DD78S00G0S

an Amphenol company Catalog C-001 Rev. G9 ility o apab C e t e l p m o vides C r Positronic P Mission Statemen t “To utilize prod assistance to presen uct �lexibility and application t quality interconne ct so which represent va lue to customers wo lutions rldwide.” Experience • Founded in 1966 • Involvement in the development of international connector specifications through EIA®, IEC and ISO as well as PICMG®. • Introduction of new and unique connector products to the electronics industry. • Patent holder for many unique connector features and manufacturing techniques. • Vertically integrated manufacturing – raw materials to finished connectors. Technology • Expertise with solid machined contacts provides a variety of high reliability connectors including high current density power connectors. • Quality Assurance lab is capable of testing to IEC, EIA, UL, CUL, military and customer-specified requirements. • In-house design and development of connectors based on market need or individual customer requirements. • Internal manufacturing capabilities include automatic precision contact machining, injection molding, stamping, plating operations and connector assembly. • Manufacturing locations in southwest Missouri, U.S.A. (headquarters); Puerto Rico, France, China, Singapore, and India. Total square footage: 407,441. Support • Quality Systems: Select locations qualified to ISO 9001, ISO 14001, AS9100, MIL-STD-790 and customer “dock to stock” programs. Applicable products qualified to MIL-DTL-24308, SAE AS39029, DSCC 85039, MIL-DTL-28748, Space D32, GSFC S-311-P-4 and GSFC S-311-P-10. • Compliance to a variety of international and customer specific environmental requirements. • Large in-house inventory of finished connectors. Customer specific stocking programs. • Factory direct technical sales support in major cities worldwide. • One-on-one customer support from worldwide factory locations. • World class web site. • Value-added solutions and willingness to develop custom products with reasonable price and delivery. Regional Headquarters Spring�ield, MO Products described within this catalog may be protected by one or more of the following US patents: #4,900,261† #5,255,580 #5,329,697 #6,260,268 #6,835,079 #7,115,002 † Patented in Canada, 1992 Other Patents Pending POSITRONIC® IS AN ITAR REGISTERED COMPANY Auch, France Singapore Positronic Industries’ FEDERAL SUPPLY CODE (Cage Code) FOR MANUFACTURERS is 28198 Unless otherwise specified, dimensional tolerances are: 1) 2) 3) 4) ±0.001 inches [0.03 mm] for male contact mating diameters. ±0.003 inches [0.08 mm] for contact termination diameters. ±0.005 inches [0.13 mm] for all other diameters. ±0.015 inches [0.38 mm] for all other dimensions. Information in this catalog is proprietary to Positronic and its subsidiaries. Positronic believes the data contained herein to be reliable. Since the technical information is given free of charge, the user employs such information at his own discretion and risk. Positronic Industries assumes no responsibility for results obtained or damages incurred from use of such information in whole or in part. The following trademarks are registered to Positronic Industries, Inc. in the United States and many other countries: Positronic Industries, Inc.®, Positronic®, Connector Excellence®, P+ logo®, PosiBand®, PosiShop®, Positronic Global Connector Solutions®, Global Connector Solutions®. The color blue as it appears on various connectors is a trademark of Positronic Industries, Inc., Registered in U.S. Patent and Trademark Office. CONNECTOR DESCRIPTIONS MELO-D and EURO-D CONNECTORS MD series and ED series, professional level, fixed contacts. Solder cup and printed board contact terminations for inch and metric printed board hole patterns. Six connector variants, 9 through 50 contacts. Female open entry contacts. Connectors conform to IEC 60807-2, Performance Level Two. SOLI-D CONNECTORS SD series, professional level, removable contacts. Solder cup, crimp and straight printed board mount contact terminations. Five connector variants, 9 through 50 contacts. PosiBand® closed entry female contacts. Connectors conform to IEC 807-3, Performance Level Two. HARMO-D CONNECTORS HDC series, MIL-DTL-24308 level, fixed contact. Solder cup and straight and right angle (90°) printed board contact terminations. Thermocouple contact options available. Five connector variants, 9 through 50 contacts. RHAPSO-D CONNECTORS RD series, MIL-DTL-24308 / SAE AS39029 levels, removable contacts. Crimp contact terminations. Thermocouple contact options available. Six connector variants, 9 through 50 contacts. ODD SERIES CONNECTORS ODD series, professional and industrial levels, removable contacts. Solder cup, crimp and straight and right angle (90°) printed board contact terminations. Thermocouple contact options available. Six connector variants, 15 through 104 contacts. DENSI-D CONNECTORS DD series, MIL-DTL-24308 / SAE AS39029 levels, removable contacts. Solder cup, crimp and straight and right angle (90°) printed board contact terminations. Thermocouple contact options available. Six connector variants, 15 through 104 contacts. STANDARD DENSITY COMPLIANT PRESS-FIT CONNECTORS PCD series, professional, industrial and military levels, machined contact, compliant termination. Five connector variants, 9 through 50 contacts. IEC 60807-2, Performance Levels One or Two. Military contact plating optional. HIGH DENSITY COMPLIANT PRESS-FIT CONNECTORS PCDD series, professional, industrial and military levels, machined contact, compliant termination. Five connector variants, 15 through 104 contacts. Military contact plating optional. i GENERAL INFORMATION TABLE OF CONTENTS D-Sub Positronic connectpositronic.com Connector Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wire Harness Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Other D-subminiature Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G E N E R A L I N F O R M A T I O N MD SERIES What Makes Positronic’s New “PosiBand®” Contact Interface a Significant Improvement? . . . . . . . . . . . . . . . . The PosiBand® contact system has many advantages over the legacy split tine design. . . . . . . . . . . . . . . . . . . Exploded Views of Typical Mated D-subminiature Connector Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector Component Description and Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M D 7 8 9 10 ED SERIES 11 12 13 14 15 S E R I E S SD SERIES Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removable Crimp Contacts - Code 1 and 12; and Removable Crimp Contacts - 18 AWG . . . . . . . . . . . . . . . . Straight Printed Board Mount Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Straight Printed Board Contact Hole Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii 5 6 S E R I E S Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solder Cup Termination - Code 2; Straight Printed Board Mount Termination - Code 36; and Right Angle (90°) Printed Board Mount Termination - Code 42 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Right Angle (90°) and Straight Printed Board Contact Hole Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S D 1 2 3 4 S E R I E S Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solder Cup Termination - Code 2; Straight Printed Board Mount Termination - Code 3, 32 and 33; Ferrite Inductor Bar For EMI/RFI Noise Suppression - Code F and Q . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Right Angle (90°) Printed Board Mount Termination - Code 5 and Code 59 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Right Angle (90°) Printed Board Mount Termination - Code 4; and Right Angle (90°) and Straight Printed Board Contact Hole Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E D i v 73 16 17 18 19 20 21 continued on next page . . . . Positronic connectpositronic.com S E R I E S R D S E R I E S Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removable Crimp Contacts - Code 1 and 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removable Crimp Contacts - 18 AWG; and Removable Thermocouple Crimp Contacts . . . . . . . . . . . . . . . . . . Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O D D 28 29 30 31 32 S E R I E S Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removable Crimp Contacts - Code 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removable Crimp Contacts - 20 AWG; and Removable Thermocouple Crimp Contacts . . . . . . . . . . . . . . . . . . Removable Solder Cup Contacts - Code 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fixed Solder Cup Termination - Code 21; and Straight Printed Board Mount Termination - Code 3 and 32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Right Angle (90°) Printed Board Mount Termination - Code 5 and Code 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Right Angle (90°) Printed Board Mount Termination - Contact Variant 104 - Code 5 and Code 4 . . . . . . . . . . . Right Angle (90°) and Straight Printed Board Contact Hole Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D D 22 23 24 25 26 27 RD SERIES Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solder Cup Termination - Code 2; Straight Printed Board Mount Termination - Code 3, 32 and 36 . . . . . . . . . Right Angle (90°) Printed Board Mount Termination - Code 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Right Angle (90°) and Straight Printed Board Contact Hole Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 34 35 36 37 38 39 40 41 42 S E R I E S 43 44 45 46 47 48 49 50 51 DD SERIES Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removable Crimp Contacts - Code 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removable Crimp Contacts - 20 AWG; and Removable Thermocouple Crimp Contacts . . . . . . . . . . . . . . . . . . Removable Solder Cup Contacts - Code 2; and Straight Printed Board Mount Contacts - Code 3, 32, 33, 34 and 35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Right Angle (90°) Printed Board Mount Termination - Code 4; and Contact Variant 104 - Code 4 . . . . . . . . . . . Right Angle (90°) Printed Board Mount Termination - Code 5; and Contact Variant 104 - Code 5 . . . . . . . . . . . Right Angle (90°) and Straight Printed Board Contact Hole Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ORD SERIES H D C HDC SERIES TABLE OF CONTENTS ODD SERIES D-Sub continued on next page . . . . iii PCD SERIES D-Sub TABLE OF CONTENTS Positronic connectpositronic.com P C D S E R I E S PCDD SERIES Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Right Angle (90°) Compliant Press-Fit Termination - Code 62; and Straight Compliant Press-Fit Termination - Code 98 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Right Angle (90°) and Straight Compliant Press-Fit Printed Board Contact Hole Pattern . . . . . . . . . . . . . . . . . . Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 55 56 P C D D S E R I E S Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Right Angle (90°) Compliant Press-Fit Termination - Code 62; and Straight Compliant Press-Fit Termination - Code 98 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Right Angle (90°) and Straight Compliant Press-Fit Printed Board Contact Hole Pattern . . . . . . . . . . . . . . . . . . Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 60 61 CONNECTOR SAVERS CONNECTOR SAVERS/ GENDER CHANGERS AD and HAD Series Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 AD and HAD Series Contact Variants and Standard Shell Assembly Dimensions . . . . . . . . . . . . . . . . . . . . . . . 63 Jackscrew Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 AD and HAD Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 DAD Series Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 DAD Series Contact Variants and Standard Shell Assembly Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 DAD Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 APPLICATION TOOLS APPLICATION TOOLS Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Reels for Automatic Pneumatic Crimp Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Contact Application Tools Cross Reference List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Compliant Press-fit Connectors Installation Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 Suggested Printed Hole Sizes for Compliant Press-Fit Termination. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Q P L L I S T I N G Positronic offers a wide variety of QPL connector products. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . QPL LISTING Visit our website for the latest catalog updates at www.connectpositronic.com/dsub/catalog iv 74 GENERAL INFORMATION D-Sub GENERAL INFORMATION Positronic connectpositronic.com What Makes Positronic’s New “PosiBand®” Contact Interface a Significant Improvement? High reliability connectors utilize female closed entry contacts that provide an unbroken ring of solid material at the face of the contact. The closed entry feature is crucial in preventing damage to female contacts used in harsh environments, repeated mating cycles, blind mate applications and applications requiring highest reliability. F I G U R E “Split tine” contact design Sleeve placed on contact Sleeve The most common closed entry design utilized by connector manufacturers is a split tine and sleeve concept. See figure 1. With this design, both the mechanical forces and electrical interface are provided F I G U R E 2 1 Front view “True closed entry” contact design PosiBand® only at the tip of the female contact. Positronic’s new PosiBand technology takes a unique approach PosiBand placed on contact Front view to closed entry female contacts. PosiBand contacts utilize a two-piece contact design. See figure 2. Each piece serves a separate function, providing a more mechanically robust contact and more consistent electrical performance. ® The main body of the PosiBand contact provides a true closed entry opening to enhance robustness. The PosiBand spring clip provides normal force on the male contact. Consistent electrical performance is supported through a larger area of contact interface between the male and female contact along the entire “floor” of the contact body. PosiBand contacts are QPL listed under SAE AS39029 and qualified under GSFC S-311-P4 to the higher 40 gram contact separation test requirement. continued on next page . . . DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 1 GENERAL INFORMATION D-Sub GENERAL INFORMATION Positronic connectpositronic.com continued from previous page . . . The PosiBand® contact system has many advantages over the legacy split tine design. • PosiBand is more robust than the split tine contact, which can be pried open in harsh environments, resulting in reduced normal force and degradation of electrical performance. • PosiBand has greater surface area at the male and female contact interface, resulting in more consistent electrical performance. • PosiBand has lower average insertion forces, resulting in greater ease in mating, especially in larger high density connectors. The average lower insertion force is accomplished while meeting or exceeding performance requirements. • The PosiBand’s contact body does not require annealing of the crimp barrels, as does the split tine design. This eliminates concern of unintentionally heat-treating the mating end of the contact, which can cause electrical failure. • PosiBand is qualified under SAE AS39029 specification. PosiBand is also qualified under GSFC S-311-P4/08 Rev C and GSFC S-311-P4/10 Rev C to the higher 40 gram contact separation test requirement. • PosiBand is protected by US Patent 7,115,002. For more details about the advantages of the PosiBand system, please view the detailed white paper at www.connectpositronic.com/white-papers or visit our web site at www.connectpositronic.com. TEMPERATURE RISE CURVES Authentic Positronic™ PosiBand Test conducted in accordance with UL1977. Size 20 PosiBand Contacts These contacts utilize Positronic™ PosiBand® technology Initial Contact Resistance: 0.005 ohms, maximum. RATED CURRENT (AMPERES) RATED CURRENT (AMPERES) Curve developed using High Density D-subminiature connectors loaded with size 22 crimp contacts terminated to size 22 AWG wire. 14 12 CONTACTS LOADED IN POSITIONS 1-6 10 8 6 4 2 0 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 TEMPERATURE RISE (ºC) CONTACTS LOADED IN POSITIONS 1 - 26 14 12 10 CONTACTS LOADED IN POSITIONS 1 - 62 8 6 4 2 0 0 10 20 30 40 50 60 70 80 90 100 110 120 130 TEMPERATURE RISE (ºC) 2 CONTACTS LOADED IN POSITIONS 1-2 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. CONTACTS LOADED IN POSITIONS 1 - 104 20 RATED CURRENT (AMPERES) Initial Contact Resistance: 0.004 ohms, maximum. Curve developed using Standard Density D-subminiature connectors loaded with size 20 crimp contacts terminated to size 20 AWG wire. 18 16 CONTACTS LOADED IN POSITIONS 1-6 14 12 10 CONTACTS LOADED IN POSITIONS 1-2 8 6 4 2 0 RATED CURRENT (AMPERES) Size 22 PosiBand Contacts 0 10 20 30 40 50 60 70 80 90 100 110 120 130 TEMPERATURE RISE (ºC) CONTACTS LOADED IN POSITIONS 1 - 15 14 12 10 8 CONTACTS LOADED IN POSITIONS 1 - 25 6 4 2 0 0 10 20 30 40 50 60 70 80 90 100 110 120 130 TEMPERATURE RISE (ºC) CONTACTS LOADED IN POSITIONS 1 - 50 GENERAL INFORMATION D-Sub GENERAL INFORMATION Positronic connectpositronic.com EXPLODED VIEWS OF TYPICAL MATED D-SUBMINIATURE CONNECTOR ASSEMBLIES C8 A1 B1 B1 C2 C4 C7 DD62M000E6X A1 DD62S0S50T6X C5 A2 B1 B2 B2 C5 RD25M10LVL0 HDC25S5R7NV30 B1 A2 B2 C3 M24308/25-6 C1 A2 M24308/4-3F M24308/26-1 B1 M24308/23-39F A1 C6 C6 B2 DD44M0000X-759.1 C2 DD44S3S000-759.0 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 3 GENERAL INFORMATION GENERAL INFORMATION Positronic connectpositronic.com EXPLODED VIEWS OF TYPICAL MATED D-SUBMINIATURE CONNECTOR ASSEMBLIES C3 A2 SD9M00Z0Z B1 C1 B2 MD9F5R80TX C7 A2 CONNECTOR COMPONENT DESCRIPTION AND TERMINOLOGY A1 A2 B1 B2 C1 C2 C3 C4 C5 C6 C7 C8 4 - Male and female signal contacts, size 22. Terminations may be crimp, solder cup and printed board mount. - Male and female signal contacts, size 20. Terminations may be crimp, solder cup, compliant press-fit and printed board mount. - Unloaded connector insulators, male and female. Insulator retention system retains all contact termination types. Insulator may be used as a free or fixed connector. - Loaded connector insulators, male and female. Insulators may be preloaded per customer requirements with contacts having terminations of right angle (90°) or straight solder printed board mount, solder cup and press-fit. Insulator contact positions may be selectively loaded with contacts. Connectors are normally fixed panel or printed board connectors. - Fixed female jackscrews are the stationary threaded members of the non-polarized jackscrew system. - Fixed male and female jackscrews are the stationary threaded members of the polarized jackscrew system. - Rotating male jackscrews and screwlocks are the rotating threaded members of the non-polarized jackscrew system. - Rotating male and female jackscrews are the rotating threaded members of the polarized jackscrew system. - Vibration locking system consists of lock tabs on fixed connector and slide lock lever on free cable connector. - Blind mating connector system with pilot probes on free connector and receptacle guides on panel mounted fixed connector. - Cable adapters [Hoods] are used on the free cable connector to provide cable support and contact protection. - Knobs of the polarized rotating jackscrew system are affixed to the rotating jackscrew by a set screw. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. D-Sub PROFESSIONAL QUALITY FIXED CONTACT STANDARD DENSITY D-SUBMINIATURE D-Sub Positronic connectpositronic.com Size 20 Contacts, Fixed IEC Publication 60807-2 Performance Level Two CSA Recognized File #LR54219 MD SERIES UL Recognized File #E49351 Telecommunication UL File #E140980 Melo-D series connectors are professional quality connectors recommended for use in sheltered, non-corrosive indoor or outdoor environments having normal ventilation, but without temperature or humidity controls. These fixed contact connectors meet the dimensional and performance requirements of IEC 60807-2, Performance Level Two. Melo-D series connectors utilize precision machined contacts which are fixed within the connector body. The female contact is an open entry design contact, precision machined of high tensile phosphor bronze. Six standard connector variants are offered in arrangements of 9, 15, 25, 37 and 50 contacts. Each Melo-D connector variant is available with contact terminations for solder cup, and straight and right angle (90°) printed board mount terminations featuring a choice of three printed board footprints. Melo-D series connectors are mateable and compatible with all D-subminiature connectors conforming to IEC 60807-2, IEC 60807-3 and MIL-DTL-24308. A wide assortment of printed board mounting hardware, cable support hoods and locking systems is available from stock. MELO-D SERIES TECHNICAL CHARACTERISTICS MATERIALS AND FINISHES: Insulator: Contacts: Contact Plating: Interfacial Seal: Shells: Glass filled polyester per ASTM D5927, UL 94V-0, black color. Precision machined copper alloy. Professional performance Gold flash over nickel plate. Other finishes available upon request. Thermoplastic Elastomer (TPE), Santoprene™ or equivalent Steel with tin plate; zinc plate with chromate seal, stainless steel passivated. Other materials and finishes available upon request. Mounting Spacers and Brackets: Nylon; copper alloy or steel with zinc plate and chromate seal or tin plate; phosphor bronze with tin plate; stainless steel, passivated; polyester. Push-On Fasteners: Phosphor bronze or beryllium copper with tin plate. Jackscrew Systems: Brass or steel with zinc plate and chromate seal or clear zinc plate or tin plate; stainless steel, passivated. Vibration Lock Systems: Slide lock and lock tabs, steel with nickel plate. Hoods: Composite and plastic, UL 94V-0; brass or steel with zinc plate and chromate seal. Aluminum; aluminum with electroless nickel plate. For aluminum hoods, zinc content is 1% maximum. Die cast zinc. Low magnetic versions are available, contact Technical Sales. MECHANICAL CHARACTERISTICS: Fixed Contacts: Contact Retention In Insulator: Size 20 contact, male - 0.040 inch [1.02mm] mating diameter. Female contact - rugged open entry design. 6 lbs. [27N] Resistance To Solder Iron Heat: Contact Terminations: 500°F [260°C] for 10 seconds duration per IEC 60512-6. Solder cup contacts - 0.042 inch [1.06mm] minimum hole diameter for 20 AWG [0.5mm2] wire maximum. Straight Printed Board Mount - 0.028 inch [0.71mm] termination diameter. Right Angle (90°) Printed Board Mount 0.028 inch [0.71mm] termination diameter for all printed board footprints. Shells: Male shells may be dimpled for EMI/ESD ground paths. Polarization: Trapezoidally shaped shells and polarized jackscrews. Mounting To Angle Brackets: Jackscrews and riveted fasteners with a 0.120 inch [3.05mm] clearance hole, and threaded riveted fasteners with 4-40 threads and polyester lock inserts. Mounting To Printed Board: Rapid installation push-on fasteners and threaded posts. Locking Systems: Jackscrews and vibration locking systems. Mechanical Operations: 500 operations minimum per IEC 60512-5. ELECTRICAL CHARACTERISTICS: Contact Current Rating: Initial Contact Resistance: Insulation Resistance: Proof Voltage: Clearance and Creepage Distance [minimum]: Working Voltage: 7.5 amperes nominal. 0.008 ohms maximum. 5 G ohms. 1000 V r.m.s. 0.039 inch [1.0mm]. 300 V r.m.s. CLIMATIC CHARACTERISTICS: Temperature Range: Damp Heat, Steady State: MD series connectors can be supplied with interfacial seals and sealed between shell and insulator. This provides an additional degree of moisture resistance. See Accessories catalog for details. -55°C to +125°C. 10 days. