GFSH89F1H/AA

A-001 Rev D GOLDFISH • SERIES Goldfish Power Connectors Typical Examples of Goldfish Power Connectors GFSH624 GFSH89 GFSH02 Panel Mount to Panel Mount Right Angle (90˚) to Straight PCB Mount GFSH02F182 GFSH109F3N GFSH02M1H GFSH109M4H Goldfish Power Connector Features !!! • • • • • • Excellent Power Density Blind mate - Float mounting 20, 30, 35 and 50 ampere power contacts Hot Plug Capability AC, DC and Signal solid machined contacts in one connector Safety Agency Recognition Unless otherwise specified, dimensional tolerances are: 1) ±0.03 [0.001] for male contact mating diameters. 2) ±0.08 [0.003] for contact termination diameters 3) ±0.13 [0.005] for all diameters 4) ±0.38 [0.015] for all other dimensions All dimensions are in millimeters [inches] The following trademarks are owned by Positronic Industries, Inc.: Positronic Industries, Inc.®, Positronic®, Connector Excellence®, P+ logo®, PosiBand®, PosiShop®, Optik-D™, and The Science of Certainty®. The color blue as it appears on various connectors is a trademark of Positronic Industries, Inc., Registered in U.S. Patent and Trademark Office. Information in this catalog is proprietary to Positronic and its subsidiaries. Positronic believes the data contained herein to be reliable. Since the technical ­information is given free of charge, the user employs such information at his own discretion and risk. Positronic assumes no responsibility for results obtained or damages incurred from use of such i­nformation in whole or in part. Connector shown is male. Unless otherwise specified, above dimensions are identical to female connector. 1 GOLDFISH • SERIES Connector Versions and Technical Characteristics Connector Versions (face view of male) GFSH02: Fully populated Twenty-one (21) Size 16 power contacts Twelve (12) Size 20 signal contacts GFSH435: Fully populated Four (4) size 12 power contacts Nine (9) size 16 power contacts Twelve (12) size 20 signal contacts GFSH109: Fully populated Ten (10) Size 16 power contacts Nine (9) Size 22 signal contacts GFSH928: Fully populated Eighteen (18) Size 16 power contacts Twenty-eight (28) Size 22 signal contacts GFSH89: Fully populated Eight (8) Size 16 power contacts Nine (9) Size 22 signal contacts GFSH624: Fully populated Six (6) size 16 power contacts. Twenty four (24) size 22 signal contacts. Technical Characteristics Materials and Finishes: Mechanical Characteristics: Insulator: Contacts: Blind Mating System: Molded in guides allow for misalignment up to 2.00 mm [0.079 inch]. Glass-filled nylon, UL 94V-0. Color: Orange. Precision machined copper alloy with gold over nickel plate. Other finishes available upon request. Precision formed copper alloy with selective gold over nickel plate at mating end, and tin over nickel plate at termination end Polarization: Removable Contacts: Install contact from rear of insulator; release with extraction tool from front of insulator. Female contacts feature “closed entry” 1,000 cycles design. Electrical Characteristics: Contact Current Ratings (per UL 1977): Size 12 Contacts: 35 amperes, continuous (standard material). 50 amperes, continuous (high conductivity material). Size 16 Contacts: 20 amperes, continuous (standard material). 30 amperes, continuous (high conductivity material). Size 20 Contacts: 5 amperes, nominal (standard material). Size 22 Contacts: 3 amperes, nominal (standard material). 1 amperes, nominal (precision-formed). Initial Contact Resistance (max.) per IEC 60512-2, Test 2b: Size 12 Contacts: 0.001 ohms (standard material). Size 12 Contacts: 0.0004 ohms (high conductivity material). Size 16 Contacts: 0.0016 ohms (standard material). 0.0007 ohms (high conductivity material). Size 20/22 Contacts: 0.005 ohms (standard material). Size 22 Contacts: 0.009 ohms (precision-formed). Insulation Resistance (per IEC 60512-2, Test 3a): 5 G ohms min. Proof Voltage: Power Contacts: Signal Contacts: 1500 V r.m.s. 1300 V r.m.s. (GFSH89 and GFSH624) 1000 V r.m.s. Working Voltage: Power Contacts: Signal Contacts: 500 V r.m.s. 150 V r.m.s. (GFSH89 and GFSH624) 333 V r.m.s. Fixed Contacts: Size 12 and 16 female contacts feature “closed entry” 1,000 cycles design (for both straight & right angle (90°) PCB mount). Size 22 machined and precision-formed contacts feature “open entry” 250 cycle design for both straight & right angle (90°) PCB mount. Contact Retention in insulator (removable and fixed): Power Contacts: 45 N [10 lbs.] min. Signal Contacts: 27 N [ 6 lbs.] min. Sequential Mating: Two and three level systems available. Consult Technical Sales for customization. Climatic Characteristics: Working temperature: -55° to +105°C. Recognized: UL: Hot Pluggable (50 couplings per UL 1977, paragraph 15): Size 12 Contacts: 250 VAC at 25 amperes. Size 16 Contacts: Consult Technical Sales. Connector shown is male. Unless otherwise specified, above dimensions are identical to female connector. Provided by insulator. 