BXRA-W0261-00000

Bridgelux LS Array Series Product Data Sheet Introduction The Bridgelux family of LED Array products delivers high performance, compact and cost-effective solidstate lighting solutions to serve the general lighting market. These products combine the higher efficacy, lifetime, and reliability benefits of LEDs with the light output levels of many conventional lighting sources. The Bridgelux LS Array Series has been specified to enable lamp and luminaire designs which are thermally limited to a maximum of 4-8 Watts, including replacement lamps, decorative lighting and white goods applications. The Bridgelux LS Array Series provides a high performance alternative to conventional solid state solutions, delivering between 240 and 360 lumens under application conditions in warm, neutral and cool white color temperatures. These compact high flux density light sources deliver uniform high quality illumination without pixilation or the multiple shadow effect caused by LED component based solutions, enabling both diffuse and directional lamp replacements for a wide range of applications. To simplify system design for appropriate light output, Bridgelux LED Arrays are specified to deliver performance under typical use conditions. These integrated plug and play solutions reduce system complexity and enable miniaturized costeffective lamp and luminaire designs. Lighting system designs incorporating these LED Arrays deliver performance comparable to that of a 20-40 Watt incandescent, 20-35 Watt halogen and low wattage compact fluorescent lamps and luminaires and feature increased system level efficacy and service life. Typical applications include replacement lamps, task lighting, under cabinet, accent, pendant, sconces, porch, pathway, landscape, portable, and consumer luminaires and white goods. Features Benefits • Compact high flux density light source • Enhanced optical control • Uniform high quality illumination • Clean white light without pixilation • Streamlined thermal path • • Energy Star / ANSI compliant binning structure Significantly reduced thermal resistance and increased operating temperatures • Uniform consistent white light • Lower operating costs • Increased safety • Easy to use with daylight and motion detectors to enable increased energy savings • Reduced maintenance costs • Environmentally friendly, no disposal issue • More energy efficient than incandescent, halogen and fluorescent lamps • Low voltage DC operation • Instant light with unlimited dimming • Long operating life • RoHS compliant and Pb free 1 0 1 P o rt o l a A v e n u e , L i v e rm o re , C A 9 4 5 5 1 • T e l : (9 2 5 ) 5 8 3 -8 4 0 0 • Fa x: (9 2 5 ) 5 8 3 -8 4 0 1 • ww w. b ri d g e l u x. c o m Table of Contents Page Product Nomenclature 3 Average Lumen Maintenance Characteristics 3 Environmental Compliance 3 UL Recognition 4 Minor Product Change Policy 4 Cautionary Statements 4 Case Temperature Measurement Point 5 Flux Characteristics 6 Optical Characteristics 7 Electrical Characteristics 8 Absolute Minimum and Maximum Ratings 9 Typical Performance at Alternative Drive Currents 10 Mechanical Dimensions 11 Typical Radiation Pattern 12 Wavelength Characteristics at Rated Test Current, Tj=25°C 13 Typical Relative Luminous Flux vs. Current, Tj=25° C 14 Typical Light Output Characteristics vs. Temperature 15 Typical Chromaticity Characteristics vs. Temperature 16 Typical Forward Current Characteristics at Tj = 25°C 17 Current Derating Curves 20 Product Binning 21 Luminous Flux Binning Information 21 Color Binning Information 22 Mechanical Assembly and Handling 24 Product Packaging and Labeling 25 Packaging Tube Design 28 Design Resources 29 Bridgelux LS Array Series Product Data Sheet DS14 (05/26/10) Page 2 of 30 Product Nomenclature The part number designation for Bridgelux LED