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 5 PROFESSIONAL QUALITY FIXED CONTACT STANDARD DENSITY D-SUBMINIATURE Positronic connectpositronic.com D-Sub CONTACT VARIANTS FACE VIEW OF MALE OR REAR VIEW OF FEMALE 2 1 6 3 7 4 8 5 2 1 9 9 MD 9 3 4 5 6 7 1 8 10 11 12 13 14 15 2 3 4 3 4 6 5 8 7 8 9 10 11 12 13 23 24 25 MD 25 2 2 6 14 15 16 17 18 19 20 21 22 MD 15 1 5 1 4 53 7 8 69 10 11 12 13 14 15 16 17 9 7 10 11 12 13 14 15 16 17 18 19 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 MD SERIES MD 37 MD 50 STANDARD SHELL ASSEMBLY M B B1 K D1 E D H 0.036±0.008 [0.91±0.20] C A 10° Typ. G 0.050±0.010 [1.27±0.25] Ø0.120±0.005 [Ø3.05±0.13] Mounting hole, two places 0.220 [5.59] Max. OPTIONAL SHELL ASSEMBLY WITH UNIVERSAL FLOAT MOUNTS (F) OPTIONAL SHELL ASSEMBLY (0, 02) 0.120±0.010 [3.05±0.25] 0.050±0.020 [1.27±0.51] 6 Ø0.120±0.005 [Ø3.05±0.13] Mounting hole, two places for stainless steel shell (0 option) Ø0.154 [3.91] Mounting hole, two places (02 option) CONNECTOR VARIANT SIZES A ±0.015 [0.38] 9M 1.213 [30.81] 9F 1.213 [30.81] 15 M 1.541 [39.14] 15 F 1.541 [39.14] 25 M 2.088 [53.04] 25 F 2.088 [53.04] 37 M 2.729 [69.32] 37 F 2.729 [69.32] 50 M 2.635 [66.93] 50 F 2.635 [66.93] B ±0.005 [0.13] B1 ±0.005 [0.13] C ±0.005 [0.13] 0.666 [16.92] 0.984 [24.99] 0.643 [16.33] 0.984 [24.99] 0.994 [25.25] 0.971 [24.66] 1.534 [38.96] 1.511 [38.38] 2.159 [54.84] 2.079 [52.81] 2.064 [52.43] DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. G ±0.010 [0.25] H ±0.010 [0.25] K ±0.005 [0.13] M ±0.010 [0.25] 0.329 [8.36] 0.494 [12.55] 0.759 [19.28] 0.422 [10.72] 0.233 [5.92] 0.422 [10.72] 0.494 [12.55] 0.759 [19.28] 0.422 [10.72] 0.243 [6.17] 0.429 [10.90] 0.494 [12.55] 1.083 [27.51] 0.422 [10.72] 0.233 [5.92] 0.422 [10.72] 0.494 [12.55] 1.083 [27.51] 0.422 [10.72] 0.243 [6.17] 0.429 [10.90] 0.494 [12.55] 1.625 [41.28] 0.422 [10.72] 0.230 [5.84] 0.426 [10.82] 0.494 [12.55] 1.625 [41.28] 0.422 [10.72] 0.243 [6.17] 0.429 [10.90] 0.494 [12.55] 2.272 [57.71] 0.422 [10.72] 0.230 [5.84] 0.426 [10.82] 0.494 [12.55] 2.272 [57.71] 0.422 [10.72] 0.243 [6.17] 0.429 [10.90] 0.605 [15.37] 2.178 [55.32] 0.534 [13.56] 0.230 [5.84] 0.426 [10.82] 0.605 [15.37] 2.178 [55.32] 0.534 [13.56] 0.243 [6.17] 0.429 [10.90] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 2.406 [61.11] 2.406 [61.11] E ±0.015 [0.38] 0.329 [8.36] 2.500 [63.50] 2.500 [63.50] D1 ±0.005 [0.13] 0.311 [7.90] 1.852 [47.04] 1.852 [47.04] 2.182 [55.42] D ±0.005 [0.13] 1.312 [33.32] 1.312 [33.32] [ 0.441 [11.20] 0.423 [10.74] ] +0.13 Ø0.086+0.005 -0.000 Ø2.18-0.00 Mounting hole, two places 0.032 [0.81] Total diametral float PROFESSIONAL QUALITY FIXED CONTACT STANDARD DENSITY D-SUBMINIATURE D-Sub Positronic connectpositronic.com SOLDER CUP TERMINATION CODE 2 Fixed female jackscrews Fixed female jackscrew For solder cup contacts, specify code 2 in step 4 of ordering information. 0.135 [3.43] 0.352 [8.94] Fixed male jackscrew MD SERIES 20 AWG max. 2 [0.5 mm ] Fixed male and female polarized jackscrews available. Specify code T6 in step 7 of ordering information. Typical Part Number:  MD15M200T6Z Typical Part Number:  MD15M200T2Z STRAIGHT PRINTED BOARD MOUNT TERMINATION CODE 3, 32 AND 33 CODE NUMBER L ØD 3 0.150 [3.81] 0.028 [0.71] 32 0.375 [9.53] 0.028 [0.71] 33 0.500 [12.70] 0.028 [0.71] Fixed female jackscrews Swaged spacer with push-on fastener phosphor bronze 0.225 [5.71] 0.010 [0.25] NOMINAL For straight printed board mount contacts, specify code number in step 4 of ordering information. L ØD Typical Part Number:  MD25F3S60T0 FERRITE INDUCTOR BAR FOR EMI/RFI NOISE SUPPRESSION CODE F AND Q FILTERING CHARACTERISTICS STRAIGHT PRINTED BOARD MOUNT CONNECTOR Fixed female jackscrews Swaged spacer with push-on fastener phosphor bronze IMPEDANCE ATTENUATION* IMPEDANCE [OHMS] ATTENUATION [dB] 0.010 [0.25] Nominal A SERIES CODE NO. MD, MDX, HDC ODD A L 0.375 [9.53] 0.240 [6.10] 32 DD 0.375 [9.53] 0.165 [4.19] 0.515 [13.08] 0.165 [4.19] ED, HDC 36 0.375 [9.53] 0.101 [2.57] MD, MDX 4 ---------- ---------- FREQUENCY ODD 5 ---------- ---------- * NO-LOAD CONDITION MD 59 ---------- ---------- MATERIAL:  Nickel zinc ceramic L Ferrite Inductor Bar RIGHT ANGLE (90°) PRINTED BOARD MOUNT CONNECTOR Ferrite inductor bar 0.135±0.005 [3.43±0.13] Specify code F or Q in step 6 of ordering information. F for ferrite inductor and Q for ferrite inductor with push-on fastener. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 7 PROFESSIONAL QUALITY FIXED CONTACT STANDARD DENSITY D-SUBMINIATURE Positronic connectpositronic.com D-Sub RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATION CODE 5, 0.283 [7.19] CONTACT EXTENSION C MD**5**** 0.283 [7.19] CONTACT EXTENSION MD SERIES B ±0.008 [0.20] Fixed female jackscrews A *1 PART NUMBER A*1 B C D MD9*5**** 1.204 [30.58] 0.984 [24.99] 0.339 [8.61] 0.283 [7.19] MD15*5**** 1.532 [38.91] 1.312 [33.32] 0.339 [8.61] 0.283 [7.19] MD25*5**** 2.072 [52.63] 1.852 [47.04] 0.339 [8.61] 0.283 [7.19] MD37*5**** 2.720 [69.09] 2.500 [63.50] 0.339 [8.61] 0.283 [7.19] MD50*5**** 2.626 [66.70] 2.406 [61.11] 0.395 [10.03] 0.283 [7.19] NOTE: *1 “A” dimension applies for metal angle brackets only. Consult Accessories D-subminiature catalog for “A” dimension when plastic brackets are used. 0.112 [2.84] Typ. Specify code 5 in step 4 of ordering information 0.112 [2.84] Typ. Numbering shown is rear view of male and face view of female. D D 0.112 [2.84] Typ. 13 12 25 Typical Part Number: MD25M5R4NT2X 11 24 10 23 9 22 7 8 21 20 Push-on fastener beryllium copper 6 19 5 4 18 17 3 16 2 15 0.160 [4.06] Nominal 1 14 Typical Part Number: MD50M5R4NT2X Ø0.028 [0.71] RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATION 0.125 [3.18] X 0.233 [5.92] Oval hole Typ. CODE 59, 0.545 [13.84] CONTACT EXTENSION MD**59**** 0.545 [13.84] CONTACT EXTENSION B ±0.008 [0.20] Fixed female jackscrews PART NUMBER A*1 B C D E MD9*59**** 1.204 [30.58] 0.984 [24.99] 0.275 [6.99] 0.545 [13.84] 0.601 [15.27] MD15*59**** 1.532 [38.91] 1.312 [33.32] 0.275 [6.99] 0.545 [13.84] 0.601 [15.27] MD25*59**** 2.072 [52.63] 1.852 [47.04] 0.275 [6.99] 0.545 [13.84] 0.601 [15.27] MD37*59**** 2.720 [69.09] 2.500 [63.50] 0.275 [6.99] 0.545 [13.84] 0.601 [15.27] MD50*59**** 2.626 [66.70] 2.406 [61.11] 0.275 [6.99] 0.545 [13.84] 0.657 [16.69] A*1 E metal angle brackets only. Consult Accessories D-subminiature catalog for “A” dimension when plastic brackets are used. 0.112 [2.84] Typ. Numbering shown is rear view of male and face view of female. D 0.112 [2.84] Typ. D 0.112 [2.84] Typ. 13 Typical Part Number: MD25M59B0T2X 8 *1 “A” dimension applies for Typical Part Number: MD25M59B0T2X C Specify code 59 in step 4 of ordering information NOTE: DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 12 25 11 24 10 23 9 22 7 8 21 20 6 19 5 18 4 17 3 16 2 15 Ø0.028 [0.71] 1 14 0.125 [3.18] Nominal PROFESSIONAL QUALITY FIXED CONTACT STANDARD DENSITY D-SUBMINIATURE D-Sub Positronic connectpositronic.com RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATION C B ±0.008 [0.20] Fixed female jackscrews CODE 4, 0.450 [11.43] CONTACT EXTENSION A *1 MD**4**** 0.450 [11.43] CONTACT EXTENSION PART NUMBER A*1 B C D MD9*4**** 1.204 [30.58] 0.984 [24.99] 0.506 [12.85] 0.450 [11.43] MD15*4**** 1.532 [38.91] 1.312 [33.32] 0.506 [12.85] 0.450 [11.43] MD25*4**** 2.072 [52.63] 1.852 [47.04] 0.506 [12.85] 0.450 [11.43] MD37*4**** 2.720 [69.09] 2.500 [63.50] 0.506 [12.85] 0.450 [11.43] MD50*4**** 2.626 [66.70] 2.406 [61.11] 0.562 [14.27] 0.450 [11.43] NOTE: *1 “A” dimension applies for MD SERIES Ø0.125 [3.18] Typ. metal angle brackets only. Consult Accessories D-subminiature catalog for “A” dimension when plastic brackets are used. 0.112 [2.84] Typ. Specify code 4 in step 4 of ordering information Numbering shown is rear view of male and face view of female. D 0.112 [2.84] Typ. D 0.112 [2.84] Typ. 13 12 25 11 24 10 23 9 22 7 8 21 Typical Part Number: MD25M4B0T20 20 6 19 5 18 4 17 3 16 2 15 0.160 [4.06] Nominal 1 14 Typical Part Number: MD50M4B0T20 Ø0.028 [0.71] RIGHT ANGLE (90°) AND STRAIGHT PRINTED BOARD CONTACT HOLE PATTERN MOUNT CONNECTOR WITH MATING FACE POSITIONED TO FOLLOW DIRECTION OF ARROW. Contact Technical Sales for hole dimensions using lead-free solder. 0.492 [12.50] Sym. Sym. 0.216 [5.49] 0.656 [16.66] 0.108 [2.74] Typ. 0.112 [2.84] 0.054 [1.37] Typ. 0.162 [4.11] 0.324 [8.23] Sym. 0.598 [15.19] 0.055 [1.40] Typ. MD25 Sym. 1.203 [30.56] 0.109 [2.77] Typ. 0.978 [24.84] 0.109 [2.77] Typ. 0.112 [2.84] 0.924 [23.47] 0.112 [2.84] 0.055 [1.40] Typ. MD15 1.250 [31.75] 0.652 [16.56] 0.109 [2.77] Typ. 0.926 [23.52] 0.112 [2.84] 0.108 [2.74] Typ. MD9 Sym. 0.378 [9.60] 0.054 [1.37] Typ. 0.870 [22.10] 0.224 [5.69] 0.112 [2.84] 0.055 [1.40] Typ. 0.815 [20.70] MD37 MD50 SUGGESTED PRINTED BOARD HOLE SIZES: Suggest 0.045 [1.14] Ø hole for contact termination positions. Suggest 0.123 ±0.003 [3.12 ±0.08] Ø hole for mounting connector with push-on fasteners. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 9 PROFESSIONAL QUALITY FIXED CONTACT STANDARD DENSITY D-SUBMINIATURE Positronic connectpositronic.com D-Sub ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 8 STEP EXAMPLE 1 2 3 4 5 6 7 8 9 10 MD 25 F 59 R7 N T6 X /AA -14 STEP 1 - BASIC SERIES STEP 10 - SPECIAL OPTIONS MD series. MD SERIES -14 - 0.000030 [0.76µ] gold over nickel. CONTACT TECHNICAL SALES FOR SPECIAL OPTIONS STEP 2 - CONNECTOR VARIANTS 9, 15, 25, 37, 50 STEP 3 - CONNECTOR GENDER STEP 9 - ENVIRONMENTAL COMPLIANCE OPTIONS M - Male P - Male with interfacial seal F - Female /AA - RoHS Compliant NOTE: If compliance to environmental legislation is not required, this step will not be used. Example: MD25F59R7NT6X STEP 4 - CONTACT TERMINATION TYPE 2 - Solder cup. 3 - Solder, straight printed board mount with 0.150 [3.81] tail length. 32 - Solder, straight printed board mount with 0.375 [9.52] tail length. 33 - Solder, straight printed board mount with 0.500 [12.70] tail length. 4 - Solder, right angle (90°) printed board mount with 0.450 [11.43] contact extension. 5 - Solder, right angle (90°) printed board mount with 0.283 [7.19] contact extension. 59 - Solder, right angle (90°) printed board mount with 0.545 [13.84] contact extension. STEP 8 - Shell Options 0 S X Z - R2 R3 R4 R5 R6 R7 R8 S S2 S5 S6 - S7 - Mounting hole, 0.120 [3.05] ø. Mounting hole, 0.154 [3.91] ø. Bracket, mounting, right angle (90°) metal. Bracket, mounting, right angle (90°) metal with cross bar. Bracket, mounting, right angle (90°) plastic. Bracket, mounting, right angle (90°) plastic with cross bar. Float mounts, universal. Threaded post, brass, 0.225 [5.71] length. Threaded post, nylon, 0.225 [5.71] length. Bracket, mounting, right angle (90°) metal, swaged to connector with 4-40 thread fixed female jackscrews. Bracket, mounting, right angle (90°) metal, swaged to connector with 4-40 thread fixed female jackscrews with cross bar. Bracket, mounting, right angle (90°) metal, swaged to connector with 0.120 [3.05] ø mounting hole. Bracket, mounting, right angle (90°) metal, swaged to connector with 4-40 threads. Bracket, mounting, right angle (90°) metal, swaged to connector with 4-40 locknut. Bracket, mounting, right angle (90°) metal, swaged to connector with 0.120 [3.05] ø mounting hole with cross bar. Bracket, mounting, right angle (90°) metal, swaged to connector with 4-40 threads with cross bar. Bracket, mounting, right angle (90°) metal, swaged to connector with 4-40 locknut with cross bar. Swaged spacer, 4-40 threads, 0.225 [5.71] length. Swaged spacer, 4-40 threads, 0.125 [3.18] length. Swaged locknut, 4-40 threads. Swaged spacer with push-on fastener, 4-40 threads, 0.225 [5.71] length. Swaged spacer with push-on fastener for use with ferrite inductor, 4-40 threads, 0.375 [9.53] length. Zinc plated, with chromate seal. Stainless steel, passivated. Tin plated. Tin plated and dimpled (male connectors only). *1 STEP 7 - LOCKING AND POLARIZING SYSTEMS 0 *3 V3 3 * V5 *3 VL T T2 T6 E E2 E3 E6 *1 STEP 5 - MOUNTING STYLE 0 02 B B3 B7 B8 F P P2 R - - None. Lock tab, connector front panel mounted. Lock tab, connector rear panel mounted. Lock lever, used with Hoods only. Fixed female jackscrews. Fixed female jackscrews. Fixed male and female polarized jackscrews. Rotating male jackscrews. Rotating male screw locks. Rotating male with internal hex for 3/32 hex drives Rotating male and female polarized jackscrews. *1 STEP 6 - HOODS AND PUSH-ON FASTENERS 0 J L Y - Y6 ZHGAN AL WN*2 F 2 * Q- None. Hood, top opening, plastic. Hood, side opening, plastic. Hood, top opening, plastic with rotating male jackscrews. Available in size 50 only. Hood, top opening, plastic with rotating male and female polarized jackscrews. Available in size 50 only. Hood, top or side opening, robust and extended height, composite and plastic with rotating male jackscrews. Available in size 9, 15, 25, 37, and 50 only. Hood, top opening, metal. Available in size 15, 25, 37, and 50 only. Hood, EMI/RFI, die cast zinc. Available in size 9, 15, 25, 37, and 50 only. Lightweight aluminum hood, nickel finish. Lightweight aluminum hood, nickel finish, low-profile. Hood, top or side opening, plastic. Available in size 9, 15, and 25 only. Push-on fastener for right angle (90°) mounting brackets. Ferrite inductor. Ferrite inductor for use with push-on fastener and right angle (90°) mounting brackets. *1 For additional information on accessories listed in steps 5, 6 and 7, see Accessory Catalog. *2 Ferrite inductor is available on contact types 32, 33, 4, 59 and 6 only. For more information on ferrite inductors, see page 7. *3 VL, V3 and V5 locking systems are not available for connector variants 37 and 50. Jackscrews are highly recommended to minimize damage to contacts on variants with high mating forces. 10 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. PROFESSIONAL QUALITY FIXED CONTACT STANDARD DENSITY D-SUBMINIATURE D-Sub Positronic connectpositronic.com Size 20 Contacts, Fixed European Standard Printed Circuit Board Layout IEC Publication 60807-2 Performance Level Two UL Recognized File #E49351 CSA Recognized File #LR54219 Telecommunication UL File #E140980 Six standard connector variants are offered in arrangements of 9, 15, 25, 37 and 50 contacts. Each Euro-D connector variant is available with contact terminations for solder cup, straight and right angle (90°) printed board mount terminations per standard European metric footprints. Euro-D series connectors are mateable and compatible with all D-subminiature connectors conforming to IEC 60807-2, IEC 60807-3 and MIL-DTL-24308. A wide assortment of printed board mounting hardware, cable support hoods and locking systems is available from stock. EURO-D SERIES TECHNICAL CHARACTERISTICS MATERIALS AND FINISHES: Insulator: Contacts: Contact Plating: Interfacial Seal: Shells: Glass filled polyester per ASTM D5927, UL 94V-0, black color. Precision machined copper alloy. Professional performance Gold flash over nickel plate. Other finishes available upon request. Thermoplastic Elastomer (TPE), Santoprene™ or equivalent Steel with tin plate; zinc plate with chromate seal, stainless steel passivated. Other materials and finishes available upon request. Mounting Spacers and Brackets: Nylon; copper alloy or steel with zinc plate and chromate seal or tin plate; phosphor bronze with tin plate; stainless steel, passivated; polyester. Push-On Fasteners: Phosphor bronze or beryllium copper with tin plate.                  Jackscrew Systems: Brass or steel with zinc plate and chromate seal or clear zinc plate or tin plate; stainless steel, passivated. Vibration Lock Systems: Slide lock and lock tabs, steel with nickel plate. Hoods: Composite and plastic, UL 94V-0; brass or steel with zinc plate and chromate seal. Aluminum; aluminum with electroless nickel plate. For aluminum hoods, zinc content is 1% maximum. Die cast zinc. Low magnetic versions are available, contact Technical Sales. MECHANICAL CHARACTERISTICS: Fixed Contacts: Contact Retention In Insulator: Size 20 contact, male - 0.040 inch [1.02mm] mating diameter. Female contact - rugged open entry design. 6 lbs. [27N] Resistance To Solder Iron Heat: Contact Terminations: Shells: Polarization: Mounting To Angle Brackets: Mounting To Printed Board: Locking Systems: Mechanical Operations: 500°F [260°C] for 10 seconds duration per IEC 60512-6. Solder cup contacts - 0.042 inch [1.06mm] minimum hole diameter for 20 AWG [0.5mm2] wire maximum. Straight Printed Board Mount - 0.024 inch [0.61mm] termination diameter. Right Angle (90°) Printed Board Mount 0.024 inch [0.61mm] termination diameter for European Metric Footprints. Male shells may be dimpled for EMI/ESD ground paths. Trapezoidally shaped shells and polarized jackscrews. Jackscrews and riveted fasteners with a 0.120 inch [3.05mm] clearance hole, and threaded riveted fasteners with 4-40 threads and polyester lock inserts. Rapid installation push-on fasteners and threaded posts. Jackscrews and vibration locking systems. 500 operations minimum per IEC 60512-5. ELECTRICAL CHARACTERISTICS: Contact Current Rating: Initial Contact Resistance: Insulation Resistance: Proof Voltage: Clearance and Creepage Distance [minimum]: Working Voltage: 7.5 amperes nominal. 0.008 ohms maximum. 5 G ohms. 1000 V r.m.s. 0.039 inch [1.0mm]. 300 V r.m.s. CLIMATIC CHARACTERISTICS: Temperature Range: -55°C to +125°C. Damp Heat, Steady State: 10 days. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 11 ED SERIES Euro-D series connectors are professional quality connectors recommended for use in sheltered, non-corrosive indoor or outdoor environments having normal ventilation, but without temperature or humidity controls. These fixed contact connectors meet the dimensional and performance requirements of IEC 60807-2, Performance Level Two. Euro-D series connectors utilize precision machined contacts which are fixed within the connector body. The female contact is an open entry design contact, precision machined of high tensile phosphor bronze. PROFESSIONAL QUALITY FIXED CONTACT STANDARD DENSITY D-SUBMINIATURE Positronic connectpositronic.com D-Sub CONTACT VARIANTS FACE VIEW OF MALE OR REAR VIEW OF FEMALE 2 1 6 3 7 4 8 5 2 1 9 9 ED 9 3 4 5 6 7 2 1 8 10 11 12 13 14 15 3 4 3 4 6 5 8 7 8 9 10 11 12 13 23 24 25 ED 25 2 2 6 14 15 16 17 18 19 20 21 22 ED 15 1 5 1 4 53 7 8 69 10 11 12 13 14 15 16 17 9 7 10 11 12 13 14 15 16 17 18 19 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 ED 37 ED 50 STANDARD SHELL ASSEMBLY M B B1 K D1 E D H 0.036±0.008 [0.91±0.20] C A 10° Typ. G 0.050±0.010 [1.27±0.25] Ø0.120±0.005 [Ø3.05±0.13] Mounting hole, two places 0.220 [5.59] Max. ED SERIES OPTIONAL SHELL ASSEMBLY WITH UNIVERSAL FLOAT MOUNTS (F) OPTIONAL SHELL ASSEMBLY (0, 02) 0.120±0.010 [3.05±0.25] 0.050±0.020 [1.27±0.51] 12 Ø0.120±0.005 [Ø3.05±0.13] Mounting hole, two places for stainless steel shell (0 option) Ø0.154 [3.91] Mounting hole, two places (02 option) CONNECTOR VARIANT SIZES A ±0.015 [0.38] 9M 1.213 [30.81] 9F 1.213 [30.81] 15 M 1.541 [39.14] 15 F 1.541 [39.14] 25 M 2.088 [53.04] 25 F 2.088 [53.04] 37 M 2.729 [69.32] 37 F 2.729 [69.32] 50 M 2.635 [66.93] 50 F 2.635 [66.93] B ±0.005 [0.13] B1 ±0.005 [0.13] C ±0.005 [0.13] 0.666 [16.92] 0.984 [24.99] 0.643 [16.33] 0.984 [24.99] 0.994 [25.25] 0.971 [24.66] 1.534 [38.96] 1.511 [38.38] 2.159 [54.84] 2.079 [52.81] 2.064 [52.43] DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. G ±0.010 [0.25] H ±0.010 [0.25] K ±0.005 [0.13] M ±0.010 [0.25] 0.329 [8.36] 0.494 [12.55] 0.759 [19.28] 0.422 [10.72] 0.233 [5.92] 0.422 [10.72] 0.494 [12.55] 0.759 [19.28] 0.422 [10.72] 0.243 [6.17] 0.429 [10.90] 0.494 [12.55] 1.083 [27.51] 0.422 [10.72] 0.233 [5.92] 0.422 [10.72] 0.494 [12.55] 1.083 [27.51] 0.422 [10.72] 0.243 [6.17] 0.429 [10.90] 0.494 [12.55] 1.625 [41.28] 0.422 [10.72] 0.230 [5.84] 0.426 [10.82] 0.494 [12.55] 1.625 [41.28] 0.422 [10.72] 0.243 [6.17] 0.429 [10.90] 0.494 [12.55] 2.272 [57.71] 0.422 [10.72] 0.230 [5.84] 0.426 [10.82] 0.494 [12.55] 2.272 [57.71] 0.422 [10.72] 0.243 [6.17] 0.429 [10.90] 0.605 [15.37] 2.178 [55.32] 0.534 [13.56] 0.230 [5.84] 0.426 [10.82] 0.605 [15.37] 2.178 [55.32] 0.534 [13.56] 0.243 [6.17] 0.429 [10.90] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 2.406 [61.11] 2.406 [61.11] E ±0.015 [0.38] 0.329 [8.36] 2.500 [63.50] 2.500 [63.50] D1 ±0.005 [0.13] 0.311 [7.90] 1.852 [47.04] 1.852 [47.04] 2.182 [55.42] D ±0.005 [0.13] 1.312 [33.32] 1.312 [33.32] [ 0.441 [11.20] 0.423 [10.74] ] +0.13 Ø0.086+0.005 -0.000 Ø2.18-0.00 Mounting hole, two places 0.032 [0.81] Total diametral float PROFESSIONAL QUALITY FIXED CONTACT STANDARD DENSITY D-SUBMINIATURE D-Sub Positronic connectpositronic.com SOLDER CUP TERMINATION CODE 2 Fixed female jackscrews 20 AWG max. 2 [0.5 mm ] Fixed female jackscrew For solder cup contacts, specify code 2 in step 4 of ordering information. 0.135 [3.43] 0.352 [8.94] Fixed male jackscrew Fixed male and female polarized jackscrews available. Specify code T6 in step 7 of ordering information. Typical Part Number:  ED15M200T6Z Typical Part Number:  ED15M200T2Z STRAIGHT PRINTED BOARD MOUNT TERMINATION CODE 36 CODE NUMBER L ØD 36 0.236 [5.99] 0.024 [0.61] Fixed female jackscrews Swaged spacer with push-on fastener phosphor bronze 0.225 [5.71] 0.010 [0.25] NOMINAL L ØD ED SERIES For straight printed board mount contacts, specify code number in step 4 of ordering information. Typical Part Number:  ED25F36S60T0 RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATION CODE 42, 0.370 [9.40] CONTACT EXTENSION Ø0.125 [3.18] Typ. C D A*1 B C D ED9*(42 or 52)**** 1.204 [30.58] 0.984 [24.99] 0.420 [10.67] 0.370 [9.40] ED15*(42 or 52)**** 1.532 [38.91] 1.312 [33.32] 0.420 [10.67] 0.370 [9.40] 1.852 [47.04] 0.420 [10.67] 0.370 [9.40] ED37*(42 or 52)**** 2.720 [69.09] 2.500 [63.50] 0.420 [10.67] 0.370 [9.40] ED50*(42 or 52)**** 2.626 [66.70] 2.406 [61.11] 0.470 [11.94] 0.370 [9.40] 0.100 [2.54] Typ. for code 42 contacts 0.112 [2.84] Typ. for code 52 contacts 12 25 11 24 10 23 9 22 7 8 21 20 6 19 5 18 metal angle brackets only. Consult Accessories D-subminiature catalog for “A” dimension when plastic brackets are used. 0.100 [2.54] Typ. for code 42 contacts 0.100 [2.54] Typ. for code 42 contacts 0.112 [2.84] Typ. for code 52 contacts D 4 17 *1 “A” dimension applies for 0.112 [2.84] Typ. for code 52 contacts Numbering shown is rear view of male and face view of female. 13 Typical Part Number: ED25M42B0T2X NOTE: PART NUMBER B ±0.008 A *1 ED25*(42 or 52)**** 2.072 [52.63] [0.20] Fixed female jackscrews Specify code 42 or 52 in step 4 of ordering information ED**(42 or 52)**** 0.370 [9.40] CONTACT EXTENSION 3 16 2 15 1 14 Ø0.024 [0.60] 0.197 [5.01] Max. Typical Part Number: ED50M52B0T2X DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 13 PROFESSIONAL QUALITY FIXED CONTACT STANDARD DENSITY D-SUBMINIATURE Positronic connectpositronic.com D-Sub RIGHT ANGLE (90°) AND STRAIGHT PRINTED BOARD CONTACT HOLE PATTERN FOR CODE 42, MOUNT CONNECTOR WITH MATING FACE POSITIONED TO FOLLOW DIRECTION OF ARROW. Contact Technical Sales for hole dimensions using lead-free solder. Sym. Sym. 0.492 [12.50] 0.656 [16.66] 0.216 [5.49] 0.108 [2.74] Typ. X 0.054 [1.37] Typ. ED9 0.324 [8.23] Sym. ED SERIES X 0.055 [1.40] Typ. ED25 1.203 [30.56] 0.109 [2.77] Typ. 0.978 [24.84] 0.109 [2.77] Typ. 0.924 [23.47] X 0.598 [15.19] ED15 1.250 [31.75] 0.652 [16.56] 0.109 [2.77] Typ. 0.926 [23.52] 0.055 [1.40] Typ. X 0.108 [2.74] Typ. 0.162 [4.11] Sym. 0.378 [9.60] 0.054 [1.37] Typ. Sym. 0.870 [22.10] Y X 0.055 [1.40] Typ. 0.815 [20.70] ED37 SUGGESTED PRINTED BOARD HOLE SIZES: Suggest 0.040 [1.02] Ø hole for contact termination positions. Suggest 0.123 ±0.003 [3.12 ±0.08] Ø hole for mounting connector with push-on fasteners. 14 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. ED50 CODE NUMBER X Y 36 0.112 [2.84] 0.224 [5.69] 42 0.100 [2.54] 0.200 [5.08] PROFESSIONAL QUALITY FIXED CONTACT STANDARD DENSITY D-SUBMINIATURE D-Sub Positronic connectpositronic.com ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 8 STEP EXAMPLE 1 2 3 4 5 6 7 8 9 10 ED 9 M 36 0 0 0 0 /AA -14 STEP 10 - SPECIAL OPTIONS STEP 1 - BASIC SERIES ED series. -14 - 0.000030 [0.76µ] gold over nickel. STEP 2 - CONNECTOR VARIANTS CONTACT TECHNICAL SALES FOR SPECIAL OPTIONS 9, 15, 25 , 37, 50 STEP 9 - ENVIRONMENTAL COMPLIANCE OPTIONS STEP 3 - CONNECTOR GENDER M - Male P - Male with interfacial seal F - Female /AA - RoHS Compliant NOTE: If compliance to environmental legislation is not required, this step will not be used. Example: ED9M360000 STEP 4 - CONTACT TERMINATION TYPE 2 - Solder cup. 36 - Solder, straight printed board mount with 0.236 [5.99] tail length. 