HS1L-R44KMSRM-R

HS1L Interlock Switches with Solenoid 3000N locking strength (strongest* in class)! Suitable for large and heavy doors. Same actuators as HS1E (locking strength 3000N) can be used. Six contacts in a compact housing (same size as HS1E)! Same dimensions and mounting hole layouts as HS1E. Size: 35 × 104 × 129mm Door open, closed, and locked status can be monitored for various applications. LED Indicator Manual Unlock Key Straight Actuator (Zinc Diecast) L-shaped Actuator Angle Adjustable (vertical) Actuator New energy saving design! Energy efficient new solenoid unit. Solenoid Current Consumption 292 mA Approx. 32% Improved safety and usability! 200 mA • Manual unlock key and LED indicator are standard. • Manual unlock key allows for manual unlocking in the event of power failure or maintenance. • Indicator has an independent circuit, and can be used for various applications. • Two locking mechanisms to choose from—spring lock (unlocked with energized solenoid) or solenoid lock (locked with energized solenoid). • M3 terminal screws for wiring. • Wide operating temperature range (–20 to +55°C). Less HS1E Interlock Switch with Solenoid HS1L Interlock Switch with Solenoid *As of October 2009, according to IDEC research of plastic interlock switches with solenoid. HS1L Interlock Switches with Solenoid Specifications Operating Temperature ISO14119 IEC60947-5-1 EN60947-5-1 (TÜV approval) GS-ET-19 (TÜV approval) UL508 (UL listed) CSA C22.2 No. 14 (c-UL listed) IEC60204-1/EN60204-1 (applicable standards for use) −20 to +55°C (no freezing) Storage Temperature –40 to +80°C (no freezing) Applicable Standard Relative Humidity Pollution Degree Overvoltage Category Impulse Withstand Voltage Contact Resistance Insulation Resistance Electric Shock Protection Degree of Protection Shock Resistance Vibration Resistance Actuator Operating Speed Direct Opening Travel Direct Opening Force Actuator Retention Force when Locked Operating Frequency Mechanical Durability 45 to 85% (no condensation) 3 III 4.0kV (between LED, solenoid and ground: 1.5 kV) 50mΩ maximum (initial value) Between live and dead metal parts: 100MΩ minimum (500V DC megger) Between terminals of different poles: 100MΩ minimum (500V DC megger) Damage limits: 1000m/s2 Operating extremes: 10 to 55Hz, amplitude 0.35mm Damage limits: 30Hz, amplitude 1.5mm Rated Operating Voltage (Ue) Resistive Load (AC-12) AC Rated Inductive Load (AC-15) Operating Current Resistive Load (DC-12) (Ie) DC Inductive Load (DC-13) Solenoid Unit Voltage/ Lock Mechanism 4: 24V DC/Spring Lock 7Y: 24V DC/Solenoid Lock LED Rated Voltage 4: 24V DC Description 250V 10A 10A 6A 10A 5A 3A 8A 2.2A 1.1A 4A 1.1A 0.6A Spring Lock Lock Mechanism Solenoid Lock Rated Operating Voltage 24V DC (100% duty cycle) Rated Current 200 mA (initial value) Coil Resistance 120Ω (at 20°C) Pickup Voltage Solenoid Dropout Voltage Rated voltage × 85% max. (at 20°C) Rated voltage × 10% max. (at 20°C) Maximum Continuous Rated voltage × 110% Applicable Voltage Maximum Continuous Continuous Applicable Time Insulation Class 3000N minimum (GS-ET-19) 1NC, 1NC 125V • Solenoid Unit and LED Indicator 50N minimum Monitor Circuit 1NC/1NO, 2NC 1NO, 1NO 30V • Minimum applicable load (reference value): 3V AC/DC, 5mA (Applicable range may vary with operating conditions and load types.) • TÜV rating: AC-15 3A/250V, DC-13 4A/30V UL, c-UL rating: A300 Pilot duty: AC 3A/250V Pilot duty: DC 