AVW402-R

HW Switches In basic black or stylish metal, the HW series of 22mm switches from IDEC are available in several styles to dress up any panel. HW pushbuttons and pilot devices are internationally-rated, designed for use almost anywhere in the world, and have removable contact blocks, finger-safe terminals, and tamperproof construction. Choose simple black plastic bezels for clean uniformity or the new chrome-plated metallic bezels for a rugged industrial look. PS5R Slim Line Power Supplies IDEC PS5R Slim Line power supplies have all the features, all the power, and only half the size of traditional power supplies. Save valuable DIN Rail space with the 30W, 60W, 90W, 120W, or 240W models which can fit any of your power needs. The PS5R Slim Line models are UL508 and UL1604 listed for hazardous locations. The 30W and 60W models are also NEC Class 2 rated. The 120W and 240W models comply with SEMI F47 sag immunity requirements. Specifications and other descriptions in this catalog are subject to change without notice. Smart Products. Simple Solutions. IDEC Corporation 1175 Elko Drive Sunnyvale, CA 94089-2209, USA Tel (408) 747-0550 Toll Free (800) 262-IDEC Fax (408) 744-9055 Toll Free Fax (800) 635-6246 Email: opencontact@idec.com IDEC Australia Pty. Ltd. 2/3 Macro Court Rowville, Victoria 3178, Australia Tel +61-3-9763-3244 Toll Free (1800) 68-IDEC Fax +61-3-9763-3255 Email: sales@au.idec.com IDEC Electronics Ltd. Unit 2 Beechwood Chineham Business Park Basingstoke Hampshire RG24 8WA, United Kingdom Tel +44 (0) 1256-321000 Fax +44 (0) 1256-327755 Email: sales@uk.idec.com IDEC IZUMI (H.K.) Co., Ltd. Unit 1505-1507, DCH Commercial Centre No. 25 Westlands Road Quarry Bay, Hong Kong Tel +852-2803-8989 Fax +852-2565-0171 Email: info@hk.idec.com IDEC Taiwan Corporation 8F-1, No.79, Hsin Tai Wu Road, Sec. 1 Hsi-Chih, Taipei County, Taiwan Tel +886-2-2698-3929 Fax +886-2-2698-3931 Email: service@idectwn.com.tw IDEC Canada Ltd. Unit 22-151 Brunel Road Mississauga, Ontario, L4Z 1X3, Canada Tel (905) 890-8561 Toll Free (888) 317-IDEC Fax (905) 890-8562 Email: sales@ca.idec.com IDEC IZUMI Corporation 7-31, Nishi-Miyahara 1-Chome, Yodogawa-ku Osaka 532-8550, Japan Tel +81-6-6398-2571 Fax +81-6-6392-9731 IDEC Elektrotechnik GmbH Wendenstraße 331 D-20537 Hamburg, Germany Tel +49-40-2530540 Fax +49-40-25305424 Email: service@idec.de IDEC IZUMI Asia Pte. Ltd. No. 31, Tannery Lane #05-01 Dragon Land Building, Singapore 347788 Tel +65-6746-1155 Fax +65-6844-5995 Email: generalinfo@idecasia.com.sg IDEC IZUMI (Shanghai) Co., Ltd. Room E, 15F, Majesty Building No. 138 Pudong Avenue Shanghai 200120, P.R.C. Tel +86-21-5887-9181 Fax +86-21-5887-8930 Email: idec@cn.idec.com www.idec.com ©2004 IDEC Corporation. All Rights Reserved. Catalog No. XW9Y-B100-1 09/04 15K IDEC E-Stop Switches Simply Safe Smart Products. Simple Solutions. Revolutionary “Safe Break Action” Design Safest Emergency Stop Switches in the World! The emergency stop button is a critical component on any machine because its failure can have severe implications. A malfunction can cause equipment damage, personal injury, down time, etc., and may even lead to catastrophic failures like fires and life-threatening accidents. Malfunctions