42 - Solder, right angle (90°) printed board mount with 0.370 [9.40] contact extension. STEP 8 - Shell Options - Zinc plated with chromate seal. Stainless steel, passivated. Tin plated. Tin plated and dimpled (male connectors only). ED SERIES 0 S X Z *1 STEP 5 - MOUNTING STYLE 0 02 B B3 B7 B8 F P P2 R - R2 R3 R4 R5 R6 R7 R8 S S2 S5 S6 - S7 - Mounting hole, 0.120 [3.05] Ø. Mounting hole, 0.154 [3.91] Ø. Bracket, mounting, right angle (90°) metal. Bracket, mounting, right angle (90°) metal with cross bar. Bracket, mounting, right angle (90°) plastic. Bracket, mounting, right angle (90°) plastic with cross bar. Float mounts, universal. Threaded post, brass, 0.225 [5.71] length. Threaded post, nylon, 0.225 [5.71] length. Bracket, mounting, right angle (90°) metal, swaged to connector with 4-40 thread fixed female jackscrews. Bracket, mounting, right angle (90°) metal, swaged to connector with 4-40 thread fixed female jackscrews with cross bar. Bracket, mounting, right angle (90°) metal, swaged to connector with 0.120 [3.05] ø mounting hole. Bracket, mounting, right angle (90°) metal, swaged to connector with 4-40 threads. Bracket, mounting, right angle (90°) metal, swaged to connector with 4-40 locknut. Bracket, mounting, right angle (90°) metal, swaged to connector with 0.120 [3.05] ø mounting hole with cross bar. Bracket, mounting, right angle (90°) metal, swaged to connector with 4-40 threads with cross bar. Bracket, mounting, right angle (90°) metal, swaged to connector with 4-40 locknut with cross bar. Swaged spacer, 4-40 threads, 0.225 [5.71] length. Swaged spacer, 4-40 threads, 0.125 [3.18] length. Swaged locknut, 4-40 threads. Swaged spacer with push-on fastener, 4-40 threads, 0.225 [5.71] length. Swaged spacer with push-on fastener for use with ferrite inductor, 4-40 threads, 0.375 [9.53] length. *1 For additional information on accessories listed in steps 5, 6 and 7, see Accessory Catalog. *2 Ferrite inductor is available on contact types 36 only. For more information on ferrite inductors, see page 7. *3 VL, V3 and V5 locking systems are not available for connector variants 37 and 50. Jackscrews are highly recommended to minimize damage to contacts on variants with high mating forces. *1 STEP 7 - LOCKING AND POLARIZING SYSTEMS 0 *3 V3 *3 V5 *3 VL T T2 T6 E E2 E3 E6 - None. - Lock tab, connector front panel mounted. - Lock tab, connector rear panel mounted. - Lock lever, used with Hoods only. - Fixed female jackscrews. - Fixed female jackscrews. - Fixed male and female polarized jackscrews. - Rotating male jackscrews. - Rotating male screw locks. - Rotating male with internal hex for 3/32 hex drives - Rotating male and female polarized jackscrews. *1 STEP 6 - HOODS AND PUSH-ON FASTENERS 0 J L Y - Y6 ZHGAN AL WN*2 F 2 * Q- None. Hood, top opening, plastic. Hood, side opening, plastic. Hood, top opening, plastic with rotating male jackscrews. available in size 50 only. Hood, top opening, plastic with rotating male and female polarized jackscrews. Available in size 50 only. Hood, top or side opening, robust and extended height, composite and plastic with rotating male jackscrews. Available in size 9, 15, 25, 37, and 50 only. Hood, top opening, metal. available in size 15, 25, 37, and 50 only. Hood, EMI/RFI, die cast zinc. Available in size 9, 15, 25, 37, and 50 only. Lightweight aluminum hood, nickel finish. Lightweight aluminum hood, nickel finish, low-profile. Hood, top or side opening, plastic. Available in size 9, 15, and 25 only. Push-on Fastener, for right angle (90°) mounting brackets. Ferrite inductor. Ferrite inductor for use with push-on fastener and right angle (90°) mounting brackets. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 15 PROFESSIONAL QUALITY REMOVABLE CONTACT STANDARD DENSITY D-SUBMINIATURE Positronic connectpositronic.com D-Sub Size 20 Contacts, Removable IEC Publication 60807-3 Performance Level Two UL Recognized File #E49351 CSA Recognized File #LR54219 Telecommunication UL File #E140980 Soli-D series connectors are professional quality connectors recommended for use in sheltered, non-corrosive indoor or outdoor environments having normal ventilation, but without temperature or humidity controls. This crimp removable contact connector will meet the Performance Level Two requirements of IEC 60807-3. Soli-D series connectors utilize precision machined contacts with closed barrel, crimp terminations. The female contact features a rugged open entry design. Other contact terminations such as solder cup and printed board terminations are also available. The removable contact feature provides for rapid assembly and permits contact repairs or wiring changes. Five standard contact variants are offered in arrangements of 9, 15, 25, 37 and 50 contacts. Soli-D series connectors are mateable and compatible with all D-subminiature connectors conforming to IEC 60807-2, IEC 60807-3 and MIL-DTL-24308. A wide assortment of cable support hoods and locking systems is available from stock. SOLI-D SERIES TECHNICAL CHARACTERISTICS MATERIALS AND FINISHES: MECHANICAL CHARACTERISTICS: Insulator: Glass filled PBT polyester, UL 94V-0, black color. Precision machined copper alloy. Professional performance - gold flash over nickel plate. Other finishes available upon request. Removable Contacts: Thermoplastic Elastomer (TPE), Santoprene™ or equivalent Contact Terminations: Contacts: Contact Plating: Interfacial Seal: Shells: SD SERIES Steel with tin plate; zinc plate with chromate seal, stainless steel passivated. Other materials and finishes available upon request. Mounting Spacers: Nylon; copper alloy or steel with zinc plate and chromate seal or tin plate; phosphor bronze with tin plate; stainless steel, passivated. Push-On Fasteners: Phosphor bronze with tin plate. Jackscrew Systems: Brass or steel with zinc plate and chromate seal or clear zinc plate or tin plate; stainless steel, passivated. Vibration Lock Systems: Slide lock and lock tabs, steel with nickel plate. Hoods: Composite and plastic, UL 94V-0; brass or steel with zinc plate and chromate seal. Aluminum; aluminum with electroless nickel plate. For aluminum hoods, zinc content is 1% maximum. Die cast zinc. Low magnetic versions are available, contact Technical Sales. CLIMATIC CHARACTERISTICS: Temperature Range: Damp Heat, Steady State: 16 -55°C to +125°C. 10 days. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Contact Retention In Insulator: Shells: Polarization: Printed Board Mount: Locking Systems: Mechanical Operations: Insert contact to rear face of insulator and release from rear face of insulator. Size 20 contacts, male - 0.040 inch [1.02mm] mating diameter. Female - rugged open entry design. 6 lbs. [27 N]. Closed barrel crimp, wire sizes 18 AWG [1.0mm2] through 32 AWG [0.03mm2]. Straight printed board mount terminations. Male shells may be dimpled for EMI/ESD ground paths. Trapezoidally shaped shells and polarized jackscrews. Rapid installation push-on fasteners. Jackscrews and vibration locking systems. 500 operations minimum per IEC 60512-5. ELECTRICAL CHARACTERISTICS: Contact Current Rating: Initial Contact Resistance: Proof Voltage: Insulation Resistance: Clearance and Creepage Distance [minimum]: Working Voltage: 7.5 amperes nominal. 0.008 ohms maximum. 1000 V r.m.s. 5 G ohms. 0.039 inch [1.0mm]. 300 V r.m.s. PROFESSIONAL QUALITY REMOVABLE CONTACT STANDARD DENSITY D-SUBMINIATURE D-Sub Positronic connectpositronic.com CONTACT VARIANTS FACE VIEW OF MALE OR REAR VIEW OF FEMALE 2 1 6 3 7 4 8 5 2 1 9 9 3 4 5 6 7 8 1 2 3 4 4 5 SD 15 5 6 7 8 9 6 7 8 9 10 11 12 13 23 24 25 SD 25 1 1 3 14 15 16 17 18 19 20 21 22 10 11 12 13 14 15 SD 9 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 10 11 12 13 14 15 16 17 18 19 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 34 SD 50 SD 37 STANDARD SHELL ASSEMBLY M B B1 K D1 E H D 0.036±0.008 [0.91±0.20] C A 10° Typ. G 0.050±0.010 [1.27±0.25] Ø0.120±0.005 [Ø3.05±0.13] Mounting hole, two places 0.437 [11.10] Max. OPTIONAL SHELL ASSEMBLY WITH UNIVERSAL FLOAT MOUNTS (F) OPTIONAL SHELL ASSEMBLY (0, 02) 0.120±0.010 [3.05±0.25] CONNECTOR VARIANT SIZES SD 9 M SD 9 F SD 15 M SD 15 F SD 25 M SD 25 F SD 37 M SD 37 F SD 50 M SD 50 F Ø0.120±0.005 [Ø3.05±0.13] Mounting hole, two places for stainless steel shell (0 option) Ø0.154 [3.91] Mounting hole, two places (02 option) A ±0.015 [0.38] 1.213 [30.81] 1.213 [30.81] 1.541 [39.14] 1.541 [39.14] 2.088 [53.04] 2.088 [53.04] 2.729 [69.32] 2.729 [69.32] 2.635 [66.93] 2.635 [66.93] B ±0.005 [0.13] B1 ±0.005 [0.13] C ±0.005 [0.13] 0.666 [16.92] 0.984 [24.99] 0.984 [24.99] 1.312 [33.32] 1.312 [33.32] 1.852 [47.04] 1.852 [47.04] 2.500 [63.50] 2.500 [63.50] 2.406 [61.11] 2.406 [61.11] 0.643 [16.33] 0.994 [25.25] 0.971 [24.66] 1.534 [38.96] 1.511 [38.38] 2.182 [55.42] 2.159 [54.84] 2.079 [52.81] 2.064 [52.43] 0.032 [0.81] Total diametral float D ±0.005 [0.13] ] D1 ±0.005 [0.13] E ±0.015 [0.38] G ±0.010 [0.25] H ±0.010 [0.25] K ±0.005 [0.13] M ±0.010 [0.25] 0.329 [8.36] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.605 [15.37] 0.605 [15.37] 0.759 [19.28] 0.759 [19.28] 1.083 [27.51] 1.083 [27.51] 1.625 [41.28] 1.625 [41.28] 2.272 [57.71] 2.272 [57.71] 2.178 [55.32] 2.178 [55.32] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.534 [13.56] 0.534 [13.56] 0.233 [5.92] 0.243 [6.17] 0.233 [5.92] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.422 [10.72] 0.429 [10.90] 0.422 [10.72] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.441 [11.20] 0.423 [10.74] [ +0.13 Ø0.086+0.005 -0.000 Ø2.18-0.00 Mounting hole, two places DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. SD SERIES 0.050±0.020 [1.27±0.51] 17 PROFESSIONAL QUALITY REMOVABLE CONTACT STANDARD DENSITY D-SUBMINIATURE Positronic connectpositronic.com D-Sub Note: Connectors can be kitted with all applicable crimp/solder contacts, contact Technical Sales for connector part number. REMOVABLE CRIMP CONTACTS CODE 1 AND 12 CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY. FEMALE CONTACT MALE CONTACT A A øC øB øC Ø0.040 [1.02] 0.170 [4.32] øB 0.170 [4.32] PART NUMBER WIRE SIZE AWG/[mm2] A ØB ØC PART NUMBER WIRE SIZE AWG/[mm2] A ØB ØC FC7520D 20 / 22 / 24 [0.5/0.3/0.25] 0.612 [15.54] 0.045 [1.14] 0.066 [1.68] MC7520D 20 / 22 / 24 [0.5/0.3/0.25] 0.618 [15.70] 0.045 [1.14] 0.066 [1.68] FC7526D 26 / 28 / 30 [0.12/0.08/0.05] 0.612 [15.54] 0.026 [0.66] 0.066 [1.68] MC7526D 26 / 28 / 30 [0.12/0.08/0.05] 0.618 [15.70] 0.026 [0.66] 0.066 [1.68] Note: *C75**D contacts can not be used in the RD series. PLATING: STANDARD FINISH: Gold flash over nickel plate. OPTIONAL FINISHES: 0.000030 [0.76 µ] gold over nickel by adding “-14” suffix onto part number. Example: FC7520D-14 0.000050 inch [1.27µ] gold over nickel by adding “-15” suffix onto part number. Example: MC7526D-15 The crimp area of this contact is not protected when fully seated in the connector molding. These contacts require shrink tubing after installation. Wire cannot be removed from molding after insertion. Not suitable for fully loaded connector. REMOVABLE CRIMP CONTACTS Note: Connectors can be kitted with all applicable crimp/solder contacts, contact Technical Sales for connector part number. 18 AWG CRIMP CONTACTS 18 AWG [1.0mm2] CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY. SD SERIES MALE CONTACT FEMALE CONTACT 0.915 [23.25] Ø0.080 [2.03] Ø0.055 [1.40] 0.927 [23.55] Ø0.040 [1.02] 0.170 [4.32] FC7518D Ø0.080 [2.03] 0.170 [4.32] Ø0.055 [1.40] MC7518D PLATING: STANDARD FINISH: Gold flash over nickel plate. OPTIONAL FINISHES: 0.000030 [0.76 µ] gold over nickel by adding “-14” suffix onto part number. Example: FC7518D-14 0.000050 inch [1.27µ] gold over nickel by adding “-15” suffix onto part number. Example: MC7518D-15 For information regarding crimp tools & crimping tool techniques, see page 69. 18 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. PROFESSIONAL QUALITY REMOVABLE CONTACT STANDARD DENSITY D-SUBMINIATURE D-Sub Positronic connectpositronic.com STRAIGHT PRINTED BOARD MOUNT TERMINATION CODE 3 AND 32 CODE NUMBER L 3 0.125 [3.18] 32 0.188 [4.78] Fixed female jackscrews Swaged spacer with push-on fastener phosphor bronze. 0.437 [11.10] L Nominal 0.024 [0.61] Typical Part Number: SD37F3S60T2X SD SERIES For straight printed board mount contacts specify code number in Step 4 of ordering information. Connectors Designed To Customer Specifications Positronic D-subminiature connectors can be modified to customer specifications. Examples: select loading of contacts for cost savings or to gain creepage and clearance distances; longer printed circuit board terminations; customer specified hardware; sealing for water resistance. Contact Technical Sales with your particular requirements. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 19 PROFESSIONAL QUALITY REMOVABLE CONTACT STANDARD DENSITY D-SUBMINIATURE Positronic connectpositronic.com D-Sub STRAIGHT PRINTED BOARD CONTACT HOLE PATTERN Contact Technical Sales for hole dimensions using lead-free solder. Sym. Sym. 0.492 [12.50] 0.656 [16.66] 0.216 [5.49] 0.378 [9.60] 0.054 [1.37] Typ. 0.108 [2.74] Typ. 0.112 [2.84] 0.054 [1.37] Typ. 0.162 [4.11] 0.112 [2.84] 0.108 [2.74] Typ. SD9 0.324 [8.23] Sym. 0.112 [2.84] 0.598 [15.19] SD25 Sym. 1.203 [30.56] 0.109 [2.77] Typ. 0.978 [24.84] 0.109 [2.77] Typ. 0.112 [2.84] 0.924 [23.47] 0.652 [16.56] 0.109 [2.77] Typ. 0.055 [1.37] Typ. SD15 1.250 [31.75] 0.055 [1.40] Typ. Sym. 0.926 [23.52] 0.870 [22.10] 0.224 [5.69] 0.112 [2.84] 0.055 [1.40] Typ. 0.815 [21.70] SD37 SD50 SUGGESTED PRINTED BOARD HOLE SIZES: Suggest 0.045 [1.14] Ø hole for contact termination positions. Suggest 0.123 ±0.003 [3.12 ±0.08] Ø hole for mounting connector with push-on fasteners. SD SERIES SD37M3S600Z 20 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. SD25F3S600X PROFESSIONAL QUALITY REMOVABLE CONTACT STANDARD DENSITY D-SUBMINIATURE D-Sub Positronic connectpositronic.com ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 8 STEP EXAMPLE 1 2 3 4 5 6 7 8 9 10 SD 15 F 0 0 0 0 X /AA -14 STEP 1 - BASIC SERIES STEP 10 - SPECIAL OPTIONS SD series. -14 - 0.000030 [0.76µ] gold over nickel. STEP 2 - CONNECTOR VARIANTS CONTACT TECHNICAL SALES FOR SPECIAL OPTIONS 9, 15, 25, 37, 50 STEP 3 - CONNECTOR GENDER STEP 9 - ENVIRONMENTAL COMPLIANCE OPTIONS M - Male P - Male with interfacial seal F - Female /AA - RoHS Compliant NOTE: If compliance to environmental legislation is not required, this step will not be used. Example: SD15F0000X STEP 4 - CONTACT TERMINATION TYPE 0 1 12 3 - Contacts ordered separately, see page 18. Crimp, 20 AWG-24 AWG [0.5mm2-0.25mm2]. Crimp, 26 AWG-30 AWG [0.12mm2-0.05mm2]. Solder, straight printed board mount with 0.125 [3.18] tail length. 32 - Solder, straight printed board mount with 0.188 [4.78] tail length. STEP 8 - Shell Options 0 S X Z - Zinc plated, with chromate Seal. Stainless steel, passivated. Tin plated. Tin plated and dimpled (male connectors only). *1 STEP 5 - MOUNTING STYLE - Mounting hole, 0.120 [3.05] Ø. Mounting hole, 0.154 [3.91] Ø. Float mounts, universal. Threaded post, brass, 0.437 [11.10] length. Threaded post, nylon, 0.437 [11.10] length. Swaged spacer, 4-40 threads, 0.437 [11.10] length. Swaged spacer, 4-40 threads, 0.125 [3.18] length. Swaged locknut, 4-40 threads. Swaged spacer with push-on fastener, 4-40 threads, 0.437 [11.10] length. *1 STEP 6 - HOODS 0JLYY6 Z H G AN AL W - *1 STEP 7 - LOCKING AND POLARIZING SYSTEMS 0 - None. *2 V3- Lock tab, connector front panel mounted. *2 V5- Lock tab, connector rear panel mounted. *2 VL - Lock lever, used with hoods only. T - Fixed female jackscrews. T2 - Fixed female jackscrews. T6 - Fixed male and female polarized jackscrews. E - Rotating male jackscrews. E2 - Rotating male screw locks. E3 - Rotating male with internal hex for 3/32 hex drives E6 - Rotating male and female polarized jackscrews. None. Hood, top opening, plastic. Hood, side opening, plastic. Hood, top opening, plastic with rotating male jackscrews. Available in size 50 only. Hood, top opening, plastic with rotating male and female polarized jackscrews. Available in size 50 only. Hood, top or side opening, robust and extended height, composite and plastic with rotating male jackscrews. Hood, top opening, metal. available in size 15, 25, 37, and 50 only. Hood, EMI/RFI, die cast zinc. Lightweight aluminum hood, nickel finish. Lightweight aluminum hood, nickel finish, low-profile. Hood, top or side opening, plastic. Available in size 9,15, and 25 only. *1 For additional information on accessories listed in steps 5, 6 and 7, see Accessory Catalog. *2 VL, V3 and V5 locking systems are not available for connector variants 37 and 50. Jackscrews are highly recommended to minimize damage to contacts on variants with high mating forces. SD SERIES 0 02 F P P2 S S2 S5 S6 For information regarding crimp tools & crimping tool techniques, see page 69. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 21 HDC SERIES MILITARY QUALITY FIXED CONTACT STANDARD DENSITY D-SUBMINIATURE Positronic connectpositronic.com D-Sub Size 20 Signal and Thermocouple Contacts, Fixed PosiBand® Closed Entry IEC Publication 60807-2 Performance Level One MIL-DTL-24308 UL Recognized File #E49351 CSA Recognized File #LR54219 Telecommunication UL File #E140980 Harmo-D series connectors are military quality connectors designed for use in sheltered, mildly corrosive environments having a wide range of temperature, pressure and humidity changes. Applicable fixed contact connectors are qualified to MIL-DTL-24308 (see page 82 for more information) and meet the performance requirements of IEC 60807-2, Performance Level One. Harmo-D series connectors utilize precision machined contacts which are fixed within the connector body. The female contact features Positronic’s unique PosiBand closed entry design, see page 1 for details. Five standard connector variants are offered in arrangements of 9, 15, 25, 37 and 50 contacts. Each connector variant is available with contact terminations for solder cup, straight and right angle (90°) printed board mount terminations with Inch and Metric footprints. Harmo-D series connectors are mateable and compatible with all D-subminiature connectors conforming to IEC 60807-2, IEC 60807-3 and MIL-DTL-24308. A wide assortment of printed board mounting hardware, cable support hoods and locking systems is available from stock. HARMO-D SERIES TECHNICAL CHARACTERISTICS MATERIALS AND FINISHES: Insulator: Contacts: Contact Plating: Glass filled DAP per ASTM-D-5948, SDG-F, UL 94V-0, green color. Precision machined copper alloy. Military performance - 0.000050 inch [1.27 µ] gold over copper plate. IEC 60807-2, Performance Level One - gold flash over nickel plate. Other finishes available upon request. Interfacial Seal: Fluorosilicone rubber per MIL-R-25988. Shells: Steel with tin plate; zinc and cadmium plate with chromate seal, stainless steel passivated. Other materials and finishes available upon request. Mounting Spacers and Brackets: Nylon; copper alloy or steel with zinc plate and chromate seal or tin plate; phosphor bronze with tin plate; stainless steel, passivated; polyester. Push-On Fasteners: Phosphor bronze or beryllium copper with tin plate. Jackscrew Systems: Brass or steel with zinc plate and chromate seal or clear zinc plate or tin plate; stainless steel, passivated. Vibration Lock Systems: Slide lock and lock tabs, steel with nickel plate. Hoods: Composite and plastic, UL 94V-0; brass or steel with zinc plate and chromate seal. Aluminum; aluminum with electroless nickel plate. For aluminum hoods, zinc content is 1% maximum. Die cast zinc. Low magnetic versions are available, contact Technical Sales. MECHANICAL CHARACTERISTICS: Fixed Contacts: Contact Retention In Insulator: Resistance To Solder Iron Heat: Contact Terminations: 22 Size 20 contact, male - 0.040 inch [1.02mm] mating diameter. Female contact - PosiBand closed entry design, see page 1 for details. 9 lbs. [40 N]. 650°F [350°C] for 10 seconds duration per IEC 60512-6. Solder cup contacts - 0.042 inch [1.06mm] minimum hole diameter in solder style contact for 20 AWG [0.5mm2] wire maximum. Straight Printed Board Mount - 0.028 inch [0.71mm] termination diameter and 0.024 inch [0.61mm] termination diameter. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Shells: Polarization: Mounting To Angle Brackets: Mounting To Printed Board: Locking Systems: Mechanical Operations: Right Angle (90°) Printed Board Mount - 0.028 [0.71mm] termination diameter for Inch System footprint, and 0.024 [0.61mm] termination diameter for European Metric footprint. Male shells may be dimpled for EMI/ESD ground paths. Trapezoidally shaped shells and polarized jackscrews. Jackscrews and riveted fasteners with 0.120 inch [3.05mm] clearance hole, and threaded riveted fasteners with 4-40 threads and polyester lock inserts. Rapid installation push-on fasteners an mounting posts. Jackscrews and vibration locking systems. 1000 operations minimum per IEC 60512-5. ELECTRICAL CHARACTERISTICS: Contact Current Rating, Tested per UL 1977: 18 amperes, 2 contacts energized. 14 amperes, 6 contacts energized. 11 amperes, 15 contacts energized. 10 amperes, 25 contacts energized. 9 amperes, 50 contacts energized. See temperature rise curves on page 2 for details. Initial Contact Resistance: 0.004 ohms maximum. Proof Voltage: 1000 V r.m.s. Insulation Resistance: 5 G ohms. Clearance and Creepage Distance [minimum]: 0.039 inch [1.0mm]. Working Voltage: 300 V r.m.s. CLIMATIC CHARACTERISTICS: Temperature Range: Damp Heat, Steady State: -55°C to +125°C. 56 days. THERMOCOUPLE CONTACTS: Straight and right angle (90°) printed circuit board mount contacts are available, please contact Technical Sales for details. Size 20 crimp contacts are available in RD series, see page 31 for details. D-Sub HDC SERIES MILITARY QUALITY FIXED CONTACT STANDARD DENSITY D-SUBMINIATURE Positronic connectpositronic.com CONTACT VARIANTS FACE VIEW OF MALE OR REAR VIEW OF FEMALE 2 1 6 3 7 4 8 5 2 1 9 9 HDC 9 3 4 5 6 7 8 1 10 11 12 13 14 15 2 3 4 5 3 4 HDC 15 6 7 8 9 5 6 7 8 9 10 11 12 13 23 24 25 HDC 25 1 1 2 14 15 16 17 18 19 20 21 22 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 10 11 12 13 14 15 16 17 18 19 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 HDC 37 HDC 50 STANDARD SHELL ASSEMBLY M B B1 K D1 E D H 0.036±0.008 [0.91±0.20] C A 10° Typ. G 0.050±0.010 [1.27±0.25] Ø0.120±0.005 [Ø3.05±0.13] Mounting hole, two places 0.220 [5.59] Max. OPTIONAL SHELL ASSEMBLY WITH UNIVERSAL FLOAT MOUNTS (F) OPTIONAL SHELL ASSEMBLY (0, 02) 0.120±0.010 [3.05±0.25] 0.050±0.020 [1.27±0.51] CONNECTOR VARIANT SIZES HDC 9 M HDC 9 S HDC 15 M HDC 15 S HDC 25 M HDC 25 S HDC 37 M HDC 37 S HDC 50 M HDC 50 S Ø0.120±0.005 [Ø3.05±0.13] Mounting hole, two places for stainless steel shell (0 option) Ø0.154 [3.91] Mounting hole, two places (02 option) A ±0.015 [0.38] 1.213 [30.81] 1.213 [30.81] 1.541 [39.14] 1.541 [39.14] 2.088 [53.04] 2.088 [53.04] 2.729 [69.32] 2.729 [69.32] 2.635 [66.93] 2.635 [66.93] B ±0.005 [0.13] B1 ±0.005 [0.13] C ±0.005 [0.13] 0.666 [16.92] 0.984 [24.99] 0.984 [24.99] 1.312 [33.32] 1.312 [33.32] 1.852 [47.04] 1.852 [47.04] 2.500 [63.50] 2.500 [63.50] 2.406 [61.11] 2.406 [61.11] 0.643 [16.33] 0.994 [25.25] 0.971 [24.66] 1.534 [38.96] 1.511 [38.38] 2.182 [55.42] 2.159 [54.84] 2.079 [52.81] 2.064 [52.43] 0.032 [0.81] Total diametral float D ±0.005 [0.13] D1 ±0.005 [0.13] E ±0.015 [0.38] G ±0.010 [0.25] H ±0.010 [0.25] K ±0.005 [0.13] M ±0.010 [0.25] 0.329 [8.36] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.605 [15.37] 0.605 [15.37] 0.759 [19.28] 0.759 [19.28] 1.083 [27.51] 1.083 [27.51] 1.625 [41.28] 1.625 [41.28] 2.272 [57.71] 2.272 [57.71] 2.178 [55.32] 2.178 [55.32] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.534 [13.56] 0.534 [13.56] 0.233 [5.92] 0.243 [6.17] 0.233 [5.92] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.422 [10.72] 0.429 [10.90] 0.422 [10.72] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.441 [11.20] 0.423 [10.74] [ ] +0.13 Ø0.086+0.005 -0.000 Ø2.18-0.00 Mounting hole, two places DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 23 HDC SERIES MILITARY QUALITY FIXED CONTACT STANDARD DENSITY D-SUBMINIATURE Positronic connectpositronic.com D-Sub SOLDER CUP TERMINATION CODE 2 For solder cup contacts, specify code 2 in step 4 of ordering information. Fixed male and female polarized jackscrews available. Specify code T6 in step 7 of ordering information. Typical Part Number: HDC15M200T6Z Typical Part Number: HDC15M200T2Z STRAIGHT PRINTED BOARD MOUNT TERMINATION CODE 3, 32 AND 36 CODE NUMBER L ØD 3 0.170 [4.32] 0.028 [0.71] 32 0.375 [9.53] 0.028 [0.71] 36 0.236 [6.00] 0.024 [0.61] Fixed female jackscrews Swaged spacer with push-on fastener phosphor bronze 0.225 [5.71] 0.010 [0.25] NOMINAL For straight printed board mount contacts, specify code no. in step 4 of ordering information. 