HS5D-12ZRN

HS5D Miniature Interlock Switches Head Removal Detection Function for Safer Performance (100405) New Generation Miniature Interlock Switches IDEC’s new unique “Head Removal Detection Function” is a new generation technology that assures safety and satisfies international safety standards. Head Removal Detection Function All HS5D models are equipped with “Head Removal Detection Function.” When the head is removed, such as when the head is rotated, the main circuit (11-12) turns OFF. HS5D-12 When the actuator is removed or inserted, the operation of the main circuits (11-12, 21-22) are the same. However, when the head is removed, disparity is detected (11-12: OFF, 21-22: ON). The disparity of the contacts detects the removal of the head. Head removal detection function Main circuit (11-12) Actuator is removed ••HS5D-12 Actuator is inserted Head is removed When actuator is removed When actuator is inserted When head is removed Main circuit (NC) 11 12 OFF ON OFF Main circuit (NC) 21 22 OFF ON ON Disparity Note: Head removal detection function is not a direct opening action mechanism. ••Existing Interlock Switches When actuator is removed When actuator is inserted When head is removed Main circuit (NC) 3 4 OFF ON ON Monitor circuit (NC) 1 2 OFF ON ON Small size with 3 contacts ••The HS5D is the same size (dimensions/mounting dimensions) as 2 contact types (HS5B). 3 contact types with dual enabling contacts and a monitor contact are available. ••Compact size. Can be installed in narrow spaces. ••M3 terminal screws make wiring easy. ••Gold-plated contact suitable for small loads. Actuators interchangeable with HS5B/HS5E Actuators can be selected to suit door shapes and applications. Straight Actuator Angle Adjustable Actuator Right-angle Actuator Straight Actuator w/rubber bushing Right-angle Actuator w/rubber bushing Various Safety Product Accessories Door Handle Actuator (HS9Z-DH5) 91 mm Plug Actuator (HS9Z-A5P) 30 mm 30 mm 2 Padlock Hasp (HS9Z-PH5) Sliding Actuator (HS9Z-SH5) (100405) HS5D Miniature Interlock Switches Head removal detection for safer performance. ••Head removal detection function turns OFF the main circuit (11-12) when the head of the HS5D is removed. ••The HS5D is the same size as 2 contact type interlock switches (HS5B). 3 contact types with dual enabling contacts and a monitor contact are available. Can be installed in narrow spaces. (30W × 30D × 91H mm) ••The actuator is interchangeable with HS5B and HS5E. ••Double insulation structure eliminates the need for grounding. ••The head orientation can be rotated, allowing 8 different actuator entries. ••Degree of protection (contacts): IP67 (IEC60529) ••NC contacts with direct opening action (IEC/EN60947-5-1) ••Proprietary actuators prevent invalidation of the contacts (ISO14119, EN1088). ••M3 terminal screws for easy wiring. ••Gold-plated contacts suitable for small loads. Specifications ISO14119 EN1088 IEC60947-5-1 EN60947-5-1 (TÜV approval) Applicable Standards GS-ET-15 (TÜV approval) UL508 CSA C22.2 No. 14 IEC60204-1/EN60204-1 (applicable standards for use) Operating Temperature –30 to +70°C (no freezing) Relative Humidity Storage Temperature Pollution Degree Impulse Withstand Voltage Contact Resistance Insulation Resistance (500V DC megger) Electric Shock Protection Class Degree of Protection Shock Resistance Vibration Resistance 45 to 85% (no condensation) –40 to +80°C (no freezing) 3 4 kV 50 mΩ maximum (initial value) Between live and dead metal parts: 100 MΩ minimum Between terminals of different poles: 100 MΩ minimum Class II (IEC61140) IP67 (IEC60529) Damage limits: 1000 m/s2 Operating extremes: 10 to 55 Hz, amplitude 0.5 mm Damage limits: 30 Hz, amplitude 1.5 mm Actuator Operating Speed Direct Opening Travel 10 mm minimum Operating Frequency 900 operations per hour Direct Opening Force Mechanical Durability Electrical Durability Performance of Terminals 11-12 of Removed Head Unit Conditional Short-circuit Current Weight (approx.) 