2 UL File E49351 is available for all GFSH versions except GFSH928 crimp version. • GOLDFISH SERIES Contact Performance and Temperature Rise Curves CONTACT PERFORMANCE Size 22 signal contact 0.004 Size 16 power contact 0.000 250 500 1000 750 5 0 Contact Resistance (ohms) 0.006 0.002 Contact Resistance vs Mating Cycles 0.0030 0.0015 0.0000 0 Contact Resistance (ohms) Contact Resistance vs Mating Cycles 2,000 Mating Cycles 4,000 6,000 8,000 Mating Cycles Humidity condition per EIA-364-31B, Method II (condition A) after 250, 500 and 1,000 cycles. Contact resistance tested per IEC 60512-2, Test 2b. Connectors tested: GFSH624. Contact resistance test under 10,000 cycles mechanical operation using GFSH89 with 12 AWG wires and size 16 contacts under load (not utilizing signal contacts). Tested per IEC 60512-2, Test 2b. Connectors tested: GFSH89. Note: This information is supplied for reference. Contact wear and change in contact resistance may vary from one application to another. Contact technical sales to discuss details. TEMPERATURE RISE (ºC) CURVES Goldfish Versions 02, 435 and 928 Goldfish Versions 109, 624 and 89 (b) Size 12 contacts using 12 AWG wire 48 Rated Current (Amps) 52 48 44 40 36 (d) Size 16 AC contacts 32 28 (e) Size 16 DC contacts 20 16 (a) High conductivity size 16 contacts 44 (b ) Size 16 contacts 40 36 32 28 24 20 16 24 (c) High conductivity Size 16 contacts (c) Size 16 contacts 12 8 4 12 0 8 (c) Size 16 contacts 4 0 Rated Current (Amps) 56 (a) High conductivity size 12 contacts using 10 AWG wire 0 10 20 30 40 50 60 70 80 90 100 110 120 1) Connectors tested: GFSH435. Temperature curve developed using wires of 10 AWG and 12 AWG. For curve (a) and (b). All size 12 contacts under load. 2) Connectors tested: GFSH928. Temperature curve developed using wire of 12 AWG. For curve (c). All size 16 contacts under load. 0 10 20 30 40 50 60 70 80 90 100 1) Connectors tested: GFSH89. Temperature curve developed using wires of 12 AWG. For curve (a) and (b). All size 16 contacts under load. 2) Connectors tested: GFSH624. Temperature curve developed using wires of 14 AWG. For curve (c). All size 16 contacts under load. 3) Connectors tested: GFSH109. Temperature curve developed using wires of 12 AWG. For curve (d). All size 16 contacts under load. 3) Connectors tested: GFSH02. Temperature curve developed using wire of 12 AWG. For curve (d) and (e). All size 16 contacts under load. Connector shown is male. Unless otherwise specified, above dimensions are identical to female connector. 10,000 Tested per IEC Publication 60512-3, Test 5a. Note: These information supplied for reference only. Contact wear and change in contact resistance may vary from one application to another. Contact technical sales to discuss details. 3 GOLDFISH • SERIES Straight and Right Angle (90°) PCB Mount Connectors for Versions 02, 435 and 928 OUTLINE DIMENSIONS FOR 02, 435 AND 928 Male Connector Female Connector 72.86 [2.869] 72.86 [2.869] 61.00 [2.402] 61.00 [2.402] 16.79 [0.661] 16.79 [0.661] Ø1.93 [Ø0.076] Thru’ For Straight PCB Mount Use 61.00 [2.402] 53.60 [2.110] 21.11 [0.831] 18.51 [0.729] 3.36 [0.132] 6.16 [0.243] 6.02 [0.237] 3.52 [0.139] Ø1.93 [Ø0.076] x 3.40 [0.134] Deep For Right Angle (90°) PCB Mount use CONTACT TERMINATION DIMENSIONS FOR 02, 435 AND 928 Code 3, 38, 4 or 48 in Step 4 Size 12 3.50 [0.138] (Male) 4.50 [0.177] (Female) Size 20 & 22 Size 16 3.50 [0.138] (Male) 4.50 [0.177] (Female) 3.50 [0.138] (Male) 4.50 [0.177] (Female) A B Straight PCB Mount Code 3 or 38 in Step 4 Ø1.60 [Ø0.063] 4.25 [0.167] Ø2.29 [Ø0.090] 3.25 [0.128] Right Angle (90°) PCB Mount T L Code 4 or 48 in Step 4 Ø2.29 [Ø0.090] 7.49 [0.295] 13.99 [0.551] T Ø1.60 [Ø0.063] 6.49 [0.256] 10.74 [0.423] 14.99 [0.590] 4 L C D E F DIM GOLDFISH 02 / 435 GOLDFISH 928 A 1.25 [0.049] 1.35 [0.053] B 3.75 [0.148] 4.05 [0.159] C 6.99 [0.275] 6.49 [0.256] D 9.49 [0.374] 9.32 [0.367] E 11.99 [0.472] 12.16 [0.479] F 14.49 [0.570] 14.99 [0.590] T Connector shown is male. Unless otherwise specified, above dimensions are identical to female connector. L L Ø0.71 [Ø0.028] Male 3.70 [0.146] Female 4.50 [0.177] GOLDFISH • SERIES Straight and Right Angle (90°) PCB Mount Connectors for Versions 109 and 624 OUTLINE DIMENSIONS FOR VERSIONS 109 AND 624 Male Connector Female Connector 56.00 [2.205] 56.00 [2.205] 47.00 [1.850] 47.00 [1.850] 