caused by dislocation of the contact blocks can occur due to improper installation of the switch, accidental removal of the contact block, improper wiring, and even from vibration during the transportation of a finished product. To reduce the risk of potential disaster, IDEC has designed the XA/XW series E-Stop switches. They reduce the impact of these failures, and not only comply with recent international safety standards (ISO13850 and EN60947-5-5), but actually exceed the safety standards by automatically turning off when a part fails or the contact block and the actuator are improperly installed. By surpassing the current international standards, the XA/XW E-Stops have become the world’s safest switches. IDEC has manufactured a variety of other innovative, high quality Emergency Stop switches for the last 50 years. For example, to eliminate the problem of contact “borrowing” the unique HW 22mm Unibody E-Stop has no removable contacts. Another example is the compact HA1E 16mm E-Stop, which is the shortest behind-the-panel E-Stop to comply with the Direct Contact Opening directive (IEC60947-5-1, -5). IDEC is consistently leading the market in new technology and innovation for machine operator safety. The two new IDEC Emergency Stop switches, the XA & XW series, include revolutionary new technology that will change the way E-Stop switches are designed. This “safe break action” concept provides greater levels of human safety and is the first of its kind in the world! Conventional E-Stop switches are designed with spring pressure on the Normally Closed (NC) contacts, keeping them in the closed position and allowing the machine to operate. Improper installation or excessive force to the stop button in an emergency may break or dislodge a vital part, causing the spring loaded contact to stay closed. This situation renders the E-Stop incapable of stopping the machine, and can lead to catastrophic events, personal injury and possible loss of life. This one-of-a-kind “safe break action” design, found only in the IDEC XA & XW series, reverses the energy direction and uses the spring-pressure to assure that the NC contacts will open if the emergency switch is damaged or the contact blocks separate due to excessive force. The NC contacts will reliably open, even if they are welded, and stop the machine. Combined with IDEC quality, this is the E-Stop switch you want in a life threatening situation. Both the XA and XW switches include up to four contacts in a very compact package. In today’s automated world, more customers are requiring E-Stop switches with at least three contacts. (Two of the contacts trip the power and the third contact is used to alert a safety-monitoring relay.) Both the XA and XW series switches offer up to four “safe-break” contacts with a depth behind the panel that is half the size of conventional E-Stop switches. This means that there is an additional contact available and the switches can be used in Level 4 safety category applications. 