an Amphenol company
Catalog C-001 Rev. G3
o
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Positronic P
ility
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vides C
Mission Statemen
t
“To utilize prod
assistance to presen uct �lexibility and application
t quality interconne
ct so
which represent va
lue to customers wo lutions
rldwide.”
Experience
• Founded in 1966
• Involvement in the development of international connector
specifications through EIA®, IEC and ISO as well as PICMG®.
• Introduction of new and unique connector products to the electronics industry.
• Patent holder for many unique connector features and manufacturing techniques.
• Vertically integrated manufacturing – raw materials to finished connectors.
Technology
• Expertise with solid machined contacts provides a variety of high reliability
connectors including high current density power connectors.
• Quality Assurance lab is capable of testing to IEC, EIA, UL, CUL, military
and customer-specified requirements.
• In-house design and development of connectors based on market need or
individual customer requirements.
• Internal manufacturing capabilities include automatic precision contact machining,
injection molding, stamping, plating operations and connector assembly.
• Manufacturing locations in southwest Missouri, U.S.A. (headquarters);
Puerto Rico, France, China, Singapore, and India. Total square footage: 407,441.
Support
• Quality Systems: Select locations qualified to ISO 9001, ISO 14001,
AS9100, MIL-STD-790 and customer “dock to stock” programs. Applicable
products qualified to MIL-DTL-24308, SAE AS39029, DSCC 85039,
MIL-DTL-28748, Space D32, GSFC S-311-P-4 and GSFC S-311-P-10.
• Compliance to a variety of international and customer specific
environmental requirements.
• Large in-house inventory of finished connectors. Customer
specific stocking programs.
• Factory direct technical sales support in major cities worldwide.
• One-on-one customer support from worldwide factory locations.
• World class web site.
• Value-added solutions and willingness to develop custom products with reasonable price and delivery.
Regional Headquarters
Spring�ield, MO
Products described within this catalog may be
protected by one or more of the following US patents:
#4,900,261† #5,255,580 #5,329,697
#6,260,268 #6,835,079 #7,115,002
Patented in Canada, 1992
†
Other Patents Pending
POSITRONIC® IS AN ITAR REGISTERED COMPANY
Auch, France
Singapore
Positronic Industries’ FEDERAL SUPPLY CODE (Cage Code)
FOR MANUFACTURERS is 28198
Unless otherwise specified, dimensional tolerances are:
1)
2)
3)
4)
±0.001 inches [0.03 mm] for male contact mating diameters.
±0.003 inches [0.08 mm] for contact termination diameters.
±0.005 inches [0.13 mm] for all other diameters.
±0.015 inches [0.38 mm] for all other dimensions.
Information in this catalog is proprietary to Positronic and its subsidiaries. Positronic believes the data contained herein to be reliable. Since the technical information is given free of charge, the user
employs such information at his own discretion and risk. Positronic Industries assumes no responsibility for results obtained or damages incurred from use of such information in whole or in part.
The following trademarks are registered to Positronic Industries, Inc. in the United States and many other countries: Positronic Industries, Inc.®, Positronic®, Connector Excellence®, P+ logo®,
PosiBand®, PosiShop®, Positronic Global Connector Solutions®, Global Connector Solutions®. The color blue as it appears on various connectors is a trademark of Positronic Industries, Inc.,
Registered in U.S. Patent and Trademark Office.
CONNECTOR DESCRIPTIONS
MELO-D and EURO-D CONNECTORS
MD series and ED series, professional level, fixed contacts.
Solder cup, wrap post, and printed board contact terminations
for inch and metric printed board hole patterns. Six connector
variants, 9 through 50 contacts. Female open entry contacts.
Connectors conform to IEC 60807-2, Performance Level Two.
SOLI-D CONNECTORS
SD series, professional level, removable contacts. Solder cup,
crimp and straight printed board mount contact terminations.
Five connector variants, 9 through 50 contacts. PosiBand®
closed entry female contacts. Connectors conform to IEC 807-3,
Performance Level Two.
ORD SERIES CONNECTORS
ORD series, professional and industrial levels, removable
contacts. Crimp contact terminations. Thermocouple contact
options available. Six connector variants, 9 through 50 contacts. IEC 60807-3, Performance Level One or Two.
HARMO-D CONNECTORS
HDC series, MIL-DTL-24308 level, fixed contact. Solder cup,
wrap post and straight and right angle (90°) printed board
contact terminations. Thermocouple contact options a
vailable.
Five connector variants, 9 through 50 contacts.
RHAPSO-D CONNECTORS
RD series, MIL-DTL-24308 / SAE AS39029 levels, removable
contacts. Crimp contact terminations. Thermocouple contact
options available. Six connector variants, 9 through 50 contacts.
ODD SERIES CONNECTORS
ODD series, professional and industrial levels, removable c
ontacts.
Solder cup, crimp and straight and right angle (90°) printed board
contact terminations. Thermocouple contact options available. Six
connector variants, 15 through 104 contacts.
DENSI-D CONNECTORS
DD series, MIL-DTL-24308 / SAE AS39029 levels, removable contacts. Solder cup, crimp and straight and right angle (90°) printed
board contact terminations. Thermocouple contact options available. Six connector variants, 15 through 104 contacts.
STANDARD DENSITY
COMPLIANT PRESS-FIT CONNECTORS
PCD series, professional, industrial and military levels, machined
contact, compliant termination. Five connector
variants, 9
through 50 contacts. IEC 60807-2, Performance Levels One or
Two. Military contact plating optional.
HIGH DENSITY
COMPLIANT PRESS-FIT CONNECTORS
PCDD series, professional, industrial and military levels, machined
contact, compliant termination. Five connector variants, 15 through
104 contacts. Military contact plating optional.
i
GENERAL INFORMATION
TABLE OF CONTENTS
D-Sub
Positronic
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Connector Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
Wire Harness Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Other D-subminiature Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
G E N E R A L
I N F O R M A T I O N
MD SERIES
What Makes Positronic’s New “PosiBand®” Contact Interface a Significant Improvement? . . . . . . . . . . . . . . . 1
The PosiBand® contact system has many advantages over the legacy split tine design . . . . . . . . . . . . . . . . . . 2
Exploded Views of Typical Mated D-subminiature Connector Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Connector Component Description and Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
M D
S E R I E S
Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Solder Cup Termination - Code 2; Straight Printed Board Mount Termination - Code 3, 32 and 33;
Ferrite Inductor Bar For EMI/RFI Noise Suppression - Code F and Q . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Right Angle (90°) Printed Board Mount Termination - Code 5 and Code 59 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Right Angle (90°) Printed Board Mount Termination - Code 4; and Right Angle (90°) and
Straight Printed Board Contact Hole Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
ED SERIES
E D
S E R I E S
Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Solder Cup Termination - Code 2; Straight Printed Board Mount Termination - Code 36; and
Right Angle (90°) Printed Board Mount Termination - Code 42 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Right Angle (90°) and Straight Printed Board Contact Hole Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
S D
S E R I E S
SD SERIES
Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Removable Crimp Contacts - Code 1 and 12; and Removable Crimp Contacts - 18 AWG . . . . . . . . . . . . . . . . 18
Straight Printed Board Mount Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Straight Printed Board Contact Hole Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
ii
continued on next page . . . .
TABLE OF CONTENTS
Positronic
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H D C
S E R I E S
HDC SERIES
D-Sub
S E R I E S
Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Removable Crimp Contacts - Code 1 and 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Removable Crimp Contacts - 18 AWG; and Removable Thermocouple Crimp Contacts . . . . . . . . . . . . . . . . . 31
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Removable Crimp Contacts - Code 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Removable Crimp Contacts - 18 AWG; and Removable Thermocouple Crimp Contacts . . . . . . . . . . . . . . . . . 36
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
O D D
S E R I E S
Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Removable Crimp Contacts - Code 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Removable Crimp Contacts - 20 AWG; and Removable Thermocouple Crimp Contacts . . . . . . . . . . . . . . . . . 41
Removable Solder Cup Contacts - Code 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Fixed Solder Cup Termination - Code 21; and
Straight Printed Board Mount Termination - Code 3 and 32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Right Angle (90°) Printed Board Mount Termination - Code 5 and Code 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Right Angle (90°) Printed Board Mount Termination - Contact Variant 104 - Code 5 and Code 4 . . . . . . . . . . . 45
Right Angle (90°) and Straight Printed Board Contact Hole Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
D D
ORD SERIES
S E R I E S
ODD SERIES
O R D
S E R I E S
Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Removable Crimp Contacts - Code 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Removable Crimp Contacts - 20 AWG; and Removable Thermocouple Crimp Contacts . . . . . . . . . . . . . . . . . 51
Removable Solder Cup Contacts - Code 2; and
Straight Printed Board Mount Contacts - Code 3, 32 and 33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Right Angle (90°) Printed Board Mount Termination - Code 4; and Contact Variant 104 - Code 4 . . . . . . . . . . 53
Right Angle (90°) and Straight Printed Board Contact Hole Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
continued on next page . . . . iii
DD SERIES
R D
RD SERIES
Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Solder Cup Termination - Code 2; Straight Printed Board Mount Termination - Code 3, 32 and 36 . . . . . . . . . 24
Right Angle (90°) Printed Board Mount Termination - Code 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Right Angle (90°) and Straight Printed Board Contact Hole Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
PCD SERIES
D-Sub
TABLE OF CONTENTS
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P C D
S E R I E S
Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
PCDD SERIES
Right Angle (90°) Compliant Press-Fit Termination - Code 62; and
Straight Compliant Press-Fit Termination - Code 98 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Right Angle (90°) and Straight Compliant Press-Fit Printed Board Contact Hole Pattern . . . . . . . . . . . . . . . . . 59
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
P C D D
S E R I E S
Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Right Angle (90°) Compliant Press-Fit Termination - Code 62; and
Straight Compliant Press-Fit Termination - Code 98 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Right Angle (90°) and Straight Compliant Press-Fit Printed Board Contact Hole Pattern . . . . . . . . . . . . . . . . . . 64
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
CONNECTOR SAVERS
CONNECTOR SAVERS/ GENDER CHANGERS
AD and HAD Series Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
AD and HAD Series Contact Variants and Standard Shell Assembly Dimensions . . . . . . . . . . . . . . . . . . . . . . . 67
Jackscrew Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
AD and HAD Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
DAD Series Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
DAD Series Contact Variants and Standard Shell Assembly Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
DAD Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
APPLICATION
TOOLS
APPLICATION TOOLS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Reels for Automatic Pneumatic Crimp Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Contact Application Tools Cross Reference List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Compliant Press-fit Connectors Installation Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Suggested Printed Hole Sizes for Compliant Press-Fit Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Q P L
L I S T I N G
Positronic offers a wide variety of QPL connector products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
QPL LISTING
Visit our website for the latest c atalog updates and supplements at
www.connectpositronic.com/dsub/catalog
iv
GENERAL INFORMATION
D-Sub
GENERAL INFORMATION
Positronic
connectpositronic.com
What Makes Positronic’s
New “PosiBand®” Contact
Interface a Significant Improvement?
NEW!
High reliability connectors utilize female closed entry contacts that provide
an unbroken ring of solid material at the face of the contact. The closed entry
f eature is crucial in preventing damage to female contacts used in harsh
environments, repeated mating cycles, blind mate applications and applications
requiring highest reliability.
F I G U R E
“Split tine” contact design
Sleeve
1
The most common closed
entry design utilized by
connector m anufacturers is
a split tine and sleeve concept.
See figure 1. With this design,
both the mechanical forces and
F I G U R E
Sleeve placed on contact
2
Front view
“True closed entry” contact design
PosiBand®
electrical interface are provided only
at the tip of the female contact.
Positronic’s new PosiBand
PosiBand placed on contact
Front view
technology takes a unique approach
to closed entry female contacts.
PosiBand contacts utilize a two-piece
contact design. See figure 2. Each piece serves a separate function, p
roviding a
more mechanically robust contact and more consistent e
lectrical p
erformance.
®
The main body of the PosiBand contact provides a true closed entry opening to
enhance robustness. The PosiBand spring clip provides normal force on the male
contact. Consistent e
lectrical p
erformance is supported through a larger area of
contact interface between the male and female contact along the entire “floor”
of the contact body. PosiBand contacts are QPL listed under SAE AS39029 and
qualified under GSFC S-311-P4 to the higher 40 gram contact separation test
requirement.
continued on next page . . .
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
1
GENERAL INFORMATION
D-Sub
GENERAL INFORMATION
Positronic
connectpositronic.com
continued from previous page . . .
The PosiBand® contact system has many a
dvantages
over the legacy split tine design.
osiBand is more robust than the split tine contact, which can be pried open in harsh
7 Pe nvironments,
resulting in reduced normal force and degradation of e
lectrical performance.
PosiBand has greater surface area at the male and female contact interface, resulting in
7 more
consistent electrical performance.
has lower average insertion forces, resulting in greater ease in mating, e
specially
7 PinosiBand
larger high density connectors. The average lower insertion force is a
ccomplished while
meeting or exceeding performance requirements.
PosiBand’s contact body does not require annealing of the crimp barrels,
7 asThedoes
the split tine design. This eliminates concern of unintentionally heat-treating
the mating end of the contact, which can cause electrical failure.
osiBand is qualified under SAE AS39029 specification. PosiBand is also qualified under
7 PGSFC
S-311-P4/08 Rev C and GSFC S-311-P4/10 Rev C to the higher 40 gram contact
separation test requirement.
7 PosiBand is protected by US Patent 7,115,002.
For more details about the advantages of the PosiBand system, please view the d
etailed white paper at
www.connectpositronic.com/white-papers or visit our web site at www.connectpositronic.com.
TEMPERATURE RISE CURVES
Test conducted in accordance with UL1977.
Size 20 PosiBand Contacts
Initial Contact Resistance:
0.005 ohms, maximum.
RATED CURRENT (AMPERES)
RATED CURRENT (AMPERES)
urve developed using High Density D-subminiature connectors loaded
C
with size 22 crimp contacts terminated to size 22 AWG wire.
14
12
CONTACTS
LOADED IN
POSITIONS
1-6
10
8
6
4
2
0
0
10
20
30
40
50
60
70
80
90
100 110 120 130 140
TEMPERATURE RISE (ºC)
CONTACTS
LOADED IN
POSITIONS
1 - 26
14
12
10
CONTACTS
LOADED IN
POSITIONS
1 - 62
8
6
4
2
0
0
10
20
30
40
50
60
70
80
90
100 110 120 130
TEMPERATURE RISE (ºC)
2
CONTACTS
LOADED IN
POSITIONS
1-2
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
CONTACTS
LOADED IN
POSITIONS
1 - 104
20
RATED CURRENT (AMPERES)
Initial Contact Resistance:
0.004 ohms, maximum.
urve developed using Standard Density D-subminiature connectors loadC
ed with size 20 crimp contacts terminated to size 20 AWG wire.
18
16
CONTACTS
LOADED IN
POSITIONS
1-6
14
12
10
CONTACTS
LOADED IN
POSITIONS
1-2
8
6
4
2
0
RATED CURRENT (AMPERES)
Size 22 PosiBand Contacts
0
10
20
30
40
50
60
70
80
90
100 110 120 130
TEMPERATURE RISE (ºC)
CONTACTS
LOADED IN
POSITIONS
1 - 15
14
12
10
8
CONTACTS
LOADED IN
POSITIONS
1 - 25
6
4
2
0
0
10
20
30
40
50
60
70
80
90
100 110 120 130
TEMPERATURE RISE (ºC)
CONTACTS
LOADED IN
POSITIONS
1 - 50
GENERAL INFORMATION
D-Sub
GENERAL INFORMATION
Positronic
connectpositronic.com
EXPLODED VIEWS OF TYPICAL MATED
D-SUBMINIATURE CONNECTOR ASSEMBLIES
C8
A1
B1
B1
C2
C4
C7
DD62M000E6X
A1
DD62F0S50T6X
C5
A2
B1
B2
B2
C5
RD25M10LVL0
HDC25F5R7NV30
B1
A2
B2
C3
M24308/25-6
C1
A2
M24308/4-3F
M24308/26-1
B1
M24308/23-39F
A1
C6
C6
B2
C2
DD44F3S000-759.0
DD44M0000X-759.1
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
3
GENERAL INFORMATION
GENERAL INFORMATION
Positronic
connectpositronic.com
EXPLODED VIEWS OF TYPICAL MATED
D-SUBMINIATURE CONNECTOR ASSEMBLIES
C3
A2
SD9M00Z0Z
C1
B2
B1
MD9F5R80TX
C7
A2
CONNECTOR COMPONENT DESCRIPTION AND TERMINOLOGY
A1
- Male and female signal contacts, size 22. Terminations may be crimp, solder cup
and printed board mount.
A2 - Male and female signal contacts, size 20. Terminations may be crimp, solder cup,
wrap post, compliant press-fit and printed board mount.
B1 - Unloaded connector insulators, male and female. Insulator retention system retains
all contact termination types. Insulator may be used as a free or fixed connector.
B2 - Loaded connector insulators, male and female. Insulators may be preloaded per
customer requirements with contacts having terminations of right angle (90°) or
straight solder printed board mount, wrap post, solder cup and press-fit. Insulator
contact positions may be selectively
loaded with contacts. Connectors are normally
fixed panel or printed board connectors.
C1 - Fixed female jackscrews are the stationary threaded members of the non-polarized
jackscrew system.
C2 - Fixed male and female jackscrews are the stationary threaded members of the
polarized jackscrew system.
C3 - Rotating male jackscrews and screwlocks are the rotating threaded members of the
non-polarized jackscrew system.
C4 - Rotating male and female jackscrews are the rotating threaded members of the
polarized jackscrew system.
C5 - Vibration locking system consists of lock tabs on fixed connector and slide lock lever
on free cable connector.
C6 - Blind mating connector system with pilot probes on free connector and receptacle
guides on panel mounted fixed connector.
C7 - Cable adapters [Hoods] are used on the free cable connector to provide cable
support and c
ontact protection.
C8 -
Knobs of the polarized rotating jackscrew system are affixed to the rotating
jackscrew by a set screw.
4
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
D-Sub
PROFESSIONAL QUALITY
FIXED CONTACT
STANDARD DENSITY D-SUBMINIATURE
D-Sub
Positronic
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Size 20 Contacts, Fixed
IEC Publication 60807-2
Performance Level Two
File #E49351
CSA Recognized
File #LR54219
MD SERIES
UL Recognized
Telecommunication
UL File #E140980
Melo-D series connectors are professional quality connectors
recommended for use in sheltered, non-corrosive indoor
or
outdoor environments having normal ventilation, but
without temperature or humidity controls. These fixed
contact connectors meet the d
imensional and performance
requirements of IEC 60807-2, Performance Level Two.
Melo-D series connectors utilize precision machined contacts
which are fixed within the connector body. The female contact
is an open entry design contact, precision machined of high
tensile phosphor bronze.
Six standard connector variants are offered in arrangements
of 9, 15, 25, 29, 37 and 50 contacts. Each Melo-D connector
variant is available with contact terminations for solder cup, and
straight and right angle (90°) printed board mount terminations
featuring a choice of three printed board footprints. Melo-D series
connectors are mateable and compatible with all D-subminiature
connectors conforming to IEC 60807-2, IEC 60807-3 and
MIL-DTL-24308.
A wide assortment of printed board mounting hardware, cable
support hoods and locking systems is available from stock.
MELO-D SERIES TECHNICAL CHARACTERISTICS
MATERIALS AND FINISHES:
Insulator: Nylon resin, UL 94V-0, black color.
Contacts:
Precision machined copper alloy.
Contact Plating:
Professional performance Gold flash over
nickel plate. Other finishes available upon
request.
Shells:
Steel with tin plate; zinc plate with c
hromate
seal, stainless steel passivated. Other mat
rials and finishes available upon request.
Mounting Spacers
and Brackets:
Nylon; copper alloy or steel with zinc plate
and chromate seal or tin plate; phosphor bronze with tin plate; stainless steel,
passivated; polyester.
Push-On Fasteners:
Phosphor bronze or beryllium copper with
tin plate.
Jackscrew Systems: Brass or steel with zinc plate and chromate
seal or clear zinc plate or tin plate; stainless
steel, passivated.
Vibration Lock Systems: Slide lock and lock tabs, steel with nickel
plate.
Hoods:
Composite and plastic, UL 94V-0; brass
or steel with zinc plate and chromate seal.
Aluminum; aluminum with electroless nickel
plate. For aluminum hoods, zinc content is
1% maximum. Die cast zinc.
Low magnetic versions are available, contact Technical Sales.
MECHANICAL CHARACTERISTICS:
Fixed Contacts: Size 20 contact, male - 0.040 inch [1.02mm]
mating diameter. Female contact - rugged
open entry design.
Contact Retention
In Insulator:
6 lbs. [27N]
Resistance To Solder 500°F [260°C] for 10 seconds duration per
Iron Heat:
IEC 60512-6.
MD series connectors can be supplied with interfacial seals
and sealed between shell and insulator. This provides an additional
degree of moisture resistance. See Accessories catalog for details.
Contact Terminations:
Solder cup contacts - 0.042 inch [1.06mm]
minimum hole diameter for 20 AWG [0.5mm2]
wire maximum.
Straight Printed Board Mount - 0.028 inch
[0.71mm] termination diameter.
Right Angle (90°) Printed Board Mount 0.028 inch [0.71mm] termination diameter
for all printed board footprints.
Shells:
Male shells may be dimpled for EMI/ESD
ground paths.
Polarization:
Trapezoidally shaped shells and polarized
jackscrews.