4A/30V 11mm minimum H S1L-DQ4 4 K MS RP -R 10A Rated Operating Current (Ith) 0.05 to 1.0 m/s 900 operations per hour 300V Rated Insulation Voltage (Ui) IP67 (IEC 60529) Part Number Guide • Actuator • Contact Ratings Class II (IEC 61140) 1,000,000 operations minimum (GS-ET-19) 100,000 operations minimum (AC-15 3A/250V) 1,000,000 operations minimum Electrical Durability (24V AC/DC, 100mA) (operating frequency 900 operations per hour) Conditional Short-circuit 100A (250V) (Use 250V/10A fast acting type Current fuse for short-circuit protection.) Weight (approx.) 450g (HS1L-DQ44) Circuit Code Main Circuit R: 1NC+1NC DQ: 1NC+1NC/ 1NC+1NC DT: 1NC+1NC/ 1NC+1NC Ratings LED Class F Rated Operating Voltage 24V DC Rated Current 10 mA Light Source LED Illumination Color Green (G), Red (R) Parts and Functions Contact Mechanism (M3) Terminal Block (M3) LED Color G: Green R: Red Conduit Port Size Blank: 1/2 P: PG13.5 M: M20 Housing Color R: Red and Black Conduit Port Locking Strength MS: 3000N Manual Unlocking Key K: With key Part Numbers Actuator Entry Slots (Two) • Accessories Description Part Numbers Straight Actuator HS9Z-A1S Key Wrench for TORX Screw (L-shaped) HS9Z-T1 L-shaped Actuator HS9Z-A2S Conduit Port Plug (Size: G1/2 only) HS9Z-P1 Angle Adjustable (vertical) Actuator (for hinged door) HS9Z-A3S • Package quantity: 1 2 • Package quantity: 1 • Key Wrench for TORX Screw is supplied with the interlock switch. HS1L Interlock Switches with Solenoid Types Lock Mechanism Circuit Code (＋) X2 R LED (−) X1 Door Monitor Lock Monitor (Actuator Inserted) (Solenoid OFF) (＋) (−) A2 A1 Main: 1NC+1NC 11 21 33 Main circuit: Monitor circuit: Monitor circuit: Monitor circuit: Monitor circuit: Spring Lock 12 22 34 11 21 33 12 22 34 Main: 1NC+1NC 1NC+1NC (＋) X2 LED (−) X1 11 21 31 Main: 1NC+1NC 11 21 33 Main circuit: Monitor circuit: Monitor circuit: Monitor circuit: Monitor circuit: Main circuit: Main circuit: Monitor circuit: Monitor circuit: DQ 12 22 32 52 62 M20 41 51 42 52 63 64 With 12 22 34 M20 G1/2 41 51 42 52 PG13.5 61 62 M20 Main circuit: Main circuit: Monitor circuit: Monitor circuit: 41 42 51 61 52 62 Door monitor: 1NO Lock monitor: 1NO 11 21 33 12 22 34 41 51 42 52 63 64 Door monitor: 1NC Lock monitor: 1NC 11 21 31 12 22 32 G1/2 PG13.5 G1/2 Door monitor: 1NO/1NC Lock monitor: 2NC Main: 1NC+1NC 1NC+1NC DT 51 61 PG13.5 Door Monitor Lock Monitor (Actuator Inserted) (Solenoid ON) (＋) (−) A2 A1 Main: 1NC+1NC 1NC+1NC Solenoid Lock 42 Door monitor: 1NC Lock monitor: 1NC Main circuit: Main circuit: Monitor circuit: Monitor circuit: DT 41 Door monitor: 1NO Lock monitor: 1NO Main circuit: Main circuit: Monitor circuit: Monitor circuit: DQ G1/2 Door monitor: 1NO/1NC Lock monitor: 2NC Main: 1NC+1NC 1NC+1NC R Manual Conduit LED Unlocking Port Size Indicator Key Contact Configuration PG13.5 M20 With G1/2 PG13.5 M20 G1/2 41 51 42 52 PG13.5 61 62 M20 • The contact configuration shows the status when the actuator is inserted and the switch is locked. • Actuators are not supplied with the interlock switch and must be ordered separately. Terminal Numbers X1 X2 A2 62/64 A1 61/63 32/34 31/33 21 22 11 12 51 52 41 42 Part Number Red HS1L-R44KMSR-R Green HS1L-R44KMSR-G Red HS1L-R44KMSRP-R Green HS1L-R44KMSRP-G Red HS1L-R44KMSRM-R Green HS1L-R44KMSRM-G Red HS1L-DQ44KMSR-R Green HS1L-DQ44KMSR-G Red HS1L-DQ44KMSRP-R Red HS1L-DQ44KMSRM-R Green HS1L-DQ44KMSRM-G Green Red Green Red Green Red Green HS1L-DQ44KMSRP-G