12.50 [0.492] 12.50 [0.492] Ø3.25 [Ø0.128] Thru’ 47.00 [1.850] 47.00 [1.850] 21.20 [0.835] 18.50 [0.728] 3.81 [0.150] 6.60 [0.260] Ø1.93 [Ø0.076] Thru’ 3.81 [0.150] 6.60 [0.260] CONTACT TERMINATION DIMENSIONS FOR VERSIONS 109 AND 624 Code 3, 37, 4 or 47 in Step 4 Size 16 Size 22 Ø0.71 [Ø0.028] 2.70 [0.106] Ø1.60 [Ø0.063] 2.13 [0.084] Straight PCB Mount Code 3 or 37 in Step 4 4.60 [0.181] (Male) 4.25 [0.167] (Female) 3.50 [0.138] (Male) 4.25 [0.167] (Female) Right Angle (90°) PCB Mount 3.75 [0.148] 3.75 [0.148] Code 4 or 47 in Step 4 Ø1.60 [Ø0.063] 7.88 [0.310] 12.13 [0.478] Connector shown is male. Unless otherwise specified, above dimensions are identical to female connector. Ø0.71 [Ø0.028] 7.30 [0.287] 10.00 [0.394] 12.70 [0.500] 5 GOLDFISH • SERIES Panel Mount Connectors with Removable Contacts for Versions 02, 435, 928, 109 and 624 OUTLINE DIMENSIONS FOR VERSIONS 02, 435 AND 928 Code 1 in Step 4 Male Connector Female Connector 72.86 [2.869] 72.86 [2.869] 61.00 [2.402] 61.00 [2.402] 16.79 [0.661] 16.79 [0.661] Ø3.25 [Ø0.128] x 5.10 [0.201] Deep from farside 18.37 [0.723] 21.11 [0.831] 6.02 [0.237] 6.02 [0.237] 4.30 [0.169] 9.00 [0.354] 45.80 [1.803] 45.80 [1.803] OUTLINE DIMENSIONS FOR VERSIONS 109 AND 624 Code 1 in Step 4 Male Connector Female Connector 56.00 [2.205] 56.00 [2.205] 47.00 [1.850] 47.00 [1.850] 12.50 [0.492] 12.50 [0.492] Ø2.54 [Ø0.100] Thru’ 18.50 [0.728] 7.50 [0.295] 21.20 [0.835] 6.60 [0.260] 2.00 [0.079] 36.00 [1.417] 36.00 [1.417] Removable contacts should be allowed to float after installing in connector body for optimum mating. Consult Technical Sales if alignment insert for male contacts is desired. Alignment insert for GFSH89, GFSH109 and GFSH928 are available. Consult Technical Sales for other versions. Connector shown is male. Unless otherwise specified, above dimensions are identical to female connector. 6 6.60 [0.260] GOLDFISH • SERIES Straight and Right Angle (90°) PCB Mount Connectors and Panel Mount for Version 89 OUTLINE DIMENSIONS FOR VERSION 89 STRAIGHT AND RIGHT ANGLE (90°) PCB MOUNT CONNECTOR Male Connector Female Connector 35.70 [1.406] 35.70 [1.406] 31.50 [1.240] 31.50 [1.240] 11.30 [0.445] 11.30 [0.445] Ø1.93 [Ø0.076] x 4.00 [0.157] Deep For Straight PCB Mount Use 31.50 [1.240] 14.80 [0.583] 3.00 [0.118] 6.00 [0.236] 31.50 [1.240] 3.00 [0.118] Ø1.93 [Ø0.076] Thru’ For Right Angle (90°) PCB Mount use 17.00 [0.669] 6.00 [0.236] CONTACT TERMINATION DIMENSIONS FOR VERSION 89 Code 3, 37, 4 or 47 in Step 4 Size 16 Size 22 3.50 [0.138] 3.50 [0.138] 2.70 [0.106] Ø0.71 [Ø0.028] Straight PCB Mount Code 3 or 37 in Step 4 Ø1.60 [Ø0.063] 2.10 [0.083] Right Angle (90°) PCB Mount 3.50 [0.138] 3.50 [0.138] Code 4 or 47 in Step 4 3X 5.20 [0.205] 3X 7.90 [0.311] 3X 10.60 [0.417] 4X 5.80 [0.228] 4X 10.00 [0.394] OUTLINE DIMENSIONS FOR VERSION 89 PANEL MOUNT CONNECTORS Code 1 in Step 4 Male Connector Female Connector 42.60 [1.677] 42.60 [1.677] 37.20 [1.465] 37.20 [1.465] 11.30 [0.445] 11.30 [0.445] Ø2.25 [Ø0.089] Thru’ 17.00 [0.669] 14.80 [0.583] 7.00 [0.276] 6.00 [0.236] 7.00 [0.276] 25.30 [0.996] 6.00 [0.236] 25.30 [0.996] Removable contacts should be allowed to float after installing in connector body for optimum mating. Contact Technical Sales for additional polarization features for panel mounting. Connector shown is male. Unless otherwise specified, above dimensions are identical to female connector. 7 • GOLDFISH SERIES Panel Cutout Dimensions For Panel Mount Connectors PANEL CUTOUT DIMENSIONS FOR FLOAT BUSHING Goldfish 02, 435 and 928 Goldfish 109 and 624 47.00 [1.850] 61.00 [2.402] 47.50 [1.870] 37.20 [1.465] Full R Full R 13.70 [0.539] 15.00 [0.591] 7.14 [0.281] 6.74 [0.265] Goldfish 89 37.20 [1.465] 26.50 [1.043] Full R 12.50 [0.492] 6.50 [0.256] PANEL CUTOUT DIMENSIONS FOR MOUNTING SCREWS AND JACKSCREWS MOUNTING SCREWS JACKSCREWS Goldfish 02, 435 and 928 Goldfish 02, 435 and 928 61.00 [2.402] 63.60 [2.504] 47.50 [1.870] 47.50 [1.870] 15.00 [0.591] 15.00 [0.591] ØA 2X 4.95±0.08 [0.195±0.003] Goldfish 109 and 624 Goldfish 109 and 624 47.00 [1.850] 47.00 [1.850] 37.20 [1.465] 37.20 [1.465] 13.70 [0.539] ØA 13.70 [0.539] ØB Goldfish 89 Goldfish 89 37.20 [1.465] 37.20 [1.465] 26.50 [1.043] 26.50 [1.043] 12.50 [0.492] ØA ØB 12.50 [0.492] ØB MOUNTING SCREWS ØA ±0.08 [0.003] JACKSCREWS ØB ±0.08 [0.003] 02, 435 and 928 4.06 [0.160] 02, 435 and 928 3.15 [0.124] 109 and 624 3.56 [0.140] 109 and 624 2.49 [0.098] 89 3.05 [0.120] 89 2.49 [0.098] Connector shown is male. Unless otherwise specified, above dimensions are identical to female connector. 