24 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. L ØD Typical Part Number: HDC25S3S60T0 D-Sub HDC SERIES MILITARY QUALITY FIXED CONTACT STANDARD DENSITY D-SUBMINIATURE Positronic connectpositronic.com RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATION CODE 5, 0.283 [7.19] CONTACT EXTENSION HDC**5**** 0.283 [7.19] CONTACT EXTENSION C B ±0.008 [0.20] Fixed female jackscrews A* PART NUMBER A*1 B C D E HDC9*5**** 1.204 [30.58] 0.984 [24.99] 0.339 [8.61] 0.283 [7.19] 0.112 [2.84] HDC15*5**** 1.532 [38.91] 1.312 [33.32] 0.339 [8.61] 0.283 [7.19] 0.112 [2.84] HDC25*5**** 2.072 [52.63] 1.852 [47.04] 0.339 [8.61] 0.283 [7.19] 0.112 [2.84] HDC37*5**** 2.720 [69.09] 2.500 [63.50] 0.339 [8.61] 0.283 [7.19] 0.112 [2.84] HDC50*5**** 2.626 [66.70] 2.406 [61.11] 0.395 [10.03] 0.283 [7.19] 0.112 [2.84] 1 NOTE: *1 “A” dimension applies for metal angle brackets only. Consult Accessories D-subminiature catalog for “A” dimension when plastic brackets are used. 0.112 [2.84] Typ. Specify code 5 in step 4 of ordering information D 0.112 [2.84] Typ. 13 12 25 Typical Part Number: HDC25M5R7NT2X 0.112 [2.84] Typ. Numbering shown is rear view of male and face view of female. D Push-on fastener beryllium copper 11 24 10 23 9 22 7 8 21 20 6 19 5 18 4 17 3 16 2 15 1 14 Ø0.028 [0.71] 0.160 [4.06] Nominal Typical Part Number: HDC50S5R7NTX DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 25 HDC SERIES MILITARY QUALITY FIXED CONTACT STANDARD DENSITY D-SUBMINIATURE Positronic connectpositronic.com D-Sub RIGHT ANGLE (90°) AND STRAIGHT PRINTED BOARD CONTACT HOLE PATTERN MOUNT CONNECTOR WITH MATING FACE POSITIONED TO FOLLOW DIRECTION OF ARROW. Contact Technical Sales for hole dimensions using lead-free solder. Sym. Sym. 0.492 [12.50] 0.656 [16.66] 0.216 [5.49] 0.108 [2.74] Typ. X 0.054 [1.37] Typ. 0.162 [4.11] 0.378 [9.60] 0.054 [1.37] Typ. X 0.108 [2.74] Typ. 0.324 [8.23] Sym. 0.055 [1.40] Typ. X 0.924 [23.47] X HDC 25 1.203 [30.56] 0.109 [2.77] Typ. 0.978 [24.84] 0.109 [2.77] Typ. 0.652 [16.56] 0.109 [2.77] Typ. 0.055 [1.40] Typ. 0.598 [15.19] HDC 15 HDC 9 1.250 [31.75] Sym. 0.926 [23.52] Sym. 0.870 [22.10] Y 0.055 [1.40] Typ. X 0.815 [20.70] HDC 37 HDC 50 SUGGESTED PRINTED BOARD HOLE SIZES: Suggest 0.039 [0.99] Ø hole for 0.024 [0.61] Ø contact termination positions. Suggest 0.045 [1.14] Ø hole for 0.028 [0.71] Ø contact termination positions. Suggest 0.123 ±0.003 [3.12 ±0.08] Ø hole for mounting connector with push-on fasteners. 26 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. CODE NUMBER X Y 3, 5, 32, 36 0.112 [2.84] 0.224 [5.69] D-Sub HDC SERIES MILITARY QUALITY FIXED CONTACT STANDARD DENSITY D-SUBMINIATURE Positronic connectpositronic.com ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 8 STEP EXAMPLE 1 2 3 4 5 6 7 8 9 10 HDC 37 S 5 B3 0 T 0 /AA -50 STEP 10 - SPECIAL OPTIONS STEP 1 - BASIC SERIES -14 - 0.000030 [0.76µ] gold over nickel. -15 - 0.000050 [1.27µ] gold over nickel. -50 - 0.000050 [1.27µ] gold over copper. HDC series. STEP 2 - CONNECTOR VARIANTS Contact Technical Sales For Ordering Details Of The Following: Other Special Requirements, Straight and Right Angle (90°), Thermocouple printed circuit board mount contacts 9, 15, 25, 37, 50 STEP 3 - CONNECTOR GENDER M - Male P - Male with interfacial seal S - Female - PosiBand closed entry contacts STEP 9 - ENVIRONMENTAL COMPLIANCE OPTIONS /AA - RoHS Compliant STEP 4 - CONTACT TERMINATION TYPE NOTE: If compliance to environmental legislation is not required, this step will not be used. Example: HDC37S5B30T0 2 3 - Solder cup. - Solder, straight printed board mount with 0.170 [4.32] tail length. 32 - Solder, straight printed board mount with 0.375 [9.52] tail length. 36 - Solder, straight printed board mount with 0.236 [5.99] tail length. 5 - Solder, right angle (90°) printed board mount with 0.283 [7.19] contact extension. STEP 8 -SHELL OPTIONS 0 C L R Zinc plated with chromate Seal. Cadmium plated with chromate Seal Electroless nickel. Electroless nickel and dimpled (male connectors only) S - Stainless steel, passivated. X - Tin plated. Z - Tin plated and dimpled (male connectors only). *1 STEP 5 - MOUNTING STYLE 0 02 B3 B8 F P P2 R2 - R6 R7 R8 S S2 S5 S6 - S7 - Mounting hole, 0.120 [3.05] ø. Mounting hole, 0.154 [3.91] Ø. Bracket, mounting, right angle (90°) metal with cross bar. Bracket, mounting, right angle (90°) plastic with cross bar. Float mounts, universal. Threaded post, brass, 0.225 [5.71] length. Threaded post, nylon, 0.225 [5.71] length. Bracket, mounting, right angle (90°) metal, swaged to connector with 4-40 thread fixed female jackscrews with cross bar. Bracket, mounting, right angle (90°) metal, swaged to connector with 0.120 [3.05] ø mounting hole with cross bar. Bracket, mounting, right angle (90°) metal, swaged to connector with 4-40 threads with cross bar. Bracket, mounting, right angle (90°) metal, swaged to connector with 4-40 locknut with cross bar. Swaged spacer, 4-40 threads, 0.225 [5.71] length. Swaged spacer, 4-40 threads, 0.125 [3.18] length. Swaged locknut, 4-40 threads. Swaged spacer with push-on fastener, 4-40 threads, 0.225 [5.71] length. Swaged spacer with push-on fastener for use with ferrite inductor, 4-40 threads, 0.375 [9.53] length. * For additional information on accessories listed in steps 5, 6 and 7, see Accessory Catalog. *2 Ferrite inductor is available on contact types 32 and 36 only. For more information on ferrite inductors, see page 7. 1 - *1 STEP 7 -LOCKING AND POLARIZING SYSTEMS 0 V3 V5 VL T T2 T6 E E2 E3 E6 - None. Lock tab, connector front panel mounted. Lock tab, connector rear panel mounted. Lock lever, used with hoods Only. Fixed female jackscrews. Fixed female jackscrews. Fixed male and female polarized jackscrews. Rotating male Jackscrews. Rotating male screw locks. Rotating male with internal hex for 3/32 hex drives Rotating male and female polarized jackscrews. *1 STEP 6 - HOODS AND PUSH-ON FASTENERS 0 J L Y - Y6 ZH G AN AL W N 2 * F - None. Hood, top opening, plastic. Hood, side opening, plastic. Hood, top opening, plastic with rotating male Jackscrews. Available in size 50 only. Hood, top opening, plastic with rotating male and female polarized jackscrews. Available in size 50 only. Hood, top or side opening, robust and extended height, composite and plastic with rotating male jackscrews. Hood, top opening, metal. Available in size 15, 25, 37 and 50 only. Hood, EMI/RFI, die cast zinc. Lightweight aluminum hood, nickel finish. Lightweight aluminum hood, nickel finish, low-profile. Hood, top or side opening, plastic. Available is size 9, 15, and 25 only. Push-on fastener, for right angle (90°) mounting brackets. Ferrite Inductor. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 27 MILITARY QUALITY CRIMP REMOVABLE CONTACT STANDARD DENSITY D-SUBMINIATURE Positronic connectpositronic.com D-Sub Size 20 Signal and Thermocouple Contacts, Crimp Removable PosiBand® Closed Entry IEC Publication 60807-3 Performance Level One, MIL-DTL-24308 & SAE AS39029 RD SERIES UL Recognized CSA Recognized File #E49351 File #LR54219 Telecommunication UL File #E140980 Rhapso-D series connectors are military quality connectors designed for use in sheltered, mildly corrosive environments having a wide range of temperature, pressure and humidity changes. Applicable crimp removable contact connectors are qualified to MIL-DTL-24308 and SAE AS39029 (see page 82 for more information), and will meet the performance requirements of IEC 60807-3, Performance Level One. Rhapso-D series connectors utilize precision machined contacts with closed barrel, crimp terminations. The female utilizes Positronic’s unique PosiBand closed entry system, see page 1 for details. Rugged open entry female contacts are also available. Six standard connector variants are offered in arrangements of 9, 15, 25, 37 and 50 contacts. Rhapso-D series connectors are mateable and compatible with all D-subminiature connectors conforming to MIL-DTL-24308, IEC 60807-2 and IEC 60807-3. A wide assortment of cable support hoods and locking systems is available from stock. RHAPSO-D SERIES TECHNICAL CHARACTERISTICS MATERIALS AND FINISHES: Insulator: Contacts: Contact Plating: Glass filled DAP per ASTM-D-5948, SDG-F, UL 94V-0, green color. Precision machined copper alloy. Military performance - 0.000050 inch [1.27 µ] gold over nickel plate. IEC 60807-3, Performance Level One - gold flash over nickel plate. Other finishes available upon request. Interfacial Seal: Shells: Fluorosilicone rubber per MIL-R-25988. Steel with tin plate; zinc and cadmium plate with chromate seal, stainless steel passivated. Other materials and finishes available upon request. Mounting Spacers: Nylon; copper alloy or steel with zinc plate and chromate seal or tin plate; phosphor bronze with tin plate; stainless steel, passivated. Jackscrew Systems: Brass or steel with zinc plate and chromate seal or clear zinc plate or tin plate; stainless steel, passivated. Vibration Lock Systems: Slide lock and lock tabs, steel with nickel plate. Hoods: Composite and plastic, UL 94V-0; brass or steel with zinc plate and chromate seal. Aluminum; aluminum with electroless nickel plate. For aluminum hoods, zinc content is 1% maximum. Die cast zinc. Low magnetic versions are available, contact Technical Sales. MECHANICAL CHARACTERISTICS: Removable Contacts: 28 Insert contact to rear face of insulator and release from rear face of insulator. Size 20 contact, male - 0.040 inch [1.02mm] mating diameter. Female - PosiBand closed entry design, see page 1 for details. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Contact Retention In Insulator: Contact Terminations: Shells: Polarization: Locking Systems: Mechanical Operations: 9 lbs. [40 N]. Closed barrel crimp, wire sizes 18 AWG [1.0mm2] through 30 AWG [0.05mm2]. Male shells may be dimpled for EMI/ESD ground paths. Trapezoidally shaped shells and polarized jackscrews. Jackscrews and vibration locking systems. 1000 operations minimum per IEC 60512-5 for PosiBand closed entry female contact. ELECTRICAL CHARACTERISTICS: Contact Current Rating, Tested per UL 1977: 18 amperes, 2 contacts energized. 14 amperes, 6 contacts energized. 11 amperes, 15 contacts energized. 10 amperes, 25 contacts energized. 9 amperes, 50 contacts energized. See temperature rise curves on page 2 for details. Initial Contact Resistance: 0.004 ohms maximum. Proof Voltage: 1000 V r.m.s. Insulation Resistance: 5 G ohms. Clearance and Creepage Distance [minimum]: 0.039 inch [1.0mm]. Working Voltage: 300 V r.m.s. CLIMATIC CHARACTERISTICS: Temperature Range: Damp Heat, Steady State: -55°C to +125°C. 21 days. THERMOCOUPLE CONTACTS: Size 20 crimp contacts are available, see page 31 for details. Printed circuit board mount contacts are available in HDC series, see page 22 for details. MILITARY QUALITY CRIMP REMOVABLE CONTACT STANDARD DENSITY D-SUBMINIATURE D-Sub Positronic connectpositronic.com CONTACT VARIANTS FACE VIEW OF MALE OR REAR VIEW OF FEMALE 2 1 6 3 7 4 8 5 2 1 9 9 RD 9 3 4 5 6 7 2 1 8 10 11 12 13 14 15 3 4 3 4 5 6 7 8 9 7 8 10 11 12 13 9 23 24 25 RD 25 1 2 6 14 15 16 17 18 19 20 21 22 RD 15 1 5 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 10 11 12 13 14 15 16 17 18 19 34 RD SERIES 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 RD 37 RD 50 STANDARD SHELL ASSEMBLY M B B1 D1 E 0.050±0.010 [1.27±0.25] D H 0.036±0.008 [0.91±0.20] C A 10° Typ. G K Ø0.120±0.005 [Ø3.05±0.13] Mounting hole, two places 0.375 [9.53] Max. OPTIONAL SHELL ASSEMBLY WITH UNIVERSAL FLOAT MOUNTS (F) OPTIONAL SHELL ASSEMBLY (0, 02) 0.120±0.010 [3.08±0.25] 0.050±0.020 [1.27±0.51] CONNECTOR VARIANT SIZES RD 9 M RD 9 S RD 15 M RD 15 S RD 25 M RD 25 S RD 37 M RD 37 S RD 50 M RD 50 S Ø0.120±0.005 [Ø3.05±0.13] Mounting hole, two places for stainless steel shell (0 option) Ø0.154 [3.91] Mounting hole, two places (02 option) A ±0.015 [0.38] 1.213 [30.81] 1.213 [30.81] 1.541 [39.14] 1.541 [39.14] 2.088 [53.04] 2.088 [53.04] 2.729 [69.32] 2.729 [69.32] 2.635 [66.93] 2.635 [66.93] B ±0.005 [0.13] B1 ±0.005 [0.13] C ±0.005 [0.13] 0.666 [16.92] 0.984 [24.99] 0.984 [24.99] 1.312 [33.32] 1.312 [33.32] 1.852 [47.04] 1.852 [47.04] 2.500 [63.50] 2.500 [63.50] 2.406 [61.11] 2.406 [61.11] 0.643 [16.33] 0.994 [25.25] 0.971 [24.66] 1.534 [38.96] 1.511 [38.38] 2.182 [55.42] 2.159 [54.84] 2.079 [52.81] 2.064 [52.43] 0.032 [0.81] Total diametral float D ±0.005 [0.13] D1 ±0.005 [0.13] E ±0.015 [0.38] G ±0.010 [0.25] H ±0.010 [0.25] K ±0.005 [0.13] M ±0.010 [0.25] 0.329 [8.36] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.605 [15.37] 0.605 [15.37] 0.759 [19.28] 0.759 [19.28] 1.083 [27.51] 1.083 [27.51] 1.625 [41.28] 1.625 [41.28] 2.272 [57.71] 2.272 [57.71] 2.178 [55.32] 2.178 [55.32] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.534 [13.56] 0.534 [13.56] 0.233 [5.92] 0.243 [6.17] 0.233 [5.92] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.422 [10.72] 0.429 [10.90] 0.422 [10.72] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.441 [11.20] 0.423 [10.74] [ ] +0.13 Ø0.086+0.005 -0.000 Ø2.18-0.00 Mounting hole, two places DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 29 MILITARY QUALITY CRIMP REMOVABLE CONTACT STANDARD DENSITY D-SUBMINIATURE Positronic connectpositronic.com D-Sub REMOVABLE CRIMP CONTACTS CODE 1 AND 12 CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY. QUALIFIED TO SAE AS39029 Note: Connectors can be kitted with all applicable crimp/solder contacts, contact Technical Sales for connector part number. *MILITARY SPECIFICATION CONTACTS FEMALE CONTACT “CLOSED ENTRY” DESIGN RD SERIES STANDARD FINISH: per SAE AS39029 specifications MALE CONTACT 0.538 [13.67] COLOR CODE: MALE CONTACT: ORANGE/BLUE/WHITE FEMALE CONTACT: ORANGE/BLUE/GRAY 0.066 [1.68] 0.550 [13.97] * Color Code Stainless Steel Shroud 0.045 [1.14] 0.066 [1.68] * Color Code 0.045 [1.14] Ø0.040 [1.02] 0.170+0.015-0.020 [4.32+0.38-0.51] 0.170+0.015-0.020 [4.32+0.38-0.51] WIRE SIZE AWG/[mm2] FEMALE PART NUMBER MALE 20 / 22 / 24 [0.5/0.3/0.25] *M39029/63-368 PART NUMBER Positronic is qualified to supply the legacy design, as well as, the PosiBand design. If the requirement is for the PosiBand design exclusively, notify sales at time of quotation for order placement when requesting M39029 contacts. *M39029/64-369 WIRE SIZE AWG/[mm2] 20 / 22 / 24 [0.5/0.3/0.25] REMOVABLE CRIMP CONTACTS CODE 1 AND 12 CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY. Note: Connectors can be kitted with all applicable crimp/solder contacts, contact Technical Sales for connector part number. Authentic Positronic™ PosiBand These contacts utilize Positronic™ PosiBand® technology PLATING: STANDARD FINISH: Gold flash over nickel plate. OPTIONAL FINISHES: 0.000030 [0.76] gold over nickel by adding “-14” suffix onto part number. Example: FC6020D2-14 0.000050 inch [1.27] gold over nickel by adding “-15” suffix onto part number. Example: MC6026D-15 FEMALE CONTACT 0.066 [1.68] 0.538 [13.67] 0.550 [13.97] ØA Ø0.040 [1.02] 0.170+0.015-0.020 [4.32+0.38-0.51] WIRE SIZE AWG/[mm2] ØA FC6020D2 20 / 22 / 24 [0.5/0.3/0.25] 0.045 [1.14] FC6026D2 26 / 28 / 30 [0.12/0.08/0.05] 0.027 [0.69] FEMALE PART NUMBER MALE CONTACT “CLOSED ENTRY” DESIGN 0.066 [1.68] ØA 0.170+0.015-0.020 [4.32+0.38-0.51] WIRE SIZE AWG/[mm2] ØA MC6020D 20 / 22 / 24 [0.5/0.3/0.25] 0.045 [1.14] MC6026D 26 / 28 / 30 [0.12/0.08/0.05] 0.027 [0.69] MALE PART NUMBER Note: FC602*D2 and MC602*D contacts can be used in the SD series. For information regarding crimp tools & crimping tool techniques, see page 69. 30 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. MILITARY QUALITY CRIMP REMOVABLE CONTACT STANDARD DENSITY D-SUBMINIATURE D-Sub The crimp area of this contact is not protected when fully seated in the connector molding. These contacts require shrink tubing after installation. Wire cannot be removed from molding after insertion. Not suitable for fully loaded connector. Authentic Positronic™ PosiBand REMOVABLE CRIMP CONTACTS 18 AWG CRIMP CONTACTS These contacts utilize Positronic™ PosiBand® technology Positronic connectpositronic.com 18 AWG [1.0mm2] CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY. Note: Connectors can be kitted with all applicable crimp/solder contacts, contact Technical Sales for connector part number. “CLOSED ENTRY” DESIGN Ø0.080 [2.03] MALE CONTACT 0.915 [23.24] Note: FC6018D2 and MC6018D contacts can be used in the ORD series. 0.179 [4.55] Ø0.055 [1.40] Ø0.080 [2.03] 0.927 [23.55] Ø0.040 [1.02] 0.179 [4.55] Ø0.055 [1.40] PART NUMBER WIRE SIZE AWG/[mm2] PART NUMBER WIRE SIZE AWG/[mm2] FC6018D2 18 [1.0] max MC6018D 18 [1.0] max FEMALE MALE RD SERIES FEMALE CONTACT OPTIONAL FINISHES: 0.000030 [0.76] gold over nickel by adding “-14” suffix onto part number. Example: FC6018D2-14 0.000050 inch [1.27] gold over nickel by adding “-15” suffix onto part number. Example: MC6018D-15 PLATING: STANDARD FINISH: Gold flash over nickel plate. REMOVABLE THERMOCOUPLE CRIMP CONTACT Note: Connectors can be kitted with all applicable crimp/solder contacts, contact Technical Sales for connector part number.. CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY. FEMALE CONTACT Authentic Positronic™ PosiBand “CLOSED ENTRY” DESIGN MALE CONTACT 0.538 [13.67] 0.550 [13.97] These contacts utilize Positronic™ PosiBand® technology * Color Code ØA * Color Code ØB Ø0.040 [1.02] 0.170+0.015-0.020 [4.32+0.38-0.51] TYPE MATERIAL CHROMEL (+) K ALUMEL (-) COPPER (+) with gold flash T CONSTANTAN (-) CHROMEL (+) E CONSTANTAN (-) † FEMALE MALE PART NUMBER PART NUMBER FC6020D2CH†† MC6020DCH† FC6026D2CH MC6026DCH FC6020D2AL†† MC6020DAL† FC6026D2AL MC6026DAL FC6020D2CU†† MC6020DCU† FC6026D2CU MC6026DCU FC6020D2CO†† MC6020DCO† FC6026D2CO MC6026DCO FC6020D2CH MC6020DCH COLOR CODE WHITE †† MC6026DCH FC6020D2CO†† MC6020DCO† FC6026D2CO MC6026DCO Dimensionally equivalent to M39029/64-369 AWG [mm2] 20 / 22 / 24 [0.5 / 0.3 / 0.25] GREEN RED YELLOW WHITE YELLOW 20 / 22 / 24 [0.5 / 0.3 / 0.25] ØA ØB 0.066 [1.68] 0.045 [1.14] 0.066 [1.68] 0.045 [1.14] 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69] 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.066 [1.68] 0.045 [1.14] 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69] 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.066 [1.68] 0.045 [1.14] 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69] 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.066 [1.68] 0.045 [1.14] 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69] 20 / 22 / 24 [0.5 / 0.3 / 0.25] ØB 0.170+0.015-0.020 [4.32+0.38-0.51] 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69] † FC6026D2CH WIRE SIZE ØA For more information on the availability of Type J thermocouple contacts, and information about thermocouple contacts with printed circuit board solder termination, please contact Technical Sales. Chromel® and ® Alumel are registered trademarks of Hoskins Manufacturing Company. 0.066 [1.68] 0.045 [1.14] 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69] Dimensionally equivalent to M39029/63-368 †† For information regarding crimp tools & crimping tool techniques, see page 69. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 31 MILITARY QUALITY CRIMP REMOVABLE CONTACT STANDARD DENSITY D-SUBMINIATURE Positronic connectpositronic.com D-Sub ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 8 STEP EXAMPLE 1 2 3 4 5 6 7 8 9 10 RD 25 S 1 0 J VL 0 /AA -50 STEP 10 - SPECIAL OPTIONS STEP 1 - BASIC SERIES 9, 15, 25, 37, 50 -14 - 0.000030 [0.76µ] gold over nickel. -15 - 0.000050 [1.27µ] gold over nickel. -50 - 0.000050 [1.27µ] gold over copper. STEP 3 - CONNECTOR GENDER CONTACT TECHNICAL SALES FOR SPECIAL OPTIONS RD series. RD SERIES STEP 2 - CONNECTOR VARIANTS M - Male P - Male with interfacial seal S - Female - PosiBand closed entry contacts STEP 9 - ENVIRONMENTAL COMPLIANCE OPTIONS /AA - RoHS Compliant STEP 4 - CONTACT TERMINATION TYPE 0 - Contacts ordered separately, see pages 30-31. 1 - Crimp, 20 AWG-24 AWG [0.5mm2-0.25mm2]. 12 - Crimp, 26 AWG-30 AWG [0.12mm2-0.05mm2]. NOTE: If compliance to environmental legislation is not required, this step will not be used. Example: RD25S10JVLO *1 STEP 5 - MOUNTING STYLE 0 02 F S2 S5 - STEP 8 -SHELL OPTIONS Mounting hole, 0.120 [3.05] Ø. Mounting hole, 0.154 [3.91] Ø. Float mounts, universal. Swaged spacer, 4-40 threads, 0.125 [3.18] length. Swaged locknut, 4-40 threads. 0 C L R Zinc plated with chromate seal. Cadmium plated with chromate Seal. Electroless nickel. Electroless nickel and dimpled (male connectors only) S - Stainless steel, passivated. X - Tin plated. Z - Tin plated and dimpled (male connectors only). *1 STEP 6 - HOODS 0 J L Y - Y6 ZHGAN AL W- None. Hood, top opening, plastic. Hood, side opening, plastic. Hood, top opening, plastic with rotating male jackscrews. Available in size 50 only. Hood, top opening, plastic with rotating male and female polarized jackscrews. Available in size 50 only. Hood, top or side opening, robust extended height, composite and plastic with rotating male jackscrews. Available in size 9, 15, 25, 37, and 50 only. Hood, top opening, metal. Available in size 15, 25, 37, and 50 only. Hood, EMI/RFI, die cast zinc. Available in size 9, 15, 25, 37, and size 50 only. Lightweight aluminum hood, nickel finish. Lightweight aluminum hood, nickel finish, low-profile. Hood, top or side opening, plastic. Available in size 9,15, and 25 only. *1 For additional information on accessories listed in steps 5, 6 and 7, see Accessory Catalog. For information regarding crimp tools & crimping tool techniques, see page 69. 32 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. - *1 STEP 7 -LOCKING AND POLARIZING SYSTEMS 0 V3 V5 VL T T2 T6 E E2 E3 E6 - None. Lock tab, connector front panel mounted. Lock tab, connector rear panel mounted. Lock lever, used with Hoods Only. Fixed female jackscrews. Fixed female jackscrews. Fixed male and female polarized jackscrews. Rotating male jackscrews. Rotating male screw locks. Rotating male with internal hex for 3/32 hex drives Rotating male and female polarized jackscrews. PROFESSIONAL / INDUSTRIAL QUALITY FIXED AND REMOVABLE CONTACTS HIGH DENSITY D-SUBMINIATURE D-Sub Positronic connectpositronic.com Size 22 Contacts, Removable Crimp and Solder Printed Board Mount Two Performance Levels For Best Cost / Performance Ratio UL Recognized File #E49351 CSA Recognized File #LR54219 Telecommunication UL File #E140980 ODD series connectors are professional / industrial quality high density connectors recommended for use in sheltered, noncorrosive indoor environments having normal ventilation. ODD series connectors utilize precision machined, removable contacts having closed barrel crimp terminations and solder cup wire terminations. For printed board mount application, straight solder printed board mount and right angle (90°) angled solder terminations are available. Six standard contact variants are offered in arrangements of 15, 26, 44, 62, 78, and 104 contacts. ODD series connectors are mateable and compatible with other high density D-subminiature connectors conforming to MIL-DTL-24308, and are UL and CSA recognized. A wide variety of unique accessories are available. Insulators: Contacts: Contact Plating: Interfacial Seal: Thermoplastic Elastomer (TPE), Santoprene™ or equivalent. Shells: Steel with tin plate; zinc plate with chromate seal, stainless steel passivated. Other materials and finishes available upon request. Mounting Spacers: Nylon; copper alloy or steel with zinc plate and chromate seal or tin plate; phosphor bronze with tin plate; stainless steel, passivated. Vibration Lock Systems: Slide lock and lock tabs, steel with nickel plate. Push-On Fasteners: Phosphor bronze or beryllium copper with tin plate. Jackscrew Systems: Brass or steel with zinc plate and chromate seal or clear zinc plate or tin plate; stainless steel, passivated. Hoods: Composite and plastic, UL 94V-0; brass or steel with zinc plate and chromate seal. Aluminum; aluminum with electroless nickel plate. For aluminum hoods, zinc content is 1% maximum. Die cast zinc. Low magnetic versions are available, contact Technical Sales. MECHANICAL CHARACTERISTICS: Removable Contacts: Fixed Contacts, Board Mounted Applications: Contact Retention In Insulator: Contact Terminations: Closed barrel crimp, wire sizes 22 AWG [0.3mm2] through 30 AWG [0.05mm2]. Solder cup wire, 0.035 inch [0.89mm] hole diameter for 22 AWG [0.3mm2] wire maximum. 