HS1L-DT44KMSR-R HS1L-DT44KMSR-G HS1L-DT44KMSRP-R HS1L-DT44KMSRP-G HS1L-DT44KMSRM-R HS1L-DT44KMSRM-G Red HS1L-R7Y4KMSR-R Green HS1L-R7Y4KMSR-G Red HS1L-R7Y4KMSRP-R Green HS1L-R7Y4KMSRP-G Red HS1L-R7Y4KMSRM-R Green HS1L-R7Y4KMSRM-G Red Green Red Green Red Green Red Green Red Green Red Green HS1L-DQ7Y4KMSR-R HS1L-DQ7Y4KMSR-G HS1L-DQ7Y4KMSRP-R HS1L-DQ7Y4KMSRP-G HS1L-DQ7Y4KMSRM-R HS1L-DQ7Y4KMSRM-G HS1L-DT7Y4KMSR-R HS1L-DT7Y4KMSR-G HS1L-DT7Y4KMSRP-R HS1L-DT7Y4KMSRP-G HS1L-DT7Y4KMSRM-R HS1L-DT7Y4KMSRM-G 11-42: Main circuit 21: Main circuit or monitor circuit (door monitor) 22: Monitor circuit (door monitor) 31/33: Monitor circuit (door monitor) 32/34: Monitor circuit (door monitor) 51: Monitor circuit (lock monitor) 52: Main circuit or monitor circuit (lock monitor) 61/63: Monitor circuit (lock monitor) 62/64: Monitor circuit (lock monitor) A1: Solenoid (–) A2: Solenoid (+) X1: LED (–) X2: LED (+) * There is no wiring between 22-51 with circuit code R. 3 HS1L Interlock Switches with Solenoid Dimensions and Mounting Hole Layouts (mm) • Interlock switch when using straight actuator (HS9Z-A1S) • Interlock switch when using L-shaped actuator (HS9Z-A2S) 104 88 33 5 (65.8) 89 89 ws cre S M5 45 63 4- ∗ When using the actuator entry slot vertical to the mounting panel. 5.5 5 40 35 4 Slot Plug (supplied with the switch) (Note) Actuator mounting reference position 36 1.5 Actuator Entry Slot (Horizontal to mounting panel) Rubber Bushing HS9Z-A2S Actuator Rubber Bushing 26 21 44.7 61 (51.3) 23.5 55.8 Actuator mounting reference position 19.2 22 Actuator Cover 11.5 17.5 ±0.5 ∗33.5 Actuator Entry Slot (Vertical to mounting panel) Actuator Cover HS9Z-A1S Actuator Actuator mounting reference position 12.3 7.5 4 2 70.3 51 49.5 (7.0±0.5) （8） （3.5±0.5） Actuator mounting reference position 10 21 ±0.5 23.5 121 129 10 3.7 45.4 26 4 Interlock Switch Mounting Hole Layout Note: Plug the unused actuator entry slot with the slot plug supplied with the interlock switch. * Install the interlock switch using four mounting screws when using the actuator entry slot vertical to the mounting panel, and three mounting screws when using the actuator entry slot horizontal to the mounting panel. • Straight Actuator (HS9Z-A1S) (45.1) 49.3 18.5 0.8 ø1 5 11.5 0.8 11.5 22 43 22 .1 Actuator Mounting Hole Layout .1 ø5 5.1 ø5 Actuator Cover (gray) (Note) 3 When mounted (8) 22 40 22 17.6 2-M5 Screws Actuator Mounting Hole Layout 42.6 20.5 43 0 17.6 5. Actuator Cover (gray) (Note) When mounted (8) 3 ° 90 5.1 9 ø1 40 2-M5 Screws • L-shaped Actuator (HS9Z-A2S) • Angle Adjustable (vertical) Actuator (HS9Z-A3S) 18 5 .2 R3 20 58 Note: The actuator cover and the actuator stop film are supplied with the actuator and used when adjusting the actuator position. Remove them after the actuator position has been determined. 2-M6 Screws 2 Door Hinge Actuator Mounting Hole Layout 30 3 20° 33 max. 12 (21) Angle Adjustment Screw (M3 hexagon sockethead bolt) 44 58 72 17.6 Actuator Stop Film (supplied with the actuator) • Actuator Mounting Reference Position Interlock Switch As shown in the figure on the right, the mounting reference position of the actuator, when inserted in the interlock switch, is where the actuator stop placed on the actuator lightly(45.1) touches the interlock switch. 