BXRE-30E4000-F-23

Bridgelux V18 Array ® Product Data Sheet DS45 BXEM-27E000 | 30x4000 | 35x4000 | 40x4000 | 50x4000 V Series Introduction The V Series™ LED Array products deliver high quality light in a compact and cost-effective solid-state lighting package. These Chip-on-Board (CoB) arrays can be efficiently driven at twice the nominal drive current, enabling design flexibility not previously possible. This high flux density light source is designed to support a wide range of high quality, low cost directional luminaires and replacement lamps for commercial and residential applications. The V18 LED Array is available in a variety of electrical, CCT and CRI combinations providing substantial design flexibility and energy efficiencies. Lighting system designs incorporating these LED Arrays deliver increased system level efficacy and longer service life. Typical applications include, but are not limited to, replacement lamps, task, accent, spot, track, down light, wide area, security, and wall pack. Features Benefits • Efficacy of 130 lm/W typical • Enhanced optical control • Compact high flux density light source • Clean white light without pixilation • Uniform high quality illumination • High quality true color reproduction • Minimum 70, 80 and 90 CRI options • Significantly reduced thermal resistance and increased operating temperatures • Streamlined thermal path • Energy Star / ANSI compliant color binning structure with 3SDCM and 4SDCM options • Uniform consistent white light • Lower operating costs • More energy efficient than incandescent, halogen and fluorescent lamps • Easy to use with daylight and motion detectors to enable increased energy savings • Low voltage DC operation • Reduced maintenance costs • Instant light with unlimited dimming • Environmentally friendly, no disposal issue Contents Product Feature Map 2 Product Nomenclature 2 Product Selection Guide 3 Performance at Commonly Used Drive Currents 4 Electrical Characteristics 6 Absolute Maximum Ratings 7 Performance Curves 8 Typical Radiation Pattern 11 Typical Color Spectrum 12 Mechanical Dimensions 13 Color Binning Information 14 Packaging 15 Design Resources 17 Precautions 17 Disclaimers 17 About Bridgelux 18 1 Product Feature Map Bridgelux arrays are fully engineered devices that provide consistent thermal and optical performance on an engineered mechanical platform. The V Series arrays are the most compact chip-on-board devices across all of Bridgelux’s LED Array products. The arrays incorporate several features to simplify design integration and assembly. Fully engineered substrate for consistent thermal, mechanical and optical properties Solder Pads White ring around LES Yellow phosphor Light Emitting Surface (LES) Case Temperature (Tc) Measurement Point Designed to comply with global safety standards for creepage and clearance distances Polarity symbols Note: Part number and lot codes are scribed on back of array Product Nomenclature The part number designation for Bridgelux V Series LED arrays is explained as follows: 1 2 3 4 5 6 7 8 9 10 11 – 12 – 13 14 BXRE – 30 E 4000 – F – 23 Product Family Nominal CCT 27 = 2,700K 30 = 3,000K 35 = 3,500K 40 = 4,000K 50 = 5,000K CCT Bin Options 23 = 3 SDCM 24 = 4 SDCM Array Configuration Minimum CRI C = 70 CRI E = 80 CRI G = 90 CRI Flux Indicator 4000 = 4000lm 2 Product Selection Guide The following product configurations are available: Table 1: Selection Guide, Pulsed Measurement Data (Tj = Tc = 25°C) Part Number BXRE-27E4000-F-2x Nominal CCT1 (K) CRI2 Nominal