Arrays is explained as follows: BXRA–ABCDE–RRRRR Where: B X R A – designates product family A – designates color, C for Cool White and W for Warm White B C D – designates LED Array product flux, 024 for a 240 lumen array, 026 for a 260 lumen array and 036 for a 360 lumen array E – designates product family R R R R R – used to designate product options, 00000 by default The base product part number (BXRA-ABCDE) is indicated on each individual unit, printed on the bottom of the LED Array. Average Lumen Maintenance Characteristics Bridgelux projects that its family of LED Array products will deliver, on average, greater than 70% lumen maintenance after 50,000 hours of operation at the rated forward test current. This performance assumes constant current operation with case temperature maintained at or below 70°C. For use beyond these typical operating conditions please consult your Bridgelux sales representative for further assistance. These projections are based on a combination of package test data, semiconductor chip reliability data, a fundamental understanding of package related degradation mechanisms, and performance observed from products installed in the field using Bridgelux die technology. Bridgelux conducts lumen maintenance tests per LM80. Observation of design limits is required in order to achieve this projected lumen maintenance. Environmental Compliance Bridgelux is committed to providing environmentally friendly products to the solid-state lighting market. Bridgelux LED Arrays are compliant to the European Union directives on the restriction of hazardous substances in electronic equipment, namely the RoHS directive. Bridgelux will not intentionally add the following restricted materials to LED Array products: lead, mercury, cadmium, hexavalent chromium, polybrominated biphenyls (PBB) or polybrominated diphenyl ethers (PBDE). Bridgelux LS Array Series Product Data Sheet DS14 (05/26/10) Page 3 of 30 UL Recognition Bridgelux product became UL Recognized on 31 March, 2010. Please refer to the UL file E333389. Bridgelux uses UL Recognized materials with suitable flammability ratings in the LED Array to streamline the process for customers to secure UL listing of the final luminaire product. Bridgelux recommends that luminaires are designed with a Class 2 Driver to facilitate the UL listing process. Minor Product Change Policy The rigorous qualification testing on products offered by Bridgelux provides performance assurance. Slight cosmetic changes that do not affect form, fit, or function may occur as Bridgelux continues product optimization. Cautionary Statements CAUTION: CONTACT WITH OPTICAL AREA Contact with the resin area should be avoided. Applying stress to the resin area can result in damage to the product. CAUTION: EYE SAFETY Eye safety classification for the use of Bridgelux LED Arrays is contained in the CIE S 009/E2002 Photobiological Safety of Lamps and Lamp Systems specification. Bridgelux LED Arrays are classified under section 6 lamp classification as Risk Group 2 (Moderate Risk). Please use appropriate precautions. It is important that employees working with LEDs are trained to use them safely. Luminaire manufacturers should refer to CIE S 009/E2002 to establish the classification of their product. CAUTION: RISK OF BURN Do not touch the LED Array or resin area during operation. Allow the LED Array to cool for a sufficient period of time before handling. The LED Array may reach elevated temperatures such that it can burn skin when touched. Bridgelux LS Array Series Product Data Sheet DS14 (05/26/10) Page 4 of 30 Case Temperature Measurement Point A case temperature measurement point location is included on the top surface of the Bridgelux LED Arrays. The location of this measurement point is indicated in the mechanical dimensions section of