42.6 20.5 Note: After mounting the actuator, remove the actuator cover and 11.5 stop film. 11.5 HS9Z-A1S Actuator 43 17.6 40 5 Interlock Switch Actuator Stop Film Acuator Cover 0.8 ø1 22 4 22 2-M5 Screws Interlock Switch Door Stop Door Stop Acuator Cover HS9Z-A2S Actuator HS9Z-A3S Actuator HS1L Interlock Switches with Solenoid Circuit Diagrams and Operating Characteristics • Spring Lock Type Status 1 Status 2 Status 3 • Door Open • Machine cannot be operated • Solenoid energized • Door Closed • Door Closed • Machine cannot be • Machine ready to operated operate • Solenoid de-energized • Solenoid energized Interlock Switch Status Status 4 Manual Unlock • Door Open • Machine cannot be operated • Solenoid de-energized • Door Closed • Machine cannot be operated • Solenoid de-energized Door Status UNLOCK Unlock position (+) A2 Circuit Diagram (HS1L-DQ4) Contact Configuration Door LED (–) X2 (+) Main Circuit: 11 Main Circuit: 21 Monitor Circuit: 33 Monitor Circuit: 12 22 34 42 52 63 64 (–) A1 (+) A2 (–) A1 11 12 41 42 11 12 41 42 11 12 41 42 11 12 41 42 11 12 41 42 21 22 51 52 21 22 51 52 21 22 51 52 21 22 51 52 21 22 51 52 33 34 63 64 33 34 63 64 33 34 63 64 33 34 63 64 33 34 63 64 Open Open Closed (unlocked) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Main Circuit 21–52 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Door Monitor Circuit (Door Open) 33–34 OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) Lock Monitor Circuit (unlocked) 63-64 OFF (open) ON (closed) ON (closed) ON (closed) ON (closed) OFF (de-energized) ON (energized) ON (energized) OFF (de-energized) OFF (de-energized) Status 2 Status 3 Status 4 A1 41 51 (+) A2 (–) A1 Closed (unlocked) (–) A2 (+) A2 (–) A1 Closed (locked) Door Monitor Lock Monitor (Actuator (Solenoid inserted) OFF) X1 (+) A2 Main Circuit 11–42 HS1L-DQ4 (+) (–) A1 Solenoid Power A1-A2 • Solenoid Lock Type Status 1 • Door Closed • Machine ready to operate • Solenoid energized Interlock Switch Status Manual Unlock • Door Closed • Machine cannot be operated • Solenoid de-energized to energized • Door Open • Door Open • Door Closed • Machine cannot be • Machine cannot be • Machine cannot be operated operated operated • Solenoid de-energized • Solenoid de-energized • Solenoid energized Door Status UNLOCK Unlock position (+) A2 Circuit Diagram (HS1L-DQ4) Contact Configuration Door HS1L-DQ7Y (+) X2 LED Door Monitor Lock Monitor (Solenoid (Actuator ON) inserted) (–) X1 Main Circuit: 11 Main Circuit: 21 Monitor Circuit: 33 Monitor Circuit: (+) A2 12 22 34 (–) A1 41 51 42 52 63 64 (–) A1 (+) A2 (+) A2 (–) A1 (+) A2 (–) A1 (–) A1 (+) A2 (–) A1 11 12 41 42 11 12 41 42 11 12 41 42 11 12 41 42 11 12 41 42 21 22 51 52 21 22 51 52 21 22 51 52 21 22 51 52 21 22 51 52 33 34 63 64 33 34 63 64 33 34 63 64 33 34 63 64 33 34 63 64 Closed (locked) Closed (unlocked) Open Open Closed (unlocked) Main Circuit 11–42 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Main Circuit 21–52 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Door Monitor Circuit (Door Open) 33–34 OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) ON (closed) ON (closed) ON (closed) ON (energized) (Note 2) OFF to ON (Note 1) (Note 2) Lock Monitor Circuit (unlocked) 63-64 Solenoid Power A1-A2 ON (energized) OFF (de-energized) OFF (de-energized) Note 1: Do not attempt manual unlocking while the solenoid is energized. Note 2: Do not energize the solenoid for a long period of time while the door is open or manually unlocked. • Operation Characteristics (reference) Main Circuit Door Monitor Circuit (Door open, NO) Door Monitor Circuit (Door closed,NC) Lock Monitor Circuit (Unlocked, NO) Lock Monitor Circuit (Locked, NC) 0 (Actuator insertion position) 4.2 (Locked position) 30.0 (Approx. travel in mm) 7.0 10.0 Contacts ON (closed) Contacts OFF (open) • The operation characteristics show the contact status when the actuator enters into the center of the entry slot. • The circuit No. 12-41 and 22-51 are interconnected. Use circuits 11-42 and 21-52 for safety circuits (In HS1L-R type, circuit 12-41 is interconnected.) 