Drive Current3 (mA) Typical Pulsed Flux4,5,6 Tc = 25ºC (lm) Minimum Pulsed Flux6,7 Tc = 25ºC (lm) Typical Vf (V) Typical Power (W) Typical Efficacy (lm/W) 2700 80 1050 3961 3723 29.5 31.0 128 BXRE-27G4000-F-2x 2700 90 1050 3224 3010 29.5 31.0 104 BXRE-30E4000-F-2x 3000 80 1050 4097 3698 29.5 31.0 132 BXRE-30G4000-F-2x 3000 90 1050 3423 3152 29.5 31.0 111 BXRE-35E4000-F-2x 3500 80 1050 4289 3866 29.5 31.0 138 BXRE-35G4000-F-2x 3500 90 1050 3655 3256 29.5 31.0 118 BXRE-40E4000-F-2x 4000 80 1050 4341 3931 29.5 31.0 140 BXRE-40G4000-F-2x 4000 90 1050 3750 3529 29.5 31.0 121 BXRE-50C4000-F-24 5000 70 1050 4603 4303 29.5 31.0 149 BXRE-50E4000-F-24 5000 80 1050 4305 4070 29.5 31.0 139 BXRE-50G4000-F-24 5000 90 1050 3885 3697 29.5 31.0 125 Minimum DC Flux10 Tc = 85ºC (lm) Typical Vf (V) Typical Power (W) Typical Efficacy (lm/W) Table 2: Selection Guide, Stabilized DC Performance (Tc = 85°C) 8,9 Nominal CCT1 (K) CRI2 Nominal Drive Current3 (mA) Typical DC Flux Tc = 85ºC (lm) BXRE-27E4000-F-2x 2700 80 1050 3592 3376 28.6 30.0 120 BXRE-27G4000-F-2x 2700 90 1050 2837 2649 28.6 30.0 94 BXRE-30E4000-F-2x 3000 80 1050 3705 3344 28.6 30.0 123 BXRE-30G4000-F-2x 3000 90 1050 3012 2774 28.6 30.0 100 BXRE-35E4000-F-2x 3500 80 1050 3896 3512 28.6 30.0 130 BXRE-35G4000-F-2x 3500 90 1050 3216 2865 28.6 30.0 107 BXRE-40E4000-F-2x 4000 80 1050 3920 3550 28.6 30.0 131 BXRE-40G4000-F-2x 4000 90 1050 3300 3106 28.6 30.0 110 BXRE-50C4000-F-24 5000 70 1050 4051 3787 28.6 30.0 135 BXRE-50E4000-F-24 5000 80 1050 3788 3582 28.6 30.0 126 BXRE-50G4000-F-24 5000 90 1050 3419 3253 28.6 30.0 114 Part Number Notes for Tables 1 & 2: 1. Nominal CCT as defined by ANSI C78.377-2011. 2. CRI Values are minimums. Minimum R9 value for 80 CRI products is 0, the minimum R9 values for 90 CRI products is 50. 3. Drive current is referred to as nominal drive current. 4. Products tested under pulsed condition (10ms pulse width) at nominal test current where Tj (junction temperature) = Tc (case temperature) = 25°C. 5. Typical performance values are provided as a reference only and are not a guarantee of performance. 6. Bridgelux maintains a ± 7% tolerance on flux measurements. 7. Minimum flux values at the nominal test current are guaranteed by 100% test. 8. Typical stabilized DC performance values are provided as reference only and are not a guarantee of performance. 9. Typical performance is estimated based on operation under DC (direct current) with LED array mounted onto a heat sink with thermal interface material and the case temperature maintained at 85°C. Based on Bridgelux test setup, values may vary depending on the thermal design of the luminaire and/or the exposed environment to which the product is subjected. 10. Minimum flux values at elevated temperatures are provided for reference only and are not guaranteed by 100% production testing. Based on Bridgelux test setup, values may vary depending on the thermal design of the luminaire and/or the exposed environment to which the product is subjected 3 Performance at Commonly Used Drive Currents V Series LED arrays are tested to the specifications shown using the nominal drive currents in Table 1. V Series may also be driven at other drive currents dependent on specific application design requirements. The performance at any drive current can be derived from the current vs. voltage characteristics shown in Figures 1 & 2 and the flux vs. current characteristics shown in Figures 3 & 4. The performance at commonly used drive currents is summarized in Table 3. Table 3: Performance