Mounting To Angle Brackets: Jackscrews and riveted fasteners with a
0.120 inch [3.05mm] clearance hole, and
threaded riveted fasteners with 4-40 threads
and polyester lock inserts.
Mounting To Printed Board:
Rapid installation push-on fasteners and
threaded posts.
Locking Systems:
Jackscrews and vibration locking systems.
Mechanical Operations:
500 operations minimum per IEC 60512-5.
ELECTRICAL CHARACTERISTICS:
Contact Current Rating:
7.5 amperes nominal.
Initial Contact
Resistance:
0.008 ohms maximum.
Insulation Resistance:
5 G ohms.
Proof Voltage:
1000 V r.m.s.
Clearance and Creepage
Distance [minimum]: 0.039 inch [1.0mm].
Working Voltage:
300 V r.m.s.
CLIMATIC CHARACTERISTICS:
Temperature Range:
Damp Heat, Steady
State:
-55°C to +125°C.
10 days.
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
5
PROFESSIONAL QUALITY
FIXED CONTACT
STANDARD DENSITY D-SUBMINIATURE
Positronic
connectpositronic.com
D-Sub
CONTACT VARIANTS
FACE VIEW OF MALE OR REAR VIEW OF FEMALE
2
1
6
3
7
4
8
5
2
1
9
9
2
3
4
5
6
7
8
5
6
7
1
8
10 11 12 13 14 15
MD 9
1
4
3
3
4
5
6
10
1
1
2
3
4
5
6
7
8
9
8
9
10 11 12 13
23 24 25
MD 25
MD 15
9
7
14 15 16 17 18 19 20 21 22
2
3
4
5
6
7
8
9
10 11 12 13 14 15 16 17
10 11 12 13 14 15 16 17 18 19
11 12 13 14 15 16 17 18 19
20
2
18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
21 22 23 24 25 26 27 28 29
MD SERIES
MD 29
34
35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
MD 37
MD 50
STANDARD SHELL ASSEMBLY
B
B1
K
D1
E
M
D
H
0.036±0.008
[0.91±0.20]
C
A
10° Typ.
G
0.050±0.010
[1.27±0.25]
Ø0.120±0.005 [Ø3.05±0.13]
Mounting hole, two places
0.220 [5.59]
Max.
OPTIONAL SHELL ASSEMBLY
WITH UNIVERSAL FLOAT MOUNTS (F)
OPTIONAL SHELL ASSEMBLY (0, 02)
0.120±0.010 [3.05±0.25]
0.050±0.020
[1.27±0.51]
6
Ø0.120±0.005 [Ø3.05±0.13]
Mounting hole, two places
for stainless steel shell (0 option)
Ø0.154 [3.91] Mounting hole,
two places (02 option)
CONNECTOR
VARIANT SIZES
A
±0.015
[0.38]
9M
1.213
[30.81]
9F
1.213
[30.81]
15 M
1.541
[39.14]
15 F
1.541
[39.14]
25 M
2.088
[53.04]
25 F
2.088
[53.04]
29 M
1.770
[44.96]
29 F
1.770
[44.96]
37 M
2.729
[69.32]
37 F
2.729
[69.32]
50 M
2.635
[66.93]
50 F
2.635
[66.93]
B
±0.005
[0.13]
B1
±0.005
[0.13]
C
±0.005
[0.13]
0.666
[16.92]
0.984
[24.99]
0.643
[16.33]
0.984
[24.99]
0.994
[25.25]
0.971
[24.66]
1.534
[38.96]
1.511
[38.38]
1.251
[31.78]
2.182
[55.42]
2.159
[54.84]
2.079
[52.81]
2.064
[52.43]
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
H
±0.010
[0.25]
K
±0.005
[0.13]
M
±0.010
[0.25]
0.329
[8.36]
0.494
[12.55]
0.759
[19.28]
0.422
[10.72]
0.233
[5.92]
0.422
[10.72]
0.494
[12.55]
0.759
[19.28]
0.422
[10.72]
0.243
[6.17]
0.429
[10.90]
0.494
[12.55]
1.083
[27.51]
0.422
[10.72]
0.233
[5.92]
0.422
[10.72]
0.494
[12.55]
1.083
[27.51]
0.422
[10.72]
0.243
[6.17]
0.429
[10.90]
0.494
[12.55]
1.625
[41.28]
0.422
[10.72]
0.230
[5.84]
0.426
[10.82]
0.494
[12.55]
1.625
[41.28]
0.422
[10.72]
0.243
[6.17]
0.429
[10.90]
0.605
[15.37]
1.322
[33.58]
0.539
[13.69]
0.230
[5.84]
0.426
[10.82]
0.605
[15.37]
1.322
[33.58]
0.539
[13.69]
0.237
[6.02]
0.429
[10.90]
0.494
[12.55]
2.272
[57.71]
0.422
[10.72]
0.230
[5.84]
0.426
[10.82]
0.494
[12.55]
2.272
[57.71]
0.422
[10.72]
0.243
[6.17]
0.429
[10.90]
0.605
[15.37]
2.178
[55.32]
0.534
[13.56]
0.230
[5.84]
0.426
[10.82]
0.605
[15.37]
2.178
[55.32]
0.534
[13.56]
0.243
[6.17]
0.429
[10.90]
0.329
[8.36]
0.311
[7.90]
0.450
[11.43]
0.431
[10.95]
0.329
[8.36]
0.311
[7.90]
2.406
[61.11]
2.406
[61.11]
G
±0.010
[0.25]
0.311
[7.90]
2.500
[63.50]
2.500
[63.50]
E
±0.015
[0.38]
0.329
[8.36]
1.534
[38.96]
1.534
[38.96]
D1
±0.005
[0.13]
0.311
[7.90]
1.852
[47.04]
1.852
[47.04]
1.274
[32.36]
D
±0.005
[0.13]
1.312
[33.32]
1.312
[33.32]
[
0.441
[11.20]
0.423
[10.74]
]
+0.13
Ø0.086+0.005
-0.000 Ø2.18-0.00
Mounting hole, two places
0.032 [0.81]
Total diametral float
PROFESSIONAL QUALITY
FIXED CONTACT
STANDARD DENSITY D-SUBMINIATURE
D-Sub
Positronic
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SOLDER CUP TERMINATION
CODE 2
20 AWG max.
2
[0.5 mm ]
Fixed female
jackscrew
For solder cup contacts, specify
code 2 in step 4
of ordering information.
0.135 [3.43]
0.352 [8.94]
Fixed male
jackscrew
MD SERIES
Fixed female jackscrews
Fixed male and female polarized jackscrews available.
Specify code T6 in step 7 of ordering information.
Typical Part Number: MD15M200T6Z
Typical Part Number: MD15M200T2Z
STRAIGHT PRINTED BOARD MOUNT TERMINATION
CODE 3, 32 AND 33
CODE
NUMBER
L
ØD
3
0.150 [3.81]
0.028 [0.71]
32
0.375 [9.53]
0.028 [0.71]
33
0.500 [12.70]
0.028 [0.71]
Fixed female jackscrews
Swaged spacer with
push-on fastener
phosphor bronze
0.225 [5.71]
0.010 [0.25]
NOMINAL
For straight printed board mount
ontacts, specify code number in
c
step 4 of ordering information.
L
ØD
Typical Part Number: MD25F3S60T0
FERRITE INDUCTOR BAR FOR EMI/RFI NOISE SUPPRESSION
CODE F AND Q
FILTERING CHARACTERISTICS
STRAIGHT PRINTED BOARD MOUNT CONNECTOR
Fixed female jackscrews
Swaged spacer with push-on
fastener phosphor bronze
IMPEDANCE
ATTENUATION*
IMPEDANCE [OHMS]
ATTENUATION [dB]
0.010 [0.25] Nominal
A
SERIES
CODE
NO.
MD, MDX, HDC
ODD
A
L
0.375 [9.53] 0.240 [6.10]
32
DD
0.375 [9.53] 0.165 [4.19]
0.515 [13.08] 0.165 [4.19]
ED, HDC
36
0.375 [9.53] 0.101 [2.57]
MD, MDX
4
----------
----------
FREQUENCY
ODD
5
----------
----------
* NO-LOAD CONDITION
MD
59
----------
----------
MATERIAL: Nickel zinc ceramic
L
Ferrite Inductor Bar
RIGHT ANGLE (90°)
PRINTED BOARD MOUNT CONNECTOR
Ferrite inductor bar
0.135±0.005
[3.43±0.13]
Specify code F or Q in step 6 of ordering
information. F for ferrite inductor and Q for
ferrite inductor with push-on fastener.
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
7
PROFESSIONAL QUALITY
FIXED CONTACT
STANDARD DENSITY D-SUBMINIATURE
Positronic
connectpositronic.com
D-Sub
RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATION
CODE 5, 0.283 [7.19] CONTACT EXTENSION
MD**5**** 0.283 [7.19] CONTACT EXTENSION
C
MD SERIES
B
±0.008
[0.20]
Fixed
female
jackscrews
A *1
PART NUMBER
A*1
B
C
D
MD9*5****
1.204
[30.58]
0.984
[24.99]
0.339
[8.61]
0.283
[7.19]
MD15*5****
1.532
[38.91]
1.312
[33.32]
0.339
[8.61]
0.283
[7.19]
MD25*5****
2.072
[52.63]
1.852
[47.04]
0.339
[8.61]
0.283
[7.19]
MD29*5****
1.754
[44.55]
1.534
[38.96]
0.395
[10.03]
0.283
[7.19]
MD37*5****
2.720
[69.09]
2.500
[63.50]
0.339
[8.61]
0.283
[7.19]
MD50*5****
2.626
[66.70]
2.406
[61.11]
0.395
[10.03]
0.283
[7.19]
NOTE:
*1 “A”
dimension applies for
metal angle brackets only.
Consult Accessories
D-subminiature catalog for
“A” dimension when plastic
brackets are used.
0.112 [2.84] Typ.
Specify code 5
in step 4 of
ordering information
0.112 [2.84] Typ.
Numbering shown is rear view
of male and face view of female.
D
D
0.112 [2.84]
Typ.
13
12
25
Typical Part Number:
MD25M5R4NT2X
11
24
10
23
9
22
7
8
21
20
Push-on fastener
beryllium copper
6
19
5
4
18
17
3
16
2
15
0.160 [4.06]
Nominal
1
14
Typical Part Number:
MD50M5R4NT2X
Ø0.028 [0.71]
RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATION
0.125 [3.18]
X 0.233 [5.92]
Oval hole Typ.
CODE 59, 0.545 [13.84] CONTACT EXTENSION
MD**59**** 0.545 [13.84] CONTACT EXTENSION
B
±0.008
[0.20]
Fixed
female
jackscrews
A*1
C
PART NUMBER
A*1
B
C
D
E
MD9*59****
1.204
[30.58]
0.984
[24.99]
0.275
[6.99]
0.545
[13.84]
0.601
[15.27]
MD15*59****
1.532
[38.91]
1.312
[33.32]
0.275
[6.99]
0.545
[13.84]
0.601
[15.27]
MD25*59****
2.072
[52.63]
1.852
[47.04]
0.275
[6.99]
0.545
[13.84]
0.601
[15.27]
MD29*59****
1.754
[44.55]
1.534
[38.96]
0.275
[6.99]
0.545
[13.84]
0.657
[16.69]
MD37*59****
2.720
[69.09]
2.500
[63.50]
0.275
[6.99]
0.545
[13.84]
0.601
[15.27]
MD50*59****
2.626
[66.70]
2.406
[61.11]
0.275
[6.99]
0.545
[13.84]
0.657
[16.69]
E
Specify code 59
in step 4 of
ordering information
*1 “A”
dimension applies for
metal angle brackets only.
Consult Accessories
D-subminiature catalog for
“A” dimension when plastic
brackets are used.
Typical Part Number:
MD29M59B0T2X
0.112 [2.84] Typ.
Numbering shown is rear view
of male and face view of female.
D
0.112 [2.84] Typ.
D
0.112 [2.84]
Typ.
Typical
Part Number:
MD25M59B0T2X
8
NOTE:
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
13
12
25
11
24
10
23
9
22
7
8
21
20
6
19
5
18
4
17
3
16
2
15
Ø0.028 [0.71]
1
14
0.125 [3.18]
Nominal
PROFESSIONAL QUALITY
FIXED CONTACT
STANDARD DENSITY D-SUBMINIATURE
D-Sub
Positronic
connectpositronic.com
RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATION
B
±0.008
[0.20]
Fixed
female
jackscrews
Specify code 4
in step 4 of
ordering information
CODE 4, 0.450 [11.43] CONTACT EXTENSION
A *1
MD**4**** 0.450 [11.43] CONTACT EXTENSION
PART NUMBER
A *1
B
C
D
MD9*4****
1.204
[30.58]
0.984
[24.99]
0.506
[12.85]
0.450
[11.43]
MD15*4****
1.532
[38.91]
1.312
[33.32]
0.506
[12.85]
0.450
[11.43]
MD25*4****
2.072
[52.63]
1.852
[47.04]
0.506
[12.85]
0.450
[11.43]
MD29*4****
1.754
[44.55]
1.534
[38.96]
0.562
[14.27]
0.450
[11.43]
MD37*4****
2.720
[69.09]
2.500
[63.50]
0.506
[12.85]
0.450
[11.43]
MD50*4****
2.626
[66.70]
2.406
[61.11]
0.562
[14.27]
0.450
[11.43]
NOTE:
*1 “A”
dimension applies for
metal angle brackets only.
Consult Accessories
D-subminiature catalog for
“A” dimension when plastic
brackets are used.
0.112 [2.84] Typ.
Numbering shown is rear view
of male and face view of female.
D
0.112 [2.84] Typ.
D
0.112 [2.84]
Typ.
13
12
25
11
24
10
23
9
22
7
8
21
Typical Part Number:
MD25M4B0T20
20
6
19
5
18
MD SERIES
C
Ø0.125
[3.18]
Typ.
4
17
3
16
2
15
1
14
0.160 [4.06]
Nominal
Typical Part Number:
MD50M4B0T20
Ø0.028 [0.71]
RIGHT ANGLE (90°) AND STRAIGHT PRINTED BOARD CONTACT HOLE PATTERN
MOUNT CONNECTOR WITH MATING FACE POSITIONED TO FOLLOW DIRECTION OF ARROW.
Sym.
0.492
[12.50]
Sym.
0.216 [5.49]
0.108 [2.74]
Typ.
0.112
[2.84]
0.054 [1.37]
Typ.
0.162 [4.11]
0.656
[16.66]
0.767
[19.48]
Sym.
0.224
[5.69]
0.112
[2.84]
0.054
[1.37]
Typ.
0.324 [8.23]
MD15
0.432
[10.97]
0.108 [2.74]
Typ.
0.486
[12.34]
MD29
0.112
[2.84]
0.108 [2.74]
Typ.
MD9
0.378 [9.60]
0.054 [1.37]
Typ.
1.250 [31.75]
0.055 [1.40]
Typ.
0.112
[2.84]
0.055 [1.40]
Typ.
0.598 [15.19]
1.203
[30.56]
0.109
[2.77]
Typ.
0.978 [24.84]
0.109
[2.77]
Typ.
0.112
[2.84]
MD37
0.652 [16.56]
0.109 [2.77]
Typ.
MD25
Sym.
0.924 [23.47]
Sym.
0.926 [23.52]
Sym.
0.870
[22.10]
0.224
[5.69]
0.112
[2.84]
0.055 [1.40]
Typ.
0.815 [20.70]
MD50
SUGGESTED PRINTED BOARD HOLE SIZES:
Suggest 0.045 [1.14] Ø hole for contact termination positions.
Suggest 0.123 ±0.003 [3.12 ±0.08] Ø hole for mounting connector with push-on fasteners.
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
9
PROFESSIONAL QUALITY
FIXED CONTACT
STANDARD DENSITY D-SUBMINIATURE
Positronic
connectpositronic.com
D-Sub
ORDERING INFORMATION - CODE NUMBERING SYSTEM
Specify Complete Connector By Selecting An Option From Step 1 Through 8
STEP
EXAMPLE
1
2
3
4
5
6
7
8
9
10
MD
25
F
59
R7
N
T6
X
/AA
-14
STEP 1 - BASIC SERIES
STEP 10 - SPECIAL OPTIONS
MD series.
MD SERIES
-14 - 0.000030 [0.76µ] gold over
nickel.
-15 - 0.000050 [1.27µ] gold over
nickel.
CONTACT TECHNICAL SALES
FOR SPECIAL OPTIONS
STEP 2 - CONNECTOR
VARIANTS
9, 15, 25, 29, 37, 50
STEP 3 - CONNECTOR GENDER
STEP 9 - E
NVIRONMENTAL
COMPLIANCE OPTIONS
M - Male
F - Female
/AA - RoHS Compliant
STEP 4 - CONTACT TERMINATION TYPE
NOTE: If compliance to environmental
legislation is not required, this step will not
be used. Example: MD25F59R7NT6X
2 - Solder cup.
3 - Solder, Straight Printed Board Mount with 0.150
[3.81] Tail Length.
32 - Solder, Straight Printed Board Mount with 0.375
[9.52] Tail Length.
33 - Solder, Straight Printed Board Mount with 0.500
[12.70] tail length.
4 - Solder, Right Angle (90°) Printed Board Mount with
0.450 [11.43] Contact Extension.
5 - Solder, Right Angle (90°) Printed Board Mount with
0.283 [7.19] Contact Extension.
59 - Solder, Right Angle (90°) Printed Board Mount with
0.545 [13.84] Contact Extension.
STEP 8 - Shell Options
*4
R2 -
R3 -
R4 -
R5 -
R6 -
R7 -
R8 -
S -
S2 -
S5 -
S6 -
S7 -
Mounting Hole, 0.120 [3.05] Ø.
Mounting Hole, 0.154 [3.91] Ø.
Bracket, Mounting, Right Angle (90°) Metal.
Bracket, Mounting, Right Angle (90°) Metal with Cross Bar.
Bracket, Mounting, Right Angle (90°) Plastic.
Bracket, Mounting, Right Angle (90°) Plastic with Cross Bar.
Float Mounts, Universal.
Threaded Post, Brass, 0.225 [5.71] Length.
Threaded Post, Nylon, 0.225 [5.71] Length.
Bracket, Mounting, Right Angle (90°) Metal, Swaged to
Connector with 4-40 Thread Fixed Female Jackscrews.
Bracket, Mounting, Right Angle (90°) Metal, Swaged to
Connector with 4-40 Thread Fixed Female Jackscrews with
Cross Bar.
Bracket, Mounting, Right Angle (90°) Metal, Swaged to
Connector with 0.120 [3.05] Ø Mounting Hole.
Bracket, Mounting, Right Angle (90°) Metal, Swaged to
Connector with 4-40 Threads.
Bracket, Mounting, Right Angle (90°) Metal, Swaged to
Connector with 4-40 Locknut.
Bracket, Mounting, Right Angle (90°) Metal, Swaged to
Connector with 0.120 [3.05] Ø Mounting Hole with Cross Bar.
Bracket, Mounting, Right Angle (90°) Metal, Swaged to
Connector with 4-40 Threads with Cross Bar.
Bracket, Mounting, Right Angle (90°) Metal, Swaged to
Connector with 4-40 Locknut with Cross Bar.
Swaged Spacer, 4-40 Threads, 0.225 [5.71] Length.
Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length.
Swaged Locknut, 4-40 Threads.
Swaged Spacer with Push-on Fastener, 4-40 Threads, 0.225
[5.71] Length.
Swaged Spacer with Push-on Fastener for use with Ferrite
Inductor, 4-40 Threads, 0.375 [9.53] Length.
-
-
-
-
Zinc plated, with chromate seal.
Stainless steel, passivated.
Tin plated.
Tin plated and dimpled (male connectors only).
*1 STEP 7 - LOCKING AND POLARIZING SYSTEMS
0 - None.
*3 V3 - Lock Tab, connector front panel mounted.
*3 V5 - Lock Tab, connector rear panel mounted.
*3 VL - Lock Lever, used with Hoods only.
T - Fixed Female Jackscrews.
T2 - Fixed Female Jackscrews.
T6 - Fixed Male and Female Polarized Jackscrews.
E - Rotating Male Jackscrews.
E2 - Rotating Male Screw Locks.
E3 - Rotating Male with Internal Hex for 3/32 Hex Drives
E6 - Rotating Male and Female Polarized Jackscrews.
*1 STEP 5 -MOUNTING STYLE
0 -
02 -
B -
B3 -
B7 -
B8 -
F -
P -
P2 -
R -
0
S
X
Z
*1 STEP 6 - HOODS AND PUSH-ON FASTENERS
0
J
L
Y
- None.
- Hood, Top Opening, Plastic.
- Hood, Side Opening, Plastic.
- Hood, Top Opening, Plastic with Rotating Male Jackscrews.
Available in size 50 only.
Y6 - Hood, Top Opening, Plastic with Rotating Male and Female
Polarized Jackscrews. Available in size 50 only.
Z - Hood, Top or Side Opening, Robust and Extended Height,
Composite and Plastic with Rotating Male Jackscrews. Available
in size 9, 15, 25, 37, and 50 only.
H - Hood, Top Opening, Metal. Available in size 15, 25, 37, and 50 only.
G - Hood, EMI/RFI, Die Cast Zinc. Available in size 9, 15, 25, 37, and
50 only.
*5 AN - Lightweight Aluminum Hood, nickel finish.
5
* AC - Lightweight Aluminum Hood, no finish.
W - Hood, Top or Side Opening, Plastic. Available in size 9, 15, and
25 only.
N - Push-on fastener for right angle (90°) mounting brackets.