5 HS1L Interlock Switches with Solenoid ! Safety Precautions • In order to avoid electric shock or fire, turn power off before installation, removal, wiring, maintenance, or inspection of the interlock switch. • If relays are used in the circuit between the interlock switch and the load, consider the danger, and use safety relays, since welded or sticking contacts of standard relays may invalidate the functions of the interlock switch. Perform a risk assessment and establish a safety circuit which satisfies the requirement of the safety category. • Do not place a PLC in the circuit between the interlock switch and the load. Safety security can be endangered in the event of a malfunction of the PLC. • Do not disassemble or modify the interlock switch, otherwise the switch may fail or an accident may occur. • Do not install the actuator in a location where someone may come in contact with it as injury may occur. • Install the actuator where it does not touch anyone when the door is opened/closed as injury may occur. • The solenoid lock type is locked when energized, and unlocked when de-energized. When energization is interrupted due to wire disconnection or other failures, the interlock switch may be unlocked causing possible danger to the operators. Solenoid lock type must not be used in applications where locking is required for safety. Perform a risk assessment and determine whether a solenoid lock type is appropriate. • In order to prevent the interlock switch and actuator from being removed without authorization, it is recommended to install an one-way screw or a screw that needs a special tool for removal. Welding or rivets are also recommended. Instructions 4 m imu Min dius Ra 50 mm 8 m imu Minadius mm R 40 5 6 Door Hinge • When the door hinge is on the extension line of the actuator mounting surface: m imu Minadius mm R 10 Note: The following values apply when the actuator does not interfere with the interlock switch when opening and closing the door. Because deviation or dislocation of hinged door may occur in actual applications, make sure of the correct operation before installation. Door Hinge mm When using the interlock switch for a hinged door, refer to the minimum radius of doors as shown below. For doors with a small minimum radius, use actuators with adjustable angle (HS9Z-A3S). 2 Minimum Radius of Hinged Door When using HS9Z-A2S Actuator • When the door hinge is on the extension line of the interlock switch surface: m imu Minadius R 70 • Regardless of door types, do not use the interlock switch as a door stop. Install a mechanical door stop at the end of the door to protect the interlock switch from excessive force. • Make sure that no force is applied on the actuator, otherwise the actuator may not unlock properly. • Do not apply excessive shock to the interlock switch when opening or closing the door. A shock to the interlock switch exceeding 