at Commonly Used Drive Currents Part Number BXRE-27E4000-F-2x BXRE-27G4000-F-2x BXRE-30E4000-F-2x BXRE-30G4000-F-2x BXRE-35E4000-F-2x BXRE-35G4000-F-2x CRI 80 90 80 90 80 90 Drive Current1 (mA) Typical Vf Tc = 25ºC (V) Typical Power Tc = 25ºC (W) Typical Flux2 Tc = 25ºC (lm) Typical DC Flux3 Tc = 85ºC (lm) Typical Efficacy Tc = 25ºC (lm/W) 500 28.1 14.1 2042 1846 145 700 28.7 20.1 2779 2513 138 1050 29.5 31.0 3961 3592 128 1400 30.2 42.3 5032 4575 119 2100 31.6 66.4 6777 6211 102 500 28.1 14.1 1662 1458 118 700 28.7 20.1 2262 1985 113 1050 29.5 31.0 3224 2837 104 1400 30.2 42.3 4096 3614 97 2100 31.6 66.4 5516 4905 83 500 28.1 14.1 2112 1903 150 700 28.7 20.1 2874 2592 143 1050 29.5 31.0 4097 3705 132 1400 30.2 42.3 5205 4718 123 2100 31.6 66.4 7009 6405 106 500 28.1 14.1 1764 1548 126 700 28.7 20.1 2402 2107 120 1050 29.5 31.0 3423 3012 111 1400 30.2 42.3 4349 3837 103 2100 31.6 66.4 5856 5208 88 500 28.1 14.1 2211 2002 157 700 28.7 20.1 3009 2726 150 1050 29.5 31.0 4289 3896 138 1400 30.2 42.3 5449 4963 129 2100 31.6 66.4 7338 6736 111 500 28.1 14.1 1884 1653 134 700 28.7 20.1 2564 2250 128 1050 29.5 31.0 3655 3216 118 1400 30.2 42.3 4643 4097 110 2100 31.6 66.4 6253 5561 94 Notes for Table 3: 1. Alternate drive currents in Table 3 are provided for reference only and are not a guarantee of performance. 2. Bridgelux maintains a ± 7% tolerance on flux measurements. 3. Typical stabilized DC performance values are provided as reference only and are not a guarantee of performance. 4 Performance at Commonly Used Drive Currents Table 3: Performance at Commonly Used Drive Currents (Continued) Part Number BXRE-40E4000-F-2x BXRE-40G4000-F-2x BXRE-50C4000-F-24 BXRE-50E4000-F-24 BXRE-50G4000-F-24 CRI 80 90 70 80 90 Drive Current1 (mA) Typical Vf Tc = 25ºC (V) Typical Power Tc = 25ºC (W) Typical Flux2 Tc = 25ºC (lm) Typical DC Flux3 Tc = 85ºC (lm) Typical Efficacy Tc = 25ºC (lm/W) 500 28.1 14.1 2238 2014 159 700 28.7 20.1 3046 2743 152 1050 29.5 31.0 4341 3920 140 1400 30.2 42.3 5515 4993 130 2100 31.6 66.4 7427 6778 112 500 28.1 14.1 1933 1696 138 700 28.7 20.1 2631 2309 131 1050 29.5 31.0 3750 3300 121 1400 30.2 42.3 4764 4203 113 2100 31.6 66.4 6416 5705 97 500 28.1 14.1 2373 2081 169 700 28.7 20.1 3229 2834 161 1050 29.5 31.0 4603 4051 149 1400 30.2 42.3 5848 5159 138 2100 31.6 66.4 7875 7003 119 500 28.1 14.1 2219 1947 158 700 28.7 20.1 3020 2651 150 1050 29.5 31.0 4305 3788 139 1400 30.2 42.3 5469 4825 129 2100 31.6 66.4 7365 6550 111 500 28.1 14.1 2003 1757 143 700 28.7 20.1 2726 2392 136 1050 29.5 31.0 3885 3419 125 1400 30.2 42.3 4936 4354 117 2100 31.6 66.4 6647 5911 100 Notes for Table 3: 1. Alternate drive currents in Table 3 are provided for reference only and are not a guarantee of performance. 2. Bridgelux maintains a ± 7% tolerance on flux measurements. 3. Typical stabilized DC performance values are provided as reference only and are not a guarantee of performance. 5 Electrical Characteristics Table 4: Electrical Characteristics Forward Voltage Pulsed, Tc = 25ºC (V) 1, 2, 3 Part Number Drive Current (mA) Typical Coefficient of Forward Voltage4 ∆Vf/∆T (mV/ºC) Typical Thermal Resistance Junction to Case5,6 R j-c (C/W) Minimum Typical Maximum 1050 27.3 29.5 31.7 -15 2100 29.2 31.6 34.2 -15 Driver Selection Voltages7 (V) Vf Min. Hot Tc = 105ºC (V) Vf Max. Cold Tc = -40ºC (V) 0.13 26.1 32.7 0.17 28.0 35.2 BXRE-xxx4000-F-2x Notes for Table 4: 1. Parts are tested in pulsed conditions, Tc = 25°C. Pulse width is 10ms. 2. Voltage minimum and maximum are provided for reference only and are not a guarantee of performance. 