8 GOLDFISH • SERIES Compliant Press-Fit Terminations For Straight PCB Mount Connectors Code 93 or 94 in Step 4 CONTACT TERMINATION DIMENSIONS Omega Signal size 20/ 22 contacts Patent No. 6,260,268 Bi-Spring Power size 16 contacts per IEC 60352-5 Connector shown is male. Unless otherwise specified, above dimensions are identical to female connector. Code 93 or 94 in Step 4 CODE L PCB THICKNESS 93 5.72 [0.225] 2.29 to 4.45 [0.090 to 0.175] 94 7.04 [0.277] 4.45 [0.175] min Note: Outline dimensions for Press-Fit Connectors are the same as those of Straight PCB Mount Versions. For Suggested Straight Mount PCB Holes Sizes of Compliant Press-Fit Connectors, please refer to SK6370 or consult Technical Sales for more information. PRESS-FIT USER INFORMATION Connectors-to-PCB installation instructions: 1. Choose the proper tooling. Insertion tooling and single contact repair tooling are available from Positronic. 2. Insert the connector into the PCB or backplane and seat connector fully with seating / support tool. 3. Secure the connector to the PCB or backplane using two self-tapping screws for plastic. Need to repair a single contact because of damage in manufacturing, testing, or field use? 1. Choose the proper contact extraction tool. 2. Push the contact out with a firm, steady force. Remember, excessive force is not required. 3. Install a new contact with the proper contact insertion tool. You are done. Connector Installation Tools: Ordering Information Connector Variant GFSH02M93/94H Mounting Screws: Ordering Information Seating Tool Part No. Support Tool Part No. 9513-309-2-0 GFSH02F93/94H 9513-309-3-0 GFSH109M93/94H 9513-309-4-0 GFSH109F93/94H 9513-309-9-0 GFSH435M93/94H 9513-309-10-0 GFSH435F93/94H 9513-309-5-0 GFSH624M93/94H 9513-309-12-0 GFSH624F93/94H 9513-309-14-0 GFSH89M93/94H 9513-309-7-0 GFSH89F93/94H 9513-309-6-0 GFSH928M93/94H 9513-309-15-0 GFSH928F93/94H 9513-309-17-0 9513-404-1-0 9513-404-2-0 9513-309-11-0 9513-309-13-0 9513-309-8-0 9513-309-16-0 Connector Variant Screw Part No. GFSH02/928*1H A2076-12-6-97 GFSH02/928*3H A4546-7-1-97 GFSH02/928*4H A4546-7-0-97 GFSH02/928*93H A4546-7-2-97 GFSH02/928*94H A4546-7-3-97 GFSH109/624*1H A2076-16-1-97 GFSH109/624*3H A2076-12-6-97 GFSH109/624*4H A4546-7-0-97 GFSH109/624*93H A2076-12-6-97 GFSH109/624*94H A2076-12-0-97 GFSH435*1H A2076-12-6-97 GFSH435*3H A4546-7-1-97 GFSH435*4H A4546-7-0-97 GFSH435*38H A4546-7-1-97 GFSH435*48H A4546-7-0-97 GFSH89*1H A4546-14-1-97 GFSH89*3H A4546-7-1-97 GFSH89*4H A4546-7-0-97 GFSH89*93H A4546-7-1-97 GFSH89*94H A4546-7-2-97 Material: Steel, zinc plate Connector shown is male. Unless otherwise specified, above dimensions are identical to female connector. 9 GOLDFISH • SERIES Jackscrew Systems JACKSCREW SYSTEMS FOR VERSION 89 Code E or T in Step 5 Version 89 Code E Panel Mount Only Code T 2-56 UNC-2A Material: E - Stainless Steel, Passivated. T - Stainless Steel, Passivated. 14.18 [0.558] 2-56 UNC-2B 13.29 [0.523] Hex Nut and Lockwashers - Stainless Steel, Passivated. Knob - Aluminium, Yellow Anodized. JACKSCREW SYSTEMS FOR VERSION 109 AND 624 Code E or T in Step 5 Version 109 and 624 Code E Panel Mount Code T 2-56 UNC-2A Material: E - Stainless steel, passivated. T - Stainless steel, passivated. Hex Nut and Lockwashers - Stainless steel, passivated. Knob - Aluminium, yellow anodized. Version 109 and 624 Straight or Right Angle (90°) 2-56 UNC-2B 17.66 14.11 [0.695] [0.556] Code T 2-56 UNC-2B Material: T - Stainless steel, passivated. Hex Nut and Lockwashers - Stainless steel, passivated. For PCB version, only T is available. 17.66 [0.695] 2-56 UNC-2B 17.66 [0.695] Note: For GFSH624, only PCB male fixed jackscrew and Panel female rotating jackscrew is available. JACKSCREW SYSTEMS FOR VERSION 02, 435 AND 928 Code E or T in Step 5 Code E Version 02, 435 and 928 Panel Mount Material: E - Steel, zinc plate with dichromate seal or chromate seal. Knob - Aluminium, yellow anodized. Material: T - Steel, zinc plate with dichromate seal or chromate seal. Hex Nut - Brass, zinc plate with dichromate seal or chromate seal Lockwashers - Phosphor bronze, zinc plate with dichromate seal or chromate seal Code T 11.99 [0.472] Consult Technical Sales for GFSH02, 435 and 928 PCB version of code T for availability. Connector shown is male. Unless otherwise specified, above dimensions are identical to female connector. 