1,000m/s2 may cause damage to the interlock switch. • If the operating atmosphere is contaminated, use a protective cover to prevent the entry of foreign objects into the interlock switch through the actuator entry slots. Entry of foreign objects into the interlock switch may affect the mechanism of the interlock switch and cause it to fail. • Plug the unused actuator entry slot using the slot plug supplied with the interlock switch. • Do not store the interlock switches in a dusty, humid, or organic-gas atmosphere, or where the switches are exposed to direct sunlight. • Use proprietary actuators only. The interlock switch may be damaged if other actuators are used, . • The actuator retention force is 3000N. Do not apply a load higher than the rated value. When a higher load is expected, provide an additional system consisting of another interlock switch without lock (such as the HS5D interlock switch) or a sensor to detect door opening and stop the machine. • Regardless of the door, do not use the interlock switch as a door lock. Install a separate lock using a latch or other device. • While the solenoid is energized, the interlock switch temperature rises approximately 40°C above the ambient temperature (to approximately 95°C while the ambient temperature is 55°C). To prevent burns, do not touch. If cables might come into contact with the interlock switch, use heat-resistant cables. • The interlock switch solenoid has polarity. Be sure of the correct polarity when wiring. Door Hinge Door Hinge When using HS9Z-A3S Actuator • When the door hinge is on the extension line of the interlock switch surface: 50mm • When the door hinge is on the extension line of the actuator mounting surface: 80mm M Ra ini di mu us m 50 m m Door Hinge M Ra ini di mu us m 80 m m Door Hinge Actuator Angle Adjustment • Using the angle adjustment screw, the actuator angle can be adjusted (refer to the dimensional drawing on page 4). Adjustable angle: 0 to 20° • The larger the adjusted angle of the actuator, the smaller the applicable radius of the door opening. After installing the actuator, open the door. Then adjust the actuator so that its edge can be inserted properly into the actuator entry slot of the interlock switch. • After adjusting the actuator angle, apply Loctite to the adjustment screw so that the screw will not move. HS1L Interlock Switches with Solenoid Instructions Mounting Examples Install the interlock switch and actuator referring to the figures below. Application on Slinding Doors Door Interlock Switch • Unlocking from the back of interlock switch Insert the tip of a small screwdriver into the oblong hole on the back of the interlock switch, and tilt toward the center of the switch until the actuator is unlocked. Note: Provide a hole on the mounting panel for unlocking from the back. When making a hole in the panel, take waterproof characteristics into consideration. 2.6 HS9Z-A1S Latch Door Stop Application on Hinged Doors Safety Precautions For Manual Unlocking Spring lock type The HS1L allows manual unlocking of the actuator to pre-check proper door movement before wiring or turning power on, as well as for emergency use such as in the case of a power failure. Solenoid lock type The solenoid lock type interlock switch normally does not need to be manually unlocked. However, only when the interlock switch would not release the actuator even though the solenoid is de-energized, the