0.020 inch [0.5mm] or 0.030 inch [0.76mm] termination diameter straight and Right Angle (90°) printed board mount contact terminations. Male shells may be dimpled for EMI/ESD ground paths. Trapezoidally shaped shells and polarized jackscrews. Jackscrews and riveted fasteners with 0.120 inch [3.05mm] clearance hole, and threaded riveted fasteners with 4-40 threads and polyester lock inserts. Glass filled polyester per ASTM D5927, UL 94V-0, black color. Precision machined copper alloy. Professional quality - gold flash over nickel plate. Other finishes available upon request. Insert contact to rear face of insulator and release from rear face of insulator. Size 22 contact, male - 0.030 inch [0.76mm] mating diameter. Female - rugged open entry design. Female open entry contacts Shells: Polarization: Mounting To Angle Brackets: Mounting To Printed Board: Rapid installation push-on fasteners and mounting posts. Locking Systems: Mechanical Operations: Jackscrews and vibration locking systems. 500 operations minimum per IEC 60512-5 for open entry female contact. ELECTRICAL CHARACTERISTICS: Contact Current Rating: Open Entry Contacts: 5 amperes nominal Initial Contact Resistance: 0.010 ohms maximum for open entry. Proof Voltage: Insulation Resistance: Clearance and Creepage Distance [minimum]: 0.042 inch [1.06mm]. Working Voltage: 300 V r.m.s. 1000 V r.m.s. 5 G ohms. CLIMATIC CHARACTERISTICS: 9 lbs. [40 N]. Temperature Range: -55°C to +125°C. Damp Heat, Steady State: 10 days. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 33 ODD SERIES ODD SERIES TECHNICAL CHARACTERISTICS MATERIALS AND FINISHES: PROFESSIONAL / INDUSTRIAL QUALITY FIXED AND REMOVABLE CONTACTS HIGH DENSITY D-SUBMINIATURE Positronic connectpositronic.com D-Sub CONTACT VARIANTS FACE VIEW OF MALE OR REAR VIEW OF FEMALE 5 1 6 11 1 15 15 30 18 31 26 19 ODD 15 1 16 9 10 10 44 ODD 26 ODD 44 1 1 1 22 21 42 43 20 21 39 60 78 43 59 40 62 ODD 62 21 42 63 22 64 84 85 104 ODD 78 ODD 104 STANDARD SHELL ASSEMBLY M B B1 D1 E 0.050±0.010 [1.27±0.25] D H 0.036±0.008 [0.91±0.20] C A 10° Typ. G K Ø0.120±0.005 [Ø3.05±0.13] Mounting hole, two places 0.375 [9.53]* Max. * This dimension is for crimp removable connectors. 0.220 [5.59] maximum for all other connectors. OPTIONAL SHELL ASSEMBLY WITH UNIVERSAL FLOAT MOUNTS [F] OPTIONAL SHELL ASSEMBLY [0, 02] 0.120±0.010 [3.08±0.25] 0.050±0.020 [1.27±0.51] ODD SERIES CONNECTOR VARIANT SIZES ODD 15 M ODD 15 F ODD 15 S ODD 26 M ODD 26 F ODD 26 S ODD 44 M ODD 44 F ODD 44 S ODD 62 M ODD 62 F ODD 62 S ODD 78 M ODD 78 F ODD 78 S ODD 104 M ODD 104 F ODD 104 S 34 Ø0.120±0.005 [Ø3.05±0.13] Mounting hole, two places for stainless steel shell (0 option) Ø0.154 [3.91] Mounting hole, two places (02 option) A ±0.015 [0.38] 1.213 [30.81] 1.213 [30.81] 1.541 [39.14] 1.541 [39.14] 2.088 [53.04] 2.088 [53.04] 2.729 [69.32] 2.729 [69.32] 2.635 [66.93] 2.635 [66.93] 2.729 [69.32] 2.729 [69.32] B ±0.005 [0.13] B1 ±0.005 [0.13] C ±0.005 [0.13] 0.666 [16.92] 0.984 [24.99] 0.984 [24.99] 1.312 [33.32] 1.312 [33.32] 1.852 [47.04] 1.852 [47.04] 2.500 [63.50] 2.500 [63.50] 2.406 [61.11] 2.406 [61.11] 2.500 [63.50] 2.500 [63.50] 0.643 [16.33] 0.994 [25.25] 0.971 [24.66] 1.534 [38.96] 1.511 [38.38] 2.182 [55.42] 2.159 [54.84] 2.079 [52.81] 2.064 [52.43] 2.212 [56.18] 2.189 [55.60] DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 0.032 [0.81] Total diametral float D ±0.005 [0.13] ] D1 ±0.005 [0.13] E ±0.015 [0.38] G ±0.010 [0.25] H ±0.010 [0.25] K ±0.005 [0.13] M ±0.010 [0.25] 0.329 [8.36] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.605 [15.37] 0.605 [15.37] 0.668 [16.97] 0.668 [16.97] 0.759 [19.28] 0.759 [19.28] 1.083 [27.51] 1.083 [27.51] 1.625 [41.28] 1.625 [41.28] 2.272 [57.71] 2.272 [57.71] 2.178 [55.32] 2.178 [55.32] 2.302 [58.47] 2.302 [58.47] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.534 [13.56] 0.534 [13.56] 0.596 [15.14] 0.596 [15.14] 0.233 [5.92] 0.243 [6.17] 0.233 [5.92] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.422 [10.72] 0.429 [10.90] 0.422 [10.72] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.441 [11.20] 0.423 [10.74] 0.503 [12.78] 0.485 [12.32] [ +0.13 Ø0.086+0.005 -0.000 Ø2.18-0.00 Mounting hole, two places PROFESSIONAL / INDUSTRIAL QUALITY FIXED AND REMOVABLE CONTACTS HIGH DENSITY D-SUBMINIATURE D-Sub Positronic connectpositronic.com REMOVABLE CRIMP CONTACTS CODE 1 CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY. Note: Connectors can be kitted with all applicable crimp/solder contacts, contact Technical Sales for connector part number. MALE CONTACT FEMALE CONTACT A A ØC ØB ØB Ø0.030 [0.76] 0.150 [3.81] Part Number: FC8122D FEMALE PART NUMBER FC8122D 0.150 [3.81] ØC Part Number: MC8022D WIRE SIZE AWG/[mm2] A ØB ØC 22 / 24 / 26 / 28 / 30 [0.3/0.25/0.12/0.08/0.05] 0.529 [13.44] 0.035 [0.89] 0.047 [1.19] MALE PART NUMBER MC8022D WIRE SIZE AWG/[mm2] A ØB ØC 22 / 24 / 26 / 28 / 30 [0.3/0.25/0.12/0.08/0.05] 0.531 [13.49] 0.035 [0.89] 0.047 [1.19] ODD SERIES PLATING: STANDARD FINISH: Gold flash over nickel plate. OPTIONAL FINISHES: 0.000030 [0.76] gold over nickel by adding “-14” suffix onto part number. Example: FC8122D-14 For information regarding crimp tools & crimping tool techniques, see page 69. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 35 PROFESSIONAL / INDUSTRIAL QUALITY FIXED AND REMOVABLE CONTACTS HIGH DENSITY D-SUBMINIATURE Positronic connectpositronic.com D-Sub REMOVABLE CRIMP CONTACTS 20 AWG CONTACTS 20 AWG [0.5 mm2] CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY. MALE CONTACT *FEMALE CONTACT A A ØC ØB ØB 0.179 [4.55] FEMALE PART NUMBER FC8120D Ø0.030±0.001 [0.75±0.03] Part Number: FC8120D WIRE SIZE AWG/[mm2] 20 max [0.5] 0.179 [4.55] Part Number: MC8020D A ØB ØC 0.852 [21.64] 0.045 [1.14] 0.066 [1.68] MALE PART NUMBER MC8020D WIRE SIZE AWG/[mm2] 20 max [0.5] ØC A ØB ØC 0.853 [21.66] 0.045 [1.14] 0.066 [1.68] PLATING: STANDARD FINISH: Gold flash over nickel plate. OPTIONAL FINISHES: 0.000030 [0.76] gold over nickel by adding “-14” suffix onto part number. Example: FC8120D-14 The crimp area of this contact is not protected when fully seated in the connector molding. These contacts require shrink tubing after installation. Wire cannot be removed from molding after insertion. Not suitable for fully loaded connector. ODD SERIES For information regarding crimp tools & crimping tool techniques, see page 69. 36 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Note: Connectors can be kitted with all applicable crimp/solder contacts, contact Technical Sales for connector part number. PROFESSIONAL / INDUSTRIAL QUALITY FIXED AND REMOVABLE CONTACTS HIGH DENSITY D-SUBMINIATURE D-Sub Positronic connectpositronic.com REMOVABLE SOLDER CUP CONTACTS CODE 2 CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY. Note: Connectors can be kitted with all applicable crimp/solder contacts, contact Technical Sales for connector part number. FEMALE CONTACT MALE CONTACT 0.529 [13.44] 0.531 [13.48] ø0.047 [1.20] ø0.030 [0.77] 0.150 [3.81] Part Number: FS8122D 0.150 [3.81] Part Number: MS8122D ø0.035 [0.88] PLATING: STANDARD FINISH: Gold flash over nickel plate. OPTIONAL FINISHES: 0.000030 [0.76] gold over nickel by adding “-14” suffix onto part number. Example: FS8122D-14 ODD SERIES Ø0.047 [1.20] Ø0.035 [0.90] For information regarding crimp tools & crimping tool techniques, see page 69. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 37 PROFESSIONAL / INDUSTRIAL QUALITY FIXED AND REMOVABLE CONTACTS HIGH DENSITY D-SUBMINIATURE Positronic connectpositronic.com FIXED SOLDER CUP TERMINATION CODE 21 0.220 [5.59] Max. Fixed female jackscrews 22 AWG max. [0.5 mm ] 9 1 10 18 26 0.082 [2.08] 0.145 [3.68] 19 Typical Part Number: ODD26F2100T2X Fixed female jackscrew 9 Fixed male jackscrew 1 10 18 26 19 Fixed male and female polarized jackscrews available. Specify code T6 in step 7 of ordering information. Typical Part Number: ODD26F2100T6X STRAIGHT PRINTED BOARD MOUNT TERMINATION CODE 3 AND 32 ODD SERIES Fixed male jackscrew Fixed female jackscrew Swaged spacer with push-on fastener phosphor bronze. 0.225 [5.72] 0.010 [0.25] Nominal L Ø0.020 [0.51] Code No. L 3 0.150 [3.81] 32 0.300 [7.62] Typical Part Number: ODD62F3S60T6X For straight printed board mount contacts specify code no. in step 4 of ordering information 38 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. D-Sub PROFESSIONAL / INDUSTRIAL QUALITY FIXED AND REMOVABLE CONTACTS HIGH DENSITY D-SUBMINIATURE D-Sub Positronic connectpositronic.com RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATION CODE 5, 0.450 [11.43] CONTACT EXTENSION C 0.220 [5.59] Max. ODD**5**** 0.450 [11.43] CONTACT EXTENSION Fixed female jackscrews B ±0.008 [0.20] Specify code 5 in step 4 of ordering information A *1 See next page for size 104 Right Angle (90°) Connectors. PART NUMBER A*1 B C D ODD15*5**** 1.204 [30.58] 0.984 [24.99] 0.528 [13.41] 0.450 [11.43] ODD26*5**** 1.532 [38.91] 1.312 [33.32] 0.528 [13.41] 0.450 [11.43] ODD44*5**** 2.072 [52.63] 1.852 [47.04] 0.528 [13.41] 0.450 [11.43] ODD62*5**** 2.720 [69.09] 2.500 [63.50] 0.528 [13.41] 0.450 [11.43] ODD78*5**** 2.626 [66.70] 2.406 [61.11] 0.573 [14.55] 0.450 [11.43] NOTE: *1 “A” dimension applies for metal angle brackets only. Consult Accessories D-subminiature catalog for “A” dimension when plastic brackets are used. 0.082 [2.08] Typ. 0.082 [2.08] Typ. 0.082 [2.08] Typ. Numbering shown is rear view of male and face view of female. D D 15 1 Typical Part Number: ODD44M5R7NT2X 0.078 [1.98] Typ. 0.078 [1.98] Typ. C 0.125 [3.18] Nominal Ø0.020 [0.51] Push-on fastener beryllium copper Typical Part Number: ODD78M5R7NT20 RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATION 0.220 [5.59] Max. CODE 4, 0.314 [7.98] CONTACT EXTENSION Fixed female jackscrews B ±0.008 [0.20] A* 1 A*1 B C D ODD15*4**** 1.204 [30.58] 0.984 [24.99] 0.414 [10.52] 0.314 [7.98] ODD26*4**** 1.532 [38.91] 1.312 [33.32] 0.414 [10.52] 0.314 [7.98] ODD44*4**** 2.072 [52.63] 1.852 [47.04] 0.414 [10.52] 0.314 [7.98] ODD62*4**** 2.720 [69.09] 2.500 [63.50] 0.414 [10.52] 0.314 [7.98] ODD78*4**** 2.626 [66.70] 2.406 [61.11] 0.414 [10.52] 0.314 [7.98] See next page for size 104 Right Angle (90°) Connectors. ODD SERIES ODD**4**** 0.314 [7.98] CONTACT EXTENSION PART NUMBER NOTE: *1 “A” dimension applies for metal angle brackets only. Consult Accessories D-subminiature catalog for “A” dimension when plastic brackets are used. 0.100 [2.54] Typ. 0.100 [2.54] Typ. Specify code 4 in step 4 of ordering information D 15 Typical Part Number: ODD44S4R7NT2X 0.100 [2.54] Typ. 0.100 [2.54] Typ. 0.100 [2.54] Typ. Numbering shown is rear view of male and face view of female. Push-on fastener beryllium copper D 1 Ø0.030 [0.76] 0.125 [3.18] Nominal Typical Part Number: ODD78M4R7NT20 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 39 PROFESSIONAL / INDUSTRIAL QUALITY FIXED AND REMOVABLE CONTACTS HIGH DENSITY D-SUBMINIATURE Positronic connectpositronic.com D-Sub RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATION CODE 5, 0.450 [11.43] CONTACT EXTENSION CONTACT VARIANT 104 Fixed female jackscrews 0.220 [5.59] Max. 0.614 [15.60] Typical Part Number: ODD104M5R7NT2X 2.500±0.008 [63.50±0.20] 2.720 [69.09] * 1 Specify code 5 in step 4 of ordering information Numbering shown is rear view of male and face view of female 0.450 [11.43] 21 42 1 22 NOTE: *1 Dimension applies for 0.125 [3.18] Nominal 0.082 [2.08] Typ. Ø0.020 [0.51] Push-on fastener, beryllium copper metal angle brackets only. Consult Accessories D-subminiature catalog for dimension when plastic brackets are used. RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATION CODE 4, 0.314 [7.98] CONTACT EXTENSION CONTACT VARIANT 104 Fixed female jackscrews ODD SERIES 0.220 [5.59] Max. 0.514 [13.06] Typical Part Number: ODD104M4R7NT2X 2.500±0.008 [63.50±0.20] Specify code 4 in step 4 of ordering information 2.720 [69.09] * 1 0.314 [7.98] 21 42 Numbering shown is rear view of male and face view of female 1 22 NOTE: 0.100 [2.54] Typ. 40 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 0.125 [3.18] Nominal Ø0.030 [0.76] Push-on fastener, beryllium copper *1 Dimension applies for metal angle brackets only. Consult Accessories D-subminiature catalog for dimension when plastic brackets are used. PROFESSIONAL / INDUSTRIAL QUALITY FIXED AND REMOVABLE CONTACTS HIGH DENSITY D-SUBMINIATURE D-Sub Positronic connectpositronic.com RIGHT ANGLE (90°) AND STRAIGHT PRINTED BOARD CONTACT HOLE PATTERN MOUNT CONNECTOR WITH MATING FACE POSITIONED TO FOLLOW DIRECTION OF ARROWS. Contact Technical Sales for hole dimensions using lead-free solder. ODD15 FEMALE ODD15 MALE 0.984 [24.99] 0.984 [24.99] 0.492 [12.50] 0.492 [12.50] 0.190 [4.83] 0.215 [5.46] A A A 0.090 [2.29] Typ. A 0.090 [2.29] Typ. C C ODD26 FEMALE ODD26 MALE 1.312 [33.32] 1.312 [33.32] 0.656 [16.66] 0.380 [9.65] 0.656 [16.66] 0.385 [9.78] A A A 0.090 [2.29] Typ. A 0.090 [2.29] Typ. C C ODD44 FEMALE ODD44 MALE 1.852 [47.04] 1.852 [47.04] 0.926 [23.52] 0.926 [23.52] 0.650 [16.51] 0.655 [16.64] A A A 0.090 [2.29] Typ. A 0.090 [2.29] Typ. C C ODD62 FEMALE ODD62 MALE 2.500 [63.50] 1.250 [31.75] 2.500 [63.50] 1.250 [31.75] 0.973 [24.71] 0.975 [24.77] A A A A C 0.095 [2.41] Typ. C 0.095 [2.41] Typ. ODD78 FEMALE ODD78 MALE 1.203 [30.56] 2.406 [61.11] 0.903 [22.94] 1.203 [30.56] B 0.903 [22.94] B B D B C 0.095 [2.41] Typ. ODD SERIES 2.406 [61.11] B D B C 0.095 [2.41] Typ. ODD104 MALE ODD104 FEMALE 2.500 [63.50] 2.500 [63.50] 0.981 [24.92] 1.250 [31.75] 1.250 [31.75] 0.967 [24.56] B Typ. B Typ. 0.095 [2.41] Typ. C 0.095 [2.41] Typ. C CODE NUMBER A B ØC D SUGGESTED PRINTED BOARD HOLE SIZES: 4 0.100 [2.54] 0.100 [2.54] 0.045 [1.14] 0.100 [2.54] Suggest 0.123 ±0.003 [3.12 ±0.08] Ø hole for mounting connector with push-on fasteners. 3, 32, 5 0.078 [1.98] 0.082 [2.08] 0.035 [0.89] 0.123 [3.12] DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 41 PROFESSIONAL / INDUSTRIAL QUALITY FIXED AND REMOVABLE CONTACTS HIGH DENSITY D-SUBMINIATURE Positronic connectpositronic.com D-Sub ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 8 1 2 3 4 5 6 7 8 9 10 ODD 62 F 5 R7 N T6 S /AA -14 STEP EXAMPLE STEP 1 - BASIC SERIES ODD series STEP 10 - SPECIAL OPTIONS STEP 2 - CONNECTOR VARIANTS -14 - 0.000030 [0.76µ] gold over nickel. 15, 26, 44, 62, 78, 104*4 CONTACT TECHNICAL SALES FOR SPECIAL OPTIONS STEP 3 - CONNECTOR GENDER M - Male P - Male with interfacial seal F - Female - Professional level open entry contacts STEP 9 - ENVIRONMENTAL COMPLIANCE OPTIONS STEP 4 - CONTACT TERMINATION TYPE NOTE: If compliance to environmental legislation is not required, this step will not be used. Example: ODD62F5R7NT6S /AA - RoHS Compliant 0 1 2 - Contacts ordered separately, see pages 40-42. - Crimp, 22 AWG-30 AWG [0.3mm2-0.05mm2]. - Removable, solder cup, 22 AWG-30 AWG [0.3mm20.05mm2]. 21 - Fixed, solder cup, 22 AWG-30 AWG [0.3mm2-0.05mm2]. 3 - Solder, straight printed board mount with 0.150 [3.81] tail length. 32 - Solder, straight printed board mount with 0.300 [7.62] tail length. 4 - Solder, right angle (90°) printed board mount with 0.314 [7.98] contact extension. 5 - Solder, right angle (90°) printed board mount with 0.450 [11.43] contact extension. STEP 8 - Shell Options 0 S X Z ODD SERIES R6 R7 R8 S S2 S5 S6 - S7 - Mounting hole, 0.120 [3.05] Ø. Mounting hole, 0.154 [3.91] Ø. Bracket, mounting, right angle (90°) metal with cross bar. Bracket, mounting, right angle (90°) plastic with cross bar. Float mounts, universal. Threaded post, brass, 0.225 [5.71] length. Threaded post, nylon, 0.225 [5.71] length. Bracket, mounting, right angle (90°) metal, swaged to connector with 4-40 thread fixed female jackscrews with cross bar. Bracket, mounting, right angle (90°) metal, swaged to connector with 0.120 [3.05] ø mounting hole with cross bar. Bracket, mounting, right angle (90°) metal, swaged to connector with 4-40 threads with cross bar. Bracket, mounting, right angle (90°) metal, swaged to connector with 4-40 locknut with cross bar. Swaged spacer, 4-40 threads, 0.225 [5.71] length. Swaged spacer, 4-40 threads, 0.125 [3.18] length. Swaged locknut, 4-40 threads. Swaged spacer with push-on fasteners, 4-40 threads, 0.225 [5.71] length. Swaged spacer with push-on fastener for use with ferrite inductor, 4-40 threads, 0.375 [9.53] length. *1 For additional information on accessories listed in steps 5, 6 and 7, see Accessory Catalog. *2 Ferrite inductor is available on contact types 32 and 5 only. For more information on ferrite inductors, see page 7. *3 VL, V3 and V5 locking systems are not available for connector variants 62, 78 and 104. Jackscrews are highly recommended to minimize damage to contacts on variants with high mating forces. 4 * Mounting style - B8 bracket is not available for use with the 104 variant. 42 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Zinc plated with chromate seal. Stainless steel, passivated. Tin plated. Tin plated and dimpled (male connectors only). *1 STEP 7 - LOCKING AND POLARIZING SYSTEMS 0 - None. *3 V3 - Lock tab, connector front panel mounted. *3 V5 - Lock tab, connector rear panel mounted. *3 VL - Lock lever, used with hoods Only. T - Fixed female jackscrews. T2 - Fixed female jackscrews. T6 - Fixed male and female polarized jackscrews. E - Rotating male jackscrews. E2 - Rotating male screw locks. E3 - Rotating male with internal hex for 3/32 hex drives E6 - Rotating male and female polarized jackscrews. *1 STEP 5 - MOUNTING STYLE 0 02 B3 B8*4F P P2 R2 - - *1 STEP 6 - HOODS 0 J L Y - Y6 ZH G AN AL W - N*2 F *2 Q - None. Hood, top opening, plastic. Hood, side opening, plastic. Hood, top opening, plastic with rotating male jackscrews. Available in size 78 and 104 only. Hood, top opening, plastic with rotating male and female polarized jackscrews. Available in size 78 and 104 only. Hood, top or side opening, robust extended height, composite and plastic with rotating male jackscrews. Available in size 15, 26, 44, 62 and 78 only. hood, top opening, metal. available in size 26, 44, 62, and 78 only. Hood, EMI/RFI, Die Cast Zinc. Lightweight aluminum hood, nickel finish. Lightweight aluminum hood, nickel finish, low-profile. Hood, top or side opening, plastic. Available in size 15, 26, and 44 only. Push-on fastener, for right angle (90°) mounting. Ferrite inductor. Ferrite inductor with push-on fastener, for right angle (90°) mounting brackets. For information regarding crimp tools & crimping tool techniques, see page 69. MILITARY QUALITY FIXED AND REMOVABLE CONTACTS HIGH DENSITY D-SUBMINIATURE D-Sub Positronic connectpositronic.com Size 22 Signal and Thermocouple Contacts, Removable Crimp and Printed Board Mount PosiBand® Closed Entry MIL-DTL-24308 and SAE AS39029 UL Recognized File #E49351 CSA Recognized File #LR54219 Telecommunication UL File #E140980 Densi-D series connectors are military quality, high density connectors designed for use in sheltered, mildly corrosive environments having a wide range of temperature, pressure and humidity changes. Applicable connectors are qualified to MIL-DTL-24308 and SAE AS39029 (see page 82 for more information). Densi-D series connectors utilize precision machined contacts with closed barrel crimp terminations, solder cup terminations, straight and right angle (90°) printed board mount. All female contacts utilize Positronic’s unique PosiBand closed entry design, see page 1 for details. Six standard contact variants are offered in arrangements of 15, 26, 44, 62, 78 and 104 contacts. Densi-D series connectors are mateable and compatible with other high density D-subminiature connectors conforming to MIL-DTL-24308. A wide variety of unique accessories are available. DENSI-D SERIES TECHNICAL CHARACTERISTICS Contacts: Contact Plating: Interfacial Seal: Shells: Mounting Spacers: Push-On Fastener: Vibration Lock Systems: plate. Jackscrew Systems: Glass filled polyester per ASTM D5927, UL 94V-0, blue color. Precision machined copper alloy. Military performance - 0.000050 inch [1.27 µ] gold over nickel plate. Industrial performance - gold flash over nickel plate. Other finishes available upon request. Fluorosilicone rubber per MIL-R-25988. Steel with tin plate; zinc plate with chromate seal, stainless steel passivated. Other materials and finishes available upon request. Nylon; copper alloy or steel with zinc plate and chromate seal or tin plate; phosphor bronze with tin plate; stainless steel, passivated. Phosphor bronze or beryllium copper with tin plate. Slide lock and lock tabs, steel with nickel Brass or steel with zinc plate and chromate seal or clear zinc plate or tin plate; stainless steel, passivated. Hoods: Composite and plastic, UL 94V-0; brass or steel with zinc plate and chromate seal. Aluminum; aluminum with electroless nickel plate. For aluminum hoods, zinc content is 1% maximum. Die cast zinc. Low magnetic versions are available, contact Technical Sales. MECHANICAL CHARACTERISTICS: Removable Contacts: Contact Retention In Insulator: Contact Terminations: Insert contact to rear face of insulator and release from rear face of insulator. Size 22 contacts, male - 0.030 inch [0.76mm] mating diameter. Female contacts - PosiBand closed entry design, see page 1 for details. 9 lbs. [40 N]. Closed barrel crimp, wire sizes 22 AWG [0.3mm2] through 30 AWG [0.05mm2] per IEC 352-2. Right Angle (90°) Printed Board Mount contact terminations. Shells: Polarization: Mounting To Angle Brackets: Mounting To Printed Board: Locking Systems: Mechanical Operations: Male shells may be dimpled for EMI/ESD ground paths. Trapezoidally shaped shells and polarized jackscrews. Jackscrews and riveted fasteners with 0.120 inch [3.05mm] clearance hole, and threaded riveted fasteners with 4-40 threads and polyester lock inserts. Rapid installation push-on fasteners and mounting posts. Jackscrews and vibration locking systems. 1000 operations minimum per IEC 60512-5. ELECTRICAL CHARACTERISTICS: Contact Current Rating, Tested per UL 1977: 12 amperes, 2 contacts energized. 10 amperes, 6 contacts energized. 7.5 amperes, 26 contacts energized. 6.5 amperes, 62 contacts energized. 5.0 amperes, 104 contacts energized. See temperature rise curves on page 2 for details. Initial Contact Resistance: 0.005 ohms maximum. Proof Voltage: 1000 V r.m.s. Insulation Resistance: 5 G ohms. Clearance and Creepage Distance [minimum]: 0.042 inch [1.06mm]. Working Voltage: 300 V r.m.s. CLIMATIC CHARACTERISTICS: Temperature Range: -55°C to +125°C. Damp Heat, Steady State: 21 days. THERMOCOUPLE CONTACTS: Size 22 crimp contacts are available, see page 52 for details. Printed circuit board mount contacts are available, please Consult Accessories D-subminiature catalog for details. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 43 DD SERIES MATERIALS AND FINISHES: Insulators: MILITARY QUALITY FIXED AND REMOVABLE CONTACTS HIGH DENSITY D-SUBMINIATURE Positronic connectpositronic.com D-Sub CONTACT VARIANTS FACE VIEW OF MALE OR REAR VIEW OF FEMALE 5 1 6 1 15 11 15 30 18 31 26 19 DD 15 1 16 9 10 10 44 DD 26 DD 44 1 1 1 22 21 42 43 62 20 21 39 60 78 43 59 40 DD 62 21 42 63 22 64 84 85 104 DD 104 DD 78 STANDARD SHELL ASSEMBLY M B B1 K D1 E D H 0.036±0.008 [0.91±0.20] C 10° Typ. G 0.050±0.010 [1.27±0.25] A Ø0.120±0.005 [Ø3.05±0.13] Mounting hole, two places 0.375 [9.53] Max. This dimension is 0.220 [5.59] maximum for Code 5, 34 & 35 connectors. OPTIONAL SHELL ASSEMBLY WITH UNIVERSAL FLOAT MOUNTS (F) OPTIONAL SHELL ASSEMBLY (0, 02) 0.120±0.010 [3.08±0.25] 0.050±0.020 [1.27±0.51] CONNECTOR VARIANT SIZES DD 15 M DD 15 S DD 26 M DD 26 S DD 44 M DD 44 S DD 62 M DD 62 S DD SERIES DD 78 M DD 78 S DD 104 M DD 104 S 44 Ø0.120±0.005 [Ø3.05±0.13] Mounting hole, two places for stainless steel shell (0 option) Ø0.154 [3.91] Mounting hole, two places (02 option) A ±0.015 [0.38] 1.213 [30.81] 1.213 [30.81] 1.541 [39.14] 1.541 [39.14] 2.088 [53.04] 2.088 [53.04] 2.729 [69.32] 2.729 [69.32] 2.635 [66.93] 2.635 [66.93] 2.729 [69.32] 2.729 [69.32] B ±0.005 [0.13] B1 ±0.005 [0.13] C ±0.005 [0.13] 0.666 [16.92] 0.984 [24.99] 0.984 [24.99] 1.312 [33.32] 1.312 [33.32] 1.852 [47.04] 1.852 [47.04] 2.500 [63.50] 2.500 [63.50] 2.406 [61.11] 2.406 [61.11] 2.500 [63.50] 2.500 [63.50] 0.643 [16.33] 0.994 [25.25] 0.971 [24.66] 1.534 [38.96] 1.511 [38.38] 2.182 [55.42] 2.159 [54.84] 2.079 [52.81] 2.064 [52.43] 2.212 [56.18] 2.189 [55.60] DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 0.032 [0.81] Total diametral float D ±0.005 [0.13] D1 ±0.005 [0.13] E ±0.015 [0.38] G ±0.010 [0.25] H ±0.010 [0.25] K ±0.005 [0.13] M ±0.010 [0.25] 0.329 [8.36] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.605 [15.37] 0.605 [15.37] 0.668 [16.97] 0.668 [16.97] 0.759 [19.28] 0.759 [19.28] 1.083 [27.51] 1.083 [27.51] 1.625 [41.28] 1.625 [41.28] 2.272 [57.71] 2.272 [57.71] 2.178 [55.32] 2.178 [55.32] 2.302 [58.47] 2.302 [58.47] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.534 [13.56] 0.534 [13.56] 0.596 [15.14] 0.596 [15.14] 0.233 [5.92] 0.243 [6.17] 0.233 [5.92] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.422 [10.72] 0.429 [10.90] 0.422 [10.72] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.441 [11.20] 0.423 [10.74] 0.503 [12.78] 0.485 [12.32] [ ] +0.13 Ø0.086+0.005 -0.000 Ø2.18-0.00 Mounting hole, two places MILITARY QUALITY FIXED AND REMOVABLE CONTACTS HIGH DENSITY D-SUBMINIATURE D-Sub Positronic connectpositronic.com REMOVABLE CRIMP CONTACT CODE 1 CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY. QUALIFIED TO SAE AS39029 Note: Connectors can be kitted with all applicable crimp/solder contacts, contact Technical Sales for connector part number. *MILITARY SPECIFICATION CONTACTS FEMALE CONTACT STANDARD FINISH: per SAE AS39029 specifications MALE CONTACT “CLOSED ENTRY” DESIGN COLOR CODE: MALE CONTACT: ORANGE/BLUE/BLACK FEMALE CONTACT: ORANGE/GREEN/YELLOW 0.518 [13.16] Ø0.047 [1.19] 0.531 [13.49] * Color Code Stainless Steel Shroud Ø0.035 [0.89] Ø0.047 [1.19] * Color Code Ø0.030 [0.76] 0.150 [3.81] Ø0.035 [0.89] 0.150 [3.81] WIRE SIZE AWG/[mm2] FEMALE PART NUMBER 22 / 24 / 26 / 28 [0.3/0.25/0.12/0.08] *M39029/57-354 WIRE SIZE AWG/[mm2] MALE PART NUMBER 22 / 24 / 26 / 28 [0.3/0.25/0.12/0.08] *M39029/58-360 Positronic is qualified to supply the legacy design, as well as, the PosiBand design. If the requirement is for the PosiBand design exclusively, notify sales at time of quotation for order placement when requesting M39029 contacts. REMOVABLE CRIMP CONTACT CODE 1 CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY. Note: Connectors can be kitted with all applicable crimp/solder contacts, contact Technical Sales for connector part number. Authentic Positronic™ PosiBand These contacts utilize Positronic™ PosiBand® technology FEMALE CONTACT MALE CONTACT “CLOSED ENTRY” DESIGN Ø0.047 [1.19] Ø0.035 [0.89] FEMALE PART NUMBER FC8022D2 0.520 [13.21] 0.150 [3.81] WIRE SIZE AWG/[mm2] 22 / 24 / 26 / 28 / 30 [0.3/0.25/0.12/0.08/0.05] 0.531 [13.49] Ø0.030 [0.76] 0.150 [3.81] MALE PART NUMBER MC8022D Ø0.047 [1.19] Ø0.035 [0.89] WIRE SIZE AWG/[mm2] 22 / 24 / 26 / 28 / 30 [0.3/0.25/0.12/0.08/0.05] DD SERIES PLATING: STANDARD FINISH: Gold flash over nickel plate. OPTIONAL FINISHES: 0.000030 [0.76] gold over nickel by adding “-14” suffix onto part number. Example: FC8022D2-14 0.000050 inch [1.27] gold over nickel by adding “-15” suffix onto part number. Example: MC8022D-15 For information regarding crimp tools & crimping tool techniques, see page 69. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 45 MILITARY QUALITY FIXED AND REMOVABLE CONTACTS HIGH DENSITY D-SUBMINIATURE Positronic connectpositronic.com The crimp area of this contact is not protected when fully seated in the connector molding. These contacts require shrink tubing after installation. Wire cannot be removed from molding after insertion. Not suitable for fully loaded connector. Authentic Positronic™ PosiBand REMOVABLE CRIMP CONTACT 20 AWG CONTACTS These contacts utilize Positronic™ PosiBand® technology D-Sub 20 AWG [0.5 mm2] CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY. Note: FC8020D2 and MC8020D contacts can be used in the ODD series. FEMALE CONTACT Note: Connectors can be kitted with all applicable crimp/solder contacts, contact Technical Sales for connector part number. “CLOSED ENTRY” DESIGN Ø0.066 [1.68] MALE CONTACT 0.843 [21.41] 0.853 [21.67] Ø0.030 [0.76] 0.179 [4.55] Ø0.045 [1.14] 0.179 [4.55] Ø0.066 [1.68] Ø0.045 [1.14] Crimp area extends above connector molding. PART NUMBER WIRE SIZE AWG/[mm2] PART NUMBER WIRE SIZE AWG/[mm2] FC8020D2 20 [0.5] max MC8020D 20 [0.5] max FEMALE MALE PLATING: STANDARD FINISH: Gold flash over nickel plate. OPTIONAL FINISHES: 0.000030 [0.76] gold over nickel by adding “-14” suffix onto part number. Example: FC8020D2-14 0.000050 inch [1.27] gold over nickel by adding “-15” suffix onto part number. Example: MC8020D-15 REMOVABLE THERMOCOUPLE CRIMP CONTACT CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY. Note: Connectors can be kitted with all applicable crimp/solder contacts, contact Technical Sales for connector part number. Authentic FEMALE CONTACT 0.520 [13.21] Ø0.047 [1.19] Positronic™ PosiBand Ø0.035 [0.89] 0.150 [3.81] * Color Code Ø0.030 [0.76] FEMALE MALE PART NUMBER PART NUMBER COLOR CODE* WIRE SIZE AWG [mm2] CHROMEL (+) FC8022D2CH MC8022DCH WHITE 22 / 24 / 26 [ 0.3 / 0.25 / 0.12] ALUMEL (-) FC8022D2AL MC8022DAL GREEN COPPER (+) FC8022D2CU MC8022DCU RED CONSTANTAN (-) FC8022D2CO MC8022DCO YELLOW CHROMEL (+) FC8022D2CH MC8022DCH WHITE CONSTANTAN (-) FC8022D2CO MC8022DCO YELLOW MATERIAL K T DD SERIES E For information regarding crimp tools & crimping tool techniques, see page 69. 46 0.531 [13.49] * Color Code These contacts utilize Positronic™ PosiBand® technology TYPE MALE CONTACT “CLOSED ENTRY” DESIGN DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 22 / 24 / 26 [ 0.3 / 0.25 / 0.12] 22 / 24 / 26 [ 0.3 / 0.25 / 0.12] 22 / 24 / 26 [ 0.3 / 0.25 / 0.12] 22 / 24 / 26 [ 0.3 / 0.25 / 0.12] 22 / 24 / 26 [ 0.3 / 0.25 / 0.12] 0.150 [3.81] Ø0.047 [1.19] Ø0.035 [0.89] For more information on the availability of Type J thermocouple contacts, please contact Technical Sales. For more information about thermocouple contacts with printed circuit board solder termination, please contact Technical Sales. Chromel® and Alumel® are registered trademarks of Hoskins Manufacturing Company MILITARY QUALITY FIXED AND REMOVABLE CONTACTS HIGH DENSITY D-SUBMINIATURE D-Sub Positronic connectpositronic.com REMOVABLE SOLDER CUP CONTACTS CODE 2 CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY. Authentic Positronic™ Note: Connectors can be kitted with all applicable crimp/solder contacts, contact Technical Sales for connector part number. PosiBand These contacts utilize Positronic™ PosiBand® technology MALE CONTACT FEMALE CONTACT “CLOSED ENTRY” DESIGN 0.520 [13.21] Ø0.047 [1.19] 0.531 [13.49] Ø0.030 [0.76] Ø0.035 [0.89] Ø0.047 [1.19] Ø0.035 [0.89] 0.150 [3.81] 0.150 [3.81] PART NUMBER WIRE SIZE AWG/[mm2] PART NUMBER WIRE SIZE AWG/[mm2] FS8022D2 22 [0.3] max MS8022D 22 [0.3]max FEMALE MALE PLATING: STANDARD FINISH: Gold flash over nickel plate. OPTIONAL FINISHES: 0.000030 [0.76] gold over nickel by adding “-14” suffix onto part number. Example: FS8022D2-14 0.000050 inch [1.27] gold over nickel by adding “-15” suffix onto part number. Example: MS8022D-15 For information regarding crimp tools & crimping tool techniques, see page 69. STRAIGHT PRINTED BOARD MOUNT TERMINATION CODE 3, 32, 33, 34 AND 35 CODE NUMBER L A B (Nominal) 3 0.150 [3.81] 0.375 [9.53] 0.047 [1.19] 32 0.300 [7.62] 0.375 [9.53] 0.047 [1.19] 33 0.500 (12.70] 0.375 [9.53] 0.047 [1.19] 0.150 [3.81] 0.225 [5.71] 0.010 [3.81] 0.300 [7.62] 0.225 [5.71] 0.010 [3.81] 34 Low Profile 35 Low Profile B A L 0.020 [0.51] Typical Part Number: DD62S3S60T2X DD SERIES For straight printed board mount contacts specify code no. in step 4 of ordering information. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 47 MILITARY QUALITY FIXED AND REMOVABLE CONTACTS HIGH DENSITY D-SUBMINIATURE Positronic connectpositronic.com C D-Sub RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATION CODE 4, 0.450 [11.43] CONTACT EXTENSION DD**4**** 0.450 [11.43] CONTACT EXTENSION Fixed female jackscrews B ±0.008 [0.20] Specify code 4 in step 4 of ordering information A*1 PART NUMBER A*1 B C D DD15*4**** 1.204 [30.58] 0.984 [24.99] 0.528 [13.41] 0.450 [11.43] DD26*4**** 1.532 [38.91] 1.312 [33.32] 0.528 [13.41] 0.450 [11.43] DD44*4**** 2.072 [52.63] 1.852 [47.04] 0.528 [13.41] 0.450 [11.43] DD62*4**** 2.720 [69.09] 2.500 [63.50] 0.528 [13.41] 0.450 [11.43] DD78*4**** 2.626 [66.70] 2.406 [61.11] 0.573 [14.55] 0.450 [11.43] D NOTE: *1 “A” dimension applies for metal angle brackets only. Consult Accessories D-subminiature catalog for “A” dimension when plastic brackets are used. 0.082 [2.08] Typ. 0.082 [2.08] Typ. 0.082 [2.08] Typ. Numbering shown is rear view of male and face view of female. 20 D 1 21 Typical Part Number: DD44M4R7NT2X 0.078 [1.98] Typ. 0.078 [1.98] Typ. Push-on fastener beryllium copper Ø0.020 [0.51] 0.125 [3.18] Nominal Typical Part Number: DD78M4R7NT2X RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATION, SIZE 104 CODE 4, 0.450 [11.43] CONTACT EXTENSION Fixed female jackscrews NOTE: 0.375 [9.52] Max. *1 Dimension applies for 0.614 [15.60] metal angle brackets only. Consult Accessories D-subminiature catalog for dimension when plastic brackets are used. 2.500±0.008 [63.50±0.20] 2.720 [69.09] Typical Part Number: DD104M4R7NT20 Specify code 4 in step 4 of ordering information *1 0.450 [11.43] 21 1 DD SERIES 22 42 0.082 [2.08] Typ. 48 Numbering shown is rear view of male and face view of female DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 0.125 [3.17] Nominal Ø0.020 [0.51] Push-on fastener beryllium copper MILITARY QUALITY FIXED AND REMOVABLE CONTACTS HIGH DENSITY D-SUBMINIATURE D-Sub Positronic connectpositronic.com RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATION - LOW PROFILE CODE 5, 0.314 [7.98] CONTACT EXTENSION C 0.220 [5.59] Max. DD**5**** 0.314 [7.98] CONTACT EXTENSION Fixed female jackscrews B ±0.008 [0.20] PART NUMBER A*1 B C D DD15*5**** 1.204 [30.58] 0.984 [24.99] 0.414 [10.52] 0.314 [7.98] DD26*5**** 1.532 [38.91] 1.312 [33.32] 0.414 [10.52] 0.314 [7.98] DD44*5**** 2.072 [52.63] 1.852 [47.04] 0.414 [10.52] 0.314 [7.98] DD62*5**** 2.720 [69.09] 2.500 [63.50] 0.414 [10.52] 0.314 [7.98] DD78*5**** 2.626 [66.70] 2.406 [61.11] 0.414 [10.52] 0.314 [7.98] A *1 NOTE: *1 “A” dimension applies for metal angle brackets only. Consult Accessories D-subminiature catalog for “A” dimension when plastic brackets are used. 0.100 [2.54] Typ. 0.100 [2.54] Typ. Specify code 4 in step 4 of ordering information D 15 Typical Part Number: DD44S5R7NT2X 0.100 [2.54] Typ. 0.100 [2.54] Typ. 0.100 [2.54] Typ. Numbering shown is rear view of male and face view of female. D 1 0.125 [3.18] Nominal Ø0.030 [0.76] Push-on fastener beryllium copper Typical Part Number: DD78M5R7NT20 RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATION, SIZE 104 - LOW PROFILE CODE 5, 0.314 [7.98] CONTACT EXTENSION CONTACT VARIANT 104 Fixed female jackscrews 0.220 [5.59] Max. 0.514 [13.06] Typical Part Number: DD104M5R7NT2X 2.500±0.008 [63.50±0.20] 2.720 [69.09] * 0.314 [7.98] 21 42 0.100 [2.54] Typ. NOTE: 0.125 [3.18] Nominal 1 Numbering shown is rear view of male and face view of female 1 22 Ø0.030 [0.76] DD SERIES Specify code 4 in step 4 of ordering information Push-on fastener, beryllium copper *1 Dimension applies for metal angle brackets only. Consult Accessories D-subminiature catalog for dimension when plastic brackets are used. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 49 MILITARY QUALITY FIXED AND REMOVABLE CONTACTS HIGH DENSITY D-SUBMINIATURE Positronic connectpositronic.com D-Sub RIGHT ANGLE (90°) AND STRAIGHT PRINTED BOARD CONTACT HOLE PATTERN MOUNT CONNECTOR WITH MATING FACE POSITIONED TO FOLLOW DIRECTION OF ARROWS. Contact Technical Sales for hole dimensions using lead-free solder. DD15 FEMALE DD15 MALE 0.984 [24.99] 0.984 [24.99] 0.492 [12.50] 0.492 [12.50] 0.190 [4.83] 0.215 [5.46] A A A 0.090 [2.29] Typ. A 0.090 [2.29] Typ. C C DD26 FEMALE DD26 MALE 1.312 [33.32] 1.312 [33.32] 0.656 [16.66] 0.380 [9.65] 0.656 [16.66] 0.385 [9.78] A A A 0.090 [2.29] Typ. A 0.090 [2.29] Typ. C C DD44 FEMALE DD44 MALE 1.852 [47.04] 1.852 [47.04] 0.926 [23.52] 0.926 [23.52] 0.650 [16.51] 0.655 [16.64] A A A 0.090 [2.29] Typ. A 0.090 [2.29] Typ. C C DD62 FEMALE DD62 MALE 2.500 [63.50] 1.250 [31.75] 2.500 [63.50] 1.250 [31.75] 0.973 [24.71] 0.975 [24.77] A A A A C 0.095 [2.41] Typ. C 0.095 [2.41] Typ. DD78 FEMALE DD78 MALE 2.406 [61.11] 1.203 [30.56] 2.406 [61.11] 0.903 [22.94] 1.203 [30.56] B 0.903 [22.94] B B D B B D C 0.095 [2.41] Typ. B C 0.095 [2.41] Typ. DD104 MALE DD104 FEMALE 2.500 [63.50] 1.250 [31.75] 2.500 [63.50] 0.981 [24.92] 0.967 [24.56] 1.250 [31.75] B Typ. DD SERIES 0.095 [2.41] Typ. B Typ. C SUGGESTED PRINTED BOARD HOLE SIZES: 0.095 [2.41] Typ. CODE NUMBER A B ØC D 5 0.100 [2.54] 0.100 [2.54] 0.045 [1.14] 0.100 [2.54] 3, 32, 33, 34, 4 0.078 [1.98] 0.082 [2.08] 0.035 [0.89] 0.123 [3.12] Suggest 0.123 ±0.003 [3.12 ±0.08] Ø hole for mounting connector with push-on fasteners. 50 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. C MILITARY QUALITY FIXED AND REMOVABLE CONTACTS HIGH DENSITY D-SUBMINIATURE D-Sub Positronic connectpositronic.com ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 8 EXAMPLE 1 2 3 4 5 6 7 8 9 10 DD 62 S 4 R7 N T6 S /AA -50 STEP 1 - BASIC SERIES STEP 10 - SPECIAL OPTIONS DD series -14 - 0.000030 [0.76µ] gold over nickel. -15 - 0.000050 [1.27µ] gold over nickel. -50 - 0.000050 [1.27µ] gold over copper. STEP 2 - CONNECTOR VARIANTS 15, 26, 44, 62, 78, 104*5 Contact Technical Sales For Ordering Details Of The Following: Other Special Requirements. Straight and Right Angle (90°) Thermocouple printed circuit board mount contacts STEP 3 - CONNECTOR GENDER M - Male P - Male with interfacial seal S - Female - PosiBand closed entry contacts STEP 9 - ENVIRONMENTAL COMPLIANCE OPTIONS STEP 4 - CONTACT TERMINATION TYPE 0 1 2 3 32 33 34 35 4 5 - Contacts ordered separately, see pages 50-52. - Crimp, 22 AWG-30 AWG [0.3mm2-0.05mm2]. - Removable, solder cup, 22 AWG-30 AWG [0.3mm20.05mm2]. - Solder, straight printed board mount with 0.150 [3.81] tail length. - Solder, straight printed board mount with 0.300 [7.62] Tail Length. - Solder, straight printed board mount with 0.500 [12.70] Tail Length. - Solder, straight printed board mount with 0.150 [3.81] tail length and low profile molding. - Solder, straight printed board mount with 0.300 [7.62] tail length and low profile molding. - Solder, right angle (90°) printed board mount with 0.450 [11.43] contact extension. - Solder, right angle (90°) printed board mount with 0.314 [7.98] contact extension and low profile molding. /AA - RoHS Compliant NOTE: If compliance to environmental legislation is not required, this step will not be used. Example: DD62S4R7NT6S STEP 8 -SHELL OPTIONS 0 C L R - Zinc plated with chromate seal. Cadmium plated with chromate Seal. Electroless nickel. Electroless nickel and dimpled (male connectors only) S - Stainless steel, passivated. X - Tin plated. Z - Tin plated and dimpled (male connectors only). *1 STEP 5 - MOUNTING STYLE *1 STEP 7 -LOCKING AND POLARIZING SYSTEMS 0 02 B3 B8*4F P P2 R2 - 0 - None. *3 V3 - Lock tab, connector front panel mounted. *3 V5 - Lock tab, connector rear panel mounted. *3 VL - Lock lever, used with hoods only. T - Fixed female jackscrews. T2 - Fixed female jackscrews. T6 - Fixed male and female polarized jackscrews. E - Rotating male jackscrews. E2 - Rotating male screw locks. E3 - Rotating male with internal hex for 3/32 hex drives E6 - Rotating male and female polarized jackscrews. R6 R7 R8 S S2 S5 S6 - S7 - Mounting hole, 0.120 [3.05] Ø. Mounting hole, 0.154 [3.91] Ø. Bracket, mounting, right angle (90°) metal with cross bar. Bracket, mounting, right angle (90°) plastic with cross bar. Float mounts, universal. Threaded post, brass, 0.375 [9.53] length. Threaded post, nylon, 0.375 [9.53] length. Bracket, mounting, right angle (90°) metal, swaged to connector with 4-40 thread fixed female jackscrews with cross bar. Bracket, mounting, right angle (90°) metal, swaged to connector with 0.120 [3.05] ø mounting hole with cross bar. Bracket, mounting, right angle (90°) metal, swaged to connector with 4-40 threads with cross bar. Bracket, mounting, right angle (90°) metal, swaged to connector with 4-40 locknut with cross bar. Swaged spacer, 4-40 threads, 0.375 [9.53] length. Swaged spacer, 4-40 threads, 0.125 [3.18] length. Swaged locknut, 4-40 threads. Swaged spacer with push-on fasteners, 4-40 threads, 0.375 [9.53] length. Swaged spacer with push-on fastener for use with ferrite inductor, 4-40 threads, 0.515 [13.08] length. *1 For additional information on accessories listed in steps 5, 6 and 7, see Accessory Catalog. *2 Ferrite inductor is available on contact types 32 and 33 only. For more information on ferrite inductors, see page 7. *3 VL, V3 and V5 locking systems are not available for connector variants 62, 78 and 104. Jackscrews are highly recommended to minimize damage to contacts on variants with high mating forces. *4 Mounting style - B8 bracket is not available for use with the 104 variant. *1 STEP 6 - HOODS AND PUSH-ON FASTENERS 0 J L Y - Y6 ZH G AN AL W N 2 * F - None. Hood, top opening, plastic. Hood, side opening, plastic. Hood, top opening, plastic with rotating male jackscrews. Available in size 78 and 104 only. Hood, top opening, plastic with rotating male and female polarized jackscrews. Available in size 78 and 104 only. Hood, top or side opening, robust and extended height, composite and plastic with rotating male jackscrews. Available in size 15, 26, 44, 62, and 78 only. Hood, top opening, metal. Available in size 26, 44, 62, and 78 only. Hood, EMI/RFI, die cast zinc. Lightweight aluminum hood, nickel finish. Lightweight aluminum hood, nickel finish, low-profile. Hood, top or side opening, plastic. Available in size 15, 26, and 44 only. Push-on fastener, for right angle (90°) mounting brackets. Ferrite inductor DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 51 DD SERIES STEP PCD SERIES Positronic connectpositronic.com PROFESSIONAL / INDUSTRIAL / MILITARY QUALITY COMPLIANT PRESS-FIT STANDARD DENSITY D-SUBMINIATURE D-Sub Size 20 Contacts, Fixed Machined Compliant Press-Fit Three Performance Levels For Best Cost / Performance Ratio Professional Quality IEC 60807-2 & IEC 60352-5 UL Recognized File #E49351 Telecommunication UL File #E140980 PCD series connectors are quality connectors with compliant terminations. The low press-in force required to install the contacts into the board eliminates printed board pressurewarp and twisting stresses which can result in expensive repair or replacement of printed boards and back panels. Five standard connector variants are offered in arrangement of 9, 15, 25, 37, and 50 contacts. PCD connectors are mateable and compatible with all D-subminiature connectors conforming to IEC 60807-2, IEC 60807-3, and dimensional requirements of MILDTL-24308. PCD COMPLIANT PRESS-D CONNECTOR TECHNICAL CHARACTERISTICS MATERIALS AND FINISHES: ELECTRICAL CHARACTERISTICS: Insulator: Contact Current Rating: Open Entry Contacts: Contacts: Contact Plating: Glass filled polyester per ASTM D5927, UL 94V-0, blue color. Precision machined copper alloy. Professional performance - Gold flash over nickel plate. Other finishes available upon request. Interfacial Seal: Shells: Fluorosilicone rubber per MIL-R-25988. Steel with tin plate; zinc plate with chromate seal, stainless steel passivated. Other materials and finishes available upon request. Mounting Spacers Copper alloy or steel with zinc plate and and Brackets: chromate seal or tin plate; stainless steel, passivated. Jackscrew System: Brass or steel with zinc plate and chromate seal or clear zinc plate or tin plate; stainless steel, passivated. Vibration Lock Systems: Lock tabs, nickel plated steel. Low magnetic versions are available, contact Technical Sales. MECHANICAL CHARACTERISTICS: Contacts Solid Metal Construction: Contact Retention In Insulator: Connector Polarization: Locking System: Mechanical Operations: 52 Size 20 contact, male - 0.040 inch [1.02mm] mating diameter. Female contact - rugged open entry design or PosiBand closed entry design, see page 1 for details. 5 lbs. [21 N] minimum. Trapezoidal shaped shells and polarized jackscrews. Jackscrews and vibration locking systems. 500 operations per IEC 60512-5 for open entry 1000 operations per IEC 60512-5 for closed entry DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 7.5 amperes nominal Closed Entry Contacts, tested per UL 1977: 18 amperes, 2 contacts energized. 14 amperes, 6 contacts energized. 11 amperes, 15 contacts energized. 10 amperes, 25 contacts energized. 9 amperes, 50 contacts energized. See temperature rise curves on page 2 for details. Initial Contact Resistance: Proof Voltage: Insulation Resistance: Clearance and Creepage Distance [minimum]: Working Voltage: 0.008 ohms maximum per IEC 60512-2, Test 2a for open entry. 0.004 ohms maximum for closed entry. 1000 V r.m.s. 5 G ohms. 0.039 inch [1.0mm]. 300 V. ELECTRICAL CHARACTERISTICS OF COMPLIANT CONNECTION TO PLATED-THROUGH-HOLE OF PRINTED BOARD: Initial Contact Resistance of Connection: Change in Contact Resistance of Connection after Mechanical, Electrical or Climatic Conditioning: Gas-tight Connections Test: Less than 0.001 ohms per IEC 60512-2, Test 2a. Less than 0.001 ohms increase per IEC 60512-2, Test 2a. Less than 0.001 ohms increase in contact resistance after 1 hour per EIA 364, TP36, Method One. CLIMATIC CHARACTERISTICS: Temperature Range: -55°C to +125°C. D-Sub PCD SERIES PROFESSIONAL / INDUSTRIAL / MILITARY QUALITY COMPLIANT PRESS-FIT STANDARD DENSITY D-SUBMINIATURE Positronic connectpositronic.com CONTACT VARIANTS FACE VIEW OF MALE CONNECTOR OR REAR VIEW OF FEMALE CONNECTOR 2 1 6 3 7 4 8 5 2 1 9 9 PCD 9 3 4 5 6 7 8 1 2 3 4 5 3 4 PCD 15 6 7 8 9 5 6 7 8 9 14 15 16 17 18 19 20 21 22 10 11 12 13 14 15 10 11 12 13 23 24 25 PCD 25 1 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 10 11 12 13 14 15 16 17 18 19 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 PCD 50 PCD 37 STANDARD SHELL ASSEMBLY B 10° Typ. M B1 G K D1 E H D 0.036±0.008 [0.91±0.20] C 0.220 [5.59] Max. A 0.265 [6.73] CONNECTOR VARIANT SIZES PCD 9 M PCD 9 F PCD 9 S PCD 15 M PCD 15 F PCD 15 S PCD 25 M PCD 25 F PCD 25 S PCD 37 M PCD 37 F PCD 37 S PCD 50 M PCD 50 F PCD 50 S A ±0.015 [0.38] 1.213 [30.81] 1.213 [30.81] 1.541 [39.14] 1.541 [39.14] 2.088 [53.04] 2.088 [53.04] 2.729 [69.32] 2.729 [69.32] 2.635 [66.93] 2.635 [66.93] B ±0.005 [0.13] B1 ±0.005 [0.13] C ±0.005 [0.13] 0.666 [16.92] 0.984 [24.99] 0.984 [24.99] 1.312 [33.32] 1.312 [33.32] 1.852 [47.04] 1.852 [47.04] 2.500 [63.50] 2.500 [63.50] 2.406 [61.11] 2.406 [61.11] 0.643 [16.33] 0.994 [25.25] 0.971 [24.66] 1.534 [38.96] 1.511 [38.38] 2.182 [55.42] 2.159 [54.84] 2.079 [52.81] 2.064 [52.43] D ±0.005 [0.13] D1 ±0.005 [0.13] E ±0.015 [0.38] G ±0.010 [0.25] H ±0.010 [0.25] K ±0.005 [0.13] M ±0.010 [0.25] 0.329 [8.36] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.605 [15.37] 0.605 [15.37] 0.759 [19.28] 0.759 [19.28] 1.083 [27.51] 1.083 [27.51] 1.625 [41.28] 1.625 [41.28] 2.272 [57.71] 2.272 [57.71] 2.178 [55.32] 2.178 [55.32] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.534 [13.56] 0.534 [13.56] 0.233 [5.92] 0.243 [6.17] 0.233 [5.92] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.422 [10.72] 0.429 [10.90] 0.422 [10.72] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.441 [11.20] 0.423 [10.74] DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 53 PCD SERIES PROFESSIONAL / INDUSTRIAL / MILITARY QUALITY COMPLIANT PRESS-FIT STANDARD DENSITY D-SUBMINIATURE Positronic connectpositronic.com D-Sub RIGHT ANGLE (90°) COMPLIANT PRESS-FIT TERMINATION CODE 62*1 Positronic recommends the practice of using mounting hardware to secure connector to printed circuit board. 