2 Safety Innovation Variety The emergency stop button is a critical component on any machine because its failure has the potential to cause severe injury or loss of life. To reduce the risk of potential disaster, IDEC has designed the XA/XW series E-Stops. The XA/XW Emergency Stop switches surpass the requirements of current international standards making them the world’s safest switches! The XA/XW series of E-Stops utilize a revolutionary “safe break action” design that forcefully opens the NC contacts, even if they are welded, and stops the machine. This one-of-a-kind design reverses the energy direction and actually uses the spring-pressure to ensure that the NC contacts will open if the emergency switch is damaged or the contact blocks break off due to excessive force. As a global leader of switches, IDEC manufactures a large selection of E-Stops for a variety of applications. If you need a compact rugged E-Stop or an E-Stop Station, there is a wide range of sizes and designs available. With additional choices from Illuminated Push-Pull to the Push Lock–Key Reset, PCB Terminals to Screw Terminals, IDEC has just the right E-Stop for you. IDEC’s new E-Stop switches are secured from the rear of the control panel so that the E-Stop cannot be removed from the front. Another unique feature of the XA & XW E-Stop switches is that either a push-turn or push-pull reset method can be used to reset the switches. This eliminates any possible confusion for operators when resetting the switch. The durability and quality of these new E-Stop switches make them extremely reliable. They can withstand the increased high stress caused by panic or a reaction to an emergency situation. 3 Important Safety Information When Safety Matters. . . Reach for the World’s Safest E-Stop Conventional Emergency Stop Switches Normal Status Direct Opening Action Latched Contacts are opened when the operator is locked, and remain opened until the operator is unlocked intentionally. (IEC60947-5; 6:2) NC contacts: OFF (machine cannot operate) NC contacts: ON (machine can operate) High NC contacts are always on standby to turn on (hazardous) Low Safety Interlock Mechanism Latched Energy Energy High Rated Insulation Voltage: 250V minimum Rated Thermal Current: 2.5A minimum Normal Status NC contacts: OFF (machine cannot operate) NC contacts: ON (machine can operate) Even if the contacts are welded, the force applied on the button directly opens the contact. XA/XW Series Emergency Stop Switches Normal Operator Stroke Latched Low XA/XW E-Stops have lower internal energy in the “Locked” (Latching) position than in the “Normal” (Reset) position. When the switch is damaged from an excessive shock, the main contact (NC) moves toward the OFF (Safe) position. NC contacts are always on standby to turn off (safe) Normal Operator Stroke Latched Two E-Stops in One Pull Reset Turn Reset Pushlock Pull or Turn Reset The XA/XW E-Stops can be reset either by pulling or turning the button. This ensures that the reset action will always be different from the make action. With traditional E-Stops, you need to choose between Push-Pull or Pushlock Turn Reset. With the IDEC XA/XW E-Stops you get both in one switch. XA & XW Series, The Safe Break Action E-Stops! Internal view while removing the contact block Reach for the “Safe Break Action” When the contact block is removed from the operator the main contact (NC) is forced to open (OFF). When removing the contact block, the cam provides a direct opening action to open the contact. 