interlock switch can be unlocked manually. Unlock the interlock switch manually only when the solenoid is de-energized. Do not unlock the interlock switch manually when the solenoid is energized. Using manual unlock key • When locking or unlocking the interlock switch manually, turn the key fully using the manual unlock key supplied with the interlock switch. • Using the interlock switch with the key not fully turned (less than 90°) may cause damage to the interlock switch or operation failure. When manually unlocked, the interlock switch will keep the main circuit disconnected and the door unlocked. Main circuit and lock monitor circuit remain open. • Do not leave the manual unlock key attached to the interlock switch during operation. This is dangerous and does not satisfy safety standard requirements, because the interlock switch can always be unlocked while the machine is in operation. UNLOCK Normal Position UNLOCK Manual Unlocking Position Manual unlocking key (supplied with the switch) Cover Opening and Closing Precautions • When opening the cover before wiring, make sure to open only the cover shown the following figure. Removing unnecessary screws may cause a failure of the interlock switch. • Use HS9Z-T1 key wrench for TORX screw when removing and installing the cover. • Make sure that no foreign objects such as dust, water, or oil enter the interlock switch when wiring. HS9Z-T1 L-shaped wrench (supplied with the switch) T20 Lid 60 Interlock Switch Latch HS9Z-A2S HS9Z-A1S Before manually unlocking the interlock switch, make sure that the machine has come to a complete stop. Manual unlocking during operation may unlock the interlock switch before the machine stops, and the function of interlock switch with solenoid is lost. On the solenoid lock type, manual unlocking is provided for the situation where the switch cannot be unlocked even though the solenoid has turned off. Do not attempt manual unlocking while the solenoid is energized. Applicable Crimping Terminal ø3.2 min. 6.4 max. Door 4.2 min. Wire Approx. 4 mm Insulation Tube Applicable Crimping Terminal • Use an insulation tube on the crimping terminal. • When using stranded wires, make sure that loose wires do not cause a short circuit. Also, do not solder the terminal to prevent loose wires. Applicable Crimping Terminal Applicable Wire N0.5-3 / FN0.5 (JST) 0.2 to 0.5mm2 N1.25-MS3 (JST) 0.25 to 1.65mm2 V1.25-YS3A (JST) 0.25 to 1.65mm2 Applicable Wire Size • 0.5 to 1.5mm2 Applicable Cable Glands Use IP67 cable glands. 7 HS1L Interlock Switches with Solenoid 30 mm max. • Terminal: 0.6 to 0.8 N·m (M3 screws) • Cable gland: 2.7 to 3.3 N·m • Actuators HS9Z-A1S/A2S: 2.7 to 3.3 N·m (two M5 screws) (Note) HS9Z-A3S: 4.5 to 5.5 N·m (two M6 screws) (Note) 9 mm max. When Using Flexible Conduit (Example) Note: The above recommended tightening torque of the mounting screws are the values when using hex socket head bolts. When other screws are used and tightened to a smaller torque, make sure that the screws do not become loose after mounting. Flexible conduit example: VF-03 (Nihon Flex) Conduit Port Size Plastic Cable Gland Metal Cable Gland G1/2 – RLC-103 (Nihon Flex) PG13.5 – RBC-103PG13.5 (Nihon Flex) M20 – RLC-103EC20 (Nihon Flex) • Wire Length Inside the Interlock Switch Screw Terminal No. 11 21 22 31/33 32/34 42 51 52 61/63 62/64 A1 A2 X1 X2 When Using Multi-core Cables (Example) Flexible conduit example: VF-03 (Nihon Flex) Conduit Port Size G1/2 PG13.5 M20 Plastic Cable Gland Metal Cable Gland SCS-10 (Seiwa Electric) ST13.5 (K-MECS) ST-M20X1.5 (K-MECS) (Note) ALS-16 (Nihon Flex) ABS-PG13.5 (Nihon Flex) ALS-EC20 (Nihon Flex) Wire Length L1 (mm) • Different cable glands are used depending on the cable sheath external diameter. When purchasing a cable gland, confirm that the cable gland is applicable to the external diameter of the cable sheath. Note: When using the ST-M20X1.5 cable gland, use with a gasket (GPM20, K-MECS). Conduit Port Opening Wire Stripping Length: L2 (mm) • Make an opening for wiring by breaking one of the conduitport knockouts on the interlock switch housing using a screwdriver. • Before opening the conduit port, remove the cable gland locking ring inside the interlock switch. • When breaking the conduit port, take care not to damage the contact block or other parts inside the interlock switch. • Cracks or burrs on the conduit entry may affect the water resistance of the interlock switch. • If a different conduit port is used, cover the unused opening with an optional plug (part number: HS9Z-P1). • Recommended Tightening Torque • HS1L interlock switch: 3.2 to 3.8 N·m (four M5 screws) (Note) • Lid: 0.9 to 1.1 N·m (M4 screws) ➀ ➁ 95 ± 2 85 ± 2 60 ± 2 75 ± 2 50 ± 2 65 ± 2 45 ± 2 55 ± 2 35 ± 2 45 ± 2 50 ± 2 60 ± 2 70 ± 2 80 ± 2 45 ± 2 35 ± 2 70 ± 2 35 ± 2 60 ± 2 95 ± 2 70 ± 2 85 ± 2 60 ± 2 75 ± 2 45 ± 2 40 ± 2 35 ± 2 35 ± 2 7±1 ➀ X2 X1 A2 62/64 A1 61/63 32/34 31/33 ➁ 21 22 11 12 Connector 51 52 41 42 Interlock Switch Note: HS1L-R Do not remove the wire between terminals 12-41, because these terminals are interconnected for safety circuit input. Use terminals 11-42 for safety circuit inputs. (GS-ET-19) HS1L-DQ and HS1L-DT Do not remove the wires between terminals 12-41 and 22-51, because these terminals are interconnected for safety circuit inputs. Use terminals 11-42 and 21-52 for safety circuit inputs. (GS-ET-19) ø26 7 1.2 Plug (HS9Z-P1) Through Conduit Port L1 G1/2, PG13.5, M20 L2 Instructions G1/2 Specifications and other descriptions in this catalog are subject to change without notice. 7-31, Nishi-Miyahara 1-Chome, Yodogawa-ku, Osaka 532-8550, Japan Tel: +81-6-6398-2571, Fax: +81-6-6392-9731 E-mail: marketing@idec.co.jp IDEC CORPORATION (USA) Tel: +1-408-747-0550 / (800) 262-IDEC (4332) Fax: +1-408-744-9055 / (800) 635-6246 E-mail: opencontact@idec.com IDEC CANADA LIMITED Tel: +1-905-890-8561, Toll Free: (888) 317-4332 Fax: +1-905-890-8562 E-mail: sales@ca.idec.com IDEC AUSTRALIA PTY. LTD. Tel: +61-3-9763-3244, Toll Free: 1800-68-4332 Fax: +61-3-9763-3255 E-mail: sales@au.idec.com www.IDEC.com IDEC ELECTRONICS LIMITED IDEC IZUMI (H.K.) CO., LTD. IDEC ELEKTROTECHNIK GmbH IDEC TAIWAN CORPORATION Tel: +44-1256-321000, Fax: +44-1256-327755 E-mail: sales@uk.idec.com Tel: +49-40-25 30 54 - 0, Fax: +49-40-25 30 54 - 24 E-mail: service@idec.de IDEC (SHANGHAI) CORPORATION Tel: +86-21-5353-1000, Fax: +86-21-5353-1263 E-mail: idec@cn.idec.com IDEC (BEIJING) CORPORATION Tel: +852-2803-8989, Fax: +852-2565-0171 E-mail: info@hk.idec.com Tel: +886-2-2698-3929, Fax: +886-2-2698-3931 E-mail: service@tw.idec.com IDEC IZUMI ASIA PTE. LTD. Tel: +65-6746-1155, Fax: +65-6844-5995 E-mail: info@sg.idec.com Tel: +86-10-6581-6131, Fax: +86-10-6581-5119 IDEC (SHENZHEN) CORPORATION Tel: +86-755-8356-2977, Fax: +86-755-8356-2944 Cat. No. EP1286-0-1 Updated October 2010 PDF only