0.112 [2.84] 0.146 [3.71] Nominal D Typical Part Number: PCD25S62R7000 *2 A B ±0.008 [0.20] 0.112 [2.84] D Typical Part Number: PCD50S62R7000 PCD*S62**** 0.283 [7.19] CONTACT EXTENSION PART NUMBER*1 A*2 B C D PCD25S62**** 2.072 [52.63] 1.852 [47.04] 0.339 [8.61] 0.283 [7.19] PCD50S62**** 2.626 [66.70] 2.406 [61.11] 0.395 [10.03] 0.283 [7.19] 0.112 [2.84] For right angle (90°) compliant press-fit contacts, specify code 62 in step 4 of ordering information. NOTE: *1 Currently available in 25 and 50 female variants only, contact Technical Sales for availability of other variants. *2 “A” dimension applies for metal angle brackets only. Consult Accessories D-subminiature Catalog for “A” dimension when plastic brackets are used. SUGGESTED PRINTED BOARD HOLE SIZES: C For right angle (90°) printed board contact hole pattern, see page 55. STRAIGHT COMPLIANT PRESS-FIT TERMINATION CODE 98 Positronic recommends the practice of using mounting hardware to secure connector to printed circuit board. Fixed female jackscrews 0.225 [5.72] max. thread length in mounting post For straight compliant press-fit contacts, specify code 98 in step 4 of ordering information. Swage mounting post, 4-40 threads 0.265 [6.73] NOTE: Screw, 4-40 threads, customer supplied *1*0.167 [4.24] Ø0.049 [1.24] contact termination Ø0.027 [0.69] lead-in Typical Part Number: PCD25F98S0T20 Detail of Omega contacts 54 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. *1 The effective length of the compliant section may also be varied (longer or shorter) and can be selectively positioned and centered at several points along the contact termination length, permitting high or low profile mounting of the connector on printed boards. SUGGESTED PRINTED BOARD HOLE SIZES: For right angle (90°) printed board contact hole pattern, see page 55. D-Sub PCD SERIES PROFESSIONAL / INDUSTRIAL / MILITARY QUALITY COMPLIANT PRESS-FIT STANDARD DENSITY D-SUBMINIATURE Positronic connectpositronic.com RIGHT ANGLE (90°) AND STRAIGHT COMPLIANT PRESS-FIT PRINTED BOARD CONTACT HOLE PATTERN MOUNT CONNECTOR WITH MATING FACE POSITIONED TO FOLLOW DIRECTION OF ARROW. Sym. Sym. 0.492 [12.50] 0.656 [16.66] 0.216 [5.49] 0.108 [2.74] Typ. 0.112 [2.84] 0.054 [1.37] Typ. PCD 9 0.926 [23.52] 0.112 [2.84] 0.108 [2.74] Typ. 0.162 [4.11] Sym. 0.378 [9.60] 0.054 [1.37] Typ. 0.598 [15.19] PCD 15 PCD 25 Sym. 1.250 [31.75] 0.055 [1.40] Typ. 0.924 [23.47] Sym. 1.203 [30.56] 0.109 [2.77] Typ. 0.978 [24.84] 0.109 [2.77] Typ. 0.112 [2.84] 0.112 [2.84] 0.054 [1.37] Typ. 0.324 [8.23] 0.652 [16.56] 0.109 [2.77] Typ. 0.870 [22.10] 0.224 [5.69] 0.112 [2.84] 0.055 [1.40] Typ. 0.815 [20.70] PCD 37 PCD 50 SUGGESTED PRINTED BOARD HOLE SIZES: Suggest 0.120 [3.05] Ø hole for connector mounting holes NOTE: For suggested printed board recommended drill hole sizes, plating and finished hole sizes for compliant contact termination positions, see page 72. For compliant press-fit connector installation tools, see page 71. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 55 PCD SERIES PROFESSIONAL / INDUSTRIAL / MILITARY QUALITY COMPLIANT PRESS-FIT STANDARD DENSITY D-SUBMINIATURE Positronic connectpositronic.com D-Sub ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 8 STEP EXAMPLE 1 2 3 4 5 6 7 8 9 10 PCD 25 F 98 S 0 0 X /AA -14 STEP 1 - BASIC SERIES STEP 10 - SPECIAL OPTIONS PCD series -14 - 0.000030 [0.76µ] gold over nickel. -15 - 0.000050 [1.27µ] gold over nickel. STEP 2 - CONNECTOR VARIANTS 9, 15, 25, 37, 50 CONTACT TECHNICAL SALES FOR SPECIAL OPTIONS STEP 3 - CONNECTOR GENDER M - Male P - Male with interfacial seal F - Female - Professional level open entry contacts S - Female - Industrial level PosiBand closed entry contacts STEP 9 - ENVIRONMENTAL COMPLIANCE OPTIONS /AA - RoHS Compliant NOTE: If compliance to environmental legislation is not required, this step will not be used. Example: PCD25F98S00X STEP 4 - CONTACT TERMINATION TYPE *1 62 - Right angle (90°) printed circuit board mount, compliant press-fit 98 - Straight printed circuit board mount, compliant press-fit STEP 8 - Shell Options 0 C L R Zinc plated, with chromate seal. Cadmium with chromate seal. Electroless nickel. Electroless nickel and dimpled (male connectors only) S - Stainless steel, passivated. X - Tin plated. Z - Tin plated and dimpled (male connectors only). STEP 5 - MOUNTING STYLE B3 - Bracket, mounting, right angle (90°) metal with cross bar. R2 - Bracket, mounting, right angle (90°) metal, swaged to connector with 4-40 thread fixed female jackscrews with cross bar. R6 - Bracket, mounting, right angle (90°) metal, swaged to connector with 0.120 [3.05] ø mounting hole with cross bar. R7 - Bracket, mounting, right angle (90°) metal, swaged to connector with 4-40 threads with cross bar. R8 - Bracket, mounting, right angle (90°) metal, swaged to connector with 4-40 locknut with cross bar. S - Swaged mounting post 4-40 threads, 0.265 [6.73] length. - STEP 7 - LOCKING AND POLARIZING SYSTEMS 0 *2 V3 T6 T2 - None. Lock tab. Fixed male and female polarized jackscrews. Fixed female jackscrews, 4-40 thread. Note: These options must be ordered with connector and cannot be ordered separately. STEP 6 - HOODS 0 - None. *1 Not all variants are tooled. Please contact Technical Sales for availability. *2 V3 locking systems are not available for connector variants 37 and 50. Jackscrews are highly recommended to minimize damage to contacts on variants with high mating forces. For information regarding compliant press-fit installation tools, see page 71. 56 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. D-Sub PROFESSIONAL / INDUSTRIAL / MILITARY QUALITY COMPLIANT PRESS-FIT HIGH DENSITY D-SUBMINIATURE Positronic connectpositronic.com Size 22 Contacts Machined Compliant Press-Fit PCDD SERIES Three Performance Levels For Best Cost / Performance Ratio UL & CUL Recognized Telecommunication File #E49351 UL File #E140980 PCDD series connectors are quality connectors with compliant Six terminations. The low press-in force required to install the arrangements of 15, 26, 44, 62, 72, and 104 contacts. standard connector variants are offered in contacts into the board eliminates printed board pressure- PCDD connectors are mateable and compatible with all warp and twisting stresses which can result in expensive repair D-subminiature connectors conforming to dimensional or replacement of printed boards and back panels. requirements of MIL-DTL-24308. PCDD COMPLIANT PRESS-D CONNECTOR TECHNICAL CHARACTERISTICS MATERIALS AND FINISHES: ELECTRICAL CHARACTERISTICS OF CONNECTOR: Insulator: Contact Current Rating: Open Entry Contacts: 5 amperes nominal Closed Entry Contacts, tested per UL 1977: 12 amperes, 2 contacts energized. 10 amperes, 6 contacts energized. 7.5 amperes, 26 contacts energized. 6.5 amperes, 62 contacts energized. 5.0 amperes, 104 contacts energized. Contacts: Contact Plating: Glass filled polyester per ASTM D5927, UL 94V-0, blue color. Precision machined copper alloy. Professional performance - Gold flash over nickel plate. Other finishes available upon request. Interfacial Seal: Shells: Fluorosilicone rubber per MIL-R-25988. Steel with tin plate; zinc plate with chromate seal, stainless steel passivated. Other materials and finishes available upon request. Mounting Spacers Copper alloy or steel with zinc plate and and Brackets: chromate seal or tin plate; stainless steel, passivated. Jackscrew System: Brass or steel with zinc plate and chromate seal or clear zinc plate or tin plate; stainless steel, passivated. Vibration Lock Systems: Lock tabs, nickel plated steel. Low magnetic versions are available, contact Technical Sales. MECHANICAL CHARACTERISTICS: Contacts Solid Metal Construction: Contact Retention In Insulator: Connector Polarization: Locking System: Mechanical Operations: Size 22 contact, male - 0.030 inch [0.76 mm] mating diameter. Female contact - rugged open entry design or PosiBand closed entry design, see page 1 for details. 5 lbs. [21 N] minimum. Trapezoidal shaped shells and polarized jackscrews. Jackscrews and vibration locking systems. 500 operations per IEC 60512-5 for open entry contacts. 1,000 operations per IEC 60512-5 for PosiBand closed entry contacts. See temperature rise curves on page 2 for details. Initial Contact Resistance: 0.010 ohms maximum per IEC 60512-2, Test 2a for open entry. 0.005 ohms maximum for closed entry. Proof Voltage: 1000 V r.m.s. Insulation Resistance: 5 G ohms. Clearance and Creepage Distance [minimum]: 0.042 inch [1.02 mm]. Working Voltage: 300 V. ELECTRICAL CHARACTERISTICS OF COMPLIANT CONNECTION TO PLATED-THROUGH-HOLE OF PRINTED BOARD: Initial Contact Resistance of Connection: Less than 0.001 ohms per IEC 60512-2, Test 2a. Change in Contact Resistance of Connection after Mechanical, Electrical or Climatic Conditioning: Less than 0.001 ohms increase per IEC 60512-2, Test 2a. Gas-tight Connections Test: Less than 0.001 ohms increase in contact resistance after 1 hour per EIA 364, TP36, Method One. CLIMATIC CHARACTERISTICS: Temperature Range: -55°C to +125°C. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 57 Positronic connectpositronic.com PROFESSIONAL / INDUSTRIAL / MILITARY QUALITY COMPLIANT PRESS-FIT HIGH DENSITY D-SUBMINIATURE D-Sub CONTACT VARIANTS FACE VIEW OF MALE AND REAR VIEW OF FEMALE 5 1 6 1 15 15 30 18 19 PCDD 15 1 16 9 10 10 11 31 26 44 PCDD 26 PCDD 44 1 1 PCDD SERIES 1 22 21 42 43 20 21 39 60 78 40 43 59 64 84 85 62 PCDD 62 21 42 63 22 104 PCDD 78 PCDD 104 STANDARD SHELL ASSEMBLY B 10° Typ. M B1 G K D1 E H D 0.036±0.008 [0.91±0.20] C 0.220 [5.59] Max. A 0.265 [6.73] CONNECTOR VARIANT SIZES PCDD 15 M PCDD 15 F PCDD 15 S PCDD 26 M PCDD 26 F PCDD 26 S PCDD 44 M PCDD 44 F PCDD 44 S PCDD 62 M PCDD 62 F PCDD 62 S PCDD 78 M PCDD 78 F PCDD 78 S PCDD 104 M PCDD 104 F PCDD 104 S 58 A ±0.015 [0.38] 1.213 [30.81] 1.213 [30.81] 1.541 [39.14] 1.541 [39.14] 2.088 [53.04] 2.088 [53.04] 2.729 [69.32] 2.729 [69.32] 2.635 [66.93] 2.635 [66.93] 2.729 [69.32] 2.729 [69.32] B ±0.005 [0.13] B1 ±0.005 [0.13] C ±0.005 [0.13] 0.666 [16.92] 0.984 [24.99] 0.984 [24.99] 1.312 [33.32] 1.312 [33.32] 1.852 [47.04] 1.852 [47.04] 2.500 [63.50] 2.500 [63.50] 2.406 [61.11] 2.406 [61.11] 2.500 [63.50] 2.500 [63.50] 0.643 [16.33] 0.994 [25.25] 0.971 [24.66] 1.534 [38.96] 1.511 [38.38] 2.182 [55.42] 2.159 [54.84] 2.079 [52.81] 2.064 [52.43] 2.212 [56.18] 2.189 [55.60] DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. D ±0.005 [0.13] D1 ±0.005 [0.13] E ±0.015 [0.38] G ±0.010 [0.25] H ±0.010 [0.25] K ±0.005 [0.13] M ±0.010 [0.25] 0.329 [8.36] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.605 [15.37] 0.605 [15.37] 0.668 [16.97] 0.668 [16.97] 0.759 [19.28] 0.759 [19.28] 1.083 [27.51] 1.083 [27.51] 1.625 [41.28] 1.625 [41.28] 2.272 [57.71] 2.272 [57.71] 2.178 [55.32] 2.178 [55.32] 2.302 [58.47] 2.302 [58.47] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.534 [13.56] 0.534 [13.56] 0.596 [15.14] 0.596 [15.14] 0.233 [5.92] 0.243 [6.17] 0.233 [5.92] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.422 [10.72] 0.429 [10.90] 0.422 [10.72] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.441 [11.20] 0.423 [10.74] 0.503 [12.78] 0.485 [12.32] PROFESSIONAL / INDUSTRIAL / MILITARY QUALITY COMPLIANT PRESS-FIT HIGH DENSITY D-SUBMINIATURE D-Sub Positronic connectpositronic.com RIGHT ANGLE (90°) COMPLIANT PRESS-FIT TERMINATION CODE 62*1 PCDD SERIES Positronic recommends the practice of using mounting hardware to secure connector to printed circuit board. 0.100 [2.54] 78X 0.146 [3.71] 0.100 [2.54] 0.314 [7.98] 0.100 [2.54] For right angle (90°) compliant press-fit contacts, specify code 62 in step 4 of ordering information. 0.414 [10.52] 2.406 [61.11] *2 NOTE: Typical Part Number: PCDD78S62R7000 *1 Currently available in 78 female variants only, contact Technical Sales for availability of other variants. * Dimension applies for metal angle brackets only. 2 Consult Accessories D-subminiature Catalog for dimension when plastic brackets are used. SUGGESTED PRINTED BOARD HOLE SIZES: For right angle (90°) printed board contact hole pattern, see page 60. STRAIGHT COMPLIANT PRESS-FIT TERMINATION CODE 98 Positronic recommends the practice of using mounting hardware to secure connector to printed circuit board. Fixed female jackscrews 0.225 [5.72] max. thread length in mounting post Swage mounting post, 4-40 threads For straight compliant press-fit contacts, specify code 98 in step 4 of ordering information. 0.265 [6.73] Screw, 4-40 threads, customer supplied 1 [4.24] **0.167 Ø0.049 [1.24] contact termination Typical Part Number: PCDD44F98S0T20 Detail of Omega contacts Ø0.027 [0.69] lead-in NOTE: *1 The effective length of the compliant section may also be varied (longer or shorter) and can be selectively positioned and centered at several points along the contact termination length, permitting high or low profile mounting of the connector on printed boards. SUGGESTED PRINTED BOARD HOLE SIZES: For right angle (90°) printed board contact hole pattern, see page 60. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 59 PROFESSIONAL / INDUSTRIAL / MILITARY QUALITY COMPLIANT PRESS-FIT HIGH DENSITY D-SUBMINIATURE Positronic connectpositronic.com D-Sub RIGHT ANGLE (90°) AND STRAIGHT COMPLIANT PRESS-FIT PRINTED BOARD CONTACT HOLE PATTERN MOUNT CONNECTOR WITH MATING FACE POSITIONED TO FOLLOW DIRECTION OF ARROW. PCDD15 MALE 0.984 [24.99] 0.492 [12.50] PCDD15 FEMALE 0.984 [24.99] 0.492 [12.50] 0.190 [4.83] 0.215 [5.46] A A PCDD SERIES A 0.090 [2.29] Typ. A 0.090 [2.29] Typ. PCDD26 MALE PCDD26 FEMALE 1.312 [33.32] 0.656 [16.66] 1.312 [33.32] 0.380 [9.65] 0.656 [16.66] 0.385 [9.78] A A A A 0.090 [2.29] Typ. 0.090 [2.29] Typ. PCDD44 MALE PCDD44 FEMALE 1.852 [47.04] 1.852 [47.04] 0.926 [23.52] 0.926 [23.52] 0.650 [16.51] 0.655 [16.64] A A A 0.090 [2.29] Typ. A 0.090 [2.29] Typ. PCDD62 MALE PCDD62 FEMALE 2.500 [63.50] 1.250 [31.75] 2.500 [63.50] 1.250 [31.75] 0.973 [24.71] 0.975 [24.77] A A A A 0.095 [2.41] Typ. 0.095 [2.41] Typ. PCDD78 MALE PCDD78 FEMALE 2.406 [61.11] 1.203 [30.56] 2.406 [61.11] 0.903 [22.94] 1.203 [30.56] B 0.903 [22.94] B B C B B C 0.095 [2.41] Typ. B 0.095 [2.41] Typ. PCDD104 MALE PCDD104 FEMALE 2.500 [63.50] 1.250 [31.75] 2.500 [63.50] 0.981 [24.92] 0.967 [24.56] 1.250 [31.75] B Typ. 0.095 [2.41] Typ. B Typ. 0.095 [2.41] Typ. SUGGESTED PRINTED BOARD HOLE SIZES: Suggest 0.120 [3.05] Ø hole for connector mounting holes. NOTE: For suggested printed board recommended drill hole sizes, plating and finished hole sizes for compliant contact termination positions, see page 72. For compliant press-fit connector installation tools, see page 71. 60 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. CODE NUMBER A B C 62 0.100 [2.54] 0.100 [2.54] 0.100 [2.54] 98 0.078 [1.98] 0.082 [2.08] 0.123 [3.12] PROFESSIONAL / INDUSTRIAL / MILITARY QUALITY COMPLIANT PRESS-FIT HIGH DENSITY D-SUBMINIATURE D-Sub Positronic connectpositronic.com ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 8 STEP 2 3 4 5 6 7 8 9 10 15 M 98 S 0 T2 0 /AA -14 1 EXAMPLE PCDD STEP 10 - SPECIAL OPTIONS STEP 1 - BASIC SERIES STEP 2 - CONNECTOR VARIANTS PCDD SERIES -14 - 0.000030 [0.76µ] gold over nickel. -15 - 0.000050 [1.27µ] gold over nickel. PCDD series CONTACT TECHNICAL SALES FOR SPECIAL OPTIONS 15, 26, 44, 62, 78, 104 STEP 3 - CONNECTOR GENDER STEP 9 - ENVIRONMENTAL COMPLIANCE OPTIONS M - Male P - Male with interfacial seal F - Female - Professional level open entry contacts S - Female - Industrial level PosiBand closed entry contacts. /AA - RoHS Compliant NOTE: If compliance to environmental legislation is not required, this step will not be used. Example: PCDD15M98S0T20 Military plating options available. STEP 4 - CONTACT TERMINATION TYPE STEP 8 - Shell Options 0 - Zinc plated, with chromate seal. C - Cadmium with chromate seal. L - Electroless nickel. R - Electroless nickel and dimpled (male connectors only) S - Stainless steel, passivated. X - Tin plated. Z - Tin plated and dimpled (male connectors only). *1 62 - Right angle (90°) printed circuit board mount, compliant press-fit 98 - Straight printed circuit board mount, compliant press-fit STEP 5 - MOUNTING STYLE B3 - Bracket, mounting, right angle (90°) metal with cross bar. R2 - Bracket, mounting, right angle (90°) metal, swaged to connector with 4-40 thread fixed female jackscrews with cross bar. R6 - Bracket, mounting, right angle (90°) metal, swaged to connector with 0.120 [3.05] ø mounting hole with cross bar. R7 - Bracket, mounting, right angle (90°) metal, swaged to connector with 4-40 threads with cross bar. R8 - Bracket, mounting, right angle (90°) metal, swaged to connector with 4-40 locknut with cross bar. S - Swaged mounting post 4-40 threads, 0.265 [6.73] length. STEP 7 - LOCKING AND POLARIZING SYSTEMS 0*2 V3 T6 T2 - None. Lock tab. Fixed male and female polarized jackscrews. Fixed female jackscrews, 4-40 thread. Note: These options must be ordered with connector and cannot be ordered separately. STEP 6 - HOODS 0 - None. *1 Not all variants are tooled. Please contact Technical Sales for availability. *2 V3 locking systems are not available for connector variants 62 and 78. Jackscrews are highly recommended to minimize damage to contacts on variants with high mating forces. For information regarding compliant press-fit installation tools, see page 71. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 61 Positronic connectpositronic.com STANDARD DENSITY CONNECTOR SAVERS / GENDER CHANGERS D-Sub AD Series Size 20 “Open Entry” Contact Design HAD Series Size 20 PosiBand® “Closed Entry” Contact Design Connector Saver CONNECTOR SAVERS AD and HAD series connectors are suitable for use in any applications requiring high performance characteristic. The normal density AD and HAD series are available in five standard connector variants of 9, 15, 25, 37 and 50 contacts. AD and HAD series connectors utilize precision machined contacts for strength and durability. AD series female contact features a rugged open entry design. HAD series female contact features the PosiBand closed entry design for even higher reliability, see page 1 for details. AD and HAD series connectors can be mated to a connector which would normally experience high numbers of mating cycles. The AD/HAD connector can be easily replaced, “saving” a connector which is not easily replaced. These connectors can also be used as a “gender changer”. Connectors are available in high density versions, see page 66. TECHNICAL CHARACTERISTICS MATERIALS AND FINISHES: Polarization: Insulator: AD series: Mechanical Operations: AD series: HAD series: HAD series: Glass filled polyester per ASTM D5927, UL 94V-0, black color. Glass-filled DAP per ASTM-D-5948, UL 94V-0. Contacts: Precision machined copper alloy. Contact Plating: Gold flash over nickel plate. Other finishes available upon request. Interfacial Seal: AD series: HAD series: Shells: Thermoplastic Elastomer (TPE), Santoprene™ or equivalent Fluorosilicone Rubber per MIL-R-25988 Steel with tin plate; zinc plate with chromate seal, stainless steel passivated. Other materials and finishes available upon request. Low magnetic versions are available, contact Technical Sales. Trapezoidally shaped shells. 500 operations, minimum, per IEC 60512-5. 1,000 operations, minimum, per IEC 60512-5. ELECTRICAL CHARACTERISTICS: Contact Current Rating: Open Entry Contacts: 7.5 amperes nominal Closed Entry Contacts, tested per UL 1977: 18 amperes, 2 contacts energized. 14 amperes, 6 contacts energized. 11 amperes, 15 contacts energized. 10 amperes, 25 contacts energized. 9 amperes, 50 contacts energized. See temperature rise curves on page 2 for details. Initial Contact Resistance: 0.008 ohms, maximum for AD series. 0.004 ohms, maximum for HAD series. Proof Voltage: 1,000 V r.m.s. MECHANICAL CHARACTERISTICS: Insulation Resistance: 5 G ohms. Fixed Contacts: Size 20 contacts, male - 0.040 inch [1.02 mm] mating diameter. AD series female contact offers open entry design. HAD series female contact features PosiBand closed entry design, see page 1 for details. Clearance and Creepage Distance: 0.039 inch [1.0 mm], minimum. Working Voltage: 300 V r.m.s. Connector Saver: Contact Retention: Male to female or male to male. 9 lbs. [40 N]. Temperature Range: Shells: Male shells may be dimpled for EMI/ESD ground paths. 62 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. CLIMATIC CHARACTERISTICS: -55˚C to +125˚C. STANDARD DENSITY CONNECTOR SAVERS / GENDER CHANGERS D-Sub Positronic connectpositronic.com AD AN D H A D SE R I E S SI Z E 2 0 CONT A CT CONNECT OR SAVER CONTACT VARIANTS FACE VIEW OF MALE OR USE MIRROR IMAGE FOR FEMALE 2 1 6 3 7 4 8 5 2 1 9 9 SIZE 9 3 4 5 6 7 8 1 2 3 4 3 4 SIZE 15 5 6 7 8 9 5 6 7 9 8 10 11 12 13 23 24 25 SIZE 25 1 1 2 14 15 16 17 18 19 20 21 22 10 11 12 13 14 15 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 10 11 12 13 14 15 16 17 18 19 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 SIZE 50 SIZE 37 STANDARD SHELL ASSEMBLY DIMENSIONS 0.020[0.51] Maximum Rollover 0.290[7.37] B1 A D Molding Spacer Female Contacts Typical Part Number: AD9F0X9M0X 0.018[0.46] ±0.008 0.036[0.91] CONNECTOR VARIANT SIZES A ±0.015 [0.38] 9M 1.213 [30.81] 9F 1.213 [30.81] 15 M 1.541 [39.14] 15 F 1.541 [39.14] 25 M 2.088 [53.04] 25 F 2.088 [53.04] 37 M 2.729 [69.32] 37 F 2.729 [69.32] 50 M 2.635 [66.93] 50 F 2.635 [66.93] B ±0.005 [0.13] B1 ±0.005 [0.13] C ±0.005 [0.13] 0.666 [16.92] 0.984 [24.99] 0.643 [16.33] 0.984 [24.99] 0.994 [25.25] 0.971 [24.66] 1.511 [38.38] 2.159 [54.84] 2.079 [52.81] 0.329 [8.36] 0.494 [12.55] 0.494 [12.55] 0.311 [7.90] 0.311 [7.90] 0.311 [7.90] 0.441 [11.20] 0.423 [10.74] 0.243 [6.17] 0.233 [5.92] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.494 [12.55] 0.494 [12.55] 0.230 [5.84] 0.243 [6.17] 0.605 [15.37] 0.605 [15.37] K1 ±0.005 [0.13] 0.233 [5.92] 0.494 [12.55] 0.494 [12.55] 0.329 [8.36] K ±0.005 [0.13] 0.494 [12.55] 0.494 [12.55] 0.329 [8.36] 2.406 [61.11] 2.406 [61.11] E ±0.015 [0.38] 0.329 [8.36] 2.500 [63.50] 2.500 [63.50] D1 ±0.005 [0.13] 0.311 [7.90] 1.852 [47.04] 1.852 [47.04] 2.182 [55.42] D ±0.005 [0.13] 1.312 [33.32] 1.312 [33.32] 1.534 [38.96] 2.064 [52.43] B C Male Contacts E ±0.005 0.120 [3.05] Ø Thru Hole,2 places K K1 D1 CONNECTOR SAVERS SIZE 20 CONTACTS 0.230 [5.84] 0.243 [6.17] DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 63 STANDARD DENSITY CONNECTOR SAVERS / GENDER CHANGERS Positronic connectpositronic.com D-Sub JACKSCREW SYSTEMS CODE E, E6, T AND T6 ROTATING MALE AND FEMALE JACKSCREWS ROTATING MALE AND FEMALE POLARIZED JACKSCREWS FIXED MALE AND FEMALE JACKSCREWS FIXED MALE AND FEMALE POLARIZED JACKSCREWS E E6 T T6 4-40UNC-2B 4-40UNC-2A Female contacts 4-40UNC-2A 4-40UNC-2A 4-40UNC-2A 4-40UNC-2B Male contacts Female contacts 4-40UNC-2B Male contacts Female contacts 4-40UNC-2B Male contacts Female contacts 4-40UNC-2B 4-40UNC-2B 4-40UNC-2A 0.754 [19.15] CONNECTOR SAVERS Example Part Number: Example part number: AD9FEX9M0X Example Part Number: Example part number: AD9FE6X9M0X Male contacts 4-40UNC-2A 4-40UNC-2B 0.754 [19.15] 4-40UNC-2A 4-40UNC-2B 4-40UNC-2A 0.754 [19.15] 0.754 [19.15] Example Part Number: Example part number: AD9FTX9M0X Example Part Number: Example part number: AD9FT6X9M0X MATERIAL: Brass or steel with zinc plate and chromate seal or clear zinc plate or tin plate; stainless steel, passivated. Connectors Designed To Customer Specifications Positronic D-subminiature connectors can be modified to customer specifications. Examples: select loading of contacts for cost savings or to gain creepage and clearance distances; longer printed circuit board terminations; customer specified hardware; sealing for water resistance. Contact Technical Sales with your particular requirements. 