3. Bridgelux maintains a tester tolerance of ± O.10V on forward voltage measurements. 4. Typical coefficient of forward voltage tolerance is ± O.1mV for nominal current. 5. Thermal resistance values are based from test data of a 3000K 80 CRI product. 6. Thermal resistance value was calculated using total electrical input power; optical power was not subtracted from input power. The thermal interface material used during testing is not included in the thermal resistance value. 7. Vf min hot and max cold values are provided as reference only and are not guaranteed by test. These values are provided to aid in driver design and selection over the operating range of the product. 6 Absolute Maximum Ratings Table 5: Maximum Ratings Parameter Maximum Rating LED Junction Temperature (Tj) 150°C Storage Temperature -40°C to +105°C Operating Case Temperature1 (Tc) 105°C Soldering Temperature2 350°C or lower for a maximum of 10 seconds Maximum Drive Current3,4,5 2100mA Maximum Peak Pulsed Drive Current6 3000mA Maximum Reverse Voltage7 -55V Notes for Table 5: 1. For IEC 62717 requirement, please consult your Bridgelux sales representative. 2. Refer to Bridgelux Application Note AN41: Assembly Considerations for Bridgelux V Series LED Arrays. 3. DC Forward Current for LM-80 is the maximum drive current for which LM-80 data is currently available. 4. Lumen maintenance (L70) and lifetime predictions are valid for drive current and case temperature conditions used for LM-80 testing as included in the applicable LM-80 test report for these arrays. Contact your Bridgelux sales representatives for LM-80 report. 5. Arrays may be driven at higher currents however lumen maintenance may be reduced. 6. Bridgelux recommends a maximum duty cycle of 10% and pulse width of 20 ms when operating LED Arrays at maximum peak pulsed current specified. Maximum peak pulsed currents indicate values where LED Arrays can be driven without catastrophic failures. 7. Light emitting diodes are not designed to be driven in reverse voltage and will not produce light under this condition. Maximum rating provided for reference only. 7 Performance Curves Figure 1: Drive Current vs. Voltage (Tj = Tc = 25°C) Figure 2: Typical Relative Luminous Flux vs. Drive Current (Tj = Tc = 25°C) Note for Figure 2: 1. Bridgelux does not recommend driving high power LEDs at low currents. Doing so may produce unpredictable results. Pulse width modulation (PWM) is recommended for dimming effects. 8 Performance Curves Figure 3: Typical DC Flux vs. Case Temperature Figure 4: Typical DC ccy Shift vs. Case Temperature Notes for Figures 3-4: 1. Characteristics shown for warm white based on 3000K and 80 CRI. 2. Characteristics shown for neutral white based on 4000K and 80 CRI. 3. Characteristics shown for cool white based on 5000K and 70 CRI. 4. For other color SKUs, the shift in color will vary. Please contact your Bridgelux Sales Representative for more information. 9 Performance Curves Figure 5: Typical ccx Shift vs. Case Temperature Notes for Figure 5: 1. Characteristics shown for warm white based on 3000K and 80 CRI. 2. Characteristics shown for neutral white based on 4000K and 80 CRI. 3. Characteristics shown for cool white based on 5000K and 70 CRI. 4. For other color SKUs, the shift in color will vary. Please contact your Bridgelux Sales Representative for more information. 