this data sheet. The purpose of this measurement point is to allow the user access to a measurement point closely linked to the true case temperature on the back surface of the LED Array. Once the LED Array is installed, it is challenging to measure the back surface of the array, or true case temperature. Measuring the top surface of the product can lead to inaccurate results due to the poor thermal conductivity of the top layers of the array such as the solder mask and other materials. Bridgelux has provided the case temperature measurement location in a manner which closely ties it to the true case temperature of the LED Array under steady state operation. Deviations between thermal measurements taken at the point indicated and the back of the LED Array differ by less than 1°C, providing a robust method to testing thermal operation once the product is installed. Bridgelux LS Array Series Product Data Sheet DS14 (05/26/10) Page 5 of 30 Flux Characteristics Table 1: Flux Characteristics Color Base Part Number Typical Luminous Flux фv (lm), [3] Tcase=60°C BXRA-W0240 240 BXRA-W0241 Minimum Luminous Flux фv (lm), [1] Tj=25°C Typical Luminous Flux фv (lm), Tj=25°C Test Current [2] (mA) 240 265 350 240 240 265 700 BXRA-W0260 265 265 295 350 BXRA-W0261 265 265 295 700 BXRA-C0360 360 360 400 350 BXRA-C0361 360 360 400 700 Warm White Cool White Notes for Table 1: 1. Bridgelux maintains a ± 7% tolerance of flux measurements. 2. Parts are tested in pulsed conditions, Tj = 25°C. Pulse width is 10 ms at rated test current. 3. Typical performance when driven with direct current using Bridgelux test set-up. Please contact a Bridgelux sales representative for additional details. Bridgelux LS Array Series Product Data Sheet DS14 (05/26/10) Page 6 of 30 Optical Characteristics Table 2: Optical Characteristics Color Temperature [1],[2],[3] (CCT) Color Typical Viewing Angle (Degrees) [6] 2 θ½ Typical Center Beam Candle Power [5] (cd) 120 85 120 85 BXRA-W0260 120 95 BXRA-W0261 120 95 120 125 120 125 Base Part Number Min Typ Max Typical Color Rendering [4] Index BXRA-W0240 Warm White Cool White BXRA-W0241 2850 K 3000 K 3700 K 82 BXRA-C0360 4750 K 5600 K BXRA-C0361 7000 K 65 Notes for Table 2: 1. 2. 3. 4. 5. Parts are tested in pulsed conditions, Tj = 25°C. Pulse width is 10 ms at rated test current. Refer to Flux Characteristic Table for test current data. Product is binned for color in x y coordinates. Higher CRI options available upon request. Center beam candle power is a calculated value based on lambertian radiation pattern at nominal test current (350mA). 6. Viewing angle is the off axis angle from the centerline where Iv is ½ of the peak value. Bridgelux LS Array Series Product Data Sheet DS14 (05/26/10) Page 7 of 30 Electrical Characteristics Table 3: Electrical Characteristics Forward Voltage Vf [1],[2] (V) Color Warm White Cool White Test Current (mA) Typical Temperature Coefficient of Forward Voltage (mV/°C) ΔVf/ΔTj Typical Thermal Resistance Junction to Case (°C/W) RѲ j-c Base Part Number Min Typ Max BXRA-W0240 12.1 13.2 14.3 350 -1 to -3 2.5 BXRA-W0241 6.0 6.6 7.3 700 -2 to -6 2.5 BXRA-W0260 11.6 12.6 13.6 350 -1 to -3 2.5 BXRA-W0261 6.0 6.3 6.8 700 -2 to -6 2.5 BXRA-C0360 12.1 13.2 14.3 350 -1 to -3 2.5 BXRA-C0361 6.0 6.6 7.3 700 -2 to -6 2.5 Notes for Table 3: 1. Parts are tested in pulsed conditions, Tj = 25°C. Pulse width is 10 ms at rated test current. 2. Bridgelux maintains a tester tolerance of ± 0.10 V on forward voltage measurements. Bridgelux LS Array Series Product Data Sheet DS14 (05/26/10) Page 8 of 30 Absolute Minimum and Maximum Ratings Table 4: Minimum and Maximum Current and Reverse Voltage Ratings Part Number Maximum DC Forward Current (mA) Minimum DC Forward [2] Current (mA) Maximum Peak Pulsed [3] Current (mA) Maximum Reverse Voltage [1] (Vr) BXRA-W0240 600 150 1000 -20 Volts BXRA-W0241 1200 300 2000 -10 Volts BXRA-W0260 600 150 1000 -20 Volts BXRA-W0261 1200 300 2000 -10 Volts BXRA-C0360 600 150 1000 -20 Volts BXRA-C0361 1200 300 2000 -10 Volts Notes for Table 4: 1. Light emitting diodes are not designed to be driven in reverse voltage. 