10 GOLDFISH • SERIES Modular Cable Clamp Hoods for Versions 02, 435 and 928 MODULAR CABLE CLAMP HOODS FOR VERSIONS 02, 435 AND 928 Code W or WE in Step 5 77.00 [3.031] 63.60 [2.504] 65.35 [2.573] (Male) 68.09 [2.681] (Female) Jackscrew System 24.30 [0.957] 59.30 [2.335] Code W: Hood, cable clamps, hex nuts and screws. Code WE : Hood, rotating jackscrews, cable clamps, hex nuts and screws. Standard Hood and Cable Clamps Modular Hood and Cable Clamps GFSH435 Materials and Finishes: Hood Top and Bottom (Qty: 1x each) : Cable Clamps (Qty: 3x): Hex Nuts (Qty: 4x): Lockwashers (Qty: 4x): Glass-filled nylon, UL 94-0. Black color. Steel with nickel plate. Screws (Qty: 10x): Brass, zinc plate with chromate seal. Brass, zinc plate with dichromate seal or brass, zinc plate with chromate seal. Bronze, zinc plate with dichromate seal or bronze, zinc plate with chromate seal. Connector shown is male. Unless otherwise specified, above dimensions are identical to female connector. 11 Consult Technical Sales for more customized Cable Clamp or Cable openings. Note: Hood only available for GFSH02, 435 and 928. Consult Technical Sales for GFSH89, 109 and 624 hood availability. GOLDFISH • SERIES Mounting Styles and Contact Hole Patterns for PCB Mount MOUNTING STYLES Right Angle (90°) Mounting Brackets Float Mounting Hardware Code 82 or 82 in Step 5 Push-on Fastener Code B or LN in Step 5 Code N in Step 5 Float bushing and self-tapping screw Through Hole (B) Board Lock (LN) Material: Brass with zinc or tin plating. Material: Copper alloy with tin plating. VARIANT 109/624 2.13 [0.083] 82 89 1.52 [0.060] 928 3.37 [0.132] 83 02/435/928 2.70 [0.106] 89 3.34 [0.131] 83 109/624 2.84 [0.111] 83 89 2.79 [0.110] 61.00 [2.402] 5X 4.25 [0.167] ØD or E 2X 1.25 [0.049] 2X 3.75 [0.148] ØA 10.00 [0.394] 5X 2.00 [0.079] 2X 4.25 [0.167] 2X 1.25 [0.049] 2X 3.75 [0.148] 2X 4.25 [0.167] SUGGESTED SIZE FOR USE ØD or E 2X 3.25 [0.128] ØC 11.95 [0.470] 61.00 [2.402] ØA ØB ØA Ø1.14 [0.045] Size 20 & 22 contact terminals ØB Ø2.11 [0.083] Size 16 contact terminals ØC Ø2.90 [0.114] Size 12 contact terminals ØD Ø2.54 [0.100] Mounting connector with screws ØE Ø3.12±0.08 [0.123±0.003] Mounting connector using push-on fasteners 12 8.00 [0.315] ØA ØB ØD or E 2X 1.35 [0.053] 2X 4.05 [0.159] 2X 4.25 [0.167] 7.70 [0.303] 5X 2.00 [0.079] 11.95 [0.470] ØB Goldfish 928 Connector shown is male. Unless otherwise specified, above dimensions are identical to female connector. 2.00 [0.078] 82 Straight PCB Mount DIM B 02/435/928 3.42 [0.134] Straight PCB Mount Code 928 in Step 2 Code 3 in Step 4 Code H or N in Step 5 VARIANT 82 3.17 [0.124] Goldfish 435 Contact Hole Patterns for Straight PCB Mount CODE 02/435 Straight PCB Mount Code 435 in Step 2 Code 3 or 38 in Step 4 Code H or N in Step 5 A 109/624 Goldfish 02 Code 02 in Step 2 Code 3 in Step 4 Code H or N in Step 5 Material: Steel with zinc or tin plating. Note: For GFSH89 with code 83, consult Technical Sales for availability. 61.00 [2.402] 2X 4.25 [0.167] 4X 4.25 [0.167] 6X 2.70 [0.106] 2X 11.95 [0.470] For Suggested Straight Mount PCB Holes Sizes of Compliant Press-Fit Connectors, please refer to SK6370 or consult Technical Sales for more information. Hole pattern shown is for male connector. Use mirror image for female connector. GOLDFISH • SERIES Contact Hole Patterns for PCB Mount for Versions 02, 435 and 928 Goldfish 02 5X 4.25 [0.167] 7.70 [0.303] 5X 2.00 [0.079] 11.95 [0.470] Right Angle (90°) Mount Code 02 in Step 2 Code 4 in Step 4 Code H, B or LN in Step 5 ØE ØA 14.49 [0.570] 11.99 [0.472] 10.14 [0.399] 9.49 [0.374] 6.99 [0.275] ØB 53.60 [2.110] (Male) 61.00 [2.402] (Female) ØD 61.00 [2.402] 10.00 [0.394] 5X 2.00 [0.079] 11.95 [0.470] 2X 4.25 [0.167] Goldfish 435 Right Angle (90°) Mount Code 435 in Step 2 Code 4 or 48 in Step 4 Code H, B or LN in Step 5 14.99 [0.590] 10.74 [0.423] 10.14 [0.399] 6.49 [0.256] ØB ØA 8.00 [0.315] ØE ØC 53.60 [2.110] (Male) 61.00 [2.402] (Female) ØD 61.00 [2.402] 4X 4.25 [0.167] 6X 2.70 [0.106] 2X 11.95 [0.470] Goldfish 928 Right Angle (90°) Mount ØA 10.14 [0.399] 9.32 [0.367] 53.60 [2.110] (Male) 61.00 [2.402] (Female) 61.00 [2.402] DIM SUGGESTED SIZE FOR USE ØA Ø1.14 [0.045] Size 20 & 22 contact terminals ØB Ø2.11 [0.083] Size 16 contact terminals ØC Ø2.90 [0.114] Size 12 contact terminals ØD Ø2.54 [0.100] Mounting connector with screws ØE Ø3.12 [0.123] Mounting connector using angle brackets For Suggested Straight Mount PCB Holes Sizes of Compliant Press-Fit Connectors, please refer to SK6370 or consult Technical Sales for more information. Hole pattern shown is for male connector. Use mirror image for female connector. Connector shown is male. Unless otherwise specified, above dimensions are identical to female connector. 