2
* F - Ferrite inductor.
*2 Q - Ferrite inductor for use with push-on fastener and right angle (90°)
mounting brackets.
*1 For additional information on accessories listed in steps 5, 6 and 7, see Accessory Catalog.
*2 Ferrite inductor is available on contact types 32, 33, 4, 59 and 6 only. For more information on ferrite inductors, see page 7.
*3 VL, V3 and V5 locking systems are not available for connector variants 37 and 50. Jackscrews are highly recommended to minimize damage to contacts on
variants with high mating forces.
*4 For stainless steel dimpled male versions contact Technical Sales.
*5 AN and AC hood are not available for connector variant 29. Consult Technical Sales for availability.
10
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
PROFESSIONAL QUALITY
FIXED CONTACT
STANDARD DENSITY D-SUBMINIATURE
D-Sub
Positronic
connectpositronic.com
Size 20 Contacts, Fixed
European Standard
Printed Circuit Board Layout
IEC Publication 60807-2
Performance Level Two
UL Recognized
File #E49351
CSA Recognized
File #LR54219
Euro-D series connectors are professional quality
connectors recommended for use in sheltered, noncorrosive indoor or outdoor environments having normal
ventilation, but without t emperature or humidity controls.
These fixed contact connectors meet the dimensional
and performance requirements of IEC
60807-2,
Performance Level Two.
Euro-D series connectors utilize precision machined
contacts which are fixed within the connector body.
The female contact is an open entry design contact,
precision machined of high tensile phosphor bronze.
Six standard connector variants are offered in
arrangements of 9, 15, 25, 29, 37 and 50 contacts.
Each Euro-D connector variant is available with contact
terminations for solder cup, wrap post and straight
and right angle (90°) printed board mount terminations
per standard European metric footprints. Euro-D
series connectors are mateable and compatible with all
D-subminiature connectors conforming to IEC 60807-2,
IEC 60807-3 and MIL-DTL-24308.
A wide assortment of printed board mounting hardware,
cable support hoods and locking systems is available
from stock.
EURO-D SERIES TECHNICAL CHARACTERISTICS
MATERIALS AND FINISHES:
Insulator: Nylon resin, UL 94V-0, black color.
Contacts:
Precision machined copper alloy.
Contact Plating:
Professional performance Gold flash over
nickel plate. Other finishes available upon
request.
Shells: Steel with tin plate; zinc plate with chromate
seal, stainless steel passivated. Other materials and finishes available upon request.
Mounting Spacers
and Brackets: Nylon; copper alloy or steel with zinc plate
and chromate seal or tin plate; phosphor bronze with tin plate; stainless steel,
passivated; polyester.
Push-On Fasteners:
Phosphor bronze or beryllium copper with
tin plate.
Jackscrew Systems: Brass or steel with zinc plate and chromate
seal or clear zinc plate or tin plate; stainless
steel, passivated.
Vibration Lock Systems: Slide lock and lock tabs, steel with nickel
plate.
Hoods: Composite and plastic, UL 94V-0; brass or
steel with zinc plate and chromate seal.
Aluminum; aluminum with electroless nickel
plate. For aluminum hoods, zinc content is
1% maximum. Die cast zinc.
Low magnetic versions are available, contact Technical Sales.
MECHANICAL CHARACTERISTICS:
Fixed Contacts: Size 20 contact, male - 0.040 inch [1.02mm]
mating diameter. Female contact - rugged
open entry design.
Contact Retention
In Insulator:
6 lbs. [27N]
Resistance To Solder 500°F [260°C] for 10 seconds duration per
Iron Heat:
IEC 60512-6.
Contact Solder cup contacts - 0.042 inch [1.06mm]
Terminations: minimum hole diameter for 20 AWG [0.5mm2]
wire maximum.
Straight Printed Board Mount - 0.024 inch
[0.61mm] termination diameter.
Right Angle (90°) Printed Board Mount 0.024 inch [0.61mm] termination diameter
for European Metric Footprints.
Shells:
Male shells may be dimpled for EMI/ESD
ground paths.
Polarization:
Trapezoidally shaped shells and polarized
jackscrews.
Mounting To
Jackscrews and riveted fasteners with a
Angle Brackets:
0.120 inch [3.05mm] clearance hole, and
threaded riveted fasteners with 4-40 threads
and polyester lock inserts.
Mounting To Rapid installation push-on fasteners and
Printed Board:
threaded posts.
Locking Systems:
Jackscrews and vibration locking systems.
Mechanical Operations:
500 operations minimum per IEC 60512-5.
ELECTRICAL CHARACTERISTICS:
Contact Current Rating:
7.5 amperes nominal.
Initial Contact
Resistance:
0.008 ohms maximum.
Insulation Resistance:
5 G ohms.
Proof Voltage:
1000 V r.m.s.
Clearance and Creepage
Distance [minimum]: 0.039 inch [1.0mm].
Working Voltage:
300 V r.m.s.
CLIMATIC CHARACTERISTICS:
Temperature Range:
-55°C to +125°C.
Damp Heat, Steady State: 10 days.
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
11
ED SERIES
Telecommunication
UL File #E140980
PROFESSIONAL QUALITY
FIXED CONTACT
STANDARD DENSITY D-SUBMINIATURE
Positronic
connectpositronic.com
D-Sub
CONTACT VARIANTS
FACE VIEW OF MALE OR REAR VIEW OF FEMALE
2
1
6
3
7
4
8
5
2
1
9
9
2
3
4
5
6
7
8
5
6
7
1
8
10 11 12 13 14 15
ED 9
1
4
3
3
4
5
6
9
1
3
4
5
6
7
8
9
8
9
10 11 12 13
23 24 25
ED 25
10
2
7
14 15 16 17 18 19 20 21 22
ED 15
1
2
3
4
5
6
7
8
9
10 11 12 13 14 15 16 17
10 11 12 13 14 15 16 17 18 19
11 12 13 14 15 16 17 18 19
20
2
18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
21 22 23 24 25 26 27 28 29
ED 29
34
35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
ED 37
ED 50
STANDARD SHELL ASSEMBLY
B
B1
K
D1
E
M
D
H
0.036±0.008
[0.91±0.20]
C
A
10° Typ.
G
0.050±0.010
[1.27±0.25]
Ø0.120±0.005 [Ø3.05±0.13]
Mounting hole, two places
0.220 [5.59]
Max.
ED SERIES
OPTIONAL SHELL ASSEMBLY
WITH UNIVERSAL FLOAT MOUNTS (F)
OPTIONAL SHELL ASSEMBLY (0, 02)
0.120±0.010 [3.05±0.25]
0.050±0.020
[1.27±0.51]
12
Ø0.120±0.005 [Ø3.05±0.13]
Mounting hole, two places
for stainless steel shell (0 option)
Ø0.154 [3.91] Mounting hole,
two places (02 option)
CONNECTOR
VARIANT SIZES
A
±0.015
[0.38]
9M
1.213
[30.81]
9F
1.213
[30.81]
15 M
1.541
[39.14]
15 F
1.541
[39.14]
25 M
2.088
[53.04]
25 F
2.088
[53.04]
29 M
1.770
[44.96]
29 F
1.770
[44.96]
37 M
2.729
[69.32]
37 F
2.729
[69.32]
50 M
2.635
[66.93]
50 F
2.635
[66.93]
B
±0.005
[0.13]
B1
±0.005
[0.13]
C
±0.005
[0.13]
0.666
[16.92]
0.984
[24.99]
0.643
[16.33]
0.984
[24.99]
0.994
[25.25]
0.971
[24.66]
1.534
[38.96]
1.511
[38.38]
1.251
[31.78]
2.182
[55.42]
2.159
[54.84]
2.079
[52.81]
2.064
[52.43]
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
H
±0.010
[0.25]
K
±0.005
[0.13]
M
±0.010
[0.25]
0.329
[8.36]
0.494
[12.55]
0.759
[19.28]
0.422
[10.72]
0.233
[5.92]
0.422
[10.72]
0.494
[12.55]
0.759
[19.28]
0.422
[10.72]
0.243
[6.17]
0.429
[10.90]
0.494
[12.55]
1.083
[27.51]
0.422
[10.72]
0.233
[5.92]
0.422
[10.72]
0.494
[12.55]
1.083
[27.51]
0.422
[10.72]
0.243
[6.17]
0.429
[10.90]
0.494
[12.55]
1.625
[41.28]
0.422
[10.72]
0.230
[5.84]
0.426
[10.82]
0.494
[12.55]
1.625
[41.28]
0.422
[10.72]
0.243
[6.17]
0.429
[10.90]
0.605
[15.37]
1.322
[33.58]
0.539
[13.69]
0.230
[5.84]
0.426
[10.82]
0.605
[15.37]
1.322
[33.58]
0.539
[13.69]
0.237
[6.02]
0.429
[10.90]
0.494
[12.55]
2.272
[57.71]
0.422
[10.72]
0.230
[5.84]
0.426
[10.82]
0.494
[12.55]
2.272
[57.71]
0.422
[10.72]
0.243
[6.17]
0.429
[10.90]
0.605
[15.37]
2.178
[55.32]
0.534
[13.56]
0.230
[5.84]
0.426
[10.82]
0.605
[15.37]
2.178
[55.32]
0.534
[13.56]
0.243
[6.17]
0.429
[10.90]
0.329
[8.36]
0.311
[7.90]
0.450
[11.43]
0.431
[10.95]
0.329
[8.36]
0.311
[7.90]
2.406
[61.11]
2.406
[61.11]
G
±0.010
[0.25]
0.311
[7.90]
2.500
[63.50]
2.500
[63.50]
E
±0.015
[0.38]
0.329
[8.36]
1.534
[38.96]
1.534
[38.96]
D1
±0.005
[0.13]
0.311
[7.90]
1.852
[47.04]
1.852
[47.04]
1.274
[32.36]
D
±0.005
[0.13]
1.312
[33.32]
1.312
[33.32]
[
0.441
[11.20]
0.423
[10.74]
]
+0.13
Ø0.086+0.005
-0.000 Ø2.18-0.00
Mounting hole, two places
0.032 [0.81]
Total diametral float
PROFESSIONAL QUALITY
FIXED CONTACT
STANDARD DENSITY D-SUBMINIATURE
D-Sub
Positronic
connectpositronic.com
SOLDER CUP TERMINATION
CODE 2
Fixed female jackscrews
20 AWG max.
2
[0.5 mm ]
Fixed female
jackscrew
For solder cup contacts, specify
code 2 in step 4
of ordering information.
0.135 [3.43]
0.352 [8.94]
Fixed male
jackscrew
Fixed male and female polarized jackscrews available.
Specify code T6 in step 7 of ordering information.
Typical Part Number: ED15M200T6Z
Typical Part Number: ED15M200T2Z
STRAIGHT PRINTED BOARD MOUNT TERMINATION
CODE 36
CODE
NUMBER
L
ØD
36
0.236
[5.99]
0.024
[0.61]
Fixed female jackscrews
Swaged spacer with
push-on fastener
phosphor bronze
For straight printed board mount
contacts, specify code number in
step 4 of ordering information.
0.225 [5.71]
0.010 [0.25]
NOMINAL
L
ØD
ED SERIES
Typical Part Number: ED25F36S60T0
RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATION
CODE 42, 0.370 [9.40] CONTACT EXTENSION
Ø0.125
[3.18]
Typ.
C
Fixed
female
jackscrews
Specify code 42
or 52 in step 4 of
ordering information
ED**(42 or 52)**** 0.370 [9.40] CONTACT EXTENSION
PART NUMBER
A*1
B
C
D
ED9*(42 or 52)****
1.204
[30.58]
0.984
[24.99]
0.420
[10.67]
0.370
[9.40]
1.532
ED15*(42 or 52)****
[38.91]
1.312
[33.32]
0.420
[10.67]
0.370
[9.40]
2.072
B
ED25*(42 or 52)****
[52.63]
±0.008 A *1
[0.20]
1.852
[47.04]
0.420
[10.67]
0.370
[9.40]
ED29*(42 or 52)****
1.754
[44.55]
1.534
[38.96]
0.470
[11.94]
0.370
[9.40]
ED37*(42 or 52)****
2.720
[69.09]
2.500
[63.50]
0.420
[10.67]
0.370
[9.40]
ED50*(42 or 52)****
2.626
[66.70]
2.406
[61.11]
0.470
[11.94]
0.370
[9.40]
D
0.100 [2.54] Typ.
for code 42 contacts
0.112 [2.84] Typ.
for code 52 contacts
Numbering shown is
rear view of male and face
view of female.
13
12
25
Typical Part Number:
ED25M42B0T2X
11
24
10
23
9
22
7
8
21
20
6
19
5
18
*1 “A”
dimension applies for
metal angle brackets only.
Consult Accessories
D-subminiature catalog for
“A” dimension when plastic
brackets are used.
0.100 [2.54] Typ.
for code 42
contacts
0.112 [2.84] Typ.
for code 52
contacts
0.100 [2.54] Typ.
for code 42 contacts
0.112 [2.84] Typ.
for code 52 contacts
D
4
17
NOTE:
3
16
2
15
1
14
Ø0.024 [0.60]
0.197 [5.01]
Max.
Typical Part Number:
ED50M52B0T2X
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
13
PROFESSIONAL QUALITY
FIXED CONTACT
STANDARD DENSITY D-SUBMINIATURE
Positronic
connectpositronic.com
D-Sub
RIGHT ANGLE (90°) AND STRAIGHT PRINTED BOARD CONTACT HOLE PATTERN
FOR CODE 42, MOUNT CONNECTOR WITH MATING FACE POSITIONED TO FOLLOW DIRECTION OF ARROW.
Sym.
0.492
[12.50]
Sym.
0.216 [5.49]
0.108 [2.74]
Typ.
X
0.054 [1.37]
Typ.
0.162 [4.11]
0.656
[16.66]
0.767
[19.48]
Sym.
Y
ED SERIES
X
0.054
[1.37]
Typ.
0.324 [8.23]
ED15
0.432
[10.97]
0.108 [2.74]
Typ.
0.486
[12.34]
ED29
1.250 [31.75]
0.055 [1.40]
Typ.
X
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
0.598 [15.19]
Sym.
0.870
[22.10]
Y
X
0.055 [1.40]
Typ.
0.815 [20.70]
ED50
ED37
SUGGESTED PRINTED BOARD HOLE SIZES:
14
X
1.203
[30.56]
0.109
[2.77]
Typ.
0.978 [24.84]
0.109
[2.77]
Typ.
Suggest 0.040 [1.02] Ø hole for contact termination positions.
Suggest 0.123 ±0.003 [3.12 ±0.08] Ø hole for mounting connector with push-on fasteners.
0.652 [16.56]
0.109 [2.77]
Typ.
ED25
Sym.
0.924 [23.47]
Sym.
0.926 [23.52]
0.055 [1.40]
Typ.
X
0.108 [2.74]
Typ.
ED9
0.378 [9.60]
0.054 [1.37]
Typ.
CODE
NUMBER
X
Y
36
0.112 [2.84]
0.224 [5.69]
42
0.100 [2.54]
0.200 [5.08]
PROFESSIONAL QUALITY
FIXED CONTACT
STANDARD DENSITY D-SUBMINIATURE
D-Sub
Positronic
connectpositronic.com
ORDERING INFORMATION - CODE NUMBERING SYSTEM
Specify Complete Connector By Selecting An Option From Step 1 Through 8
STEP
EXAMPLE
1
2
3
4
5
6
7
8
9
10
ED
9
M
36
0
0
0
0
/AA
-14
STEP 10 - SPECIAL OPTIONS
STEP 1 - BASIC SERIES
-14 - 0.000030 [0.76µ] gold over
nickel.
-15 - 0.000050 [1.27µ] gold over
nickel.
ED series.
STEP 2 - CONNECTOR
VARIANTS
CONTACT TECHNICAL SALES
FOR SPECIAL OPTIONS
9, 15, 25, 29, 37, 50
STEP 3 - CONNECTOR GENDER
STEP 9 - E
NVIRONMENTAL
COMPLIANCE OPTIONS
M - Male
F - Female
/AA - RoHS Compliant
NOTE: If compliance to environmental
legislation is not required, this step will
not be used. Example: ED9M360000
STEP 4 - CONTACT TERMINATION TYPE
2 - Solder cup.
36 - Solder, Straight Printed Board Mount with 0.236
[5.99] Tail Length.
42 - Solder, Right Angle (90°) Printed Board Mount with
0.370 [9.40] Contact Extension.
STEP 8 - Shell Options
* STEP 5 -MOUNTING STYLE
0 -
02 -
B -
B3 -
B7 -
B8 -
F -
P -
P2 -
R -
R2 -
R3 -
R4 -
R5 -
R6 -
R7 -
R8 -
S -
S2 -
S5 -
S6 -
S7 -
Mounting Hole, 0.120 [3.05] Ø.
Mounting Hole, 0.154 [3.91] Ø.
Bracket, Mounting, Right Angle (90°) Metal.
Bracket, Mounting, Right Angle (90°) Metal with Cross Bar.
Bracket, Mounting, Right Angle (90°) Plastic.
Bracket, Mounting, Right Angle (90°) Plastic with Cross Bar.
Float Mounts, Universal.
Threaded Post, Brass, 0.225 [5.71] Length.
Threaded Post, Nylon, 0.225 [5.71] Length.
Bracket, Mounting, Right Angle (90°) Metal, Swaged to
Connector with 4-40 Thread Fixed Female Jackscrews.
Bracket, Mounting, Right Angle (90°) Metal, Swaged to
Connector with 4-40 Thread Fixed Female Jackscrews with
Cross Bar.
Bracket, Mounting, Right Angle (90°) Metal, Swaged to
Connector with 0.120 [3.05] Ø Mounting Hole.
Bracket, Mounting, Right Angle (90°) Metal, Swaged to
Connector with 4-40 Threads.
Bracket, Mounting, Right Angle (90°) Metal, Swaged to
Connector with 4-40 Locknut.
Bracket, Mounting, Right Angle (90°) Metal, Swaged to
Connector with 0.120 [3.05] Ø Mounting Hole with Cross Bar.
Bracket, Mounting, Right Angle (90°) Metal, Swaged to
Connector with 4-40 Threads with Cross Bar.
Bracket, Mounting, Right Angle (90°) Metal, Swaged to
Connector with 4-40 Locknut with Cross Bar.
Swaged Spacer, 4-40 Threads, 0.225 [5.71] Length.
Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length.
Swaged Locknut, 4-40 Threads.
Swaged Spacer with Push-on Fastener,
4-40 Threads, 0.225 [5.71] Length.
Swaged Spacer with Push-on Fastener for use with Ferrite
Inductor, 4-40 Threads, 0.375 [9.53] Length.
*1 F
or additional information on accessories listed in steps 5, 6 and 7,
see Accessory Catalog.
2
* Ferrite inductor is available on contact types 36 only. For more
information on ferrite inductors, see page 7.
*3 VL, V3 and V5 locking systems are not available for connector variants
37 and 50. Jackscrews are highly recommended to minimize damage
to contacts on variants with high mating forces.
*4 For stainless steel dimpled male versions contact Technical Sales.
*5 AN and AC hood are not available for connector variant 29. Consult
Technical Sales for availability.
- Zinc plated with chromate seal.
- Stainless steel, passivated.
- Tin plated.
- Tin plated and dimpled (male connectors only).
ED SERIES
0
*4 S
X
Z
1
*1 STEP 7 - LOCKING AND POLARIZING SYSTEMS
0
*3 V3
*3 V5
*3 VL
T
T2
T6
E
E2
E3
E6
- None.
- Lock Tab, connector front panel mounted.
- Lock Tab, connector rear panel mounted.
- Lock Lever, used with Hoods only.
- Fixed Female Jackscrews.
- Fixed Female Jackscrews.
- Fixed Male and Female Polarized Jackscrews.
- Rotating Male Jackscrews.
- Rotating Male Screw Locks.
- Rotating Male with Internal Hex for 3/32 Hex Drives
- Rotating Male and Female Polarized Jackscrews.
*1 STEP 6 - HOODS AND PUSH-ON FASTENERS
0
J
L
Y
- None.
- Hood, Top Opening, Plastic.
- Hood, Side Opening, Plastic.
- Hood, Top Opening, Plastic with Rotating Male Jackscrews.
Available in size 50 only.
Y6 - Hood, Top Opening, Plastic with Rotating Male and Female
Polarized Jackscrews. Available in size 50 only.
Z - Hood, Top or Side Opening, Robust and Extended Height,
Composite and Plastic with Rotating Male Jackscrews.
Available in size 9, 15, 25, 37, and 50 only.
H - Hood, Top Opening, Metal. Available in size 15, 25, 37, and
50 only.
G - Hood, EMI/RFI, Die Cast Zinc. Available in size 9, 15, 25, 37,
and 50 only.
*5 AN - Lightweight Aluminum Hood, nickel finish.
*5 AC - Lightweight Aluminum Hood, no finish.
W - Hood, Top or Side Opening, Plastic. Available in size 9, 15,
and 25 only.
N - Push-on Fastener, for Right Angle (90°) Mounting Brackets.
*2 F - Ferrite inductor.
*2 Q - Ferrite inductor for use with Push-on Fastener and Right
Angle (90°) Mounting Brackets.
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
15
PROFESSIONAL QUALITY
REMOVABLE CONTACT
STANDARD DENSITY D-SUBMINIATURE
Positronic
connectpositronic.com
D-Sub
Size 20 Contacts,
Removable
IEC Publication 60807-3
Performance Level Two
UL Recognized
File #E49351
CSA Recognized
File #LR54219
Telecommunication
UL File #E140980
Soli-D series connectors are professional quality
connectors recommended for use in sheltered, noncorrosive indoor or outdoor environments having normal
ventilation, but without t emperature or humidity controls.