2. Driving these high current devices at low currents can result in variations in performance. For low current operation pulse width modulation is recommended. 3. Bridgelux recommends a maximum duty cycle of 10% when operating LED Arrays at the maximum peak pulsed current specified. Table 5: Maximum Ratings Parameter Maximum Rating LED Junction Temperature 150°C Storage Temperature -40°C to +105°C Operating Case Temperature 105°C Soldering Temperature 3.5 seconds, 350°C or lower Bridgelux LS Array Series Product Data Sheet DS14 (05/26/10) Page 9 of 30 Typical Performance at Alternative Drive Currents The Bridgelux LED Arrays are tested and binned against the specifications shown in Tables 1, 2 and 3. Customers also have options to drive the LED Arrays at alternative drive currents dependent on the specific application. The typical performance at any drive current can be derived from the flux vs. current characteristics shown in Figure 6 and 7 and from the current vs. voltage characteristics shown in Figures 11-16. The typical performance at common drive currents is also summarized in Table 6. Table 6: Typical Product Performance at Alternative Drive Currents Color Part Number Typical Luminous Flux фv (lm), Tcase=60°C Typical Luminous Flux фv (lm), Tj=25°C Typical Forward Voltage Vf (V) Forward Current (mA) 240 265 13.2 350 315 350 13.9 500 180 200 6.4 500 240 265 6.6 700 320 360 7.0 1050 265 295 12.6 350 355 395 13.2 500 200 220 6.1 500 265 295 6.3 700 360 400 6.7 1050 360 400 13.2 350 480 530 13.9 500 270 300 6.4 500 360 400 6.6 700 500 550 7.0 1050 [1] BXRA-W0240 BXRA-W0241 [1] Warm White [1] BXRA-W0260 BXRA-W0261 [1] [1] BXRA-C0360 Cool White BXRA-C0361 [1] Notes for Table 6: 1. Product is tested and binned at the specified drive current. 2. Operating these LED Arrays at or below the drive currents listed in Table 6, with a case temperature maintained at or below 70°C, will enable the average lumen maintenance projection outlined earlier in this Product Data Sheet. Bridgelux LS Array Series Product Data Sheet DS14 (05/26/10) Page 10 of 30 Mechanical Dimensions Figure 1: Drawing for part numbers BXRA-W0240, BXRA-W0241, BXRA-W0260, BXRA-W0261, BXRA-C0360 and BXRA-C0361. Notes for Figure 1: 1. 2. 3. 4. 5. 6. 7. 8. 9. Slots are for M2.5 or #4 screws. Solder pads are labeled “+” and “-“ to denote positive and negative, respectively. Drawings are not to scale. Drawing dimensions are in millimeters. Bridgelux recommends two tapped holes for mounting screws with 17.87 ± 0.10mm center-tocenter spacing. Unless otherwise specified, tolerances are ± 0.10mm. Dimensions with parenthesis ‘( )’ are for reference only. Refer to product Application Notes AN10 and AN11 for product handling, mounting and heat sink recommendations. The optical center of the LED Array is defined by the mechanical center of the array. Bridgelux LS Array Series Product Data Sheet DS14 (05/26/10) Page 11 of 30 Typical Radiation Pattern Figure 2: Typical Spatial Radiation Pattern Figure 3: Typical Polar Radiation Pattern Bridgelux LS Array Series Product Data Sheet DS14 (05/26/10) Page 12 of 30 Wavelength Characteristics at Rated Test Current, Tj=25°C Figure 4: Typical Warm White Color Spectrum Figure 5: Typical Cool White Color Spectrum Bridgelux LS Array Series Product Data Sheet DS14 (05/26/10) Page 13 of 30 Typical Relative Luminous Flux vs. Current, Tj=25° C Figure 6: Typical Flux vs. Current 2.00 Normalized Luminous Flux 1.80 1.60 1.40 1.20 1.00 0.80 BXRA-W0240 BXRA-W0260 BXRA-C0360 0.60 0.40 0.20 0.00 0 100 200 300 