13 6.99 [0.275] 7.49 [0.295] 9.49 [0.374] 11.99 [0.472] 13.99 [0.551] 14.49 [0.570] ØE Code 928 in Step 2 Code 4 in Step 4 Code H, B or LN in Step 5 12.16 [0.479] 14.99 10.74 [0.590] 6.49 [0.256] [0.423] ØB 10.74 14.99 [0.590] 6.49 [0.256] [0.423] ØD GOLDFISH • SERIES Contact Hole Patterns for PCB Mount for Versions 109 and 624 Goldfish 109 10.48 [0.413] 4.73 [0.186] 2X 2.70 [0.106] 1.28 [0.050] Straight PCB Mount Code 109 in Step 2 Code 3 or 37 in Step 4 Code H or N in Step 5 2X 2.13 [0.084] 4.25 [0.167] 2X 2.70 [0.106] ØB ØA 2X 5.00 [0.197] 47.00 [1.850] 10.48 [0.413] 4.73 [0.186] 2X 2.70 [0.106] 1.28 [0.050] Goldfish 109 Right Angle (90°) Mount 4.25 [0.167] ØB Code 109 in Step 2 Code 4 or 47 in Step 4 Code H, B or LN in Step 5 ØA 12.13 [0.477] 11.42 [0.450] 7.88 [0.310] 2X 5.00 [0.197] 47.00 [1.850] 6.80 [0.268] 1.00 [0.039] Goldfish 624 ØE ØF ØD 7.30 [0.287] 10.00 [0.394] 12.70 [0.500] 7X 2.70 [0.106] 2X 2.70 [0.106] Straight PCB Mount 2X 2.13 [0.084] Code 624 in Step 2 Code 3 in Step 4 Code H or N in Step 5 ØB ØA 2X 4.20 [0.165] 47.00 [1.850] ØE 6.80 [0.268] 1.00 [0.039] Goldfish 624 7X 2.70 [0.106] ØF Right Angle (90°) Mount Code 624 in Step 2 Code 4 in Step 4 Code H, B or LN in Step 5 DIM ØA ØB 12.13 [0.478] 11.42 [0.450] 7.88 [0.310] SUGGESTED SIZE FOR USE Ø1.14 [0.045] Size 20 & 22 contact terminals ØB Ø2.11 [0.083] Size 16 contact terminals ØC Ø2.90 [0.114] Size 12 contact terminals ØD Ø2.54 [0.100] Mounting connector with screws ØE ØF Ø3.96±0.08 [0.156±0.003] Mounting connector using push-on fasteners Ø2.49±0.08 [0.098±0.003] Mounting connector with jackscrew system Ø3.12 [0.123] Mounting connector using angle brackets For Suggested Straight Mount PCB Holes Sizes of Compliant Press-Fit Connectors, please refer to SK6370 or consult Technical Sales for more information. Hole pattern shown is for male connector. Use mirror image for female connector. Connector shown is male. Unless otherwise specified, above dimensions are identical to female connector. 14 ØA 2X 4.20 [0.165] 47.00 [1.850] ØD 7.30 [0.287] 10.00 [0.394] 12.70 [0.500] GOLDFISH • SERIES Contact Hole Patterns for PCB Mount for Version 89 and Removable, Solder, Straight PCB Mount Contacts CONTACT HOLE PATTERNS FOR PCB MOUNT FOR VERSION 89 31.50 [1.240] Straight PCB Mount ØC or D Code 89 in Step 2 Code 3 or 37 in Step 4 Code H or N in Step 5 Code 89 in Step 2 Code 4 or 47 in Step 4 Code H or LN in Step 5 SUGGESTED SIZE FOR USE ØA Ø1.14 [0.045] Size 22 contact terminals ØB Ø2.11 [0.083] Size 16 contact terminals ØC Ø2.54 [0.100] Mounting connector with screws Ø3.12±0.08 [0.123±0.003] Mounting connector using push-on fasteners ØE Ø3.12 [0.123] Mounting connector using angle brackets 6X 2.70 [0.106] 4X 10.00 [0.394] 4X 5.80 [0.228] 6X 2.70 [0.106] 3X 10.60 [0.417] 3X 7.90 [0.311] 2X 7.65 [0.301] ØD ØA 8X 2.10 [0.083] 6X 2.70 [0.106] 4X 5.80 [0.228] 4X 10.00 [0.394] Right Angle (90°) Mount DIM ØB ØE ØA 4X 5.80 [0.228] 4X 10.00 [0.394] 3X 5.20 [0.205] ØB ØC 31.50 [1.240] For Suggested Straight Mount PCB Holes Sizes of Compliant Press-Fit Connectors, please refer to SK6370 or consult Technical Sales for more information. REMOVABLE, SOLDER, STRAIGHT PCB MOUNT CONTACTS Size 12 FDS12G3N2 12.50 [0.492] Ø2.29 [0.090] Size 16 MDS12G3N 13.13 [0.517] 12.91 [0.508] 1.68 [0.066] Ø2.38 [0.094] A=14.60 [0.575] Ø1.588 [0.0625] 6.50 [0.256] MDS20G3N Ø0.71 [0.028] 12.07 [0.475] 11.53 [0.454] 9.50 [0.374] Ø1.00 [0.039] 13.30 [0.524] Ø0.71 [0.028] 6.00 [0.236] MDS22G3N A=10.10 [0.398] 11.91 [0.469] A=11.80 [0.465] 13.13 [0.517] Ø0.71 [0.028] 6.00 [0.236] FDS22G3N4, A = 13.51 [0.532] Ø0.749 [0.0295] Ø0.71 [0.028] 3.00 [0.118] MDS22G3N3, A = 12.00 [0.472] Connector shown is male. Unless otherwise specified, above dimensions are identical to female connector. Connector Variant 15 Power Contact Signal Contact FDS16G3N2 FDS20G3N2 GFSH02M1H MDS16G3N MDS20G3N GFSH109/624F1H FDS16G3N3 FDS22G3N2 GFSH109/624M1H MDS16G3N4 MDS22G3N GFSH435F1H GFSH435M1H Size 22 FDS22G3N2 Contact Ordering Information GFSH02F1H MDS16G3N4, A = 13.31 [0.524] FDS20G3N2 14.40 [0.567] Ø1.60 [0.063] 13.06 [0.514] FDS16G3N3, A = 12.00 [0.472] Size 20 Material and Finishes: Precision machined copper alloy with gold flash over nickel. Other finishes are available. Now you can easily mix crimp terminations and PCB mount solder terminations within one connector! For use in crimp version connectors. MDS16G3N A=12.80 [0.504] 13.15 [0.518] 6.50 [0.256] Ø2.29 [0.090] 1.68 [0.066] FDS16G3N2 Ø1.60 [0.063] 14.30 [0.563] FDS16G3N5 FDS12G3N2 MDS16G3N MDS12G3N FDS20G3N5 MDS20G3N GFSH89F1H FDS16G3N2 FDS22G3N3 GFSH89M1H MDS16G3N4 MDS22G3N GFSH928F1H FDS16G3N2 FDS22G3N4 GFSH928M1H MDS16G3N MDS22G3N3 Reference contact tail length is 4.50 [0.177] beyond insulator. Consult Technical Sales for other contact sizes. GOLDFISH • SERIES Removable Crimp Contacts and Sequential Mating System Size 12 Male Female C Female Contact D = 20.18 [0.794] C 