1 2 3 Operator 4 Compact Compact Body with Four Contacts 22mm XW and 16mm XA Series Contact Block NC Contact Closed (On) NC Contact Open (Off) 48.7mm 4 Traditional E-Stop 27.9mm ~20mm 5 XA & XW Information XW 22mm Jumbo E-Stops XA 16mm E-Stops XW 22mm 60mm Jumbo Mushroom Button with Screw Terminals XA 16mm 40mm Mushroom Button with PCB Terminals NO Contacts NC Contacts Part Numbers • IDEC’s original “Safe Break Action” ensures the contacts open if the contact block is separated from the operator Part Numbers 1 1 XA1E-BV411V-R 1 1 XW1E-BV511M-R 2 XA1E-BV402V-R – 2 XW1E-BV502M-R 1 3 XA1E-BV413V-R 1 3 XW1E-BV513M-R – 4 XA1E-BV404V-R – 4 XW1E-BV504M-R NO Contacts NC Contacts Part Numbers 1 1 XA1E-BV411-R – 2 XA1E-BV402-R 1 3 XA1E-BV413-R – 4 XA1E-BV404-R XA and XW Dimensions XA ������������������������� ���� ���� ��� • The depth behind the panel is only 48.7mm for 4 contacts (XW Series) NC Contacts – XA 16mm 40mm Mushroom Button with Solder Terminals • Lead-free NO Contacts ��������������� ������������� • Pushlock Reset and Push-Pull ��� �� ��� XW 22mm E-Stops • Rated Insulation Voltage - 16mm 300V, 22mm 250V • Rated Thermal Current 5A • UL, c-UL approved. EN compliant NO Contacts NC Contacts Part Numbers 1 1 XW1E-LV411Q4M-R – 2 XW1E-LV402Q4M-R 1 3 XW1E-LV413Q4M-R – 4 XW1E-LV404Q4M-R * Illumination is with built-in 24V AC/DC LED XW 22mm 40mm Mushroom Button with Screw Terminals NO Contacts NC Contacts Part Numbers 1 1 XW1E-BV411M-R – 2 XW1E-BV402M-R 1 3 XW1E-BV413M-R – 4 XW1E-BV404M-R ��� ��� ��� �� ��� ��� � ��� XW ���� ���� ���������������������� ���� �������������������� ����������������������� �������������� �������������� ��������� 6 ���� ��� ���� XW 22mm LED Illuminated* 40mm Mushroom Button with Screw Terminals ������ ������������ �� � • Two button sizes: 40mm and 60mm (XW Series) � �� ��� �� � • Screw terminal is finger-safe (IP20) � ��� • Safety lock mechanism (IEC60947-5-5, 6.2) • Degree of protection IP65 (IEC60529) ������ ������������ �� • Direct opening action mechanism (IEC60947-5-5, 5.2, IEC60947-5-1, Annex K) �������������� �������� ���� ��� ���� ���� �� �� 7 IDEC Traditional E-Stops HA 16mm E-Stop TW 22mm E-Stops 40mm Mushrooms HA 16mm Pushlock Turn Reset 29mm Mushroom TW 22mm Pushlock Turn Reset TWTD 30mm Pushlock Turn Reset Contacts Plastic Bezel Contacts Part Number Contacts Part Number 2NC Solder Terminals HA1B-V2E2R 1NO AVW410-R 1NO AVD310N-R 2NC PCB Terminals HA1B-V2E2VR 1NC AVW401-R 1NC AVD301N-R 1NC Short Body Solder Terminals HA1E-V2S1R 1NO-1NC AVW411-R 1NO-1NC AVD311N-R 2NC Short Body Solder Terminals HA1E-V2S2R 2NC AVW402-R 2NC AVD302N-R HW 22mm & HN 30mm Unibody E-Stops IDEC also offers a wide range of traditional E-Stops. You can count on IDEC to maintain the highest quality and innovation in creating the best E-Stops available. There are a large number of sizes, applications, locking mechanisms, releases, designs and illumination choices. Without a doubt, IDEC has the right E-Stop for you. HW 22mm Unibody Pushlock Turn Reset 40mm Mushroom Contacts Plastic Bezel 1NO-1NC HW1E-BV4F11-R 2NC HW1E-BV4F02-R IDEC Innovations and Technologies: • Direct Contact Opening (IEC60947-5-5, IEC60947-5-1 