0.05 to 1.0 m/s 50N minimum 1,000,000 operations minimum (GS-ET-15) 100,000 operations minimum (AC-12 250V, 6A) 1,000,000 operations minimum (24V AC/DC,100 mA) (operation frequency: 900 operations per hour) Mechanical damage limits: 10 operations min. Insulation resistance: 100 MΩ (initial value) Dielectric strength: 1000V, 1 minute (initial value) Rated Insulation Voltage (Ui) 300V Thermal Current (Ith) Rated Voltage (Ue) Rated Current (Ie) * AC DC 10A 30V 125V Inductive Load (AC-15) 10A 5A Inductive Load (DC-13) 4A Resistive load (AC-12) 10A Resistive load (DC-12) 8A 10A 2.2A 1.1A 250V 6A 3A 1.1A 0.6A • Minimum applicable load (reference): 5V AC/DC, 1 mA (Applicable range may vary with operating conditions and load types.) *TÜV rating: AC-15 3A/250V, DC-13 4A/30V Type No. Development HS5D-11 Z RN M Circuit Code 11: 1NO-1NC 02: 2NC 12: 1NO-2NC 03: 3NC Head Material blank: Plastic Z: Metal Gland Port blank: G1/2 P: PG13.5 M: M20 Head/Housing Color RN: Red/Gray Parts Description Right-angle Actuator (SUS304) Angle Adjustable Actuator (for hinged doors) M3 Terminal Screw Straight Actuator (SUS304) 100A (250V) (note) Plastic head: 80g Metal head: 110g Note: Use a 250V/10A fast-blow fuse as a short-circuit protector. (100405) Contact Ratings Straight Actuator w/rubber bushing Gland Port (Use conduits or Right-angle Actuator cable glands which w/rubber bushing can maintain IP67 protection.) 3 HS5D Miniature Interlock Switches Miniature Safety Interlock Switch Contact Configuration Gland Port Size 1NC-1NO Main Circuit 23 Main Circuit 11 2NC 2NC-1NO Main Circuit Main Circuit Monitor Circuit 3NC Main Circuit Main Circuit Monitor Circuit Actuator G1/2 Zb 11 Monitor Circuit Monitor Circuit 24 12 22 Zb 11 21 31 M20 HS5D-11RNM HS5D-11ZRNM PG13.5 HS5D-02RNP HS5D-02ZRNP 12 22 34 Zb HS5D-02RN M20 HS5D-02RNM PG13.5 HS5D-12RNP G1/2 HS5D-12RN M20 HS5D-12RNM G1/2 12 22 32 HS5D-03RN PG13.5 HS5D-03RNP M20 HS5D-03RNM Name Type No. (Ordering Type No.) HS9Z-A5P HS9Z-DH5RH HS9Z-DH5LH Handle Unit Switch Cover Unit HS9Z-DH5C HS9Z-DH5B HS9Z-SH5 HS9Z-PH5 Contact Configuration HS5D-12* HS5D-03* Main Circuit 11 12 11-12 Monitor Circuit 23 24 23-24 Main Circuit 11 12 11-12 Main Circuit 21 22 21-22 Main Circuit 11 12 21 22 11-12 Monitor Circuit 33 34 33-34 11 12 11-12 21 22 21-22 31 32 31-32 Main Circuit Main Circuit Main Circuit Monitor Circuit HS5D-12ZRN HS5D-12ZRNP HS5D-12ZRNM HS5D-03ZRN HS5D-03ZRNP HS5D-03ZRNM Package Quantity: 1 Used for installing the interlock switch inside. Can also be used for HS5B and HS5E Used for mounting HS5B and HS5D Can also be used for HS5B and HS5E Can also be used for HS5B and HS5E Contact Operation Chart (reference) 0 (Actuator Mounting Reference Position) Approx. Approx. 4.6 6.7 HS5D-02* HS5D-02ZRNM Remarks Can also be used for HS5B and HS5E Can also be used for HS5B and HS5E. For right-hand door. Can also be used for HS5B and HS5E. For left-hand door. Contact Configuration and Operation Chart HS5D-11* HS5D-02ZRN Type No. (Ordering Type No.) HS9Z-A51 HS9Z-A51A HS9Z-A52 HS9Z-A52A HS9Z-A55 HS5B/HS5D Installation Kit Sliding Actuator Padlock Hasp Type HS5D-11ZRNP Package Quantity: 1 Name Accessories Door Handle Actuator HS5D-11ZRN HS5D-11RNP G1/2 Zb 21 11 21 33 HS5D-11RN PG13.5 12 Straight Straight w/rubber bushings Right-angle Right-angle w/rubber bushings Angle Adjustable (vertical/horizontal) Type Plug Actuator Package Quantity: 1 Type No. (Ordering Type No.) Plastic Head Type Metal Head Type Terminal Arrangement Approx. 