection from the nameplate using pliers, otherwise the switch cannot be installed. • Panel thickness when using a nameplate: 0.5 to 3 mm 42 • Remove the projection from the switch guard using pliers, otherwise the switch cannot be installed. • Panel thickness when using a nameplate: 0.5 to 3 mm 7  ø16 X6 Series Emergency Stop switch (Unibody Type)   Safety Precautions • Turn off power to the X6 series units before installation, removal, wiring, maintenance, and inspection. Failure to turn power off may cause electrical shocks or fire hazard. • For wiring, use wires of proper size to meet the voltage and current requirements and solder properly. Improper soldering may cause overheating and create fire hazards. Instructions Panel Mounting Remove the locking ring from the operator and check that the rubber gasket is in place. Insert the operator from panel front into the panel hole. Face the side with the projection upward, and tighten the locking ring using the locking ring wrench MT001. 3. Use a non-corrosive rosin flux. To prevent the flux from entering the switch while soldering, face the terminals downward. Correct Incorrect Operator Projection Rubber Gasket 4. Because the terminal spacing is narrow, use protective tubes or heat shrinkable tubes to avoid burning the wire sheath or short circuit. 5. Apply force on the terminals in the vertical direction to the panel only, otherwise the terminals will be damaged. Locking Ring Contact Bounce ••Notes for Panel Mounting Using the locking ring wrench MT-001, tighten the locking ring to a torque of 0.88 N·m. Do not use pliers. Do not apply excessive force, otherwise the locking ring will become damaged. Wiring 2 1. Applicable wire size is 1.25 mm maximum. 2. Solder the terminals using a soldering iron at 310 to 350°C for 3 seconds maximum. Do not use flow or dip soldering. SnAgCu type lead-free solder is recommended. Make sure that the soldering iron touches the terminals only, not plastic parts. Do not apply external force such as bending the terminals or applying tensile force on the wires. When the button is reset by pulling or turning, the NC contacts will bounce. When designing a control circuit, take the contact bounce time into consideration (reference value: 20 ms). Handling Do not expose the switch to excessive shock and vibrations, otherwise the switch may be deformed or damaged, causing malfunction or operation failure. Specifications and other descriptions in this catalog are subject to change without notice. 7-31, Nishi-Miyahara 1-Chome, Yodogawa-ku, Osaka 532-8550, Japan Tel: +81-6-6398-2571, Fax: +81-6-6392-9731 E-mail: marketing@idec.co.jp IDEC CORPORATION (USA) Wendenstrasse 331, 20537 Hamburg, Germany Tel: +49-40-25 30 54 - 0, Fax: +49-40-25 30 54 - 24 E-mail: service@idec.de IDEC CANADA LIMITED Room 608-609, 6F, Gangtai Plaza, No. 700, Yan'an East Road, Shanghai 200001, PRC Tel: +86-21-5353-1000, Fax: +86-21-5353-1263 E-mail: idec@cn.idec.com 3155 Pepper Mill Court, Unit 4, Mississauga, Ontario, L5L 4X7, Canada Tel: +1-905-890-8561, Toll Free: (888) 317-4332 Fax: +1-905-890-8562 E-mail: sales@ca.idec.com IDEC AUSTRALIA PTY. LTD. 2/3 Macro Court, Rowville, Victoria 3178, Australia Tel: +61-3-9763-3244, Toll Free: 1800-68-4332 Fax: +61-3-9763-3255 E-mail: sales@au.idec.com IDEC ELECTRONICS LIMITED www.idec.com IDEC ELEKTROTECHNIK GmbH 1175 Elko Drive, Sunnyvale, CA 94089-2209, USA Tel: +1-408-747-0550 / (800) 262-IDEC (4332) Fax: +1-408-744-9055 / (800) 635-6246 E-mail: opencontact@idec.com Unit 2, Beechwood, Chineham Business Park, Basingstoke, Hampshire RG24 8WA, UK Tel: +44-1256-321000, Fax: +44-1256-327755 E-mail: sales@uk.idec.com IDEC (SHANGHAI) CORPORATION IDEC (BEIJING) CORPORATION Room 211B, Tower B, The Grand Pacific Building, 8A Guanghua Road, Chaoyang District, Beijing 100026, PRC Tel: +86-10-6581-6131, Fax: +86-10-6581-5119 IDEC (SHENZHEN) CORPORATION Unit AB-3B2, Tian Xiang Building, Tian’an Cyber Park, Fu Tian District, Shenzhen, Guang Dong 518040, PRC Tel: +86-755-8356-2977, Fax: +86-755-8356-2944 IDEC IZUMI (H.K.) CO., LTD. Units 11-15, Level 27, Tower 1, Millennium City 1, 388 Kwun Tong Road, Kwun Tong, Kowloon, Hong Kong Tel: +852-2803-8989, Fax: +852-2565-0171 E-mail: info@hk.idec.com IDEC TAIWAN CORPORATION 8F-1, No. 79, Hsin Tai Wu Road, Sec. 1, Hsi-Chih, Taipei County, Taiwan Tel: +886-2-2698-3929, Fax: +886-2-2698-3931 E-mail: service@tw.idec.com IDEC IZUMI ASIA PTE. LTD. No. 31, Tannery Lane #05-01, HB Centre 2, Singapore 347788 Tel: +65-6746-1155, Fax: +65-6844-5995 E-mail: info@sg.idec.com Cat. No. EP1335-0 APRIL 2010 12.8S PRINTED IN JAPAN