This crimp removable contact connector will meet the
Performance Level Two requirements of IEC 60807-3.
Soli-D series connectors utilize precision machined
contacts with closed barrel, crimp terminations. The
female contact features a rugged open entry design.
Other contact terminations such as solder cup and
printed board terminations are also available. The
removable contact feature provides for rapid assembly
and permits contact repairs or wiring changes.
Five standard contact variants are offered in
arrangements of 9, 15, 25, 37 and 50 contacts. Soli-D
series connectors are mateable and compatible with all
D-subminiature connectors conforming to IEC 60807-2,
IEC 60807-3 and MIL-DTL-24308.
A wide assortment of cable support hoods and locking
systems is available from stock.
SOLI-D SERIES TECHNICAL CHARACTERISTICS
MATERIALS AND FINISHES:
MECHANICAL CHARACTERISTICS:
Insulator:
Removable Contacts:
SD SERIES
Glass filled nylon resin, UL 94V-0, black
color.
Contacts:
Precision machined copper alloy.
Contact Plating:
Professional performance - gold flash over
nickel plate. Other finishes available upon
request.
Shells:
Steel with tin plate; zinc plate with
chromate seal, stainless steel passivated.
Other materials and finishes available upon
request.
Mounting Spacers:
Nylon; copper alloy or steel with zinc
plate and chromate seal or tin plate;
phosphor bronze with tin plate; stainless
steel, passivated.
Push-On Fasteners:
Phosphor bronze with tin plate.
Jackscrew Systems: Brass or steel with zinc plate and chromate
seal or clear zinc plate or tin plate; stainless
steel, passivated.
Vibration Lock Systems: Slide lock and lock tabs, steel with nickel
plate.
Composite and plastic, UL 94V-0; brass or
Hoods:
steel with zinc plate and chromate seal.
Aluminum; aluminum with electroless nickel
plate. For aluminum hoods, zinc content is
1% maximum. Die cast zinc.
Low magnetic versions are available, contact Technical Sales.
CLIMATIC CHARACTERISTICS:
Temperature Range:
-55°C to +125°C.
Damp Heat, Steady State: 10 days.
16
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
Contact Retention
In Insulator:
Insert contact to rear face of insulator and
release from rear face of insulator. Size
20 contacts, male - 0.040 inch [1.02mm]
mating diameter. Female - rugged open
entry design.
6 lbs. [27 N].
Contact Terminations:
Closed barrel crimp, wire sizes 18 AWG
[1.0mm2] through 32 AWG [0.03mm2].
Straight printed board mount terminations.
Shells:
Male shells may be dimpled for EMI/ESD
ground paths.
Polarization:
Trapezoidally shaped shells and
polarized jackscrews.
Printed Board Mount: Rapid installation push-on fasteners.
Locking Systems:
Jackscrews and vibration locking
systems.
Mechanical Operations:
500 operations minimum per IEC
60512-5.
ELECTRICAL CHARACTERISTICS:
Contact Current Rating:
7.5 amperes nominal.
Initial Contact Resistance: 0.008 ohms maximum.
Proof Voltage:
1000 V r.m.s.
Insulation Resistance:
5 G ohms.
Clearance and Creepage
Distance [minimum]: 0.039 inch [1.0mm].
Working Voltage:
300 V r.m.s.
PROFESSIONAL QUALITY
REMOVABLE CONTACT
STANDARD DENSITY D-SUBMINIATURE
D-Sub
Positronic
connectpositronic.com
CONTACT VARIANTS
FACE VIEW OF MALE OR REAR VIEW OF FEMALE
2
1
6
3
7
4
8
5
2
1
9
9
3
4
5
6
7
8
1
2
3
4
4
5
SD 15
5
6
7
8
9
6
7
8
9
10 11 12 13
23 24 25
SD 25
1
1
3
14 15 16 17 18 19 20 21 22
10 11 12 13 14 15
SD 9
2
2
3
4
5
6
7
8
9
10 11 12 13 14 15 16 17
10 11 12 13 14 15 16 17 18 19
18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
34
SD 50
SD 37
STANDARD SHELL ASSEMBLY
B
B1
K
D1
E
M
H
D
0.036±0.008
[0.91±0.20]
C
A
10° Typ.
G
0.050±0.010
[1.27±0.25]
Ø0.120±0.005 [Ø3.05±0.13]
Mounting hole, two places
0.437 [11.10]
Max.
OPTIONAL SHELL ASSEMBLY
WITH UNIVERSAL FLOAT MOUNTS (F)
OPTIONAL SHELL ASSEMBLY (0, 02)
0.120±0.010 [3.05±0.25]
CONNECTOR
VARIANT SIZES
SD 9 M
SD 9 F
SD 15 M
SD 15 F
SD 25 M
SD 25 F
SD 37 M
SD 37 F
SD 50 M
SD 50 F
Ø0.120±0.005 [Ø3.05±0.13]
Mounting hole, two places
for stainless steel shell (0 option)
Ø0.154 [3.91] Mounting hole,
two places (02 option)
A
±0.015
[0.38]
1.213
[30.81]
1.213
[30.81]
1.541
[39.14]
1.541
[39.14]
2.088
[53.04]
2.088
[53.04]
2.729
[69.32]
2.729
[69.32]
2.635
[66.93]
2.635
[66.93]
B
±0.005
[0.13]
B1
±0.005
[0.13]
C
±0.005
[0.13]
0.666
[16.92]
0.984
[24.99]
0.984
[24.99]
1.312
[33.32]
1.312
[33.32]
1.852
[47.04]
1.852
[47.04]
2.500
[63.50]
2.500
[63.50]
2.406
[61.11]
2.406
[61.11]
0.643
[16.33]
0.994
[25.25]
0.971
[24.66]
1.534
[38.96]
1.511
[38.38]
2.182
[55.42]
2.159
[54.84]
2.079
[52.81]
2.064
[52.43]
0.032 [0.81]
Total diametral float
D
±0.005
[0.13]
]
D1
±0.005
[0.13]
E
±0.015
[0.38]
G
±0.010
[0.25]
H
±0.010
[0.25]
K
±0.005
[0.13]
M
±0.010
[0.25]
0.329
[8.36]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.605
[15.37]
0.605
[15.37]
0.759
[19.28]
0.759
[19.28]
1.083
[27.51]
1.083
[27.51]
1.625
[41.28]
1.625
[41.28]
2.272
[57.71]
2.272
[57.71]
2.178
[55.32]
2.178
[55.32]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.534
[13.56]
0.534
[13.56]
0.233
[5.92]
0.243
[6.17]
0.233
[5.92]
0.243
[6.17]
0.230
[5.84]
0.243
[6.17]
0.230
[5.84]
0.243
[6.17]
0.230
[5.84]
0.243
[6.17]
0.422
[10.72]
0.429
[10.90]
0.422
[10.72]
0.429
[10.90]
0.426
[10.82]
0.429
[10.90]
0.426
[10.82]
0.429
[10.90]
0.426
[10.82]
0.429
[10.90]
0.311
[7.90]
0.329
[8.36]
0.311
[7.90]
0.329
[8.36]
0.311
[7.90]
0.329
[8.36]
0.311
[7.90]
0.441
[11.20]
0.423
[10.74]
[
+0.13
Ø0.086+0.005
-0.000 Ø2.18-0.00
Mounting hole, two places
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
SD SERIES
0.050±0.020
[1.27±0.51]
17
PROFESSIONAL QUALITY
REMOVABLE CONTACT
STANDARD DENSITY D-SUBMINIATURE
Positronic
connectpositronic.com
D-Sub
Note: C
onnectors can be kitted with all
applicable crimp/solder contacts,
contact Technical Sales for
connector part number.
REMOVABLE CRIMP CONTACTS
CODE 1 AND 12
CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.
FEMALE CONTACT
MALE CONTACT
A
A
øC
øB
øC
Ø0.040
[1.02]
0.170
[4.32]
0.170
[4.32]
øB
PART NUMBER
WIRE SIZE
AWG/[mm2]
A
ØB
ØC
PART NUMBER
WIRE SIZE
AWG/[mm2]
A
ØB
ØC
FC7520D
20 / 22 / 24
[0.5/0.3/0.25]
0.612
[15.54]
0.045
[1.14]
0.066
[1.68]
MC7520D
20 / 22 / 24
[0.5/0.3/0.25]
0.618
[15.70]
0.045
[1.14]
0.066
[1.68]
FC7526D
26 / 28 / 30
[0.12/0.08/0.05]
0.612
[15.54]
0.026
[0.66]
0.066
[1.68]
MC7526D
26 / 28 / 30
[0.12/0.08/0.05]
0.618
[15.70]
0.026
[0.66]
0.066
[1.68]
Note: *C75**D contacts can not be used in the RD series.
PLATING:
STANDARD FINISH: Gold flash over nickel plate.
OPTIONAL FINISHES: 0
.000030 [0.76 µ] gold over nickel by adding “-14” s uffix onto part number. Example: FC7520D-14
0.000050 inch [1.27µ] gold over nickel by adding “-15” s uffix onto part number. Example: MC7526D-15
The crimp area of this contact is not
protected when fully seated in the connector
molding. These contacts require shrink tubing
after installation. Wire cannot be removed
from m
olding after insertion. Not suitable for
fully loaded c
onnector.
REMOVABLE CRIMP CONTACTS
Note: C
onnectors can be kitted with all
applicable crimp/solder contacts,
contact Technical Sales for
connector part number.
18 AWG CRIMP CONTACTS
18 AWG [1.0mm2]
CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.
SD SERIES
MALE CONTACT
FEMALE CONTACT
0.915 [23.25]
Ø0.080
[2.03]
Ø0.055
[1.40]
0.170
[4.32]
0.927 [23.55]
Ø0.040
[1.02]
FC7518D
MC7518D
Ø0.080
[2.03]
0.170
[4.32]
Ø0.055
[1.40]
PLATING:
STANDARD FINISH: Gold flash over nickel plate.
OPTIONAL FINISHES: 0
.000030 [0.76 µ] gold over nickel by adding “-14” s uffix onto part number. Example: FC7518D-14
0.000050 inch [1.27µ] gold over nickel by adding “-15” s uffix onto part number. Example: MC7518D-15
F or i nfo rm ation regardin g CRIM P TO O L S & CR I MP I NG TO O L TE CH NI Q U E S , s ee p a g e 7 3 .
18
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
PROFESSIONAL QUALITY
REMOVABLE CONTACT
STANDARD DENSITY D-SUBMINIATURE
D-Sub
Positronic
connectpositronic.com
STRAIGHT PRINTED BOARD MOUNT TERMINATION
CODE 3 AND 32
L
3
0.125
[3.18]
32
0.188
[4.78]
For straight printed board
mount contacts specify
code number in Step 4 of
ordering information.
Fixed female jackscrews
Swaged spacer with
push-on fastener
phosphor bronze.
0.437 [11.10]
L Nominal
0.024 [0.61]
Typical Part Number:
SD37F3S60T2X
SD SERIES
CODE
NUMBER
Connectors Designed To Customer Specifications
Positronic D-subminiature connectors
can be modified to customer specifications.
Examples: select loading of contacts for cost savings or to gain creepage and clearance distances;
longer printed circuit board terminations; customer specified hardware; sealing for water resistance.
Contact Technical Sales with your particular requirements.
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
19
PROFESSIONAL QUALITY
REMOVABLE CONTACT
STANDARD DENSITY D-SUBMINIATURE
Positronic
connectpositronic.com
D-Sub
STRAIGHT PRINTED BOARD CONTACT HOLE PATTERN
Sym.
Sym.
0.492
[12.50]
0.656
[16.66]
0.216 [5.49]
0.108 [2.74]
Typ.
0.112
[2.84]
0.054 [1.37]
Typ.
0.162 [4.11]
0.324 [8.23]
Sym.
0.926 [23.52]
Sym.
0.598 [15.19]
SD25
Sym.
1.203
[30.56]
0.109
[2.77]
Typ.
0.978 [24.84]
0.109
[2.77]
Typ.
0.112
[2.84]
0.924 [23.47]
SD37
0.870
[22.10]
0.224
[5.69]
0.112
[2.84]
0.055 [1.40]
Typ.
0.815 [21.70]
SD50
SUGGESTED PRINTED BOARD HOLE SIZES:
Suggest 0.045 [1.14] Ø hole for contact termination positions.
Suggest 0.123 ±0.003 [3.12 ±0.08] Ø hole for mounting connector with push-on fasteners.
SD SERIES
SD37M3S600Z
20
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
0.652 [16.56]
0.109 [2.77]
Typ.
0.112
[2.84]
0.055 [1.37]
Typ.
SD15
1.250 [31.75]
0.055 [1.40]
Typ.
0.112
[2.84]
0.108 [2.74]
Typ.
SD9
0.378 [9.60]
0.054 [1.37]
Typ.
SD25F3S600X
PROFESSIONAL QUALITY
REMOVABLE CONTACT
STANDARD DENSITY D-SUBMINIATURE
D-Sub
Positronic
connectpositronic.com
ORDERING INFORMATION - CODE NUMBERING SYSTEM
Specify Complete Connector By Selecting An Option From Step 1 Through 8
EXAMPLE
1
2
3
4
5
6
7
8
9
10
SD
15
F
0
0
0
0
X
/AA
-14
STEP 1 - BASIC SERIES
STEP 10 - SPECIAL OPTIONS
SD series.
9, 15, 25, 37, 50
-14 - 0.000030 [0.76µ] gold over
nickel.
-15 - 0.000050 [1.27µ] gold over
nickel.
STEP 3 - CONNECTOR GENDER
CONTACT TECHNICAL SALES
FOR SPECIAL OPTIONS
STEP 2 - CONNECTOR
VARIANTS
M - Male
F - Female
STEP 9 - E
NVIRONMENTAL
COMPLIANCE OPTIONS
STEP 4 - CONTACT TERMINATION TYPE
0 - Contacts ordered separately, see page 18.
1 - Crimp, 20 AWG-24 AWG [0.5mm2-0.25mm2].
12 - Crimp, 26 AWG-30 AWG [0.12mm2-0.05mm2].
3 -
Solder, Straight Printed Board Mount with 0.125
[3.18] Tail Length.
32 - Solder, Straight Printed Board Mount with 0.188
[4.78] Tail Length.
*1 STEP 5 -MOUNTING STYLE
0
02
F
P
P2
S
S2
S5
S6
- Mounting Hole, 0.120 [3.05] Ø.
- Mounting Hole, 0.154 [3.91] Ø.
- Float Mounts, Universal.
- Threaded Post, Brass, 0.437 [11.10] Length.
- Threaded Post, Nylon, 0.437 [11.10] Length.
- Swaged Spacer, 4-40 Threads, 0.437 [11.10] Length.
- Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length.
- Swaged Locknut, 4-40 Threads.
- Swaged Spacer with Push-on Fastener, 4-40 Threads,
0.437 [11.10] Length.
*1 STEP 6 - HOODS
0 - None.
J - Hood, Top Opening, Plastic.
L - Hood, Side Opening, Plastic.
Y - Hood, Top Opening, Plastic with Rotating Male Jackscrews.
Available in size 50 only.
Y6 - Hood, Top Opening, Plastic with Rotating Male and Female
Polarized Jackscrews. Available in size 50 only.
Z - Hood, Top or Side Opening, Robust and Extended Height,
Composite and Plastic with Rotating Male Jackscrews.
H - Hood, Top Opening, Metal. Available in size 15, 25, 37, and
50 only.
G - Hood, EMI/RFI, Die Cast Zinc.
AN - Lightweight Aluminum Hood, nickel finish.
AC - Lightweight Aluminum Hood, no finish.
W - Hood, Top or Side Opening, Plastic. Available in size 9,15,
and 25 only.
*1 For
additional information on accessories listed in steps 5, 6 and 7, see
Accessory Catalog.
*2 VL, V3 and V5 locking systems are not available for connector variants 37
and 50. Jackscrews are highly recommended to minimize damage to contacts on variants with high mating forces.
*3 For stainless steel dimpled male versions contact Technical Sales.
For information regarding CRIMP TOOLS &
CRIMPING TOOL TECHNIQUES, see page 73 .
/AA - RoHS Compliant
NOTE: If compliance to environmental
legislation is not required, this step will
not be used. Example: SD15F0000X
STEP 8 - Shell Options
0
*3 S
X
Z
-
-
-
-
Zinc Plated, with Chromate Seal.
Stainless steel, passivated.
Tin Plated.
Tin Plated and Dimpled (male connectors only).
*1 STEP 7 - LOCKING AND POLARIZING SYSTEMS
0 - None.
*2 V3 - Lock Tab, connector front panel mounted.
*2 V5 - Lock Tab, connector rear panel mounted.
*2 VL - Lock Lever, used with Hoods Only.
T - Fixed Female Jackscrews.
T2 - Fixed Female Jackscrews.
T6 - Fixed Male and Female Polarized Jackscrews.
E - Rotating Male Jackscrews.
E2 - Rotating Male Screw Locks.
E3 - Rotating Male with internal hex for 3/32 hex drives
E6 - Rotating Male and Female Polarized Jackscrews.
SD SERIES
STEP
NOTE: Once you have made a connector selection, c
ontact
Technical Sales if you would like to receive a drawing in DXF, PDF
format or a 3-dimensional IGES, STEP, or SOLIDWORKS file.
2-D Drawing
3-D Model
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
21
HDC SERIES
MILITARY QUALITY
FIXED CONTACT
STANDARD DENSITY D-SUBMINIATURE
Positronic
connectpositronic.com
D-Sub
Size 20 Signal and
Thermocouple Contacts, Fixed
PosiBand® Closed Entry
IEC Publication 60807-2
Performance Level One
MIL-DTL-24308
UL Recognized
CSA Recognized
File #LR54219
File #E49351
Telecommunication
UL File #E140980
Harmo-D series connectors are military quality connectors designed
for use in sheltered, mildly corrosive environments having a wide
range of temperature, pressure and humidity changes. Applicable
fixed contact connectors are qualified to MIL-DTL-24308 (see page
82 for more information) and meet the performance requirements of
IEC 60807-2, Performance Level One.
Harmo-D series connectors utilize precision machined contacts which
are fixed within the connector body. The female contact features
Positronic’s unique PosiBand closed entry design, see page 1 for
details.
Five standard connector variants are offered in arrangements of 9,
15, 25, 37 and 50 contacts. Each connector variant is available with
contact terminations for solder cup, wrap post and straight and right
angle (90°) printed board mount terminations with Inch and Metric
footprints. Harmo-D series connectors are mateable and compatible
with all D-subminiature connectors conforming to IEC 60807-2,
IEC 60807-3 and MIL-DTL-24308.
A wide assortment of printed board mounting hardware, cable support
hoods and locking systems is available from stock.
HARMO-D SERIES TECHNICAL CHARACTERISTICS
MATERIALS AND FINISHES:
Insulator: Glass filled DAP per ASTM-D-5948, SDG-F, UL
94V-0, green color.
Contacts: Precision machined copper alloy.
Contact Plating:
Military performance - 0.000050 inch [1.27 µ] gold
over copper plate. IEC 60807-2, Performance Level
One - gold flash over nickel plate. Other finishes
available upon request.
Shells: Steel with tin plate; zinc and cadmium plate with
chromate seal, stainless steel passivated. Other
materials and finishes available upon request.
Mounting Spacers
and Brackets:
Nylon; copper alloy or steel with zinc plate and
chromate seal or tin plate; phosphor bronze with tin
plate; stainless steel, passivated; polyester.
Push-On Fasteners: Phosphor bronze or beryllium copper with tin plate.
Jackscrew Systems:
Brass or steel with zinc plate and chromate seal
or clear zinc plate or tin plate; stainless steel,
passivated.
Vibration Lock Systems: Slide lock and lock tabs, steel with n
ickel plate.
Hoods: Composite and plastic, UL 94V-0; brass or steel with
zinc plate and chromate seal. Aluminum; aluminum
with electroless nickel plate. For aluminum hoods,
zinc content is 1% maximum. Die cast zinc.
Low magnetic versions are available, contact Technical Sales.
MECHANICAL CHARACTERISTICS:
Fixed Contacts:
ize 20 contact, male - 0.040 inch [1.02mm] mating
S
diameter. Female contact - PosiBand closed entry
design, see page 1 for details.
Contact Retention
In Insulator:
9 lbs. [40 N].
Resistance To Solder
650°F [350°C] for 10 seconds duration per
Iron Heat:
IEC 60512-6.
Contact Terminations:
Solder cup contacts - 0.042 inch [1.06mm] minimum
hole diameter in solder style contact for 20 AWG
[0.5mm2] wire maximum.
Straight Printed Board Mount - 0.028 inch [0.71mm]
termination diameter and 0.024 inch [0.61mm]
termination diameter.
22
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
Right Angle (90°) Printed Board Mount - 0.028
[0.71mm] termination diameter for Inch System
footprint, and 0.024 [0.61mm] termination diameter
for European Metric footprint.
Shells:
Male shells may be dimpled for EMI/ESD ground paths.
Polarization:
Trapezoidally shaped shells and polarized
jackscrews.
Mounting To Angle Jackscrews and riveted fasteners with
Brackets: 0.120 inch [3.05mm] clearance hole, and threaded
riveted fasteners with 4-40 threads and polyester
lock inserts.
Mounting To
Rapid installation push-on fasteners an
Printed Board:
mounting posts.