400 500 600 700 800 Current (mA) Figure 7: Typical Flux vs. Current 2.00 1.80 Normalized Luminous Flux 1.60 1.40 1.20 1.00 0.80 BXRA-W0241 BXRA-W0261 BXRA-C0361 0.60 0.40 0.20 0.00 0 200 400 600 800 1000 1200 1400 1600 Current (mA) Note for Figure 6 and 7: Bridgelux does not recommend driving high power LED Arrays at low currents. Doing so may produce unpredictable results. Pulse width modulation (PWM) is recommended for dimming effects. Bridgelux LS Array Series Product Data Sheet DS14 (05/26/10) Page 14 of 30 Typical Light Output Characteristics vs. Temperature Figure 8: Typical Flux vs. Junction Temperature 1.1 1.0 Normalized Luminous Flux 0.9 0.8 0.7 Warm White 0.6 Cool White 0.5 0.4 0.3 0.2 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 o Junction Tem perature , C Bridgelux LS Array Series Product Data Sheet DS14 (05/26/10) Page 15 of 30 Typical Chromaticity Characteristics vs. Temperature Figure 9: Typical x Shift vs. Junction Temperature 0.02 0.01 0 ∆ x -0.01 -0.02 Warm White -0.03 Cool White -0.04 -0.05 -0.06 -10 0 10 20 30 40 50 60 70 80 Junction Temperature, o C Figure 10: Typical y Shift vs. Junction Temperature 0.02 Warm White 0.01 0 ∆ y -0.01 -0.02 -0.03 -0.04 Cool White -0.05 -0.06 -10 0 10 20 30 40 50 60 70 80 o Junction Temperature, C Bridgelux LS Array Series Product Data Sheet DS14 (05/26/10) Page 16 of 30 Typical Forward Current Characteristics at Tj = 25°C Figure 11: Typical Current vs. Voltage, BXRA-W0240 800 700 Current ( mA ) 600 500 400 300 200 100 0 11.6 11.8 12.0 12.2 12.4 12.6 12.8 13.0 13.2 13.4 13.6 13.8 14.0 14.2 14.4 14.6 14.8 15.0 Forward Voltage (V) Figure 12: Typical Current vs. Voltage, BXRA-W0241 1400 Current (mA) 1200 1000 800 600 400 200 0 5.6 5.8 6.0 6.2 6.4 6.6 6.8 7.0 7.2 7.4 Forward Voltage (V) Bridgelux LS Array Series Product Data Sheet DS14 (05/26/10) Page 17 of 30 7.6 Typical Forward Current Characteristics at Tj = 25°C (continued) Figure 13: Typical Current vs. Voltage, BXRA-W0260 800 700 Current ( mA ) 600 500 400 300 200 100 0 11.0 11.2 11.4 11.6 11.8 12.0 12.2 12.4 12.6 12.8 13.0 13.2 13.4 13.6 13.8 14.0 14.2 Forward Voltage (V) Figure 14: Typical Current vs. Voltage, BXRA-W0261 1400 Current (mA) 1200 1000 800 600 400 200 0 5.4 5.6 5.8 6.0 6.2 6.4 6.6 6.8 7.0 Forward Voltage (V) Bridgelux LS Array Series Product Data Sheet DS14 (05/26/10) Page 18 of 30 7.2 Typical Forward Current Characteristics at Tj = 25°C (continued) Figure 15: Typical Current vs. Voltage, BXRA-C0360 800 700 Current ( mA ) 600 500 400 300 200 100 0 11.6 11.8 12.0 12.2 12.4 12.6 12.8 13.0 13.2 13.4 13.6 13.8 14.0 14.2 14.4 14.6 14.8 15.0 Forward Voltage (V) Figure 16: Typical Current vs. Voltage, BXRA-C0361 1400 Current (mA) 1200 1000 800 600 400 200 0 5.6 5.8 6.0 6.2 6.4 6.6 6.8 7.0 7.2 7.4 Forward Voltage (V) Bridgelux LS Array Series Product Data Sheet DS14 (05/26/10) Page 19 of 30 7.6 Current Derating Curves The graph below illustrates the relationship between the system thermal resistance, drive current, and ambient temperature. Please note that absolute maximum ratings requirements, including that of maximum case temperature, must be adhered to in the system design. The thermal resistance values indicated in Figure 17 and 18 are total system values (junction to ambient) including the thermal resistance of the LED Array. Individual LED Array thermal resistance values are listed in Table 3. Figure 17: Derating Curve, 350mA Drive Current If - Forward Current (mA) 400 350 300 250 200 12.0˚C/W 150 9.0˚C/W 100 5.0˚C/W 50 0 0 10 20 30 40 50 60 70 80 90 100 110 120 100 110 120 Ta –Ta Ambient Temperature °C - Ambient Temperature, C Figure 18: Derating Curve, 700mA Drive Current If - Forward Current (mA) 800 700 600 500 400 12.0˚C/W 300 9.0˚C/W 200 5.0˚C/W 100 0 0 10 20 30 40 50 60 70 80 90 Ta - Ambient Temperature, C Bridgelux LS Array Series