26.4 (Travel: mm) : Contact ON (closed) : Contact OFF (open) Main Circuit: 11-12 Main Circuit: 21-22 Monitor Circuit: 31-32 / Monitor Circuit: 33-34 21-22 Actuator removed completely Actuator inserted completely ••The operation characteristics shown in the chart above are for the HS9Z-A51. For other actuator types, add 1.3 mm. ••The operation characteristics show the contact status when the actuator enters the entry slot of an interlock switch. 4 (100405) HS5D Miniature Interlock Switches Dimensions and Mounting Hole Layouts ••HS5D-ZRN (Metal Head) With HS9Z-A51 Straight Actuator RP: Reference mounting position 26.4 6.2 Actuator Actuator Stop 91 With HS9Z-A52 Right-angle Actuator 35.3 RP 20 30 Metal Head Cover Plastic (red) Plastic (gray) 27.7 91 36.2 91 7.6 ±1 15 24 30 15 24 30 Gland Port 20 30 20 20 to 22 2-M4 Screws 7.6 ±1 Slot Plug (supplied) (Note) Actuator Actuator Cover Actuator Stop 1 36.2 Actuator Cover Actuator Actuator Stop 30 20 30 20 30 1 Gland Port 15 24 30 Mounting Hole Layout Plastic (red) Plastic (gray) R2 .2 Metal Head Cover RP 27.7 41.5 91 6 ±1 R2 .2 Slot Plug (supplied) (Note) 15 24 30 6 ±1 20 to 22 2-M4 Screws 36.2 1 1 36.2 20 28 20 30 28 20 Actuator Actuator Stop Gland Port 1 36 5.2 1 Gland Port Plastic (red) Plastic (gray) R2 .2 42.2 5.2 RP 1 26.4 6.2 Metal Head Cover Plastic (red) Plastic (gray) R2 .2 RP 1 Metal Head Cover Mounting Hole Layout All dimensions in mm. 20 30 36.2 Actuator 91 Actuator Stop With HS9Z-A52 Right-angle Actuator Plastic Head (red) .2 Gland Port 35.3 RP 15 24 30 Plastic Head (red) 27.7 91 Gland Port 20 30 36.2 91 7.6 ±1 Mounting Hole Layout Note: Plug the unused actuator insertion slot using the slot plug supplied with the safety interlock switch. (100405) Plastic (gray) 20 Actuator Actuator Cover Actuator Stop 20 to 22 2-M4 Screws 15 24 30 Slot Plug (supplied) (Note) 30 20 30 36.2 7.6 ±1 Actuator Cover Actuator Actuator Stop 1 30 20 1 41.5 Plastic (gray) R2 27.7 RP Mounting Hole Layout 1 15 24 30 Slot Plug (supplied) (Note) 91 6 ±1 R2 .2 6±1 20 to 22 2-M4 Screws 1 1 36.2 20 28 20 30 Actuator Actuator Stop Gland Port 1 26.4 6.2 1 36 5.2 Plastic (gray) Plastic Head (red) 15 24 30 Gland Port RP 1 .2 R2 42.2 5.2 28 20 26.4 6.2 RP .2 Plastic (gray) Plastic Head (red) R2 ••HS5D-RN (Plastic Head) With HS9Z-A51 Straight Actuator All dimensions in mm. 5 HS5D Miniature Interlock Switches 1.6 ••Angle Adjustable (HS9Z-A55) Angle Adjustment (M3 Hexagon Socket Head Screw) 3 Orienting Insert 20º 49 Actuator Stop (Note) 7 18.5 15 1 29 Vertical Swing Orienting Insert (M4 R2.1 Hole s 3.6 12∗ (20) Actuator Stop (Note) *The mounting center distance is set to 12 mm at factory. When 20mm distance is required, adjust the distance by moving the rubber bushings. A B : The actuator has flexibility to the directions indicated by the arrows. When 20-mm distance is selected, the actuator swings vertically. 2-M4 Screw 12 ) Actuator Stop (Note) 0.8 20º 2 Angle Adjustment (M3 Hexagon Socket Head Screw) •• Actuator Mounting Hole Layout (horizontal/vertical swing) 2-M4 Screw B Actuator Mounting Hole Layout (Straight w/rubber bushing) (Right-angle w/rubber bushing) 23 26 38 Horizontal Swing Rubber Bushing 2-ø9 (5) Actuator Cover 15 30 2-ø9 20 2-M4 Screw 15.8 8.5 Ⓑ Actuator Mounting Hole Layout (Straight, Right-angle) A Actuator Stop Washer (supplied (Note) Rubber Bushing with the actuator) Washer (supplied with the actuator) (5) 0.8 2-ø10 10 2 2 Actuator Stop (Note) (39.7) 0.8 （11.2） .3 .4 ø4 2- 43.8 0.8 2ø4 Actuator Stop (Note) 0.8 15.3 15 15 4.5 7.3 4.3 2-ø 2 6.4 2. 