Locking Systems:
Jackscrews and vibration locking s ystems.
Mechanical Operations: 1000 operations minimum per IEC 60512-5.
ELECTRICAL CHARACTERISTICS:
Contact Current Rating, Tested per UL 1977:
18 amperes, 2 contacts energized.
14 amperes, 6 contacts energized.
11 amperes, 15 contacts energized.
10 amperes, 25 contacts energized.
9 amperes, 50 contacts energized.
See temperature rise curves on page 2 for details.
Initial Contact Resistance:
0.004 ohms maximum.
Proof Voltage:
1000 V r.m.s.
Insulation Resistance:
5 G ohms.
Clearance and Creepage
Distance [minimum]: 0.039 inch [1.0mm].
Working Voltage:
300 V r.m.s.
CLIMATIC CHARACTERISTICS:
Temperature Range:
Damp Heat, Steady State:
-55°C to +125°C.
56 days.
THERMOCOUPLE CONTACTS:
Straight and right angle (90°) printed circuit board mount contacts are available,
please contact Technical Sales for details.
Size 20 crimp contacts are available in RD series, see page 31 for details.
D-Sub
HDC SERIES
MILITARY QUALITY
FIXED CONTACT
STANDARD DENSITY D-SUBMINIATURE
Positronic
connectpositronic.com
CONTACT VARIANTS
FACE VIEW OF MALE OR REAR VIEW OF FEMALE
2
1
6
3
7
4
8
5
2
1
9
9
HDC 9
3
4
5
6
7
8
1
10 11 12 13 14 15
2
3
4
5
3
4
HDC 15
6
7
8
9
5
6
7
8
9
10 11 12 13
23 24 25
HDC 25
1
1
2
14 15 16 17 18 19 20 21 22
2
3
4
5
6
7
8
9
10 11 12 13 14 15 16 17
10 11 12 13 14 15 16 17 18 19
18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
34
35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
HDC 37
HDC 50
STANDARD SHELL ASSEMBLY
B
B1
K
D1
E
M
D
H
0.036±0.008
[0.91±0.20]
C
A
10° Typ.
G
0.050±0.010
[1.27±0.25]
Ø0.120±0.005 [Ø3.05±0.13]
Mounting hole, two places
0.220 [5.59]
Max.
OPTIONAL SHELL ASSEMBLY
WITH UNIVERSAL FLOAT MOUNTS (F)
OPTIONAL SHELL ASSEMBLY (0, 02)
0.120±0.010 [3.05±0.25]
0.050±0.020
[1.27±0.51]
CONNECTOR
VARIANT SIZES
HDC 9 M
HDC 9 S
HDC 15 M
HDC 15 S
HDC 25 M
HDC 25 S
HDC 37 M
HDC 37 S
HDC 50 M
HDC 50 S
Ø0.120±0.005 [Ø3.05±0.13]
Mounting hole, two places
for stainless steel shell (0 option)
Ø0.154 [3.91] Mounting hole,
two places (02 option)
A
±0.015
[0.38]
1.213
[30.81]
1.213
[30.81]
1.541
[39.14]
1.541
[39.14]
2.088
[53.04]
2.088
[53.04]
2.729
[69.32]
2.729
[69.32]
2.635
[66.93]
2.635
[66.93]
B
±0.005
[0.13]
B1
±0.005
[0.13]
C
±0.005
[0.13]
0.666
[16.92]
0.984
[24.99]
0.984
[24.99]
1.312
[33.32]
1.312
[33.32]
1.852
[47.04]
1.852
[47.04]
2.500
[63.50]
2.500
[63.50]
2.406
[61.11]
2.406
[61.11]
0.643
[16.33]
0.994
[25.25]
0.971
[24.66]
1.534
[38.96]
1.511
[38.38]
2.182
[55.42]
2.159
[54.84]
2.079
[52.81]
2.064
[52.43]
0.032 [0.81]
Total diametral float
D
±0.005
[0.13]
D1
±0.005
[0.13]
E
±0.015
[0.38]
G
±0.010
[0.25]
H
±0.010
[0.25]
K
±0.005
[0.13]
M
±0.010
[0.25]
0.329
[8.36]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.605
[15.37]
0.605
[15.37]
0.759
[19.28]
0.759
[19.28]
1.083
[27.51]
1.083
[27.51]
1.625
[41.28]
1.625
[41.28]
2.272
[57.71]
2.272
[57.71]
2.178
[55.32]
2.178
[55.32]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.534
[13.56]
0.534
[13.56]
0.233
[5.92]
0.243
[6.17]
0.233
[5.92]
0.243
[6.17]
0.230
[5.84]
0.243
[6.17]
0.230
[5.84]
0.243
[6.17]
0.230
[5.84]
0.243
[6.17]
0.422
[10.72]
0.429
[10.90]
0.422
[10.72]
0.429
[10.90]
0.426
[10.82]
0.429
[10.90]
0.426
[10.82]
0.429
[10.90]
0.426
[10.82]
0.429
[10.90]
0.311
[7.90]
0.329
[8.36]
0.311
[7.90]
0.329
[8.36]
0.311
[7.90]
0.329
[8.36]
0.311
[7.90]
0.441
[11.20]
0.423
[10.74]
[
]
+0.13
Ø0.086+0.005
-0.000 Ø2.18-0.00
Mounting hole, two places
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
23
HDC SERIES
MILITARY QUALITY
FIXED CONTACT
STANDARD DENSITY D-SUBMINIATURE
Positronic
connectpositronic.com
D-Sub
SOLDER CUP TERMINATION
CODE 2
For solder cup contacts,
specify code 2 in step 4 of
ordering information.
Fixed male and female polarized jackscrews available.
Specify code T6 in step 7 of ordering information.
Typical Part Number: HDC15M200T6Z
Typical Part Number: HDC15M200T2Z
STRAIGHT PRINTED BOARD MOUNT TERMINATION
CODE 3, 32 AND 36
CODE
NUMBER
L
ØD
3
0.170 [4.32]
0.028 [0.71]
32
0.375 [9.53]
0.028 [0.71]
36
0.236 [6.00]
0.024 [0.61]
0.225 [5.71]
0.010 [0.25]
NOMINAL
For straight printed board
mount contacts, specify code no. in step
4 of ordering information.
24
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
Fixed female jackscrews
Swaged spacer with
push-on fastener
phosphor bronze
L
ØD
Typical Part Number: HDC25S3S60T0
D-Sub
HDC SERIES
MILITARY QUALITY
FIXED CONTACT
STANDARD DENSITY D-SUBMINIATURE
Positronic
connectpositronic.com
RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATION
CODE 5, 0.283 [7.19] CONTACT EXTENSION
HDC**5**** 0.283 [7.19] CONTACT EXTENSION
C
B
±0.008
[0.20]
Fixed
female
jackscrews
A*
PART NUMBER
A*1
B
C
D
E
HDC9*5****
1.204
[30.58]
0.984
[24.99]
0.339
[8.61]
0.283
[7.19]
0.112
[2.84]
HDC15*5****
1.532
[38.91]
1.312
[33.32]
0.339
[8.61]
0.283
[7.19]
0.112
[2.84]
HDC25*5****
2.072
[52.63]
1.852
[47.04]
0.339
[8.61]
0.283
[7.19]
0.112
[2.84]
HDC37*5****
2.720
[69.09]
2.500
[63.50]
0.339
[8.61]
0.283
[7.19]
0.112
[2.84]
HDC50*5****
2.626
[66.70]
2.406
[61.11]
0.395
[10.03]
0.283
[7.19]
0.112
[2.84]
1
NOTE:
*1 “A”
dimension applies for
metal angle brackets only.
Consult Accessories
D-subminiature catalog for
“A” dimension when plastic
brackets are used.
0.112 [2.84] Typ.
Specify code 5
in step 4 of
ordering information
D
0.112 [2.84]
Typ.
13
12
25
Typical Part Number:
HDC25M5R7NT2X
0.112 [2.84] Typ.
Numbering shown is rear view
of male and face view of female.
D
Push-on fastener
beryllium copper
11
24
10
23
9
22
7
8
21
20
6
19
5
18
4
17
3
16
2
15
1
14
Ø0.028 [0.71]
0.160 [4.06]
Nominal
Typical Part Number:
HDC50S5R7NTX
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
25
HDC SERIES
MILITARY QUALITY
FIXED CONTACT
STANDARD DENSITY D-SUBMINIATURE
Positronic
connectpositronic.com
D-Sub
RIGHT ANGLE (90°) AND STRAIGHT PRINTED BOARD CONTACT HOLE PATTERN
MOUNT CONNECTOR WITH MATING FACE POSITIONED TO FOLLOW DIRECTION OF ARROW.
Sym.
0.492
[12.50]
Sym.
0.656
[16.66]
0.216 [5.49]
0.108 [2.74]
Typ.
X
0.054 [1.37]
Typ.
0.162 [4.11]
0.055 [1.40]
Typ.
X
0.108 [2.74]
Typ.
0.324 [8.23]
Sym.
Sym.
0.055 [1.40]
Typ.
0.598 [15.19]
X
0.924 [23.47]
X
HDC 25
1.203
[30.56]
0.109
[2.77]
Typ.
0.978 [24.84]
0.109
[2.77]
Typ.
0.652 [16.56]
0.109 [2.77]
Typ.
0.926 [23.52]
HDC 15
HDC 9
1.250 [31.75]
0.378 [9.60]
0.054 [1.37]
Typ.
Sym.
0.870
[22.10]
Y
0.055 [1.40]
Typ.
X
0.815 [20.70]
HDC 37
HDC 50
SUGGESTED PRINTED BOARD HOLE SIZES:
Suggest 0.039 [0.99] Ø hole for 0.024 [0.61] Ø contact termination positions.
Suggest 0.045 [1.14] Ø hole for 0.028 [0.71] Ø contact termination positions.
Suggest 0.123 ±0.003 [3.12 ±0.08] Ø hole for mounting connector with push-on fasteners.
CODE
NUMBER
X
Y
3, 5,
32, 36
0.112
[2.84]
0.224
[5.69]
NOTE: Once you have made a connector selection, c
ontact
Technical Sales if you would like to receive a drawing in DXF, PDF
format or a 3-dimensional IGES, STEP, or SOLIDWORKS file.
26
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
2-D Drawing
3-D Model
D-Sub
HDC SERIES
MILITARY QUALITY
FIXED CONTACT
STANDARD DENSITY D-SUBMINIATURE
Positronic
connectpositronic.com
ORDERING INFORMATION - CODE NUMBERING SYSTEM
Specify Complete Connector By Selecting An Option From Step 1 Through 8
STEP
EXAMPLE
1
2
3
4
5
6
7
8
9
10
HDC
37
S
5
B3
0
T
0
/AA
-50
STEP 10 - SPECIAL OPTIONS
STEP 1 - BASIC SERIES
-14 - 0.000030 [0.76µ] gold over n
ickel.
-15 - 0
.000050 [1.27µ] gold over nickel.
-50 - 0.000050 [1.27µ] gold over
copper.
HDC series.
STEP 2 - CONNECTOR
VARIANTS
CONTACT TECHNICAL SALES
FOR ORDERING DETAILS OF
THE FOLLOWING:
Other Special Requirements.
Straight and Right Angle (90°)
Thermocouple printed circuit board
mount contacts
9, 15, 25, 37, 50
STEP 3 - CONNECTOR GENDER
M - Male
S - Female - PosiBand closed entry contacts
STEP 9 - E
NVIRONMENTAL
COMPLIANCE OPTIONS
STEP 4 - CONTACT TERMINATION TYPE
/AA - RoHS Compliant
2 - Solder cup.
3 - Solder, Straight Printed Board Mount with 0.170
[4.32] Tail Length.
32 - Solder, Straight Printed Board Mount with 0.375
[9.52] Tail Length.
36 - Solder, Straight Printed Board Mount with 0.236
[5.99] Tail Length.
5 - Solder, Right Angle (90°) Printed Board Mount with
0.283 [7.19] Contact Extension.
NOTE: If compliance to environmental
legislation is not required, this step will not
be used. Example: HDC37S5B30T0
STEP 8 -SHELL OPTIONS
0
*3 S
X
Z
C
*1 STEP 5 - MOUNTING STYLE
0
02
B3
B8
F
P
P2
R2
-
-
-
-
-
-
-
-
R6 -
R7 -
R8 -
S
S2
S5
S6
-
-
-
-
S7 -
Mounting Hole, 0.120 [3.05] Ø.
Mounting Hole, 0.154 [3.91] Ø.
Bracket, Mounting, Right Angle (90°) Metal with Cross Bar.
Bracket, Mounting, Right Angle (90°) Plastic with Cross Bar.
Float Mounts, Universal.
Threaded Post, Brass, 0.225 [5.71] Length.
Threaded Post, Nylon, 0.225 [5.71] Length.
Bracket, Mounting, Right Angle (90°) Metal, Swaged to
Connector with 4-40 Thread Fixed Female Jackscrews with
Cross Bar.
Bracket, Mounting, Right Angle (90°) Metal, Swaged to
Connector with 0.120 [3.05] Ø Mounting Hole with Cross
Bar.
Bracket, Mounting, Right Angle (90°) Metal, Swaged to
Connector with 4-40 Threads with Cross Bar.
Bracket, Mounting, Right Angle (90°) Metal, Swaged to
Connector with 4-40 Locknut with Cross Bar.
Swaged Spacer, 4-40 Threads, 0.225 [5.71] Length.
Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length.
Swaged Locknut, 4-40 Threads.
Swaged Spacer with Push-on Fastener, 4-40 Threads, 0.225
[5.71] Length.
Swaged Spacer with Push-on Fastener for use with Ferrite
Inductor, 4-40 Threads, 0.375 [9.53] Length.
*1 For
additional information on accessories listed in steps 5, 6 and 7, see
Accessory Catalog.
2
* Ferrite inductor is available on contact types 32 and 36 only. For more
information on ferrite inductors, see page 7.
*3 For stainless steel dimpled male versions contact Technical Sales.
- Zinc Plated with Chromate Seal.
- Stainless steel, passivated.
- Tin Plated.
- Tin Plated and Dimpled (male connectors only).
- Cadmium plated with Chromate Seal
*1 STEP 7 -LOCKING AND POLARIZING SYSTEMS
0 - None.
V3 - Lock Tab, connector front panel mounted.
V5 - Lock Tab, connector rear panel mounted.
VL - Lock Lever, used with Hoods Only.
T - Fixed Female Jackscrews.
T2 - Fixed Female Jackscrews.
T6 - Fixed Male and Female Polarized Jackscrews.
E - Rotating Male Jackscrews.
E2 - Rotating Male Screw Locks.
E3 - Rotating Male with internal hex for 3/32 hex drives
E6 - Rotating Male and Female Polarized Jackscrews.
*1 STEP 6 - HOODS AND PUSH-ON FASTENERS
0
J
L
Y
Y6
Z
H
G
AN
AC
W
N
*2 F
- None.
- Hood, Top Opening, Plastic.
- Hood, Side Opening, Plastic.
- Hood, Top Opening, Plastic with Rotating Male Jackscrews.
Available in size 50 only.
- Hood, Top Opening, Plastic with Rotating Male and Female Polarized
Jackscrews. Available in size 50 only.
- Hood, Top or Side Opening, Robust and Extended Height,
Composite and Plastic with Rotating Male Jackscrews.
- Hood, Top Opening, Metal. Available in size 15, 25, 37 and 50 only.
- Hood, EMI/RFI, Die Cast Zinc.
- Lightweight Aluminum Hood, nickel finish.
- Lightweight Aluminum Hood, no finish.
- Hood, Top or Side Opening, Plastic. Available is size 9, 15, and 25 only.
- Push-on Fastener, for Right Angle (90°) Mounting Brackets.
- Ferrite Inductor.
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
27
MILITARY QUALITY
CRIMP REMOVABLE CONTACT
STANDARD DENSITY D-SUBMINIATURE
Positronic
connectpositronic.com
D-Sub
Size 20 Signal and
Thermocouple Contacts,
Crimp Removable
PosiBand® Closed Entry
RD SERIES
IEC Publication 60807-3
Performance Level One,
MIL-DTL-24308 & SAE AS39029
UL Recognized
CSA Recognized
File #E49351
File #LR54219
Telecommunication
UL File #E140980
Rhapso-D series connectors are military quality
connectors designed for use in sheltered, mildly corrosive
environments having a wide range of temperature,
pressure and humidity changes. Applicable crimp
removable contact connectors are qualified to
MIL-DTL-24308 and SAE AS39029 (see page 82 for
more information), and will meet the performance
requirements of IEC 60807-3, Performance Level One.
Rhapso-D series connectors utilize precision machined
contacts with closed barrel, crimp terminations. The
female utilizes Positronic’s unique PosiBand closed
entry system, see page 1 for details. Rugged open entry
female contacts are also available.
Six standard connector variants are offered in
arrangements of 9, 15, 25, 29, 37 and 50 contacts.
Rhapso-D series connectors are mateable and compatible
with all D-subminiature connectors conforming to
MIL-DTL-24308, IEC 60807-2 and IEC 60807-3.
A wide assortment of cable support hoods and locking
systems is available from stock.
RHAPSO-D SERIES TECHNICAL CHARACTERISTICS
MATERIALS AND FINISHES:
Insulator:
Glass filled DAP per ASTM-D-5948,
SDG-F, UL 94V-0, green color.
Contacts:
Precision machined copper alloy.
Contact Plating:
Military performance - 0.000050 inch
[1.27 µ] gold over nickel plate. IEC 60807-3,
Performance Level One - gold flash over
nickel plate. Other finishes available upon
request.
Shells:
Steel with tin plate; zinc and cadmium
plate with chromate seal, stainless steel
passivated. Other materials and finishes
available upon request.
Mounting Spacers:
Nylon; copper alloy or steel with zinc plate
and chromate seal or tin plate; phosphor
bronze with tin plate; stainless steel,
passivated.
Jackscrew Systems: Brass or steel with zinc plate and chromate
seal or clear zinc plate or tin plate; stainless
steel, passivated.
Vibration Lock Systems: Slide lock and lock tabs, steel with nickel
plate.
Composite and plastic, UL 94V-0; brass
Hoods:
or steel with zinc plate and chromate seal.
Aluminum; aluminum with electroless nickel
plate. For aluminum hoods, zinc content is
1% maximum. Die cast zinc.
Low magnetic versions are available, contact Technical Sales.
MECHANICAL CHARACTERISTICS:
Removable Contacts: Insert contact to rear face of insulator and
release from rear face of insulator. Size
20 contact, male - 0.040 inch [1.02mm]
mating diameter. Female - PosiBand
closed entry design, see page 1 for details.
28
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
Contact Retention
In Insulator:
Contact Terminations:
lbs. [40 N].
9
Closed barrel crimp, wire sizes 18 AWG
[1.0mm2] through 30 AWG [0.05mm2].
Shells: Male shells may be dimpled for EMI/ESD
ground paths.
Polarization: Trapezoidally shaped shells and polarized
jackscrews.
Locking Systems:
Jackscrews and vibration locking systems.
Mechanical Operations: 1000 operations minimum per IEC 60512-5
for PosiBand closed entry female contact.
ELECTRICAL CHARACTERISTICS:
Contact Current Rating, Tested per UL 1977:
18 amperes, 2 contacts energized.
14 amperes, 6 contacts energized.
11 amperes, 15 contacts energized.
10 amperes, 25 contacts energized.
9 amperes, 50 contacts energized.
See temperature rise curves on page 2 for details.
Initial Contact Resistance: 0.004 ohms maximum.
Proof Voltage:
1000 V r.m.s.
Insulation Resistance:
5 G ohms.
Clearance and Creepage
Distance [minimum]: 0.039 inch [1.0mm].
Working Voltage:
300 V r.m.s.
CLIMATIC CHARACTERISTICS:
Temperature Range:
-55°C to +125°C.
Damp Heat, Steady State: 21 days.
THERMOCOUPLE CONTACTS:
Size 20 crimp contacts are available, see page 31 for details.
Printed circuit board mount contacts are available in HDC series, see
page 22 for details.
MILITARY QUALITY
CRIMP REMOVABLE CONTACT
STANDARD DENSITY D-SUBMINIATURE
D-Sub
Positronic
connectpositronic.com
CONTACT VARIANTS
FACE VIEW OF MALE OR REAR VIEW OF FEMALE
6
3
7
4
8
5
2
1
9
9
2
3
4
5
6
5
6
7
1
8
10 11 12 13 14 15
RD 9
1
4
3
3
4
5
6
7
8
9
1
3
4
5
6
7
8
9
8
9
10 11 12 13
23 24 25
RD 25
10
2
7
14 15 16 17 18 19 20 21 22
RD 15
1
2
3
4
5
6
7
8
9
10 11 12 13 14 15 16 17
10 11 12 13 14 15 16 17 18 19
11 12 13 14 15 16 17 18 19
20
2
18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
21 22 23 24 25 26 27 28 29
RD 29
34
RD SERIES
2
1
35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
RD 37
RD 50
STANDARD SHELL ASSEMBLY
B
B1
K
D1
E
M
D
H
0.036±0.008
[0.91±0.20]
C
A
10° Typ.
G
0.050±0.010
[1.27±0.25]
Ø0.120±0.005 [Ø3.05±0.13]
Mounting hole, two places
0.375 [9.53]
Max.