Annex K) This positive action design ensures that the machine operator will absolutely be able to shut off the machine. Even if the contacts are welded, the force applied on the button directly opens the contact. • Safety Interlock Mechanism (IEC60947-5-5, EN418, ISO13850) IDEC Emergency stop switches are “fool-proof” or “tease-proof,” meaning that the switch, when intended to be activated, will latch and will continue to remain latched until manually reset. Normally closed (NC) contacts are opened when the operator is locked, and will remain open until the operator is unlocked intentionally. • Unibody Version An innovative design for E-Stops. The Unibody models are made with fixed contacts within single molded units that make it impossible for someone to “borrow” contacts from the E-Stop. HW 22mm Illuminated Unibody Pushlock Turn Reset 40mm Mushroom (24V AC/DC) TW 22mm Push-Pull TWTD 30mm Push-Pull Contacts Part Number Contacts Part Number 1NO AYW410-R 1NO AYD310N-R 1NC AYW401-R 1NC AYD301N-R 1NO-1NC AYW411-R 1NO-1NC AYD311N-R 2NC AYW402-R 2NC AYD302N-R TW 22mm Illuminated Pushlock Turn Reset (24V AC/DC) TWTD 30mm Illuminated Pushlock Turn Reset (24V AC/DC) Contacts Part Number Contacts Part Number 1NO-1NC (INC) AVLW49911-R-24V 1NO-1NC (INC) AVLD39911N-R-24V AVLW49902-R-24V 2NC (INC) AVLD39902N-R-24V Contacts Plastic Bezel 2NC (INC) 1NO-1NC (INC) HW1E-LV4F11Q-R-24V 1NO-1NC (LED) AVLW49911D-R-24V 1NO-1NC (LED) AVLD39911DN-R-24V 2NC (INC) HW1E-LV4F02Q-R-24V 2NC (LED) AVLW49902D-R-24V 2NC (LED) AVLD39902DN-R-24V 1NO-INC (LED) HW1E-LV4F11QD-R-24V 2NC (LED) HW1E-LV4F02QD-R-24V TW 22mm Illuminated Push-Pull (24V AC/DC) TWTD 30mm Illuminated Push-Pull (24V AC/DC) Contacts Part Number Contacts Part Number HN 30mm Unibody Pushlock Turn Reset 40mm Mushroom 1NO-1NC (INC) AYLW49911-R-24V 1NO-1NC (INC) AYLD39911N-R-24V 2NC (INC) AYLW49902-R-24V 2NC (INC) AYLD39902N-R-24V Contacts Plastic Bezel 1NO-1NC (LED) AYLW49911D-R-24V 1NO-1NC (LED) AYLD39911DN-R-24V 1NO-1NC HN1E-BV4F11-R 2NC (LED) AYLW49902D-R-24V 2NC (LED) AYLD39902DN-R-24V 2NC HN1E-BV4F02-R HW 40mm E-Stop Station HN 30mm Illuminated Unibody Pushlock Turn Reset 40mm Mushroom (24V AC/DC) Contacts Plastic Bezel 1NO-1NC (INC) HN1E-LV4F11Q-R-24V 2NC (INC) HN1E-BV4F02Q-R-24V 1NO-1NC (LED) HN1E-LV4F11QD-R-24V 2NC (LED) HN1E-BV4F02QD-R-24V HW Series E-Stop Station Style Contact Plastic Bezel Metal Bezel 40mm Pushlock Turn Reset 1NO-1NC HW1X-BV411-R HW4X-BV411-R 2NC HW1X-BV402-R HW4X-BV402-R 1NO-1NC HW1X-BY411-R HW4X-BY411-R 2NC HW1X-BY402-R HW4X-BY402-R 1NO-1NC HW1X-BX411-R HW4X-BX411-R 2NC HW1X-BX402-R HW4X-BX402-R 40mm Push-Pull Reset 40mm Pushlock Key Reset 8 TWTD 30mm E-Stops 40mm Mushrooms 9 IDEC Traditional E-Stops and Accessories XA & XW Technical Information HW 22mm E-Stops Specifications Standard Operating Condition Operating Temperature: Non-illuminated -25 to +60˚C Without Freezing Illuminated -25 to +55˚C Without Freezing Operating Humidity: 45 to 85%RH Without Condensing Storage Temperature: 45 to +80˚C Operating Force HW 22mm EMO Pushlock Turn Reset 40mm Mushroom Pushlock: 10.5N Pull Reset: 10N Turn Reset: 0.16N-m Pushlock: 32N Pull Reset: 21N Turn Reset: 0.27N-m Minimum Force to Latch 60N 80N Metal Bezel Contacts Plastic Bezel