19.96 [0.786] ØB ØA FC610N2 ØA ØB Ø2.38 [0.094] 1.06 [0.042] FC610N2S*3 1.06 [0.042] FC612N2 FC612N2S*3 Male Female C=19.41 [0.764] 6.48 [0.255] 19.41 [0.764] 6.48 [0.255] ØA ØB C 10 [6.0] 3.73 [0.147] N/A 6.45 [0.254] 12 [4.0] 2.54 [0.100] 4.19 [0.165] 7.90 [0.311] AWG [mm²] MC610N MC610N-228.1*2 MC610NS MC612N MC612N-228.1*2 MC612NS*3 Female Contact ØB ØA Male Contact MC112N FC112N2 MC112N-133.5*2 FC112N2S*3 1.65 [0.065] Ø1.588 [0.0625] 1.65 [0.065] MC114N MC114N-133.5*2 MC116N FC116N2 MC116N-133.5*2 MC120N FC120N2 MC120N-133.5*2 Wire Size*1 ØA ØB 12 [4.0] 2.49 [0.098] N/A 14-16 [2.5-1.5] 2.06 [0.081] 2.64 [0.104] 16-18 [1.5-1.0] 1.70 [0.067] 2.36 [0.093] 20-22-24 [0.5-0.3-0.25] 1.14 [0.045] 1.73 [0.068] AWG [mm²] *1 Note: Please use correct wire size and it should be smaller than ØA of the contact. *2 First mate contact, C=21.74 [0.856] *3High conductive copper alloy Size 20 Male Female 18.80 [0.740] 6.48 [0.255] 19.41 [0.764] 6.48 [0.255] 1.65 [0.065] MC112NS*3 FC114N2 Note: For the first mate contact, it does not apply for GFSH89 version. Consult Technical Sales for sequential mating length. ØB ØA Wire Size*1 *1 Note: Please use correct wire size and it should be smaller than ØA of the contact. *2 First mate contact, D=23.18 [0.913] *3 High conductive copper alloy Size 16 ØB ØA Male Contact Ø1.00 [0.039] ØB ØA Female Contact Male Contact Wire Size*1 ØA ØB FC720N2 MC720N 20-22-24 [0.5-0.3-0.25] 1.14 [0.045] 1.73 [0.068] AWG [mm²] *1 Note: Please use correct wire size and it should be smaller than ØA of the contact. 1.65 [0.065] Size 22 Male Female ØB ØA 15.49 [0.610] 3.35 [0.132] 19.66 [0.774] 3.35 [0.132] 0.76 [0.030] Ø0.749 [0.0295] ØB ØA 0.76 [0.030] Female Contact Male Contact Wire Size*1 ØA FC420N6 MC420N 20 [0.5] 1.14 [0.045] N/A MC422N 22-24-26 [0.3-0.25-0.12] 0.89 [0.035] 1.63 [0.064] FC422N6 Material and Finishes (standard contact): Precision machined copper alloy with gold flash over nickel. Other finishes available. Consult Technical Sales for sequential mating and high conductivity material options. AWG [mm²] *1 Note: Please use correct wire size and it should be smaller than ØA of the contact. SEQUENTIAL MATING SYSTEMS Available in both PCB and Crimp Version Connectors First Mate Standard Last Mate Standard B A B A 2.69 [0.106] Power Signal Power Connector shown is male. Unless Contacts otherwise specified, Contacts Contacts above dimensions are identical to female connector. ØB 2.03 [0.080] Contact Technical Sales for ordering information. Dimensions valid for Goldfish 02 PCB mount versions only. Contact Technical Sales for other versions. 16 GOLDFISH • SERIES Connector Ordering Information and Automatic Crimp Machine SPECIFY COMPLETE CONNECTOR BY FOLLOWING STEP 1 THROUGH STEP 6. Include step 7 for customized connectors. STEP 1 EXAMPLE GF SH 2 3 4 5 6 02 7 F 4 LN /A A XXXXX STEP 1: Basic Series GFSH : Goldfish Series STEP 7: Special Options Consult Technical Sales for customization of Goldfish Power Connectors. Example: selective loading, sequential mating, etc. STEP 2: Connector Versions 02 : Connector with 21 size 16 power contacts and 12 size 20 signal contacts. 89 : Connector with 8 size 16 power contacts and 9 size 22 signal contacts. STEP 6: Environmental Compliance 109 : Connector with 10 size 16 power contacts and 9 size 22 signal contacts. /AA : Compliant per EU Directive 2002/95/EC (RoHS) Note: If no environmental options are required, this step will not be used. Example: GFSH02F4LN 435 : Connector with 9 size 16 power contacts. 4 size 12 power contacts and 12 size 20 signal contacts. 624 : Connector with 6 size 16 power contacts and 24 size 22 signal contacts. STEP 5: Mounting Style 928 : Connector with 18 size 16 power contacts and 28 size 22 signal contacts. STEP 3: Connector Gender F : Female M : Male STEP 4: Type of Contact 1 : 3 : 4 : 37 : 38 : 47 : 48 : 93 : 94 : H : No hardware. For mounting connector with self-tapping screws. (Order screws separately.) N : Straight PCB mount push-on fasteners. B : Right angle (90°) PCB mount through hole angle brackets. LN : Right angle (90°) PCB mount board lock angle brackets. 82 : Panel/ float mount for 1.5 mm thick panel. Removable contact, panel/ float mount/ cable version. (contacts ordered separately). Solder, straight PCB mount. Solder, right angle (90°) PCB mount. Solder, straight PCB mount. (high conductivity size 16 power contacts). Solder, straight PCB mount, GFSH435 only, (high conductivity size 12 power contacts). Solder, right angle (90°) PCB mount. (high conductivity size 16 power contacts). Solder, right angle (90°) PCB mount, GFSH435 only. (high conductivity size 12 power contacts). Press-fit compliant terminations. Press-fit compliant terminations. 