64 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. STANDARD DENSITY CONNECTOR SAVERS / GENDER CHANGERS D-Sub Positronic connectpositronic.com ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 9 STEP EXAMPLE 1 2 3 4 5 6 7 8 9 10 11 AD 9 F S X 9 M S X /AA -14 STEP 1 - BASIC SERIES STEP 11 - SPECIAL OPTIONS AD series - Open entry female contacts, polyester insulator HAD series - PosiBand closed entry female contacts, DAP insulator. -14 - 0.000030 [0.76µ] gold over nickel. -15 - 0.000050 [1.27µ] gold over nickel. CONTACT TECHNICAL SALES FOR SPECIAL OPTIONS Military plating options available. STEP 10 - ENVIRONMENTAL COMPLIANCE OPTIONS STEP 2 - CONNECTOR VARIANT 9, 15, 25, 37, 50 /AA - RoHS Compliant MP F S- Male Male with interfacial seal Female open entry, AD series only Female PosiBand closed entry, HAD series only STEP 9 - 2ND CONNECTOR SHELL OPTION 0 S X Z *1 STEP 4 - 1ST CONNECTOR MATING STYLE 0 - Swaged spacer 0.120 [3.05µ] mounting hole S - Swaged spacer 4-40 UNC-2B threads *3 E - Rotating male and female jackscrews (Select 0 in Step 8) *3 E6 - Rotating male and female polarized jackscrew (Select 0 in Step 8) *3 T - Fixed male and female jackscrews (Select 0 in Step 8) *3 T6 - Fixed male and female polarized jackscrew (Select 0 in Step 8) STEP 5 - 1ST CONNECTOR SHELL OPTION 0 *4 S X Z - Zinc plated, with chromate seal. Stainless steel, passivated. Tin plated. Tin plated and dimpled (male connectors only). CONNECTOR SAVERS NOTE: If compliance to environmental legislation is not required, this step will not be used. Example: AD9FSX9MSX STEP 3 - 1ST CONNECTOR GENDER - Zinc plated, with chromate seal. Stainless steel, passivated. Tin plated. Tin plated and dimpled (male connectors only). *1 STEP 8 - 2ND CONNECTOR MATING STYLE 0 - Swaged spacer 0.120 [3.05µ] mounting hole S - Swaged spacer 4-40 UNC-2B threads *3 E - Rotating male and female jackscrews (Select 0 in Step 4) *3 E6 - Rotating male and female polarized jackscrew (Select 0 in Step 4) *3 T - Fixed male and female jackscrews (Select 0 in Step 4) *3 T6 - Fixed male and female polarized jackscrew (Select 0 in Step 4) STEP 7 - 2ND CONNECTOR GENDER M - Male P - Male with interfacial seal *2 STEP 6 - 2ND CONNECTOR VARIANT 9, 15, 25, 37, 50 *1 Connector mating style for both connectors must be the same if 0 or S is used. If E, E6, T or T6 is used in either Step 4 or 8 the other step must be 0. *2 Connector variant for both connectors must be the same. *3 For hardware information, see page 68. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 65 Positronic connectpositronic.com HIGH DENSITY CONNECTOR SAVERS / GENDER CHANGERS D-Sub DAD Series Size 22 “Open Entry” or PosiBand® “Closed Entry” Contact Design Connector Saver DAD series connectors are suitable for use in any applications requiring high performance characteristic. The high density DAD series is available in six standard connector variants of 15, CONNECTOR SAVERS 26, 44, 62, 78 and 104 contacts. DAD series connectors utilize precision machined contacts for strength and durability. The female contact features a rugged open entry design. Female PosiBand closed entry contacts can be chosen for even higher reliability, see page 1 for details. DAD series connectors can be mated to a connector which would normally experience high numbers of mating cycles. The DAD connector can be easily replaced, “saving” a connector which is not easily replaced. Connectors are available in standard density versions, see page 62. TECHNICAL CHARACTERISTICS MATERIALS AND FINISHES: ELECTRICAL CHARACTERISTICS: Insulator: Polyester glass-filled per ASTM D5927, UL 94V-0. Contact Current Rating: Contacts: Precision machined copper alloy. Contact Plating: Gold flash over nickel plate. Other finishes available upon request. Fluorosilicone rubber per MIL-R-25988. Interfacial Seal: Shells: Steel or brass with tin plate; zinc plate with chromate seal, stainless steel passivated. Other materials and finishes available upon request. Low magnetic versions are available, contact Technical Sales. MECHANICAL CHARACTERISTICS: Fixed Contacts: Size 22 contacts - male 0.030 inch [0.76 mm] mating diameter. Female contact: open entry or PosiBand closed entry design, see page 1 for details. Connector Saver: Male to female. Contact Retention: 9 lbs. [40 N]. Shells: Male shells may be dimpled for EMI/ESD ground paths. Polarization: Trapezoidally shaped shells. Mechanical Operations: 500 operations, minimum, per IEC 60512-5 for open entry. 1000 operations, minimum, per IEC 60512-5 for closed entry. 66 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Open Entry Contacts: 5 amperes nominal Closed Entry Contacts, tested per UL 1977: 12 amperes, 2 contacts energized. 10 amperes, 6 contacts energized. 7.5 amperes, 26 contacts energized. 6.5 amperes, 62 contacts energized. 5.0 amperes, 104 contacts energized. See temperature rise curves on page 2 for details. Initial Contact Resistance: 0.010 ohms, maximum for open entry 0.005 ohms, maximum for closed entry Proof Voltage: 1,000 V r.m.s. Insulation Resistance: 5 G ohms. Clearance and Creepage Distance: 0.042 inch [1.06 mm], minimum. Working Voltage: 300 V r.m.s. CLIMATIC CHARACTERISTICS: Temperature Range: -55˚C to +125˚C. HIGH DENSITY CONNECTOR SAVERS / GENDER CHANGERS D-Sub Positronic connectpositronic.com DAD SERIES SIZE 22 CONTACT CONNECTOR SAVER CONTACT VARIANTS FACE VIEW OF MALE OR USE MIRROR IMAGE FOR FEMALE 5 1 1 15 11 1 16 9 10 10 15 30 18 31 26 19 DAD 15 44 DAD 26 DAD 44 1 1 1 22 21 42 43 20 21 39 60 78 43 59 40 62 DAD 62 21 42 63 22 64 84 85 104 DAD 78 DAD 104 STANDARD SHELL ASSEMBLY DIMENSIONS SIZE 22 CONTACTS Typical Part Number: DAD15M0X15F0X 0.290[7.37] ±0.005 0.120 [3.05] Ø Thru Hole, 2 places E A C B1 K D K1 B Molding Spacer Female Contacts Male Contacts 0.018[0.46] D1 CONNECTOR SAVERS 6 0.020[0.51] Maximum Rollover ±0.008 0.036[0.91] CONNECTOR VARIANT SIZES 15 M 15 F 15 S 26 M 26 F 26 S 44 M 44 F 44 S 62 M 62 F 62 S 78 M 78 F 78 S 104 M 104 F 104 S A ±0.015 [0.38] 1.213 [30.81] 1.213 [30.81] 1.541 [39.14] 1.541 [39.14] 2.088 [53.04] 2.088 [53.04] 2.729 [69.32] 2.729 [69.32] 2.635 [66.93] 2.635 [66.93] 2.729 [69.32] 2.729 [69.32] B ±0.005 [0.13] B1 ±0.005 [0.13] C ±0.005 [0.13] 0.666 [16.92] 0.984 [24.99] 0.984 [24.99] 1.312 [33.32] 1.312 [33.32] 1.852 [47.04] 1.852 [47.04] 2.500 [63.50] 2.500 [63.50] 2.406 [61.11] 2.406 [61.11] 2.500 [63.50] 2.500 [63.50] 0.643 [16.33] 0.994 [25.25] 0.971 [24.66] 1.534 [38.96] 1.511 [38.38] 2.182 [55.42] 2.159 [54.84] 2.079 [52.81] 2.064 [52.43] 2.212 [56.18] 2.189 [55.60] D ±0.005 [0.13] D1 ±0.005 [0.13] E ±0.015 [0.38] 0.329 [8.36] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.605 [15.37] 0.605 [15.37] 0.668 [16.97] 0.668 [16.97] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.441 [11.20] 0.423 [10.74] 0.503 [12.78] 0.485 [12.32] K ±0.005 [0.13] K1 ±0.005 [0.13] 0.233 [5.92] 0.243 [6.17] 0.233 [5.92] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 67 HIGH DENSITY CONNECTOR SAVERS / GENDER CHANGERS Positronic connectpositronic.com D-Sub ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 9 STEP EXAMPLE 1 2 3 4 5 6 7 8 9 10 11 DAD 15 M S X 15 F S X /AA -14 STEP 11 - SPECIAL OPTIONS STEP 1 - BASIC SERIES -14 - 0.000030 [0.76µ] gold over nickel. -15 - 0.000050 [1.27µ] gold over nickel. DAD series STEP 2 - CONNECTOR VARIANT CONTACT TECHNICAL SALES FOR SPECIAL OPTIONS 15, 26, 44, 62, 78, 104 STEP 3 - 1ST CONNECTOR GENDER STEP 10 - ENVIRONMENTAL COMPLIANCE OPTIONS M - Male P - Male with interfacial seal /AA - RoHS Compliant CONNECTOR SAVERS *2 STEP 4 - 1ST CONNECTOR MATING STYLE NOTE: If compliance to environmental legislation is not required, this step will not be used. Example: DAD15MSX15FSX 0 - Swaged spacer 0.120 [3.05µ] mounting hole S - Swaged spacer 4-40 UNC-2B threads *3 E - Rotating male and female jackscrews (Select 0 in Step 8) *3 E6 - Rotating male and female polarized jackscrew (Select 0 in Step 8) *3 T - Fixed male and female jackscrews (Select 0 in Step 8) *3 T6 - Fixed male and female polarized jackscrew (Select 0 in Step 8) STEP 9 - 2ND CONNECTOR SHELL OPTION 0 S X Z - 0 - Swaged spacer 0.120 [3.05µ] mounting hole S - Swaged spacer 4-40 UNC-2B threads *3 E - Rotating male and female jackscrews (Select 0 in Step 4) *3 E6 - Rotating male and female polarized jackscrew (Select 0 in Step 4) *3 T - Fixed male and female jackscrews (Select 0 in Step 4) *3 T6 - Fixed male and female polarized jackscrew (Select 0 in Step 4) Zinc plated, with chromate seal. Stainless steel, passivated. Tin plated. Tin plated and dimpled (male connectors only). *1 Male option available only on connector variant 78. *2 Connector mating style for both connectors must be the same if 0 or S is used. If E, E6, T or T6 is used in either Step 4 or 8 the other step must be 0. 3 * For hardware information, see page 68. 4 * Connector variant for both connectors must be the same as in Step 2. Zinc plated, with chromate seal. Stainless steel, passivated. Tin plated. Tin plated and dimpled (male connectors only). **STEP 8 - 2ND CONNECTOR MATING STYLE STEP 5 - 1ST CONNECTOR SHELL OPTION 0 S X Z - STEP 7 - 2ND CONNECTOR GENDER *1 M *1 P F S - Male Male with interfacial seal Female - Professional level - open entry contacts Female - Industrial level - PosiBand closed entry contacts Military plating options available. *4 STEP 6 - 2ND CONNECTOR VARIANT 15, 26, 44, 62, 78, 104 68 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. APPLICATION TOOLS Positronic connectpositronic.com A P P L I C A T I O N T O O L S S E C T I O N SD / RD / ODD / DD connectors are offered with removable crimp contacts. Positronic recognizes the importance of supplying application tooling to support our customers’ use of our products. Information on application tooling is available on our web site at www.connectpositronic.com/design-tools/tooling There you will find downloadable PDF cross reference charts for removable and compliant press-fit contacts. These charts will supply part numbers for insertion, removal and crimping tools, along with information regarding use of tools and techniques. APPLICATION TOOLS D-Sub DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 69 Positronic connectpositronic.com Positronic Contact P/N MC7520D MC7526D MC7518D FC7520D FC7526D FC7518D MC6020D MC6026D MC6018D M39029/63-368 FC6020D2 FC6026D2 FC6018D2 M39029/64-369 MC602*D** thermocouple thermocouple FC602*D2** MC8022D MC8020D MS8122D FC8022D2 FC8122D FC8120D FS8022D2 FS8122D MC8022D** thermocouple thermocouple FC8022D2** MC8022D MC8020D MS8022D M39029/58-360 FC8022D2 FC8020D2 FS8022D2 M39029/57-354 MC8022D** thermocouple thermocouple FC8022D2** Handle & Positioner P/N Mfg. Cross M22520/2-01 9502-5-0-0 Mil Equiv 9502-10-0-0 9502-10-0-0 9502-11-0-0 9502-10-0-0 9502-10-0-0 9502-11-0-0 9502-5-0-0 9502-5-0-0 9502-11-0-0 9502-5-0-0 9502-5-0-0 9502-5-0-0 9502-11-0-0 9502-5-0-0 Positioner K13-1 K694 K694 K774 K694 K694 K774 K13-1 K13-1 K774 K13-1 K13-1 K13-1 K774 K13-1 Mfg. Cross M22520/2-08 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M22520/2-08 M81969/1-02 M22520/2-08 M81969/1-02 M81969/1-02 M22520/2-08 M81969/1-02 M22520/2-08 M81969/1-02 M22520/2-08 M81969/1-02 M81969/1-02 M22520/2-08 M81969/1-02 Mil Equiv Insertion Tool 91067-2 91067-2 91067-2 91067-2 91067-2 91067-2 91067-2 91067-2 91067-2 91067-2 91067-2 91067-2 91067-2 91067-2 Mfg. Cross M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 Mil Equiv M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 Removal Tool 91067-2 91067-2 91067-2 91067-2 91067-2 91067-2 91067-2 91067-2 91067-2 91067-2 91067-2 91067-2 91067-2 91067-2 91067-2 Mfg. Cross M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 Mil Equiv M81969/1-02 M22520/2-01 M22520/2-01 M22520/2-01 M22520/2-01 M22520/2-01 M22520/2-01 M22520/2-01 M22520/2-01 M22520/2-01 M22520/2-01 M22520/2-01 M22520/2-01 M22520/2-01 M22520/2-01 91067-2 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 AFM8 M81969/1-02 M81969/1-02 91067-1 91067-1 91067-1 91067-1 91067-1 91067-1 91067-1 91067-1 M81969/1-04 AFM8 AFM8 AFM8 AFM8 AFM8 AFM8 AFM8 AFM8 AFM8 AFM8 AFM8 AFM8 AFM8 AFM8 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 91067-1 9507-0-0-0 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 91067-1 Hand Crimp Tool P/N 9507-0-0-0 9507-0-0-0 9507-0-0-0 9507-0-0-0 9507-0-0-0 9507-0-0-0 9507-0-0-0 9507-0-0-0 9507-0-0-0 9507-0-0-0 9507-0-0-0 9507-0-0-0 9507-0-0-0 9507-0-0-0 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 M22520/2-08 M81969/1-02 91067-2 M81969/1-04 M81969/1-04 91067-1 91067-1 91067-1 91067-1 91067-1 M81969/1-04 M81969/1-04 M81969/1-04 K13-1 M22520/2-09 M81969/1-04 91067-1 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 91067-1 91067-1 M22520/2-01 9502-5-0-0 M22520/2-06 M81969/1-04 91067-1 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 91067-1 AFM8 K-42 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 91067-1 9507-0-0-0 K-41 M22520/2-09 M81969/1-04 91067-1 M81969/1-04 91067-1 M81969/1-04 91067-1 M22520/2-09 M81969/1-04 91067-1 M22520/2-06 M81969/1-04 91067-1 M81969/1-04 M81969/1-04 K-42 K1665 M22520/2-01 9502-4-0-0 K-42 K1665 M81969/1-04 91067-1 M22520/2-06 M81969/1-04 91067-1 M81969/1-04 M81969/1-04 M22520/2-01 9502-4-0-0 M22520/2-01 9502-29-0-0 M22520/2-01 9502-3-0-0 K-42 K-41 K1665 M22520/2-09 M81969/1-04 91067-1 AFM8 AFM8 AFM8 M22520/2-01 9502-4-0-0 M22520/2-01 9502-29-0-0 K-41 M22520/2-06 M81969/1-04 91067-1 9507-0-0-0 9507-0-0-0 AFM8 M22520/2-01 9502-4-0-0 M22520/2-01 9502-3-0-0 M22520/2-01 9502-29-0-0 K-42 K-41 K-41 K1665 9507-0-0-0 AFM8 AFM8 M22520/2-01 9502-3-0-0 K-41 M22520/2-01 9502-3-0-0 M22520/2-01 9502-3-0-0 M22520/2-01 9502-29-0-0 9507-0-0-0 AFM8 AFM8 AFM8 M22520/2-01 9502-4-0-0 AFM8 AFM8 AFM8 9507-0-0-0 9507-0-0-0 AFM8 M22520/2-01 9502-3-0-0 9507-0-0-0 9507-0-0-0 9507-0-0-0 9507-0-0-0 9507-0-0-0 9507-0-0-0 AFM8 91067-1 91067-1 91067-1 91067-1 91067-1 91067-1 91067-1 91067-1 9507-0-0-0 AFM8 M22520/2-09 M81969/1-04 M81969/1-04 M81969/1-04 M22520/2-06 M81969/1-04 M22520/2-06 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 9507-0-0-0 M81969/1-04 9507-0-0-0 APPLICATION TOOLS DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 70 SD SERIES RD SERIES ODD SERIES DD SERIES D-Sub APPLICATION TOOLS CONTACT APPLICATION TOOLS CROSS REFERENCE LIST USE INDICATED POSITRONIC TOOLS FOR BEST RESULTS D-Sub APPLICATION TOOLS Positronic connectpositronic.com COMPLIANT PRESS-FIT CONNECTORS INSTALLATION TOOLS USE INDICATED POSITRONIC TOOLS FOR BEST RESULTS POSITRONIC RECOMMENDED TOOLS FOR PCD SERIES AND PCDD SERIES CONNECTORS AND CONTACTS CONNECTOR SEATING CONNECTOR SEATING WITHOUT SHAFT MALE FEMALE MALE FEMALE PCD 9 9512-1-0-41 9512-51-0-41 9512-1-10-41 9512-51-100-41 PCD 15 9512-2-0-41 9512-52-0-41 9512-2-10-41 9512-52-100-41 PCD 25 9512-3-0-41 9512-53-0-41 9512-3-10-41 9512-53-100-41 PCD 37 9512-4-0-41 9512-54-0-41 9512-4-10-41 9512-54-100-41 PCD 50 9512-5-0-41 9512-55-0-41 9512-5-10-41 9512-55-100-41 PCDD 15 9512-1-0-41 9512-46-0-41 9512-1-10-41 9512-46-100-41 PCDD 26 9512-2-0-41 9512-47-0-41 9512-2-10-41 9512-47-100-41 PCDD 44 9512-3-0-41 9512-48-0-41 9512-3-10-41 9512-48-100-41 PCDD 62 9512-4-0-41 9512-49-0-41 9512-4-10-41 9512-49-100-41 PCDD 78 9512-5-0-41 9512-45-0-41 9512-5-10-41 9512-45-100-41 PCDD 104 9512-16-0-41 9512-50-0-41 9512-16-10-41 9512-50-100-41 Arbor press for connector seating tools 1 ton capacity APPLICATION TOOLS SERIES 4 inch minumum, throat PCD series - Replacement pins for connector seating tools. Female - 9512-51-3-41 PCDD series - Replacement pins for connector seating tools. Female - 9512-45-3-41 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 71 APPLICATION TOOLS D-Sub Positronic connectpositronic.com SUGGESTED PRINTED BOARD HOLE SIZES FOR COMPLIANT PRESS-FIT TERMINATION Traditionally, tin-lead has been a popular plating for printed circuit board (PCB) holes. However, many PCB hole platings must now be RoHS compliant. Positronic is pleased to offer PCB HOLE SIZE FOR RoHS PCB plating as shown below. “Omega” Termination OMEGA COMPLIANT PRESS-FIT CONTACT HOLE BOARD TYPE CONTACT SIZE / TYPE RECOMMENDED DRILL HOLE SIZE 22 OMEGA ø0.0453±0.0010 [ø1.150±0.025] 20 OMEGA ø0.0453±0.0010 [ø1.150±0.025] TIN-LEAD SOLDER PCB RECOMMENDED PLATING 0.0006 [15µ] minimum solder over 0.0010 [25µ] min. copper FINISHED HOLE SIZES ø0.0394+0.0035-0.0024 [ø1.000+0.090-0.060] ø0.0394+0.0035-0.0024 [ø1.000+0.090-0.060] COMPLIANT PRESS-FIT TERMINATION CONTACT HOLE RoHS PCB PLATING OPTIONS 22 OMEGA ø0.047±0.001 [ø1.19±0.025] COPPER PCB ø0.047±0.001 [ø1.19±0.025] APPLICATION TOOLS 22 OMEGA ø0.047±0.001 [ø1.19±0.025] 20 OMEGA ø0.047±0.001 [ø1.19±0.025] 22 OMEGA ø0.047±0.001 [ø1.19±0.025] 20 OMEGA ø0.047±0.001 [ø1.19±0.025] 22 OMEGA ø0.047±0.001 [ø1.19±0.025] 20 OMEGA ø0.047±0.001 [ø1.19±0.025] IMMERSION TIN PCB IMMERSION SILVER PCB 72 NOTE: For PCB plating compositions not shown, consult Technical Sales. 0.0010 [25µ] min. copper 20 OMEGA ELECTROLESS NICKEL / IMMERSION GOLD PCB ø0.043±0.002 [ø1.09±0.05] DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. ø0.043±0.002 [ø1.09±0.05] 0.000033±0.000006 [0.85±0.15µ] immersion tin over 0.0010 [25µ] min. copper 0.000013±0.000007 [0.34±0.17µ] immersion silver over 0.0010 [25µ] min. copper 0.000002 [0.05µ] min. immersion gold over 0.000177±0.000059 [4.5±1.5µ] electroless nickel per IPC-4552 over 0.0010 [25µ] min. copper ø0.043±0.002 [ø1.09±0.05] ø0.043±0.002 [ø1.09±0.05] ø0.043±0.002 [ø1.09±0.05] ø0.043±0.002 [ø1.09±0.05] ø0.043±0.002 [ø1.09±0.05] ø0.043±0.002 [ø1.09±0.05] COMPLIANT PRESS-FIT USER INFORMATION When properly used, Positronic Omega signal compliant press-fit terminations provide reliable service even under severe conditions. Connectors utilizing this leading technology compliant press-fit contact are easy to install: 1. Inexpensive installation tooling is available from Positronic, to choose the proper installation tool refer to page 83 for part number ordering information. 2. Insert the connector into the printed circuit board or backplane and seat connector fully. 3. Secure the connector to the printed circuit board or backplane using two self-tapping screws. The screws should be 4-40 threads supplied by customer. Other D-subminiature Products Positronic offers full line of D-subminiature connectors in a wide variety of contact variants and package sizes with compliant press-fit, solder and cable terminations. All Positronic connector products provide quality, reliability, and flexibility. HIGH PERFORMANCE D-SUBMINIATURE CONNECTORS Standard and high density connectors manufactured to MIL-PRF-24308, Class M; Goddard Space Flight Center S-311-P-4 and Goddard Space Flight Center S-311-P-10. ENVIRONMENTAL-D CONNECTORS Standard and high density connectors with environmental protection features to IP67. Straight and right angle (90°), and cable terminations available. COMBO-D CONNECTORS Connectors with signal, shielded, power, thermocouple or high voltage contacts in a single package. Power compliant press-fit terminations now available. DUAL PORT CONNECTORS Right angle (90°) p.c. board mount connectors assembled stacked to maximize real estate; contact variants 9 through 62; available in standard density, high density, and mixed density. 73 Positronic® offers a variety of QPL connector products D-SUBMINIATURE CONNECTORS MIL PREFIX POSITRONIC SERIES MIL PREFIX POSITRONIC SERIES MIL-DTL-24308/1 HDC MIL-DTL-24308/24 HDC, DD MIL-DTL-24308/2 RD, DD MIL-DTL-24308/25 HDC, RD, DD MIL-DTL-24308/3 HDC MIL-DTL-24308/26 HDC, RD, DD MIL-DTL-24308/4 RD, DD GSFC S-311-P4 SND, SDD, SCBC, SCBM MIL-DTL-24308/5 HDC GSFC S-311-P10 SND, SCBM MIL-DTL-24308/6 RD, DD SAE AS39029/57 DD MIL-DTL-24308/7 HDC SAE AS39029/58 DD MIL-DTL-24308/8 RD, DD SAE AS39029/63 RD MIL-DTL-24308/23 HDC, DD SAE AS39029/64 RD RECTANGULAR CONNECTORS MIL PREFIX POSITRONIC SERIES MIL PREFIX POSITRONIC SERIES MIL-DTL-28748/3 GMCT MIL-DTL-28748/8 SGM MIL-DTL-28748/4 GMCT MIL-C-28748/13 SGMC MIL-DTL-28748/5 GM MIL-C-28748/14 SGMC MIL-DTL-28748/6 GM SAE AS39029/34 SGMC, GMCT MIL-DTL-28748/7 SGM SAE AS39029/35 SGMC, GMCT For a complete QPL listing available to download in PDF format, visit the desired connector family home page and click on link “Qualified Product Listing (PDF)” on our website at: QPL LISTING www.connectpositronic.com or enter the URL link below to download the QPL PDF file www.connectpositronic.com/qpl/catalog DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 74 cts rodu P Y T I L I B A H RELI IG Positronic H R P O W E FEATURES y saving density • Energ • High current ap capability sw t Ho • ce istan low contact res n in a single connector tio • AC/DC opera for hardware management cts • Signal conta ting • Sequential ma ting system • Blind mating area contact ma ce rfa su e rg • La ies or ss ce of ac • Wide variety arrangements cified contact • Customer-spe which produces ng • Modular tooli connector insert a single piece Contact Sizes: : Current Ratings : ns tio ina Term : Configurations Compliance: R E , 22 and 24 0, 8, 12, 16, 20 (90°) per contact res pe lder, right angle nt To 200 am tor, straight so lia ec mp nn co co °) ble (90 ca d gle Crimp and fixe s-in and right an compliant pres solder, straight press-in ckage sizes in a variety of pa S-311-P-4, Multiple variants , DSCC, GSFC 41 A VIT , 3.0 MG PIC 1, PICMG 2.1 10 GSFC S-311-P- C T A N G U L D - S U B M I N I A T U R E : A FEATUR Contact Sizes: Current Ratings : Terminations: Configurations : Qualifications : ES: • Four perform ance best cost/perfo levels available for rmance ratio: pr ofessional, industrial, milita ry and space-fl ight quality • Options includ e high voltage, coax, thermocouple an d air coupling co ntacts; environmentally sealed and dual port connector pack ages including mixed density • Broad selectio n of accessories • Size 20 and 22 contacts su itable for use in carrying power • IP65, IP67 8, 16, 20 and 22 To 100 amperes Crimp, wire so lder, straight so lde compliant pres s-in and right an r, right angle (90°) solder, str aight gle (90°) comp Multiple variants liant press-in in both standard housing sizes and high dens ities, seven co nnector MIL-DTL-2430 8, GSFC S-31 1-P-4, GSFC SSAE AS39029, 311-P-10, DSCC U L A R C I R C R FEATURES Contact Sizes: Current Ratings : Terminations: Configurations : Qualifications : : • Two perform ance levels avail able: industrial quali ty and military quality • A wide variety of accessories • Broad selectio n of contact arr angement and package siz es • Connector co ding device (ke ying) options 16, 20 and 22 To 13 amperes nominal Crimp, wire so lder, straight so lder, right angle straight complia (90°) solder, an nt press-in d Multiple variants in both standard thirty package an d hig h densities, sizes MIL-DTL-2874 8, SAE AS3902 9, CCITT V.35 E C A B L FEATURES Contact Sizes: : Current Ratings Terminations: : Configurations : Qualifications ns. er specificatio ce with custom ifications. Desig rformance spec guration and pe nfi co r to ec nn , rness co mer, domestic Prepare wire ha plicable custo rdance with ap co ac in m ste Design each sy standards. nal and internatio n testing. and verificatio t performance uc nd co d an Define ✓ ✓ ✓ ✓ 22 12, 16, 20 and nominal (90°) solder To 25 amperes and right angle straight solder, r, lde so re wi Crimp, e sizes in four packag Multiple variants 7 IP6 to on protecti Environmental H E R M E T I C : d reduce supply chain an “cablizing” • Shorten the s by lay de d an sts additional co tion connector selec your Positronic available • Overmolding sealed environmentally d an d de • Shiel le ab ail av s on versi xes which s and access bo • Power cable tion ca ifi ec sp 6 49 J2 meet the SAE in accordan n assemblies : composite le / lightweight • Non-corrodib construction ded versions • EMI/RFI shiel contacts • Thermocouple s sealed version lly nta me le • Environ se of removab ea rel nt fro / • Rear insertion contacts quential mating • Two level se l assemblies available on ful • Overmolding FEATURES FEATURES Contact Sizes: Current Ratings : Terminations: Configurations : Compliance: : • Intended for use as an electr ical feedthrough in high vacuum ap plications • Helium leaka ge rate at ambie nt temperature: < -9 5x10 mbar.l/s under a vacuum 1.5x1 -2 0 mbar • Signal, powe r, coax and hig h voltage versions availab le • Connectors can be assembly per cu mounted on flange stomer specifica tion 8, 12, 16, 20 an d 22 To 40 amperes nominal Feedthrough is standard; flying leads and board upon request mount available See D-submini ature and circu lar configurations Space-D32 above For more information, visit www.connectpositronic.com or call your nearest Positronic sales office listed on the back of this catalog. an Amphenol company Regional Headquarters Positronic | Americas 1325 N Eldon Ave Springfi eld MO 65803 USA +1 800 641 4054 info@connectpositronic.com Positronic | Europe Z.I. d’Engachies 46, route d’Engachies F-32020 Auch Cedex 9 France +33 5 6263 4491 contact@connectpositronic.com Positronic | Asia 3014A Ubi RD 1 #07-01 Singapore 408703 +65 6842 1419 singapore@connectpositronic.com Sales Offices Positronic has local sales representation all over the world. To find the nearest sales office, please visit www.connectpositronic.com/locations