7.2 7.2 2-ø10 2 30 28 15 26 28 20 R 4- 33 2 2 32.4 (6) 0.8 5.2 ••Straight w/rubber bushing ••Right-angle w/rubber bushing (HS9Z-A51A) (HS9Z-A52A) 0.8 6.2 ••Right-angle (HS9Z-A52) 20 ••Straight (HS9Z-A51) 30 （20） 12∗ Actuator Dimensions *Mounting centers can be widened to 20 mm by moving the rubber cushions. ••Actuator Mounting Reference Position As shown in the figure below, the mounting reference position of the actuator when inserted in the interlock switch is where the actuator stop placed on the actuator lightly touches the interlock switch. Note: After mounting the actuator, remove the actuator stop from the actuator. Interlock Switch Door Stop 38 Note: The actuator stop is supplied with the actuator and used when adjusting the actuator position. Remove the actuator stop after the actuator position is determined. Actuator Stop HS9Z-A51 Actuator Door Stop Interlock Switch Interlock Switch Actuator Stop Actuator Stop Actuator Cover HS9Z-A52 Actuator HS9Z-A55 Actuator ••Actuator Orientation (Angle Adjustable) The angle of actuator swing can be changed using the orienting insert (white plastic) installed on the back of the actuator. Do not lose the orienting insert, otherwise the actuator will not operate properly. Safety Precautions ••In order to avoid electric shock or fire, turn the power off before installation, removal, wire connection, maintenance, or inspection of the interlock switch. ••If relays are used in the circuit between the interlock switch and the load, use only safety relays, since welded or sticking contacts of standard relays may invalidate the functions of the interlock switch. Perform risk assessment and make up a safety circuit which satisfies the requirements of the safety category. ••For wiring, use wires of a proper size to meet the voltage and current requirements. Tighten the terminal screws to 6 a recommended torque of 0.6 to 0.8 N·m. Improper soldering or failure to tighten the terminal screw may cause overheating and fire. ••Do not place a PLC in the circuit between the interlock switch and the load. Safety security can be endangered in the event of a malfunction of the PLC. ••Do not install the actuator in the location where a human body may come in contact. Otherwise injury may occur. ••Do not disassemble or modify the interlock switch, otherwise a malfunction or an accident may occur. (100405) HS5D Miniature Interlock Switches Instructions Minimum Radius of Hinged Door ••When using the interlock switch for a hinged door, refer to the minimum radius of doors shown below. For the doors with small minimum radius, use angle adjustable actuators (HS9Z-A55). Note: Because deviation or dislocation of hinged door may occur in actual applications, make sure of the correct operation before installation. When using the HS9Z-A52 Actuator ••When the door hinge is on the extension line of the interlock switch surface: Mounting Examples m imu Min dius Ra mm 190 um nim Mi dius Ra 0 mm 17 ••Regardless of door types, do not use the interlock switch as a door stop. Install a mechanical door stop at the end of the door to protect the interlock switch against excessive force. ••Do not apply excessive shock to the interlock switch when opening or closing the