83 : Panel/ float mount for 2.3 mm thick panel. E : Turnable male jackscrews. (Not available in GFSH624 male panel.) T : Fixed female jackscrews. (Not available in GFSH89 PCB, GFSH624 Female PCB.) TB : Fixed female jackscrews with Right angle (90°) PCB mount through hole angle brackets. TLN : Fixed female jackscrews with Right angle (90°) PCB mount board lock angle brackets. W*1 : Hood. WE*1 : Turnable Male Jackscrew with Hood. *1 Not available in GFSH89, 109 and 624. AUTOMATIC CRIMP MACHINE Part No. 9550-0-0-0 This fast cycling and reliable automatic crimp machine produces a four double-indent crimp, meeting Military Standard and proprietary specifications on wire sizes 12 AWG (4.0mm²) through 30 AWG (0.05mm²). The tool is a bench mount pneumatic unit of compact size and weight. Contacts must be ordered separately and are supplied on a reel in quantities of 2000. To order, specify part number 9550-0-0-0. Foot pedal control valve is supplied as a standard accessory. CONTACT CARRIERS Molded thermoplastic carriers in a continuous belt feed contacts to the crimp station of the automatic feed tool. They also locate the contacts in respect to the tool’s indenters. The carriers are color coded white and natural for contact identification for both MS and proprietary applications. Part number for contacts supplied in reels ends with a ‘R’, example, FC114N2R. Connector shown is male. Unless otherwise specified, 17 above dimensions are identical to female connector. Shown for references only Machine not sold; for rent only. GOLDFISH • SERIES Recommended Tools for Crimp Contacts and GG (Great Golden) Series Contact Extraction Tool Cycle-Controlled Step Adjustable Hand Tool Contact Insertion Tool Shown for reference only Shown for reference only Shown for reference only CONTACT SIZE CONTACT EXTRACTION TOOL CONTACT INSERTION TOOL SEMI-AUTOMATIC CRIMP MACHINE Size 12 2711-0-0-0 9099-3-0-0 9509-6-0-0 (MC/FC610) 9501-0-0-0 with 9502-19-0-0 positioner (MC/FC612) Size 16 9081-0-0-0 9099-0-0-0 9501-0-0-0 with 9502-1-0-0 positioner 9501-0-0-0 with 9502-17-0-0 positioner (male first mate contacts) 9550-0 Size 20 9081-2-0-0 9099-4-0-0 9507-0-0-0 with 9502-21-0-0 positioner (male contacts) 9507-0-0-0 with 9502-22-0-0 positioner (female contacts) 9550-1 Size 22 9081-3-0-0 9099-1-0-0 9507-0-0-0 with 9502-12-0-0 positioner (male contacts) 9507-0-0-0 with 9502-20-0-0 positioner (female contacts) 9550-1 HAND CRIMP TOOL - GG SERIES CONNECTORS MODULAR TOOLING ALLOWS DELIVERY OF A MULTITUDE OF VARIANTS! Contact sales for complete GG series catalog information CONTACT VARIANT & DIMENSIONS Variants shown are not actual size. Total of 256 Variants CONTACT SIZE 4.638 [117.80] Size 0 Size 12 Four (4) modules Any combination of modules is possible Size 16 Two (2) size 8 power contact (Consult Technical Sales for availability) Nineteen (19) size 20 signal contacts One (1) size 0 power contact Insulators: Contacts: Electrical characteristics: Contact resistance: Voltage proof: Mechanical operations: Termination types: Features: Four (4) size 12 power contacts Twelve (12) size 16 power contacts Size 20 CONTACT MATERIAL CONTACT CURRENT RATING CONTACT RESISTANCE Standard 175 amps 0.00038 ohms HC* 200 amps 0.00012 ohms Standard 35 amps 0.0016 ohms HC*1 45 amps 0.0005 ohms Standard 20 amps 0.0024 ohms HC*1 28 amps 0.0012 ohms Standard 5 amps 0.0036 ohms 1 *1 HC = High Conductivity Contact Material Glass filled nylon, UL 94 V-0, gold color. Precision machined copper alloy. Plated gold flash over nickel. Other finishes available upon request. Contact current ratings to 200 amps per contact in accordance to UL 1977. As low as 0.00012 ohms, per IEC 60512-2, test 2b. Up to 3,000 V r.m.s. 1,000 cycles. Cable and panel mount – crimp, solder or buss bar. Contact Technical Sales for PCB solder type. Excellent blind mating; sequential mating options Connector shown is male. Unless otherwise specified, above dimensions are identical to female connector. 18 WORKING VOLTAGE 250 V r.m.s 500 V r.m.s 500 V r.m.s 333 V r.m.s Divisional Headquarters Positronic | Americas 423 N Campbell Ave Springfield MO 65806 USA +1 800 641 4054 info@connectpositronic.com Positronic | Europe Z.I. d’Engachies 46, route d’Engachies F-32020 Auch Cedex 9 France +33 5 6263 4491 contact@connectpositronic.com Positronic | Asia 3014A Ubi Rd 1 #07-01 Singapore 408703 +65 6842 1419 singapore@connectpositronic.com Sales Offices Positronic has local sales representation all over the world. To find the nearest sales office, please visit www.connectpositronic.com/sales