OPTIONAL SHELL ASSEMBLY
WITH UNIVERSAL FLOAT MOUNTS (F)
OPTIONAL SHELL ASSEMBLY (0, 02)
0.120±0.010 [3.08±0.25]
0.050±0.020
[1.27±0.51]
CONNECTOR
VARIANT SIZES
RD 9 M
RD 9 S
RD 15 M
RD 15 S
RD 25 M
RD 25 S
RD 29 M
RD 29 S
RD 37 M
RD 37 S
RD 50 M
RD 50 S
Ø0.120±0.005 [Ø3.05±0.13]
Mounting hole, two places
for stainless steel shell (0 option)
Ø0.154 [3.91] Mounting hole,
two places (02 option)
A
±0.015
[0.38]
1.213
[30.81]
1.213
[30.81]
1.541
[39.14]
1.541
[39.14]
2.088
[53.04]
2.088
[53.04]
1.770
[44.96]
1.770
[44.96]
2.729
[69.32]
2.729
[69.32]
2.635
[66.93]
2.635
[66.93]
B
±0.005
[0.13]
B1
±0.005
[0.13]
C
±0.005
[0.13]
0.666
[16.92]
0.984
[24.99]
0.984
[24.99]
1.312
[33.32]
1.312
[33.32]
1.852
[47.04]
1.852
[47.04]
1.534
[38.96]
1.534
[38.96]
2.500
[63.50]
2.500
[63.50]
2.406
[61.11]
2.406
[61.11]
0.643
[16.33]
0.994
[25.25]
0.971
[24.66]
1.534
[38.96]
1.511
[38.38]
1.274
[32.36]
1.251
[31.78]
2.182
[55.42]
2.159
[54.84]
2.079
[52.81]
2.064
[52.43]
0.032 [0.81]
Total diametral float
D
±0.005
[0.13]
D1
±0.005
[0.13]
E
±0.015
[0.38]
G
±0.010
[0.25]
H
±0.010
[0.25]
K
±0.005
[0.13]
M
±0.010
[0.25]
0.329
[8.36]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.605
[15.37]
0.605
[15.37]
0.494
[12.55]
0.494
[12.55]
0.605
[15.37]
0.605
[15.37]
0.759
[19.28]
0.759
[19.28]
1.083
[27.51]
1.083
[27.51]
1.625
[41.28]
1.625
[41.28]
1.322
[33.58]
1.322
[33.58]
2.272
[57.71]
2.272
[57.71]
2.178
[55.32]
2.178
[55.32]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.539
[13.69]
0.539
[13.69]
0.422
[10.72]
0.422
[10.72]
0.534
[13.56]
0.534
[13.56]
0.233
[5.92]
0.243
[6.17]
0.233
[5.92]
0.243
[6.17]
0.230
[5.84]
0.243
[6.17]
0.230
[5.84]
0.237
[6.02]
0.230
[5.84]
0.243
[6.17]
0.230
[5.84]
0.243
[6.17]
0.422
[10.72]
0.429
[10.90]
0.422
[10.72]
0.429
[10.90]
0.426
[10.82]
0.429
[10.90]
0.426
[10.82]
0.429
[10.90]
0.426
[10.82]
0.429
[10.90]
0.426
[10.82]
0.429
[10.90]
0.311
[7.90]
0.329
[8.36]
0.311
[7.90]
0.329
[8.36]
0.311
[7.90]
0.450
[11.43]
0.431
[10.95]
0.329
[8.36]
0.311
[7.90]
0.441
[11.20]
0.423
[10.74]
[
]
+0.13
Ø0.086+0.005
-0.000 Ø2.18-0.00
Mounting hole, two places
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
29
MILITARY QUALITY
CRIMP REMOVABLE CONTACT
STANDARD DENSITY D-SUBMINIATURE
Positronic
connectpositronic.com
D-Sub
REMOVABLE CRIMP CONTACTS
CODE 1 AND 12
CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.
QUALIFIED TO SAE AS39029
Note: C
onnectors can be kitted with all
applicable crimp/solder contacts,
contact Technical Sales for
connector part number.
*MILITARY
SPECIFICATION CONTACTS
FEMALE CONTACT
“CLOSED ENTRY” DESIGN
RD SERIES
STANDARD FINISH:
per SAE AS39029 specifications
MALE CONTACT
0.538 [13.67]
0.066
[1.68]
COLOR CODE:
MALE CONTACT:
ORANGE/BLUE/WHITE
FEMALE CONTACT:
ORANGE/BLUE/GRAY
0.550 [13.97]
* Color Code
Stainless Steel Shroud
0.045
[1.14]
0.066
[1.68]
* Color Code
0.045
[1.14]
Ø0.040 [1.02]
0.170+0.015-0.020
[4.32+0.38-0.51]
0.170+0.015-0.020
[4.32+0.38-0.51]
WIRE SIZE
AWG/[mm2]
FEMALE
PART NUMBER
MALE
20 / 22 / 24
[0.5/0.3/0.25]
*M39029/63-368
PART NUMBER
Positronic is qualified to supply the legacy design, as well as,
the PosiBand design. If the requirement is for the PosiBand
design exclusively, notify sales at time of quotation for order
placement when requesting M39029 contacts.
*M39029/64-369
WIRE SIZE
AWG/[mm2]
20 / 22 / 24
[0.5/0.3/0.25]
REMOVABLE CRIMP CONTACTS
CODE 1 AND 12
CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.
Note: C
onnectors can be kitted with all
applicable crimp/solder contacts,
contact Technical Sales for
connector part number.
PLATING:
STANDARD FINISH:
Gold flash over nickel plate.
OPTIONAL FINISHES:
0
.000030 [0.76] gold over
nickel by adding “-14” s uffix
onto part number. Example:
FC6020D2-14
0.000050 inch [1.27] gold over
nickel by adding “-15” suffix
onto part number. Example:
MC6026D-15
FEMALE CONTACT
0.066
[1.68]
0.538 [13.67]
0.550 [13.97]
ØA
Ø0.040 [1.02]
0.170+0.015-0.020
[4.32+0.38-0.51]
WIRE SIZE
AWG/[mm2]
ØA
FC6020D2
20 / 22 / 24
[0.5/0.3/0.25]
0.045
[1.14]
FC6026D2
26 / 28 / 30
[0.12/0.08/0.05]
0.027
[0.69]
FEMALE
PART NUMBER
MALE CONTACT
“CLOSED ENTRY” DESIGN
0.066
[1.68]
ØA
0.170+0.015-0.020
[4.32+0.38-0.51]
WIRE SIZE
AWG/[mm2]
ØA
MC6020D
20 / 22 / 24
[0.5/0.3/0.25]
0.045
[1.14]
MC6026D
26 / 28 / 30
[0.12/0.08/0.05]
0.027
[0.69]
MALE
PART NUMBER
Note: FC602*D2 and MC602*D contacts can be used in the SD series.
F or i nfo rm ation regardin g CRIM P TO O L S & CR I MP I NG TO O L TE CH NI Q U E S , s ee p a g e 7 3 .
30
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
MILITARY QUALITY
CRIMP REMOVABLE CONTACT
STANDARD DENSITY D-SUBMINIATURE
D-Sub
Positronic
connectpositronic.com
The crimp area of this contact is not
protected when fully seated in the connector
molding. These contacts require shrink tubing
after installation. Wire cannot be removed
from molding after insertion. Not suitable for
fully loaded c
onnector.
REMOVABLE CRIMP CONTACTS
18 AWG CRIMP CONTACTS
18 AWG [1.0mm2]
CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.
Note: C
onnectors can be kitted with all
applicable crimp/solder contacts,
contact Technical Sales for
connector part number.
Ø0.080
[2.03]
“CLOSED ENTRY” DESIGN
0.915 [23.24]
Note: FC6018D2
and MC6018D contacts can be used in
the ORD series.
0.179 [4.55]
Ø0.055
[1.40]
MALE CONTACT
Ø0.080
[2.03]
0.927 [23.55]
Ø0.040 [1.02]
0.179 [4.55]
Ø0.055
[1.40]
PART NUMBER
WIRE SIZE
AWG/[mm2]
PART NUMBER
WIRE SIZE
AWG/[mm2]
FC6018D2
18 [1.0] max
MC6018D
18 [1.0] max
FEMALE
MALE
RD SERIES
FEMALE CONTACT
OPTIONAL FINISHES: 0.000030
[0.76] gold over nickel by adding “-14”
suffix onto part number. Example: FC6018D2-14
0.000050 inch [1.27] gold over nickel by adding “-15”
suffix onto part number. Example: MC6018D-15
PLATING:
STANDARD FINISH: Gold flash over nickel plate.
REMOVABLE THERMOCOUPLE CRIMP CONTACT
Note: C
onnectors can be kitted with all
applicable crimp/solder contacts,
contact Technical Sales for
connector part number..
CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.
FEMALE CONTACT
“CLOSED ENTRY” DESIGN
MALE CONTACT
0.538 [13.67]
0.550 [13.97]
* Color Code
ØA
* Color Code
ØB
Ø0.040 [1.02]
0.170+0.015-0.020
[4.32+0.38-0.51]
TYPE
MATERIAL
CHROMEL (+)
K
ALUMEL (-)
T
COPPER (+)
with gold flash
CONSTANTAN (-)
CHROMEL (+)
E
CONSTANTAN (-)
†
FEMALE
MALE
PART NUMBER
PART NUMBER
FC6020D2CH
MC6020DCH
††
†
FC6026D2CH
MC6026DCH
FC6020D2AL††
MC6020DAL†
FC6026D2AL
MC6026DAL
FC6020D2CU††
MC6020DCU†
FC6026D2CU
MC6026DCU
FC6020D2CO††
MC6020DCO†
FC6026D2CO
MC6026DCO
FC6020D2CH
MC6020DCH
††
WHITE
GREEN
RED
YELLOW
†
FC6026D2CH
MC6026DCH
FC6020D2CO††
MC6020DCO†
FC6026D2CO
MC6026DCO
Dimensionally equivalent to M39029/64-369
COLOR
CODE
††
WHITE
YELLOW
WIRE SIZE
AWG [mm2]
20 / 22 / 24 [0.5 / 0.3 / 0.25]
ØA
ØB
0.066 [1.68] 0.045 [1.14]
0.066 [1.68] 0.045 [1.14]
26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]
20 / 22 / 24 [0.5 / 0.3 / 0.25]
0.066 [1.68] 0.045 [1.14]
26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]
20 / 22 / 24 [0.5 / 0.3 / 0.25]
0.066 [1.68] 0.045 [1.14]
26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]
20 / 22 / 24 [0.5 / 0.3 / 0.25]
0.066 [1.68] 0.045 [1.14]
26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]
20 / 22 / 24 [0.5 / 0.3 / 0.25]
ØB
0.170+0.015-0.020
[4.32+0.38-0.51]
26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]
20 / 22 / 24 [0.5 / 0.3 / 0.25]
ØA
For more information on
the availability of Type J
thermocouple contacts,
and information about
thermocouple contacts
with printed circuit board
solder termination, please
contact Technical Sales.
Chromel® and
®
Alumel are registered
trademarks of Hoskins
Manufacturing
Company.
0.066 [1.68] 0.045 [1.14]
26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]
Dimensionally equivalent to M39029/63-368
F or i nfo rm ation regardin g CRIM P TO O L S & CR I MP I NG TO O L TE CH NI Q U E S , s ee p a g e 7 3 .
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
31
MILITARY QUALITY
CRIMP REMOVABLE CONTACT
STANDARD DENSITY D-SUBMINIATURE
Positronic
connectpositronic.com
D-Sub
ORDERING INFORMATION - CODE NUMBERING SYSTEM
Specify Complete Connector By Selecting An Option From Step 1 Through 8
STEP
EXAMPLE
1
2
3
4
5
6
7
8
9
10
RD
25
S
1
0
J
VL
0
/AA
-50
STEP 10 - SPECIAL OPTIONS
STEP 1 - BASIC SERIES
9, 15, 25, 29, 37, 50
-14 - 0.000030 [0.76µ] gold over
nickel.
-15 - 0.000050 [1.27µ] gold over
nickel.
-50 - 0.000050 [1.27µ] gold over
copper.
STEP 3 - CONNECTOR GENDER
CONTACT TECHNICAL SALES
FOR SPECIAL OPTIONS
RD series.
RD SERIES
STEP 2 - CONNECTOR
VARIANTS
M - Male
S - Female - PosiBand closed entry contacts
STEP 9 - E
NVIRONMENTAL
COMPLIANCE OPTIONS
STEP 4 - CONTACT TERMINATION TYPE
/AA - RoHS Compliant
0 - Contacts ordered separately, see pages 30-31.
1 - Crimp, 20 AWG-24 AWG [0.5mm2-0.25mm2].
12 - Crimp, 26 AWG-30 AWG [0.12mm2-0.05mm2].
NOTE: If compliance to environmental
legislation is not required, this step will
not be used. Example: RD25S10JVLO
*1 STEP 5 -MOUNTING STYLE
0
02
F
S2
S5
-
-
-
-
-
Mounting Hole, 0.120 [3.05] Ø.
Mounting Hole, 0.154 [3.91] Ø.
Float Mounts, Universal.
Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length.
Swaged Locknut, 4-40 Threads.
STEP 8 -SHELL OPTIONS
0
*2 S
X
Z
C
- Zinc Plated with Chromate Seal.
- Stainless steel, passivated.
- Tin Plated.
- Tin Plated and Dimpled (male connectors only).
- Cadmium plated with Chromate Seal.
*1 STEP 6 - HOODS
0
J
L
Y
-
None.
Hood, Top Opening, Plastic.
Hood, Side Opening, Plastic.
Hood, Top Opening, Plastic with Rotating Male Jackscrews.
Available in size 50 only.
Y6 - Hood, Top Opening, Plastic with Rotating Male and Female
Polarized Jackscrews. Available in size 50 only.
Z - Hood, Top or Side Opening, Robust Extended Height,
Composite and Plastic with Rotating Male Jackscrews.
Available in size 9, 15, 25, 37, and 50 only.
H - Hood, Top Opening, Metal. Available in size 15, 25, 37,
and 50 only.
G - Hood, EMI/RFI, Die Cast Zinc. Available in size 9, 15, 25,
37, and size 50 only.
*3 AN - Lightweight Aluminum Hood, nickel finish.
*3 AC - Lightweight Aluminum Hood, no finish.
W - Hood, Top or Side Opening, Plastic. Available in size 9,15,
and 25 only.
*1 For
additional information on accessories listed in steps 5, 6 and 7,
see Accessory Catalog.
*2 For stainless steel dimpled male versions contact Technical Sales.
*3 AN and AC hood are not available for connector variant 29. Consult
Technical Sales for availability.
For information regarding CRIMP TOOLS &
CRIMPING TOOL TECHNIQUES, see page 73 .
32
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
*1 STEP 7 -LOCKING AND POLARIZING SYSTEMS
0 - None.
V3 - Lock Tab, connector front panel mounted.
V5 - Lock Tab, connector rear panel mounted.
VL - Lock Lever, used with Hoods Only.
T - Fixed Female Jackscrews.
T2 - Fixed Female Jackscrews.
T6 - Fixed Male and Female Polarized Jackscrews.
E - Rotating Male Jackscrews.
E2 - Rotating Male Screw Locks.
E3 - Rotating Male with internal hex for 3/32 hex drives
E6 - Rotating Male and Female Polarized Jackscrews.
NOTE: Once you have made a connector selection, c
ontact
Technical Sales if you would like to receive a drawing in DXF, PDF
format or a 3-dimensional IGES, STEP, or SOLIDWORKS file.
2-D Drawing
3-D Model
PROFESSIONAL / INDUSTRIAL QUALITY
REMOVABLE CONTACT
STANDARD DENSITY D-SUBMINIATURE
D-Sub
Positronic
connectpositronic.com
Size 20 Signal and
Thermocouple Contacts,
Crimp Removable
Two Performance
Levels For Best Cost /
Performance Ratio
ORD series connectors are professional / industrial
quality connectors with closed barrel crimp removable
contacts. ORD series connectors are recommended for
use in sheltered, mildly corrosive environments having
a wide range of temperatures with normal ventilation
where high performance is required.
ORD series connectors utilize precision-machined
contacts to provide durability. Female contacts feature
the low cost, high performance rugged open entry
design, meeting the performance requirements of
IEC 60807-3, Performance Level Two. Female PosiBand
closed entry contacts are optional and meet IEC 807-3,
Performance Level One.
Six standard contact variants are offered in
arrangements of 9, 15, 25, 29, 37, and 50 contacts.
ORD series connectors are mateable and compatible
with all D-Subminiature connectors conforming to
MIL-DTL-24308, IEC 60807-2, and IEC 60807-3.
A wide assortment of cable support hoods and locking
systems is available from stock.
ORD SERIES TECHNICAL CHARACTERISTICS
MATERIALS AND FINISHES:
Insulators:
Glass filled DAP per ASTM-D-5948, SDG-F,
UL 94V-0, green color.
Contacts:
Precision machined copper alloy.
Contact Plating:
Industrial performance - gold flash over nickel
plate. Other finishes available upon request.
Shells: Steel with tin plate; zinc plate with chromate
seal, stainless steel passivated. Other
materials and finishes available upon request.
Mounting Spacers:
Nylon; copper alloy or steel with zinc plate
and chromate seal or tin plate; phosphor
bronze with tin plate; stainless steel,
passivated.
Vibration Lock Systems: Slide lock and lock tabs, steel with nickel
plate.
Jackscrew Systems: Brass or steel with zinc plate and chromate
seal or clear zinc plate or tin plate; stainless
steel, passivated.
Hoods:
Composite and plastic, UL 94V-0; brass
or steel with zinc plate and chromate seal.
Aluminum; aluminum with electroless nickel
plate. For aluminum hoods, zinc content is
1% maximum. Die cast zinc.
Low magnetic versions are available, contact Technical Sales.
MECHANICAL CHARACTERISTICS:
Removable Contacts: Insert contact to rear face of insulator and
release from rear face of insulator. Size 20
contact, male - 0.040 inch [1.02mm] mating diameter. Female contacts - rugged
open entry design or PosiBand closed entry
design, see page 1 for details.
Contact Retention
In Insulator:
9 lbs. [40 N].
Contact Terminations:
Closed barrel crimp, wire sizes 18 AWG
[1.0mm2] through 24 AWG [0.25mm2].
Shells: Tin-plated male shells may be dimpled for EMI/
ESD ground paths.
Polarization:
Trapezoidally shaped shells and polarized
jackscrews.
Locking Systems:
Jackscrews and vibration locking systems.
Mechanical Operations:
500 operations minimum per IEC 60512-5 for
rugged open entry design.
1000 operations minimum per IEC 60512-5 for
PosiBand closed entry female contact.
ELECTRICAL CHARACTERISTICS:
Contact Current Rating:
Open Entry Contacts:
7.5 amperes nominal
Closed Entry Contacts, tested per UL 1977:
18 amperes, 2 contacts energized.
14 amperes, 6 contacts energized.
11 amperes, 15 contacts energized.
10 amperes, 25 contacts energized.
9 amperes, 50 contacts energized.
See temperature rise curves on page 2 for details.
Initial Contact Resistance: 0.008 ohms maximum for open entry
0.004 ohms maximum for closed entry
Proof Voltage:
1000 V r.m.s.
Insulation Resistance:
5 G ohms.
Clearance and Creepage
Distance [minimum]: 0.039 inch [1.0mm].
Working Voltage:
300 V r.m.s.
CLIMACTIC CHARACTERISTICS:
Temperature Range:
Damp Heat, Steady State:
-55°C to +125°C.
10 days.
THERMOCOUPLE CONTACTS:
Size 20 crimp contacts are available. See page 36 for details.
Printed circuit board mount contacts are available in HDC series, see
page 22 for details.
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
33
ORD SERIES
IEC Publication 60807-3
Performance Level Two - Professional
Performance Level One - Industrial
PROFESSIONAL / INDUSTRIAL QUALITY
REMOVABLE CONTACT
STANDARD DENSITY D-SUBMINIATURE
Positronic
connectpositronic.com
D-Sub
CONTACT VARIANTS
FACE VIEW OF MALE OR REAR VIEW OF FEMALE
2
1
6
3
7
4
8
5
2
1
9
9
2
3
4
5
6
7
8
5
6
7
3
4
9
1
2
3
4
5
6
7
8
9
6
7
8
9
10 11 12 13
23 24 25
ORD 25
10
1
5
14 15 16 17 18 19 20 21 22
ORD 15
2
3
4
5
6
7
8
9
10 11 12 13 14 15 16 17
10 11 12 13 14 15 16 17 18 19
11 12 13 14 15 16 17 18 19
20
2
1
8
10 11 12 13 14 15
ORD 9
1
4
3
18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
21 22 23 24 25 26 27 28 29
ORD 29
34
35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
ORD 37
ORD 50
STANDARD SHELL ASSEMBLY
B
B1
K
D1
E
M
D
H
0.036±0.008
[0.91±0.20]
C
A
10° Typ.
G
0.050±0.010
[1.27±0.25]
Ø0.120±0.005 [Ø3.05±0.13]
Mounting hole, two places
0.375 [9.53]
Max.