Product Data Sheet DS14 (05/26/10) Page 20 of 30 Product Binning Typical manufacturing processes of semiconductor products result in a variation in performance surrounding the typical data sheet values. In order to minimize variation in the end product or application, Bridgelux bins its LED Arrays for luminous flux and color. Bridgelux LED Arrays are labeled using a 4-digit alphanumeric bin code. This bin code is printed on the back of each LED Array in the following format: ABCD Where: A – designates flux bin (P, Q, R etc.) B C – designates color bin (P3, P4, Q3, etc.) D – reserved for future product designations. All product packaged within a single tube are of the same flux and color bin combination (or bin code). Using these codes it is possible to determine the best product utilization to deliver the consistency required in a given application. Luminous Flux Binning Information The table below lists the standard photometric luminous flux bins for Bridgelux LED Arrays (tested and binned at the indicated test current). Although several bins are outlined, product availability in a particular bin varies by product and production run. Please contact your Bridgelux sales representative for further information regarding product availability. All production testing and binning (both flux and color binning) is conducted under pulsed test conditions at Tj = 25°C. Table 7: Luminous Flux Bins Bin Code M N P Q R Min Max 220 lm 240 lm 265 lm 295 lm 320 lm 240 lm 265 lm 295 lm 320 lm 360 lm S T U 360 lm 400 lm 440 lm 400 lm 440 lm 500 lm Bridgelux LS Array Series Product Data Sheet DS14 (05/26/10) Page 21 of 30 Color Binning Information Figure 19: Graph of Warm White Test Bins in xy Color Space 0.43 0.43 0.42 0.42 0.41 0.41 Q3 R3 R3 P3 P3 0.40 0.40 N3 N3 0.39 0.39 Q4 Q4 P4 P4 R4 N4 N4 32 70 28 45 34 37 0.36 0.36 65 10 K K 0.37 0.37 30 2 30 0 K 45 K K 0.38 0.38 R4 K Y Q3 0.35 0.35 0.38 0.38 0.40 0.40 0.42 0.42 0.44 0.44 X 0.46 0.46 X Table 8: Warm White xy Bin Coordinates and Associated Typical CCT Bin Code N3 N4 P3 P4 X Y 0.3943 0.3996 0.4148 0.4083 0.3889 0.3943 0.4083 0.4018 0.4083 0.4148 0.4299 0.4223 0.3853 0.4015 0.4090 0.3921 0.3690 0.3853 0.3921 0.3752 0.3921 0.4090 0.4165 0.3990 0.4018 0.4083 0.4223 0.4147 0.3752 0.3921 0.3990 0.3814 ANSI CCT (K) Bin Code 3500 Q3 3500 Q4 3500 3500 Bridgelux LS Array Series Product Data Sheet DS14 (05/26/10) R3 R4 X Y 0.4223 0.4299 0.4431 0.4345 0.4147 0.4223 0.4345 0.4260 0.4345 0.4431 0.4562 0.4468 0.3990 0.4165 0.4213 0.4033 0.3814 0.3990 0.4033 0.3854 0.4033 0.4213 0.4260 0.4077 0.4260 0.4345 0.4468 0.4373 0.3854 0.4033 0.4077 0.3893 ANSI CCT (K) 3000 3000 3000 3000 Page 22 of 30 Color Binning Information (continued) Figure 20: Graph of Cool White Test Bins in xy Color Space 0K H4 G4 E3 D3 C3 0.32 C4 0.31 0.30 0.31 K E4 D4 0.32 0.33 0.34 K F4 474 5 0.33 F3 5310 K 0.34 H3 G3 5028 0K 704 0.35 6 53 0.36 Y 60 20 K 0.37 5665 K 0.38 0.35 0.36 X Table 9: Cool White xy Bin Coordinates and Associated Typical CCT Bin Code C3 C4 D3 D4 X Y 0.3048 0.3131 0.3117 0.3028 0.3068 0.3145 0.3131 0.3048 0.3131 0.3213 0.3205 0.3117 0.3145 0.3221 0.3213 0.3131 0.3209 0.3290 0.3393 0.3304 0.3113 0.3187 0.3290 0.3209 0.3290 0.3371 0.3481 0.3393 0.3187 0.3261 0.3371 0.3290 ANSI CCT (K) Bin Code 6500 E3 6500 E4 6500 F3 6500 F4 X Y 0.3215 0.3293 0.3292 0.3207 0.3222 0.3294 0.3293 0.3215 0.3292 0.3293 0.3371 0.3376 0.3294 0.3366 0.3371 0.3293 0.3353 0.3423 0.3539 0.3462 0.3243 0.3306 0.3423 0.3353 0.3539 0.3423 0.3493 0.3616 0.3306 0.3369 0.3493 0.3423 Bridgelux LS Array Series Product Data Sheet DS14 (05/26/10) ANSI CCT (K) Bin Code 5700 G3 5700 G4 5700 H3 5700 H4 X Y 0.3376 0.3464 0.3452 0.3371 0.3371 0.3452 0.3441 0.3366 0.3464 0.3551 0.3533 0.3452 0.3452 0.3533 0.3515 0.3441 0.3616 0.3688 0.3558 0.3493 0.3493 0.3558 0.3428 0.3369 0.3688 0.3760 0.3624 0.3558 