10 Typical Radiation Pattern Figure 6: Typical Spatial Radiation Pattern Note for Figure 6: 1. Typical viewing angle is 120⁰. 2. The viewing angle is defined as the off axis angle from the centerline where Iv is ½ of the peak value. Figure 7: Typical Polar Radiation Pattern 11 Typical Color Spectrum Figure 8: Typical Color Spectrum Notes for Figure 8: 1. Color spectra measured at nominal current for Tj = Tc = 25°C. 2. Color spectra shown for warm white is 3000K and 80 CRI. 3. Color spectra shown for neutral white is 4000K and 80 CRI. 4. Color spectra shown for cool white is 5000K and 70 CRI. 12 Mechanical Dimensions Figure 9: Drawing for V18 LED Array Notes for Figure 9: 1. Solder pads are labeled “+” and “-“ to denote positive and negative polarity, respectively. 2 It is not necessary to provide electrical connections to both sets of solder pads. Either set may be used depending on application specific design requirements. 3. Drawings are not to scale. 4. Drawing dimensions are in millimeters. 5. Unless otherwise specified, tolerances are ± 0.10mm. 6. The optical center of the LED Array is nominally defined by the mechanical center of the array. The light emitting surface (LES) is centered on the mechanical center of the array to a tolerance of ± 0.2 mm 7. Bridgelux maintains a flatness of 0.1 mm across the mounting surface of the array. Refer to Application Notes AN40 and AN41 for product handling, mounting and heat sink recommendations. 13 Color Binning Information Figure 10: Graph of Warm and Neutral White Test Bins in xy Color Space Note: Pulsed Test Conditions, Tc = 25°C Table 6: Warm and Neutral White xy Bin Coordinates and Associated Typical CCT Bin Code 2700K 3000K 3500K 4000K ANSI Bin (for reference only) (2580K - 2870K) (2870K - 3220K) (3220K - 3710K) (3710K - 4260K) 23 (3SDCM) (2651K - 2794K) (2968K - 3136K) (3369K - 3586K) (3851K - 4130K) Center Point (x,y) (0.4578, 0.4101) (0.4338, 0.403) (0.4073, 0.3917) (0.3818, 0.3797) Figure 11: Graph of Cool White Test Bins in xy Color Space Note: Pulsed Test Conditions, Tc = 25°C Table 7: Cool White xy Bin Coordinates and Associated Typical CCT Bin Code 5000K ANSI Bin (for reference only) (4745K - 5311K) 24 (4SDCM) (4801K - 5282K) Center Point (x,y) (0.3447, 0.3553) 14 Packaging and Labeling Figure 12: Drawing for V Series Packaging Tray Notes for Figure 12: 1. Dimensions are in millimeters 2. Tolerances: X.X = ± 0.25, X.XX = ± 0.13, X°0’ = ±0°30’ 3. Trays are stackable without interference and will not stick together during unstacking operation 15 Packaging and Labeling Figure 13: V Series Packaging and Labeling Notes for Figure 13: 1. Each tray holds 60 COB arrays, 10 trays are stacked and one empty tray placed on top to cover the top tray. 2. Stacked trays are to contain only 1 part number and be vacuum sealed in an anti-static bag and placed in its own individual box. 3. Each bag and box is to be labeled as shown above. Figure 14: Product Labeling Bridgelux COB arrays have laser markings on the back side of the substrate to help with product identification. In addition to the product identification markings, Bridgelux COB arrays also contain markings for internal Bridgelux manufacturing use only. The image below shows which markings are for customer use and which ones are for Bridgelux internal use only. The Bridgelux internal manufacturing markings are subject to change without notice, however these will not impact the form, function or performance of the COB array. Customer Use- 2D Barcode Scannable barcode provides product part number and other Bridgelux internal production information. Customer Use- Product part number Internal Bridgelux use