door. A shock to the interlock switch exceeding 1,000 m/s2 may cause damage to the interlock switch. ••Do not open the lid of the interlock switch. Loosening the screws may cause damage to the interlock switch. ••Prevent foreign objects such as dust and liquids from entering the interlock switch while connecting a conduit or wiring. ••Plug the unused actuator entry slot using the slot plug supplied with the interlock switch. ••Use proprietary actuators only. When other actuators are used, the interlock switch may be damaged. Door Hinge Door Hinge ••When the door hinge is on the extension line of the actuator mounting surface: Application on Sliding Doors Door diu Ra m imu mm Min 260 s diu Ra um m nim 30 m 2 Mi HS9Z-A51 Actuator HS5D Interlock Switch Door Hinge s Door Stop Door Hinge When using the HS9Z-A55 Angle Adjustable Actuator ••When the door hinge is on the extension line of the interlock switch surface: Application on Hinged Doors Horizontal Swing HS9Z-A52 Actuator Vertical Swing Door M in HS9Z-SH5 Sliding Actuator HS5D Interlock Switch Do not use the plastic and metal head of the HS5B interlock switches and metal head of the HS5E interlock switch on the HS5D. When using these HS5D and HS5E interlock switches adjacently, ensure that the heads are not interchanged. HS5D Plastic (red) (100405) HS5E Metal Head in s im u 50 m R m ad m iu Door Hinge s Metal (silver color) Horizontal Swing M Vertical Swing M in in im u 70 m R m ad m iu s Door Hinge im u 50 m R m ad m iu s Door Hinge HS5B Metal Head Metal (gray) (red) M Door Hinge ••When the door hinge is on the extension line of the actuator mounting surface: Installing the Head Plastic Head im u 50 m R m ad m iu Metal Head (black) Plastic Head Plastic (black or gray) Actuator Angle Adjustment for the HS9Z-A55 ••Using the angle adjustment screw, the actuator angle can be adjusted (see figures on page 6). Adjustable angle: 0 to 20° ••The larger the adjusted angle of the actuator, the smaller the applicable radius of the door opening. After installing the actuator, open the door. Then adjust the actuator so that its edge can be inserted properly into the actuator entry slot of the interlock switch. ••After adjusting the actuator angle, apply Loctite to the adjustment screw so that the screw will not loosen. 7 HS5D Miniature Interlock Switches Instructions Rotating the Head ••The head of the HS5D can be rotated by removing the four screws from the corners of the HS5D head and reinstalling the head in the desired orientation. When reinstalling the head, make sure that no foreign object enters the interlock switch. Tighten the screws tightly, because loose tightening may cause malfunction. ••Recommended screw tightening torque: 0.9 to 1.1 N·m When using crimping terminals, be sure to install insulation tubes on the crimping terminals to prevent electric shocks. When using stranded wires, make sure that loose wires do not cause short circuit. Also do not solder the terminal to prevent loose wires. 17.4max. 4.2 to 5.8 Alternative Head Orientations A ø3.2 6.4 max. Factory Setting Applicable Crimping Terminal Recommended manufacturer: JST Part No.: N0.5-3 Applicable wire size (with insulation tube): 0.2 to 0.5 mm2 Note: Do not remove screw A during wiring. Removing the screw may cause malfunction or damage. Applicable Wire Size 0.5 to 1.5 mm2 Applicable Cable Glands Only the NC contact of the main circuit (11-12) turns OFF (open) when the head is removed, such as when rotating the head. Because NC contacts of other than the main circuit (11-12) turn ON (closed), be sure to connect the main circuit (11-12) to the safety circuit. Recommended Tightening Torque ••Interlock Switch Mounting Screw: 1.8 ± 2.2 N·m (two M4 screws) ••Housing Lid Screw: 0.2 to 0.4 N·m (M3 screw) ••Terminal Screw: 0.6 to 0.8 N·m (M3 screw) ••Connector: 2.7 to 3.3 N·m ••Actuators HS9Z-A51: 1.8 ± 2.2 N·m (two M4 screws) HS9Z-A52: 0.8 ± 1.2 N·m (two M4 Phillips screws) HS9Z-A51A/A52A: 1.0 to 1.5 N·m (two M4 screws) HS9Z-A55: 1.0 to 1.5 N·m (two M4 screws) ••The above recommended tightening torques of the mounting screws are the values confirmed with hex socket head bolts. When other screws are used and tightened to a smaller torque, make sure that the screws do not come loose after mounting. ••Mounting bolts must be provided by the user. ••To avoid unauthorized or unintended removal of the interlock switch and the actuator, it is recommended that the interlock switch and the actuator be installed in an unremovable manner, for example using special screws or welding the screws. 30 max. Use a cable gland with a degree of protection IP67. Head Removal Detection Function G1/2, PG13.5, M20 9 max. When Using Flexible Conduits (Example) ••Flexible conduit example: VF-03 (made by Nihon Flex) Gland Port Size Plastic Cable Gland PG13.5 — G1/2 — M20 Metal Cable Gland RLC-103 (Nihon Flex) RBC-103PG13.5 (Nihon Flex) — RLC-103EC20 (Nihon Flex) When Using Multi-core Cables (Example) Gland Port Size Plastic Cable Gland G1/2 SCS-10* (Seiwa Electric) M20 ST-M20X1.5 (LAPP) PG13.5 ST13.5 (LAPP) Metal Cable Gland ALS-16** (Nihon Flex) ABS-**PG13.5 (Nihon Flex) ALS-**EC20 (Nihon Flex) ••Different cable glands are used depending on the cable sheath diameter. When purchasing a cable gland, confirm that the cable gland is applicable to the cable sheath diameter. ••When using a 1/2-14NPT cable gland, use the HS5D interlock switch with M20 gland port (Type No.: HS5D***BM) together with an adaptor (Type No.: MA-M/NPT 20X1.5 5402-0110, LAPP) and a gasket (Type No.: GP M20, LAPP). Install a gasket between the interlock switch and the adaptor. Apply sealing tape between the cable gland and the adaptor to make sure of IP67 protection for the enclosure. Specifications and other descriptions in this catalog are subject to change without notice. 7-31, Nishi-Miyahara 1-Chome, Yodogawa-ku, Osaka 532-8550, Japan Tel: +81-6-6398-2571, Fax: +81-6-6392-9731 E-mail: marketing@idec.co.jp IDEC CORPORATION (USA) Tel: +1-408-747-0550 / (800) 262-IDEC (4332) Fax: +1-408-744-9055 / (800) 635-6246 E-mail: opencontact@idec.com IDEC CANADA LIMITED Tel: +1-905-890-8561, Toll Free: (888) 317-4332 Fax: +1-905-890-8562 E-mail: sales@ca.idec.com IDEC AUSTRALIA PTY. LTD. www.idec.com (100405) Tel: +61-3-9763-3244, Toll Free: 1800-68-4332 Fax: +61-3-9763-3255 E-mail: sales@au.idec.com IDEC ELECTRONICS LIMITED IDEC IZUMI (H.K.) CO., LTD. IDEC ELEKTROTECHNIK GmbH IDEC TAIWAN CORPORATION Tel: +44-1256-321000, Fax: +44-1256-327755 E-mail: sales@uk.idec.com Tel: +49-40-25 30 54 - 0, Fax: +49-40-25 30 54 - 24 E-mail: service@idec.de IDEC (SHANGHAI) CORPORATION Tel: +86-21-5353-1000, Fax: +86-21-5353-1263 E-mail: idec@cn.idec.com IDEC (BEIJING) CORPORATION Tel: +852-2803-8989, Fax: +852-2565-0171 E-mail: info@hk.idec.com Tel: +886-2-2698-3929, Fax: +886-2-2698-3931 E-mail: service@tw.idec.com IDEC IZUMI ASIA PTE. LTD. Tel: +65-6746-1155, Fax: +65-6844-5995 E-mail: info@sg.idec.com Tel: +86-10-6581-6131, Fax: +86-10-6581-5119 IDEC (SHENZHEN) CORPORATION Tel: +86-755-8356-2977, Fax: +86-755-8356-2944 Cat. No. EP1285-1 MARCH 2010 5.4S PRINTED IN JAPAN