ORD SERIES
OPTIONAL SHELL ASSEMBLY
WITH UNIVERSAL FLOAT MOUNTS (F)
OPTIONAL SHELL ASSEMBLY (0, 02)
0.120±0.010 [3.08±0.25]
0.050±0.020
[1.27±0.51]
CONNECTOR
VARIANT SIZES
ORD 9 M
ORD 9 F
ORD 9 S
ORD 15 M
ORD 15 F
ORD 15 S
ORD 25 M
ORD 25 F
ORD 25 S
ORD 29 M
ORD 29 F
ORD 29 S
ORD 37 M
ORD 37 F
ORD 37 S
ORD 50 M
ORD 50 F
ORD 50 S
34
Ø0.120±0.005 [Ø3.05±0.13]
Mounting hole, two places
for stainless steel shell (0 option)
Ø0.154 [3.91] Mounting hole,
two places (02 option)
A
±0.015
[0.38]
1.213
[30.81]
1.213
[30.81]
1.541
[39.14]
1.541
[39.14]
2.088
[53.04]
2.088
[53.04]
1.770
[44.96]
1.770
[44.96]
2.729
[69.32]
2.729
[69.32]
2.635
[66.93]
2.635
[66.93]
B
±0.005
[0.13]
B1
±0.005
[0.13]
C
±0.005
[0.13]
0.666
[16.92]
0.984
[24.99]
0.984
[24.99]
1.312
[33.32]
1.312
[33.32]
1.852
[47.04]
1.852
[47.04]
1.534
[38.96]
1.534
[38.96]
2.500
[63.50]
2.500
[63.50]
2.406
[61.11]
2.406
[61.11]
0.643
[16.33]
0.994
[25.25]
0.971
[24.66]
1.534
[38.96]
1.511
[38.38]
1.274
[32.36]
1.251
[31.78]
2.182
[55.42]
2.159
[54.84]
2.079
[52.81]
2.064
[52.43]
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
0.032 [0.81]
Total diametral float
D
±0.005
[0.13]
]
D1
±0.005
[0.13]
E
±0.015
[0.38]
G
±0.010
[0.25]
H
±0.010
[0.25]
K
±0.005
[0.13]
M
±0.010
[0.25]
0.329
[8.36]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.605
[15.37]
0.605
[15.37]
0.494
[12.55]
0.494
[12.55]
0.605
[15.37]
0.605
[15.37]
0.759
[19.28]
0.759
[19.28]
1.083
[27.51]
1.083
[27.51]
1.625
[41.28]
1.625
[41.28]
1.322
[33.58]
1.322
[33.58]
2.272
[57.71]
2.272
[57.71]
2.178
[55.32]
2.178
[55.32]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.539
[13.69]
0.539
[13.69]
0.422
[10.72]
0.422
[10.72]
0.534
[13.56]
0.534
[13.56]
0.233
[5.92]
0.243
[6.17]
0.233
[5.92]
0.243
[6.17]
0.230
[5.84]
0.243
[6.17]
0.230
[5.84]
0.237
[6.02]
0.230
[5.84]
0.243
[6.17]
0.230
[5.84]
0.243
[6.17]
0.422
[10.72]
0.429
[10.90]
0.422
[10.72]
0.429
[10.90]
0.426
[10.82]
0.429
[10.90]
0.426
[10.82]
0.429
[10.90]
0.426
[10.82]
0.429
[10.90]
0.426
[10.82]
0.429
[10.90]
0.311
[7.90]
0.329
[8.36]
0.311
[7.90]
0.329
[8.36]
0.311
[7.90]
0.450
[11.43]
0.431
[10.95]
0.329
[8.36]
0.311
[7.90]
0.441
[11.20]
0.423
[10.74]
[
+0.13
Ø0.086+0.005
-0.000 Ø2.18-0.00
Mounting hole, two places
PROFESSIONAL / INDUSTRIAL QUALITY
REMOVABLE CONTACT
STANDARD DENSITY D-SUBMINIATURE
D-Sub
Positronic
connectpositronic.com
REMOVABLE CRIMP CONTACTS
CODE 1
CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.
Note: C
onnectors can be kitted with all
applicable crimp/solder contacts,
contact Technical Sales for
connector part number.
FEMALE CONTACT
MALE CONTACT
“CLOSED ENTRY” DESIGN
0.538 [13.67]
0.550 [13.97]
ØA
Ø0.040 [1.02]
0.170+0.015-0.020
[4.32+0.38-0.51]
WIRE SIZE
AWG/[mm2]
ØA
FC6020D2
20 / 22 / 24
[0.5/0.3/0.25]
0.045
[1.14]
FC6026D2
26 / 28 / 30
[0.12/0.08/0.05]
0.027
[0.69]
FEMALE
PART NUMBER
0.066
[1.68]
ØA
0.170+0.015-0.020
[4.32+0.38-0.51]
WIRE SIZE
AWG/[mm2]
ØA
MC6020D
20 / 22 / 24
[0.5/0.3/0.25]
0.045
[1.14]
MC6026D
26 / 28 / 30
[0.12/0.08/0.05]
0.027
[0.69]
MALE
PART NUMBER
ORD SERIES
0.066
[1.68]
PLATING:
STANDARD FINISH: Gold flash over nickel plate.
OPTIONAL FINISHES: 0
.000030 [0.76] gold over nickel by adding “-14” suffix onto part number. Example: FC6120D2-14
0.000050 inch [1.27] gold over nickel by adding “-15” suffix onto part number. Example: MC6026D-15
REMOVABLE CRIMP CONTACTS
CODE 1
CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.
FEMALE CONTACT
“RUGGED OPEN ENTRY” DESIGN
Ø0.045
[1.14]
Note: C
onnectors can be kitted with all
applicable crimp/solder contacts,
contact Technical Sales for
connector part number.
0.538 [13.67]
FEMALE
Ø0.066
[1.68]
0.170+0.015-0.020
[4.32+0.38-0.51]
PART NUMBER
FC6120D
WIRE SIZE
AWG/[mm2]
20 / 22 / 24
[0.5/0.3/0.25]
PLATING:
STANDARD FINISH: Gold flash over nickel plate.
OPTIONAL FINISHES: 0
.000030 [0.76] gold over nickel by adding “-14” suffix onto part number. Example: FC6120D-14
0.000050 inch [1.27] gold over nickel by adding “-15” suffix onto part number. Example: FC6120D-15
F or i nfo rm ation regardin g CRIM P TO O L S & CR I MP I NG TO O L TE CH NI Q U E S , s ee p a g e 7 3 .
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
35
PROFESSIONAL / INDUSTRIAL QUALITY
REMOVABLE CONTACT
STANDARD DENSITY D-SUBMINIATURE
Positronic
connectpositronic.com
The crimp area of this contact is not
protected when fully seated in the connector
molding. These contacts require shrink tubing
after installation. Wire cannot be removed
from molding after insertion. Not suitable for
fully loaded c
onnector.
REMOVABLE CRIMP CONTACTS
18 AWG CRIMP CONTACTS
D-Sub
Note: C
onnectors can be kitted with all
applicable crimp/solder contacts,
contact Technical Sales for
connector part number.
18 AWG [1.0mm2]
CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.
*FEMALE CONTACT
MALE CONTACT
“RUGGED OPEN ENTRY” DESIGN
Ø0.080
[2.03]
Ø0.080
[2.03]
FC6118D
MC6018D
* FEMALE POSIBAND CLOSED ENTRY CONTACTS ARE AVAILABLE, SEE PAGE 36 FOR DETAILS.
PLATING:
STANDARD FINISH: Gold flash over nickel plate.
OPTIONAL FINISHES: 0
.000030 [0.76] gold over nickel by adding “-14” suffix onto part number. Example: FC6118D-14
0.000050 inch [1.27] gold over nickel by adding “-15” suffix onto part number. Example: MC6018D-15
ORD SERIES
REMOVABLE THERMOCOUPLE CRIMP CONTACTS
CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.
FEMALE CONTACT
Note: Connectors can be kitted with all
applicable crimp/solder contacts,
contact Technical Sales for
connector part number.
“CLOSED ENTRY” DESIGN
MALE CONTACT
0.538 [13.67]
0.550 [13.97]
* Color Code
ØA
* Color Code
ØB
Ø0.040 [1.02]
0.170+0.015-0.020
[4.32+0.38-0.51]
TYPE
MATERIAL
CHROMEL (+)
K
ALUMEL (-)
T
COPPER (+)
with gold flash
CONSTANTAN (-)
CHROMEL (+)
E
CONSTANTAN (-)
FEMALE
MALE
PART NUMBER
PART NUMBER
FC6020D2CH
MC6020DCH
††
COLOR
CODE
†
FC6026D2CH
MC6026DCH
FC6020D2AL††
MC6020DAL†
FC6026D2AL
MC6026DAL
FC6020D2CU††
MC6020DCU†
FC6026D2CU
MC6026DCU
FC6020D2CO††
MC6020DCO†
FC6026D2CO
MC6026DCO
FC6020D2CH††
MC6020DCH†
FC6026D2CH
MC6026DCH
FC6020D2CO††
MC6020DCO†
FC6026D2CO
MC6026DCO
Dimensionally equivalent to M39029/64-369
†
WHITE
GREEN
RED
YELLOW
WHITE
YELLOW
WIRE SIZE
AWG [mm2]
20 / 22 / 24 [0.5 / 0.3 / 0.25]
ØA
ØB
0.066 [1.68] 0.045 [1.14]
0.066 [1.68] 0.045 [1.14]
26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]
20 / 22 / 24 [0.5 / 0.3 / 0.25]
0.066 [1.68] 0.045 [1.14]
26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]
20 / 22 / 24 [0.5 / 0.3 / 0.25]
ØB
0.170+0.015-0.020
[4.32+0.38-0.51]
26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]
20 / 22 / 24 [0.5 / 0.3 / 0.25]
ØA
0.066 [1.68] 0.045 [1.14]
For more information on
the availability of Type J
thermocouple contacts,
and information about
thermocouple contacts
with printed circuit board
solder termination, please
contact Technical Sales.
26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]
20 / 22 / 24 [0.5 / 0.3 / 0.25]
0.066 [1.68] 0.045 [1.14]
26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]
20 / 22 / 24 [0.5 / 0.3 / 0.25]
0.066 [1.68] 0.045 [1.14]
26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]
Chromel® and
®
Alumel are registered
trademarks of Hoskins
Manufacturing
Company.
Dimensionally equivalent to M39029/63-368
††
F or i nfo rm ation regardin g CRIM P TO O L S & CR I MP I NG TO O L TE CH NI Q U E S , s ee p a g e 7 3 .
36
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
PROFESSIONAL / INDUSTRIAL QUALITY
REMOVABLE CONTACT
STANDARD DENSITY D-SUBMINIATURE
D-Sub
Positronic
connectpositronic.com
ORDERING INFORMATION - CODE NUMBERING SYSTEM
Specify Complete Connector By Selecting An Option From Step 1 Through 8
EXAMPLE
1
2
3
4
5
6
7
8
9
10
ORD
9
M
0
0
0
0
Z
/AA
-14
STEP 1 - BASIC SERIES
STEP 10 - SPECIAL OPTIONS
ORD series
9, 15, 25, 29, 37, 50
-14 - 0.000030 [0.76µ] gold over
nickel.
-15 - 0.000050 [1.27µ] gold over
nickel.
STEP 3 - CONNECTOR GENDER
CONTACT TECHNICAL SALES
FOR SPECIAL OPTIONS
STEP 2 - CONNECTOR
VARIANTS
M - Male
F - Female - Professional
Level
open entry contacts
S - Female - Industrial Level
PosiBand closed entry contacts
STEP 9 - E
NVIRONMENTAL
COMPLIANCE OPTIONS
/AA - RoHS Compliant
NOTE: If compliance to environmental
legislation is not required, this step will
not be used. Example: ORD9M0000Z
STEP 4 - CONTACT TERMINATION TYPE
0 - Contacts ordered separately, see pages 35-36.
1 - Crimp, 20 AWG-24 AWG [0.5mm2-0.25mm2].
*1 STEP 5 -MOUNTING STYLE
STEP 8 - Shell Options
0
02
F
S2
S5
0
C
*3 S
X
Z
-
-
-
-
-
Mounting Hole, 0.120 [3.05] Ø.
Mounting Hole, 0.154 [3.91] Ø.
Float Mounts, Universal.
Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length.
Swaged Locknut, 4-40 Threads.
ORD SERIES
STEP
- Zinc plated, with chromate seal.
- Cadmium plated with chromate seal.
- Stainless steel, passivated.
- Tin plated.
- Tin plated and dimpled (male connectors only).
*1 STEP 6 - HOODS
*1 STEP 7 - LOCKING AND POLARIZING SYSTEMS
0 - None.
J - Hood, Top Opening, Plastic.
L - Hood, Side Opening, Plastic.
Y - Hood, Top Opening, Plastic with Rotating Male Jackscrews.
Available in size 50 only.
Y6 - Hood, Top Opening, Plastic with Rotating Male and Female
Polarized Jackscrews. Available in size 50 only.
Z - Hood, Top or Side Opening, Robust Extended Height,
Composite and Plastic with Rotating Male Jackscrews.
Available in size 9, 15, 25, 37, and 50 only.
H - Hood, Top Opening, Metal. Available in size 15, 25, 37, and 50
only.
G - Hood, EMI/RFI, Die Cast Zinc. Available in size 9, 15, 25, 37,
and 50 only.
*4 AN - Lightweight Aluminum Hood, nickel finish.
*4 AC - Lightweight Aluminum Hood, no finish.
W - Hood, Top or Side Opening, Plastic. Available in size 9, 15,
and 25 only.
0 - None.
*2 V3 - Lock Tab, connector front panel mounted.
*2 V5 - Lock Tab, connector rear panel mounted.
*2 VL - Lock Lever, used with Hoods Only.
T - Fixed Female Jackscrews.
T2 - Fixed Female Jackscrews.
T6 - Fixed Male and Female Polarized Jackscrews.
E - Rotating Male Jackscrews.
E2 - Rotating Male Screw Locks.
E3 - Rotating Male with internal hex for 3/32 hex drives
E6 - Rotating Male and Female Polarized Jackscrews.
NOTE: Once you have made a connector selection, c
ontact
Technical Sales if you would like to receive a drawing in DXF, PDF
format or a 3-dimensional IGES, STEP, or SOLIDWORKS file.
*1 F
or additional information on accessories listed in steps
5, 6 and 7, see Accessory Catalog.
2
* VL, V3 and V5 locking systems are not available for connector variants
37 and 50. Jackscrews are highly recommended to minimize damage to
contacts on variants with high mating forces.
3
* For stainless steel dimpled male versions contact Technical Sales.
*4 AN and AC hood are not available for connector variant 29. Consult
Technical Sales for availability.
For information regarding CRIMP TOOLS &
CRIMPING TOOL TECHNIQUES, see page 73 .
2-D Drawing
3-D Model
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
37
PROFESSIONAL / INDUSTRIAL QUALITY
FIXED AND REMOVABLE CONTACTS
HIGH DENSITY D-SUBMINIATURE
Positronic
connectpositronic.com
D-Sub
Size 22 Contacts,
Removable Crimp and
Solder Printed Board Mount
Two Performance Levels For
Best Cost / Performance Ratio
UL Recognized
File #E49351
CSA Recognized
File #LR54219
Telecommunication
UL File #E140980
ODD series connectors are professional / industrial
quality high d
ensity connectors recommended for use
in sheltered, non-corrosive indoor environments having
normal ventilation.
ODD series connectors utilize precision machined,
removable c
ontacts having closed barrel crimp
terminations and solder cup wire terminations. For
printed board mount application, straight solder
printed board mount and right angle (90°) angled solder
terminations are available.
Six standard contact variants are offered in arrangements
of 15, 26, 44, 62, 78, and 104 contacts. ODD series
connectors are mateable and compatible with other high
density D-subminiature connectors conforming to
MIL-DTL-24308, and are UL and CSA recognized.
A wide variety of unique accessories are available.
ODD SERIES TECHNICAL CHARACTERISTICS
MATERIALS AND FINISHES:
ODD SERIES
Insulators: Glass filled polyester per ASTM D5927,
UL 94V-0, black color.
Contacts:
Precision machined copper alloy.
Contact Plating:
Professional quality - gold flash over nickel plate.
Other finishes available upon request.
Shells: Steel with tin plate; zinc plate with chromate
seal, stainless steel passivated. Other materials and finishes available upon request.
Mounting Spacers:
Nylon; copper alloy or steel with zinc plate and
chromate seal or tin plate; phosphor bronze with
tin plate; stainless steel, passivated.
Vibration Lock Systems: Slide lock and lock tabs, steel with nickel
plate.
Push-On Fasteners:
Phosphor bronze or beryllium copper with tin plate.
Jackscrew Systems: Brass or steel with zinc plate and chromate
seal or clear zinc plate or tin plate; stainless
steel, passivated.
Hoods:
Composite and plastic, UL 94V-0; brass
or steel with zinc plate and chromate seal.
Aluminum; aluminum with electroless nickel
plate. For aluminum hoods, zinc content is
1% maximum. Die cast zinc.
Low magnetic versions are available, contact Technical Sales.
MECHANICAL CHARACTERISTICS:
Removable Contacts: Insert contact to rear face of insulator and
release from rear face of insulator. Size 22
contact, male - 0.030 inch [0.76mm] mating
diameter. Female - rugged open entry design
or PosiBand closed entry design, see page 1
for details.
Fixed Contacts, Board
Female open entry contacts - both rugged
Mounted Applications:
and standard design available to customer
requirements. Closed entry contacts are
PosiBand design, see page 1 for details.
Contact Retention
In Insulator:
9 lbs. [40 N].
Contact Terminations:
Closed barrel crimp, wire sizes 22 AWG
38
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
[0.3mm2] through 30 AWG [0.05mm2]. Solder
cup wire, 0.035 inch [0.89mm] hole diameter
for 22 AWG [0.3mm2] wire maximum.
0.020 inch [0.5mm] or 0.030 inch [0.76mm] termination diameter straight and Right Angle (90°)
printed board mount contact terminations.
Shells:
Male shells may be dimpled for EMI/ESD ground
paths.
Polarization:
Trapezoidally shaped shells and p
olarized
jackscrews.
Mounting To Jackscrews and riveted fasteners with 0.120
Angle Brackets: inch [3.05mm] clearance hole, and threaded
riveted fasteners with 4-40 threads and
polyester lock inserts.
Mounting To Printed Board:
Rapid installation push-on fasteners and
mounting posts.
Locking Systems:
Jackscrews and vibration locking systems.
Mechanical Operations:
500 operations minimum per IEC 60512-5 for
open entry female contact.
1000 operations minimum per IEC 60512-5 for
PosiBand closed entry female contact.
ELECTRICAL CHARACTERISTICS:
Contact Current Rating:
Open Entry Contacts: 5 amperes nominal
Closed Entry Contacts, tested per UL 1977:
12 amperes, 2 contacts energized.
10 amperes, 6 contacts energized.
7.5 amperes, 26 contacts energized.
6.5 amperes, 62 contacts energized.
5.0 amperes, 104 contacts energized.
See temperature rise curves on page 2 for details.
Initial Contact Resistance: 0.010 ohms maximum for open entry.
0.005 ohms maximum for closed entry.
Proof Voltage:
1000 V r.m.s.
Insulation Resistance:
5 G ohms.
Clearance and Creepage Distance [minimum]: 0.042 inch [1.06mm].
Working Voltage:
300 V r.m.s.
CLIMATIC CHARACTERISTICS:
Temperature Range:
-55°C to +125°C.
Damp Heat, Steady State: 10 days.
PROFESSIONAL / INDUSTRIAL QUALITY
FIXED AND REMOVABLE CONTACTS
HIGH DENSITY D-SUBMINIATURE
D-Sub
Positronic
connectpositronic.com
CONTACT VARIANTS
FACE VIEW OF MALE OR REAR VIEW OF FEMALE
5
1
6
11
10
10
15
1
19
ODD 15
1
16
9
18
15
30
31
26
44
ODD 26
ODD 44
1
1
22
21
42
43
20
21
39
60
78
ODD 62
21
42
63
22
43
59
40
62
1
64
84
85
104
ODD 78
ODD 104
STANDARD SHELL ASSEMBLY
B
B1
K
D1
E
M
D
H
0.036±0.008
[0.91±0.20]
C
A
10° Typ.
G
0.050±0.010
[1.27±0.25]
Ø0.120±0.005 [Ø3.05±0.13]
Mounting hole, two places
0.375 [9.53]*
Max.
* This dimension is for crimp removable connectors. 0.220 [5.59] maximum for all other connectors.