only. 16 Design Resources Application Notes 3D CAD Models Bridgelux has developed a comprehensive set of application notes and design resources to assist customers in successfully designing with the V Series product family of LED array products. For a list of of resources under development, visit www.bridgelux.com. Three dimensional CAD models depicting the product outline of all Bridgelux Vero LED arrays are available in both IGS and STEP formats. Please contact your Bridgelux sales representative for assistance. Optical Source Models Optical source models and ray set files are available for all Bridgelux products. For a list of available formats, visit www.bridgelux.com. Precautions CAUTION: CHEMICAL EXPOSURE HAZARD Exposure to some chemicals commonly used in luminaire manufacturing and assembly can cause damage to the LED array. Please consult Bridgelux Application Note AN41 for additional information. CAUTION: EYE SAFETY Eye safety classification for the use of Bridgelux V Series LED arrays is in accordance with IEC specification EN62471: Photobiological Safety of Lamps and Lamp Systems. V Series LED arrays are classified as Risk Group 1 (Low Risk) when operated at or below the maximum drive current. Please use appropriate precautions. It is important that employees working with LEDs are trained to use them safely. CAUTION CONTACT WITH LIGHT EMITTING SURFACE (LES) Avoid any contact with the LES. Do not touch the LES of the LED array or apply stress to the LES (yellow phosphor resin area). Contact may cause damage to the LED array. Optics and reflectors must not be mounted in contact with the LES (yellow phosphor resin area). Use the mechanical features of the LED array housing, edges and/or mounting holes to locate and secure optical devices as needed. CAUTION: RISK OF BURN Do not touch the V Series LED array during operation. Allow the array to cool for a sufficient period of time before handling. The V Series LED array may reach elevated temperatures such that could burn skin when touched. Disclaimers MINOR PRODUCT CHANGE POLICY STANDARD TEST CONDITIONS The rigorous qualification testing on products offered by Bridgelux provides performance assurance. Slight cosmetic changes that do not affect form, fit, or function may occur as Bridgelux continues product optimization. Unless otherwise stated, array testing is performed at the nominal drive current. 17 About Bridgelux: We Build Light That Transforms At Bridgelux, we help companies, industries and people experience the power and possibility of light. Since 2002, we’ve designed LED solutions that are high performing, energy efficient, cost effective and easy to integrate. Our focus is on light’s impact on human behavior, delivering products that create better environments, experiences and returns—both experiential and financial. And our patented technology drives new platforms for commercial and industrial luminaires. For more information about the company, please visit bridgelux.com twitter.com/Bridgelux facebook.com/Bridgelux WeChat ID: BridgeluxInChina 101 Portola Avenue Livermore, CA 94551 Tel (925) 583-8400 Fax (925) 583-8410 www.bridgelux.com © 2016 Bridgelux, Inc. All rights reserved 2016. Product specifications are subject to change without notice. Bridgelux, the Bridgelux stylized logo design and V Series are registered trademarks, and Decor Series is a trademark of Bridgelux, Inc. All other trademarks are the property of their respective owners. Bridgelux V18 Array Series Product Data Sheet DS45 Rev. E (06/2016) 18