Metal Bezel Maximum Travel to Latch 4.0mm HW1B-V4F10-R-EMO-2 HW4B-V4F10-R-EMO-2 Maximum Travel 4.5mm Shock Resistance Operating Extremes: 150m/s2 (15G) Damage Limits: 1000m/s2 (100 G) Vibration Resistance 10 to 500Hz, Amplitude 0.35mm Acceleration 50m/s2 (5G) 10 to 500Hz, Amplitude 0.35mm Acceleration 50m/s2 (5G) Life Mechanical: 250,000 Minimum Electrical: 100,000 Minimum 250,000 or more (24V AC/DC 100mA) Degree of Protection IP65 (IEC60529) Short-Circuit Protection 250V/10A Fuse (Type aM IEC60269-1/IEC60269-2) Terminal Shape Solder Terminal PCB Terminal M3 Screw Terminal Applicable Wire Size Solder/PCB Terminal: 1.25mm2 Maximum (AWG 16 Maximum) Screw Terminal: 0.75 to 1.25mm2 (AWG 18 to 16) Soldering 20W/5sec Maximum 260ºc/3sec Maximum Plastic Bezel Metal Bezel Contacts Plastic Bezel Metal Bezel 1NO HW1B-V4F10-R HW4B-V4F10-R 1NO HW1B-X4F10-R HW4B-X4F10-R 1NC HW1B-V4F01-R HW4B-V4F01-R 1NC HW1B-X4F01-R HW4B-X4F01-R 1NO-1NC HW1B-V4F11-R HW4B-V4F11-R 1NO-1NC HW1B-X4F11-R HW4B-X4F11-R 2NC HW1B-V4F02-R HW4B-V4F02-R 2NC HW1B-X4F02-R HW4B-X4F02-R 1NO HW1B-Y2F10-R HW4B-Y2F10-R 1NO 1NC HW1B-Y2F01-R HW4B-Y2F01-R 1NC HW1B-V4F01-R-EMO-2 HW4B-V4F01-R-EMO-2 1NO-1NC HW1B-Y2F11-R HW4B-Y2F11-R 1NO-1NC HW1B-V4F11-R-EMO-2 HW4B-V4F11-R-EMO-2 2NC HW1B-Y2F02-R HW4B-Y2F02-R 2NC HW1B-V4F02-R-EMO-2 HW4B-V4F02-R-EMO-2 HW 22mm Pushlock Turn Reset 60mm Jumbo Mushroom HW1B-V5F01-R 1NO-1NC HW1B-V4F11-Y HW4B-V4F11-Y 1NO-1NC HW1B-V5F11-R 2NC HW1B-V4F02-Y HW4B-V4F02-Y 2NC HW1B-V5F02-R * Yellow button should not be used as an emergency stop switch E-Stop Accessories Recommended Terminal Torque 2 ø76.1 1NO-3NC 2NC 1NO-1NC TOP TOP TOP TOP HAAV4-27 16mm 60mm 22mm Blank Ø60mm HWAV-0 22mm 60mm 22mm 60mm 22mm “Emergency Stop” Ø80mm For Jumbo Mushroom HWAV5-27 22mm 80mm 1 1 2 2 4 TOP 2 LED Left 3 1 Right X2 X1 2 3 ���� ��� Right Left X2 X1 4 LED Right 4 TOP LED Left ��������������� Left ������������� 3 3 4 3 X1 +0.4 0 For Standard XW X=Y=50mm ������������ Y � � 4 ��� �� ��� ��� 4 3 ��� X 50mm LED Left X2 50mm � Right X2 ��� ��� �� ���� 0 ���� 0 ���� 4 ������������� TOP ���� 1 ��� 2 ���� X1 ø22.3 3 3 Right XW ���� � 2 .7 HWAV-27 TOP IDø22 22mm “Emergency Stop” Ø60mm 4 Right 1 16mm “Emergency Stop” Ø60mm Oø8D0 Left XA ����� 1 1 60mm Right 1 4 2 16mm Left 2 HAAV4-0 2 3 1 16mm Blank Ø60mm Right 1 OD 2 1 Left 2 ID 1 1 2 2 2 1 Part Number 40mm Button: 72 grams 60mm Button: 81 grams 4NC 1 .0 E-Stop Nameplates Size and Style 0.6 to 1.0N-m Connection Diagrams and Panel Cutouts ø90 2 Gasket 2 2.0 ø2 1 HW9Z-KG2-TK2120 32.0 B — 40mm Button: 28 grams 2 B HW9Z-KG1-TK2120 80.0 Part Number A Weight (Approx.) 1 2. ø2 E-Stop Shrouds 36.5 2 38.0 22.0 1 64.0 48.0 1 A –– �� ���� ��� ��� �� ������ For Jumbo XW X=Y=70mm ���� ��� �� ���� HW1B-V5F10-R 1NC ������ 1NO HW4B-V4F01-Y ���� 0 HW4B-V4F10-Y HW1B-V4F01-Y 1 HW1B-V4F10-Y 1NC 2 1NO 1 Plastic Bezel 2 Contacts 2 Metal Bezel 1 Plastic Bezel 2 Contacts 1 HW 22mm Pushlock Turn Reset 40mm Yellow Mushroom* 2 HW 22mm Push-Pull 40mm Mushroom Plastic Bezel XW IEC60947-5-1, EN60947-5-1, IEC60947-5-5, EN60947-5-5, JIS C8201-5-1, UL508, CSA C22.2 No.14 HW 22mm Pushlock Key Reset 40mm Mushroom Contacts Contacts XA Conforming to Standards HW 22mm Pushlock Turn Reset 40mm Mushroom ��� ��� 10 �� ��� � 11