0.3558 0.3624 0.3487 0.3428 ANSI CCT (K) 5000 5000 5000 5000 Page 23 of 30 Mechanical Assembly and Handling Recommended assembly is illustrated below. When handling parts, please avoid contacting and do not apply stress to the resin area (see Figure 1, resin area is indicated in yellow). Product should be firmly secured onto appropriate heat sink by fastening M2.5 or #4 screws on both sides of the product as illustrated in Figure 21. The recommended center-to-center spacing for these the two tapped holes for mounting screws is 17.87 ± 0.10mm. Bridgelux recommends the use of hard nonelectrically conductive flat washers with lock washers. Refer to Application Note AN11 – Handling and Assembly of Bridgelux LED Arrays, for more details. A thin layer of thermal grease should be applied to the bottom surface of the LED Array, between the bottom of the array and the heat sink. All air gaps and voids between the heat sink and array should be eliminated. Ensure that sufficient thermal grease is used to cover the entire bottom surface of the array, but not so much that the thermal grease creeps up to the top of the array. Figure 21: Recommended Assembly Method Drawing Not to Scale Bridgelux LS Array Series Product Data Sheet DS14 (05/26/10) Page 24 of 30 Product Packaging and Labeling All Bridgelux LED Array products are 100% tested, binned and labeled. Products are labeled by printing pertinent information on the back side of the LED Array. The following format is used for labeling the BXRA-W0240, BXRA-W0241, BXRA-W0260, BXRA-W0261, BXRA-C0360 and BXRA-C0361 Bridgelux LED Arrays: ABCD xxxxx EFGHJ WWYY Where: A B C D – designates the bin code (PQ30, etc.) x x x x x – designates the base part number (W0240, etc.) E F G H J – designates the production lot code (12345, etc.) W W Y Y – designates the date code (production week and production year, 0210, etc.) Individual Bridgelux LED Arrays are packaged in tubes for shipment. All product packaged within a single tube are of the same flux and color bin combination (or bin code). Each tube is labeled with the information required for effective inventory management. An example of the tube label is shown in Figure 22. Figure 22: Tube Label Example Where: X X X X X – designates the base part number (W0240, etc.) A B C D – designates the bin code (PQ30, etc.) E F G H J – designates the production lot code (12345, etc.) W W Y Y – designates the date code (production week and production year, 0210, etc.) Z Z – designates the quantity (25 products per tube). Bridgelux LS Array Series Product Data Sheet DS14 (05/26/10) Page 25 of 30 Product Packaging and Labeling (continued) Tubes of Bridgelux LED Arrays are packaged in bags prior to loading into boxes for shipment. One tube is loaded per bag, resulting in an SPI of 25. All products packaged within a single bag are of the same flux and color bin combination (or bin code). Each bag is labeled with the information required for effective inventory management. An example of the bag label is shown in Figure 23. Figure 23: Bag Label Example Where: X X X X X – designates the base part number (W0240, etc.) A B C D – designates the bin code (PQ30, etc.) E F G H J – designates product lot code W W Y Y – designates the date code (production week and production year, 0210, etc.) Z Z – designates the quantity (25 products per tube). Bags of Bridgelux LED Arrays are packaged in boxes prior to shipment. Multiple bags are packaged into a box. All products packaged within a box are of the same base part number. Each box is labeled with the information required for effective inventory management. An example of the box label is shown in Figure 24. Bridgelux LS Array Series Product Data Sheet DS14 (05/26/10) Page 26 of 30 Product Packaging and Labeling (continued) QQQ Figure 24: Box Label Example Where: X X X X X– designates the base part number (W0240, etc.) R R R R R – used to designate product options, 00000 by default. Q Q Q – designates the total quantity of LED Arrays contained in the box. E F G H J – designates product lot code. A B C D – designates the bin code (PQ30, etc.) W W Y Y – designates the date code (production week and production year, 0210, etc.) Z Z Z – designates the quantity per listed bin code contained in the box. Bridgelux LS Array Series Product Data Sheet DS14 (05/26/10) Page 27 of 30 Packaging Tube Design Figure 25: Tube Design Notes for Figure 25: 1. Drawings are not to scale. 2. Drawing dimensions are in millimeters. Bridgelux LS Array Series Product Data Sheet DS14 (05/26/10) Page 28 of 30 Design Resources Bridgelux has developed a comprehensive set of application notes and design resources to assist customers in successfully designing with Bridgelux LED Array products. Included below is a list of available resources which can be downloaded from the Bridgelux web site under the Design Resources section. These documents are updated regularly as new information becomes available, including complimentary infrastructure products such as commercially available secondary optics and electronic driver solutions. Application Notes • • • • • • AN10: AN11: AN12: AN14: AN15: AN16: Effective Thermal Management of Bridgelux LED Arrays Assembly Considerations for Bridgelux LED Arrays Electrical Drive Considerations for Bridgelux LED Arrays Reliability Data Sheet for Bridgelux LED Arrays Reflow Soldering of Bridgelux LED Arrays Optical Considerations for Bridgelux LED Arrays Optical Source Models Optical source models and ray set files are available for all Bridgelux LED Array products, and can be downloaded directly from the Bridgelux web site. The list below contains the formats currently available. If you require a specific format not included in this list, please contact your Bridgelux sales representative for assistance. • • • • • • • • • Zemax ASAP IESNA LightTools LucidShape OPTIS SPEOS PHOTOPIA TracePro Radiant Imaging Source Model 3D CAD Models Three dimensional CAD models depicting the product outline of all Bridgelux LED Arrays are available in both SAT and STEP formats. These CAD files can be downloaded directly from the Bridgelux web site. Bridgelux LS Array Series Product Data Sheet DS14 (05/26/10) Page 29 of 30 About Bridgelux Bridgelux LED Arrays are developed, manufactured and marketed by Bridgelux, Inc. Bridgelux is a U.S. lighting company and leading developer of technologies and solutions that will transform the $40 billion global lighting industry into a $100 billion market opportunity. Based in Silicon Valley, Bridgelux is a pioneer in solid-state lighting (SSL), expanding the market for solid state lighting by driving down the cost of light through innovation. Bridgelux’s patented light source technology replaces traditional lighting technologies (such as incandescent, halogen and fluorescent lamps) with integrated, solid-state solutions, enabling lamp and luminaire manufacturers to develop high performance and energy-efficient white light products. The plug and play simplicity of the Bridgelux LED Arrays enable our customers to address the rapidly growing interior and exterior solid state lighting markets, including street lights, retail lighting, commercial lighting and consumer applications. With more than 250 patent applications filed or granted worldwide, Bridgelux is the only vertically integrated LED manufacturer that designs its solutions specifically for the lighting industry. For more information about the company, please visit www.bridgelux.com © 2010 Bridgelux, Inc. All rights reserved. Product specifications are subject to change without notice. Bridgelux LS Array Series Product Data Sheet DS14 (05/26/10) Page 30 of 30