OPTIONAL SHELL ASSEMBLY
WITH UNIVERSAL FLOAT MOUNTS [F]
OPTIONAL SHELL ASSEMBLY [0, 02]
0.120±0.010 [3.08±0.25]
CONNECTOR
VARIANT SIZES
ODD 15 M
ODD 15 F
ODD 15 S
ODD 26 M
ODD 26 F
ODD 26 S
ODD 44 M
ODD 44 F
ODD 44 S
ODD 62 M
ODD 62 F
ODD 62 S
ODD 78 M
ODD 78 F
ODD 78 S
ODD 104 M
ODD 104 F
ODD 104 S
Ø0.120±0.005 [Ø3.05±0.13]
Mounting hole, two places
for stainless steel shell (0 option)
Ø0.154 [3.91] Mounting hole,
two places (02 option)
A
±0.015
[0.38]
1.213
[30.81]
1.213
[30.81]
1.541
[39.14]
1.541
[39.14]
2.088
[53.04]
2.088
[53.04]
2.729
[69.32]
2.729
[69.32]
2.635
[66.93]
2.635
[66.93]
2.729
[69.32]
2.729
[69.32]
B
±0.005
[0.13]
B1
±0.005
[0.13]
C
±0.005
[0.13]
0.666
[16.92]
0.984
[24.99]
0.984
[24.99]
1.312
[33.32]
1.312
[33.32]
1.852
[47.04]
1.852
[47.04]
2.500
[63.50]
2.500
[63.50]
2.406
[61.11]
2.406
[61.11]
2.500
[63.50]
2.500
[63.50]
0.643
[16.33]
0.994
[25.25]
0.971
[24.66]
1.534
[38.96]
1.511
[38.38]
2.182
[55.42]
2.159
[54.84]
2.079
[52.81]
2.064
[52.43]
2.212
[56.18]
2.189
[55.60]
[
0.032 [0.81]
Total diametral float
D
±0.005
[0.13]
D1
±0.005
[0.13]
E
±0.015
[0.38]
G
±0.010
[0.25]
H
±0.010
[0.25]
K
±0.005
[0.13]
M
±0.010
[0.25]
0.329
[8.36]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.605
[15.37]
0.605
[15.37]
0.668
[16.97]
0.668
[16.97]
0.759
[19.28]
0.759
[19.28]
1.083
[27.51]
1.083
[27.51]
1.625
[41.28]
1.625
[41.28]
2.272
[57.71]
2.272
[57.71]
2.178
[55.32]
2.178
[55.32]
2.302
[58.47]
2.302
[58.47]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.534
[13.56]
0.534
[13.56]
0.596
[15.14]
0.596
[15.14]
0.233
[5.92]
0.243
[6.17]
0.233
[5.92]
0.243
[6.17]
0.230
[5.84]
0.243
[6.17]
0.230
[5.84]
0.243
[6.17]
0.230
[5.84]
0.243
[6.17]
0.230
[5.84]
0.243
[6.17]
0.422
[10.72]
0.429
[10.90]
0.422
[10.72]
0.429
[10.90]
0.426
[10.82]
0.429
[10.90]
0.426
[10.82]
0.429
[10.90]
0.426
[10.82]
0.429
[10.90]
0.426
[10.82]
0.429
[10.90]
0.311
[7.90]
0.329
[8.36]
0.311
[7.90]
0.329
[8.36]
0.311
[7.90]
0.329
[8.36]
0.311
[7.90]
0.441
[11.20]
0.423
[10.74]
0.503
[12.78]
0.485
[12.32]
]
+0.13
Ø0.086+0.005
-0.000 Ø2.18-0.00
Mounting hole, two places
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
ODD SERIES
0.050±0.020
[1.27±0.51]
39
PROFESSIONAL / INDUSTRIAL QUALITY
FIXED AND REMOVABLE CONTACTS
HIGH DENSITY D-SUBMINIATURE
Positronic
connectpositronic.com
D-Sub
REMOVABLE CRIMP CONTACTS
CODE 1
CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.
Note: C
onnectors can be kitted with all
applicable crimp/solder contacts,
contact Technical Sales for
connector part number.
MALE CONTACT
FEMALE CONTACT
A
A
ØC
ØB
ØB
Ø0.030
[0.76]
0.150 [3.81]
0.150 [3.81]
Part Number: FC8122D
FEMALE
PART NUMBER
FC8122D
ØC
Part Number: MC8022D
WIRE SIZE
AWG/[mm2]
A
ØB
ØC
22 / 24 / 26 / 28 / 30
[0.3/0.25/0.12/0.08/0.05]
0.529
[13.44]
0.035
[0.89]
0.047
[1.19]
MALE
WIRE SIZE
AWG/[mm2]
A
ØB
ØC
22 / 24 / 26 / 28 / 30
[0.3/0.25/0.12/0.08/0.05]
0.531
[13.49]
0.035
[0.89]
0.047
[1.19]
PART NUMBER
MC8022D
PLATING:
STANDARD FINISH: Gold flash over nickel plate.
OPTIONAL FINISHES: 0
.000030 [0.76] gold over nickel by adding “-14” suffix onto part number. Example: FC8122D-14
0.000050 inch [1.27] gold over nickel by adding “-15” suffix onto part number. Example: MC8022D-15
REMOVABLE CRIMP CONTACTS
CODE 1
CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.
Note: C
onnectors can be kitted with all
applicable crimp/solder contacts,
contact Technical Sales for
connector part number.
Ø0.047
[1.19]
0.531 [13.49]
FEMALE CONTACT
ODD SERIES
“CLOSED ENTRY” DESIGN
Ø0.047
[1.19]
Ø0.035
[0.89]
FEMALE
PART NUMBER
FC8022D2
0.520 [13.21]
0.150 [3.81]
Ø0.030
[0.76]
0.150 [3.81]
Ø0.035
[0.89]
WIRE SIZE
AWG/[mm2]
22 / 24 / 26 / 28 / 30
[0.3/0.25/0.12/0.08/0.05]
PLATING:
STANDARD FINISH: Gold flash over nickel plate.
OPTIONAL FINISHES: 0
.000030 [0.76 Ì] gold over nickel by adding “-14” suffix onto part number. Example: FC8022D2-14
0.000050 inch [1.27] gold over nickel by adding “-15” suffix onto part number. Example: FC8022D2-15
F or i nfo rm ation regardin g CRIM P TO O L S & CR I MP I NG TO O L TE CH NI Q U E S , s ee p a g e 7 3 .
40
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
PROFESSIONAL / INDUSTRIAL QUALITY
FIXED AND REMOVABLE CONTACTS
HIGH DENSITY D-SUBMINIATURE
D-Sub
The crimp area of this contact is not
protected when fully seated in the connector
molding. These contacts require shrink tubing
after installation. Wire cannot be removed
from m
olding after insertion. Not suitable for
fully loaded c
onnector.
REMOVABLE CRIMP CONTACTS
20 AWG CONTACTS
20 AWG [0.5 mm2]
Positronic
connectpositronic.com
Note: C
onnectors can be kitted with all
applicable crimp/solder contacts,
contact Technical Sales for
connector part number.
CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.
MALE CONTACT
*FEMALE CONTACT
A
A
ØC
ØB
0.179
[4.55]
ØB
Part Number: FC8120D
FEMALE
WIRE SIZE
AWG/[mm2]
PART NUMBER
FC8120D
Ø0.030±0.001
[0.75±0.03]
20
max
[0.5]
Part Number: MC8020D
MALE
A
ØB
ØC
0.852
[21.64]
0.045
[1.14]
0.066
[1.68]
0.179
[4.55]
WIRE SIZE
AWG/[mm2]
PART NUMBER
MC8020D
20
max
[0.5]
ØC
A
ØB
ØC
0.853
[21.66]
0.045
[1.14]
0.066
[1.68]
* FEMALE POSIBAND CLOSED ENTRY CONTACTS ARE AVAILABLE, SEE PAGE 56 FOR DETAILS.
PLATING:
STANDARD FINISH: Gold flash over nickel plate.
OPTIONAL FINISHES: 0
.000030 [0.76] gold over nickel by adding “-14” suffix onto part number. Example: FC8120D-14
0.000050 inch [1.27] gold over nickel by adding “-15” suffix onto part number. Example: MC8020D-15
REMOVABLE THERMOCOUPLE CRIMP CONTACTS
CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.
FEMALE CONTACT
MALE CONTACT
Ø0.047
[1.19]
Note: Connectors can be kitted with all
applicable crimp/solder contacts,
contact Technical Sales for
connector part number.
TYPE
Ø0.035
[0.89]
0.520 [13.21]
* Color Code
* Color Code
0.150 [3.81]
Ø0.030
[0.76]
MALE
PART NUMBER
PART NUMBER
COLOR
CODE*
WIRE SIZE
AWG [mm2]
CHROMEL (+)
FC8022D2CH
MC8022DCH
WHITE
22 / 24 / 26
[ 0.3 / 0.25 / 0.12]
ALUMEL (-)
FC8022D2AL
MC8022DAL
GREEN
COPPER (+)
with gold flash
FC8022D2CU
MC8022DCU
RED
CONSTANTAN (-)
FC8022D2CO
MC8022DCO
YELLOW
CHROMEL (+)
FC8022D2CH
MC8022DCH
WHITE
CONSTANTAN (-)
FC8022D2CO
MC8022DCO
YELLOW
MATERIAL
FEMALE
K
T
0.531 [13.49]
E
[
[
[
[
[
22 / 24 / 26
0.3 / 0.25 / 0.12]
22 / 24 / 26
0.3 / 0.25 / 0.12]
22 / 24 / 26
0.3 / 0.25 / 0.12]
22 / 24 / 26
0.3 / 0.25 / 0.12]
22 / 24 / 26
0.3 / 0.25 / 0.12]
0.150 [3.81]
Ø0.047
[1.19]
ODD SERIES
“CLOSED ENTRY” DESIGN
Ø0.035
[0.89]
For more information on the availability
of Type J thermocouple contacts,
please contact Technical Sales.
For more information about
thermocouple contacts with printed
circuit board s
older termination, please
contact Technical Sales.
Chromel® and Alumel® are registered trademarks
of Hoskins Manufacturing Company
F or i nfo rm ation regardin g CRIM P TO O L S & CR I MP I NG TO O L TE CH NI Q U E S , s ee p a g e 7 3 .
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
41
Positronic
connectpositronic.com
PROFESSIONAL / INDUSTRIAL QUALITY
FIXED AND REMOVABLE CONTACTS
HIGH DENSITY D-SUBMINIATURE
D-Sub
REMOVABLE SOLDER CUP CONTACTS
CODE 2
CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.
Note: C
onnectors can be kitted with all
applicable crimp/solder contacts,
contact Technical Sales for
connector part number.
FEMALE CONTACT
MALE CONTACT
0.529 [13.44]
Ø0.047
[1.20]
Ø0.035
[0.90]
0.531 [13.48]
ø0.030
[0.77]
0.150 [3.81]
Part Number: FS8122D
ø0.047
[1.20]
0.150 [3.81]
Part Number: MS8122D
ø0.035
[0.88]
PLATING:
STANDARD FINISH: Gold flash over nickel plate.
OPTIONAL FINISHES: 0
.000030 [0.76] gold over nickel by adding “-14” suffix onto part number. Example: FS8122D-14
0.000050 inch [1.27] gold over nickel by adding “-15” suffix onto part number. Example: MS8122D-15
REMOVABLE SOLDER CUP CONTACTS
CODE 2
CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.
Note: Connectors can be kitted with all
applicable crimp/solder contacts,
contact Technical Sales for
connector part number.
FEMALE CONTACT
“CLOSED ENTRY” DESIGN
ODD SERIES
Ø0.047
[1.19]
Ø0.035
[0.89]
0.520 [13.21]
Ø0.030
[0.76]
0.150 [3.81]
PART NUMBER
WIRE SIZE
AWG/[mm2]
FS8022D2
22 [0.3] max
FEMALE
0.531
PLATING:
STANDARD FINISH: Gold flash over nickel plate.
OPTIONAL FINISHES: 0
.000030 [0.76] gold over nickel by adding “-14” suffix onto part number. Example: FS8022D2-14
0.000050 inch [1.27] gold over nickel by adding “-15” suffix onto part number. Example: FS8022D2-15
F or in formation regardin g I NS E R TI O N & R E MO V A L TO O L S , s ee p a g e 7 3 .
42
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
0.150 [
PROFESSIONAL / INDUSTRIAL QUALITY
FIXED AND REMOVABLE CONTACTS
HIGH DENSITY D-SUBMINIATURE
D-Sub
Positronic
connectpositronic.com
FIXED SOLDER CUP TERMINATION
CODE 21
0.220 [5.59]
Max.
Fixed female
jackscrews
22 AWG max.
[0.5 mm ]
9
Fixed female
jackscrew
10
26
0.082 [2.08]
0.145 [3.68]
Fixed female
jackscrew
9
1
10
18
10
26
19
Fixed male
jackscrew
1
10
18
19
26
19
Fixed male and female polarized jackscrews available.
Specify code T6 in step 7 of ordering information.
Typical Part Number: ODD26F2100T6X
STRAIGHT PRINTED BOARD MOUNT TERMINATION
CODE 3 AND 32
Fixed male
jackscrew
Fixed female
jackscrew
Swaged spacer with
push-on fastener
phosphor bronze.
ODD SERIES
26
1
18
19
Typical Part Number:
ODD26F2100T2X
Fixed female
jackscrews
9
9
1
18
Fixed ma
jackscrew
0.225 [5.72]
0.010 [0.25]
Nominal
L
Ø0.020 [0.51]
Code
No.
L
3
0.150
[3.81]
32
0.300
[7.62]
Typical Part Number: ODD62F3S60T6X
For straight printed
board mount contacts
specify code no. in step
4 of ordering information
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
43
PROFESSIONAL / INDUSTRIAL QUALITY
FIXED AND REMOVABLE CONTACTS
HIGH DENSITY D-SUBMINIATURE
Positronic
connectpositronic.com
D-Sub
RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATION
CODE 5, 0.450 [11.43] CONTACT EXTENSION
C
0.220 [5.59] Max.
ODD**5**** 0.450 [11.43] CONTACT EXTENSION
B
C
D
1.204
[30.58]
0.984
[24.99]
0.528
[13.41]
0.450
[11.43]
ODD26*5****
1.532
[38.91]
1.312
[33.32]
0.528
[13.41]
0.450
[11.43]
ODD44*5****
2.072
[52.63]
1.852
[47.04]
0.528
[13.41]
0.450
[11.43]
ODD62*5****
2.720
[69.09]
2.500
[63.50]
0.528
[13.41]
0.450
[11.43]
ODD78*5****
2.626
[66.70]
2.406
[61.11]
0.573
[14.55]
0.450
[11.43]
ODD15*5****
Fixed
female
jackscrews
B
±0.008
[0.20]
Specify code 5
in step 4 of
ordering information
A *1
See next page for size 104
Right Angle (90°) Connectors.
A*1
PART NUMBER
NOTE:
*1 “A”
dimension applies for
metal angle brackets only.
Consult Accessories
D-subminiature catalog for
“A” dimension when plastic
brackets are used.
0.082 [2.08] Typ.
0.082 [2.08] Typ.
0.082 [2.08] Typ.
Numbering shown is rear view
of male and face view of female.
D
D
15
1
Typical
Part Number:
ODD44M5R7NT2X
0.078 [1.98] Typ.
0.078 [1.98] Typ.
0.220 [5.59] Max.
C
0.125 [3.18]
Nominal
Ø0.020 [0.51]
Push-on fastener
beryllium copper
Typical Part Number:
ODD78M5R7NT20
RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATION
CODE 4, 0.314 [7.98] CONTACT EXTENSION
ODD**4**** 0.314 [7.98] CONTACT EXTENSION
ODD SERIES
Fixed
female
jackscrews
B
±0.008
[0.20]
A*
1
PART NUMBER
A*1
B
C
D
ODD15*4****
1.204
[30.58]
0.984
[24.99]
0.414
[10.52]
0.314
[7.98]
ODD26*4****
1.532
[38.91]
1.312
[33.32]
0.414
[10.52]
0.314
[7.98]
ODD44*4****
2.072
[52.63]
1.852
[47.04]
0.414
[10.52]
0.314
[7.98]
ODD62*4****
2.720
[69.09]
2.500
[63.50]
0.414
[10.52]
0.314
[7.98]
ODD78*4****
2.626
[66.70]
2.406
[61.11]
0.414
[10.52]
0.314
[7.98]
See next page for size 104
Right Angle (90°) Connectors.
NOTE:
*1 “A”
dimension applies for
metal angle brackets only.
Consult Accessories
D-subminiature catalog for
“A” dimension when plastic
brackets are used.
0.100 [2.54] Typ.
0.100 [2.54] Typ.
Specify code 4
in step 4 of
ordering information
D
15
Typical
Part Number:
ODD44S4R7NT2X
0.100 [2.54] Typ.
0.100 [2.54] Typ.
44
0.100 [2.54] Typ.
Numbering shown is rear view
of male and face view of female.
Push-on fastener
beryllium copper
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
D
1
Ø0.030 [0.76]
0.125 [3.18]
Nominal
Typical Part Number:
ODD78M4R7NT20
PROFESSIONAL / INDUSTRIAL QUALITY
FIXED AND REMOVABLE CONTACTS
HIGH DENSITY D-SUBMINIATURE
D-Sub
Positronic
connectpositronic.com
RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATION
CODE 5, 0.450 [11.43] CONTACT EXTENSION
CONTACT VARIANT 104
Fixed female jackscrews
0.220 [5.59] Max.
0.614 [15.60]
Typical Part Number:
ODD104M5R7NT2X
2.500±0.008 [63.50±0.20]
2.720 [69.09] *
1
Specify code 5 in step 4
of ordering information
0.450 [11.43]
Numbering shown is
rear view of male and
face view of female
21
42
1
22
NOTE:
*1 Dimension
applies for
0.125 [3.18]
Nominal
0.082 [2.08] Typ.
Ø0.020 [0.51]
Push-on fastener,
beryllium copper
metal angle brackets only.
Consult Accessories
D-subminiature catalog for
dimension when plastic
brackets are used.
RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATION
CODE 4, 0.314 [7.98] CONTACT EXTENSION
CONTACT VARIANT 104
ODD SERIES
Fixed female jackscrews
0.220 [5.59] Max.
0.514 [13.06]
Typical Part Number:
ODD104M4R7NT2X
2.500±0.008 [63.50±0.20]
Specify code 4 in step 4
of ordering information
2.720 [69.09] *
1
0.314 [7.98]
21
42
Numbering shown is
rear view of male and
face view of female
1
22
NOTE:
0.100 [2.54]
Typ.
0.125 [3.18]
Nominal
*1 Dimension
applies for
Push-on fastener,
beryllium copper
Ø0.030 [0.76]
metal angle brackets only.
Consult Accessories
D-subminiature catalog for
dimension when plastic
brackets are used.
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
45
PROFESSIONAL / INDUSTRIAL QUALITY
FIXED AND REMOVABLE CONTACTS
HIGH DENSITY D-SUBMINIATURE
Positronic
connectpositronic.com
D-Sub
RIGHT ANGLE (90°) AND STRAIGHT PRINTED BOARD CONTACT HOLE PATTERN
MOUNT CONNECTOR WITH MATING FACE POSITIONED TO FOLLOW DIRECTION OF ARROWS.
ODD15 MALE
ODD15 FEMALE
0.984 [24.99]
0.984 [24.99]
0.492 [12.50]
0.492 [12.50]
0.190 [4.83]
0.215 [5.46]
A
0.090 [2.29] Typ.
A
A
C
0.090 [2.29] Typ.
A
C
ODD26 MALE
ODD26 FEMALE
1.312 [33.32]
1.312 [33.32]
0.656 [16.66]
0.380 [9.65]
0.656 [16.66]
0.385 [9.78]
A
0.090 [2.29] Typ.
A
A
C
0.090 [2.29] Typ.
A
C
ODD44 MALE
ODD44 FEMALE
1.852 [47.04]
1.852 [47.04]
0.926 [23.52]
0.926 [23.52]
0.650 [16.51]
0.655 [16.64]
A
A
0.090 [2.29] Typ.
A
C
ODD62 MALE
0.090 [2.29] Typ.
2.500 [63.50]
1.250 [31.75]
A
C
ODD62 FEMALE
2.500 [63.50]
1.250 [31.75]
0.973 [24.71]
0.975 [24.77]
A
A
C
0.095 [2.41] Typ.
A
A
C
0.095 [2.41] Typ.
ODD78 MALE
ODD78 FEMALE
2.406 [61.11]
ODD SERIES
1.203 [30.56]
2.406 [61.11]
0.903 [22.94]
1.203 [30.56]
B
0.903 [22.94]
B
B
D
ODD104 MALE
C
0.095 [2.41] Typ.
B
B
D
ODD104 FEMALE
2.500 [63.50]
1.250 [31.75]
B
C
0.095 [2.41] Typ.
2.500 [63.50]
0.981 [24.92]
0.967 [24.56]
1.250 [31.75]
B Typ.
0.095 [2.41] Typ.
C
B Typ.
SUGGESTED PRINTED BOARD HOLE SIZES:
Suggest 0.123 ±0.003 [3.12 ±0.08] Ø hole for mounting connector with push-on fasteners.
46
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
0.095 [2.41] Typ.
C
CODE NUMBER
A
B
ØC
D
4
0.100
[2.54]
0.100
[2.54]
0.045
[1.14]
0.100
[2.54]
3, 32, 5
0.078
[1.98]
0.082
[2.08]
0.035
[0.89]
0.123
[3.12]
PROFESSIONAL / INDUSTRIAL QUALITY
FIXED AND REMOVABLE CONTACTS
HIGH DENSITY D-SUBMINIATURE
D-Sub
Positronic
connectpositronic.com
ORDERING INFORMATION - CODE NUMBERING SYSTEM
Specify Complete Connector By Selecting An Option From Step 1 Through 8
1
2
3
4
5
6
7
8
9
10
ODD
62
F
5
R7
N
T6
S
/AA
-14
EXAMPLE
STEP 1 - BASIC SERIES
STEP 10 - SPECIAL OPTIONS
ODD series
-14 - 0.000030 [0.76µ] gold over
nickel.
-15 - 0.000050 [1.27µ] gold over
nickel.
STEP 2 - CONNECTOR
VARIANTS
15, 26, 44, 62, 78, 104*5
CONTACT TECHNICAL SALES
FOR SPECIAL OPTIONS
STEP 3 - CONNECTOR GENDER
M - Male
F - Female - Professional
Level
open entry contacts
S - Female - Industrial Level
PosiBand closed entry contacts
STEP 9 - E
NVIRONMENTAL
COMPLIANCE OPTIONS
/AA - RoHS Compliant
STEP 4 - CONTACT TERMINATION TYPE
NOTE: If compliance to environmental
legislation is not required, this step will
not be used. Example: ODD62F5R7NT6S
0 - Contacts ordered separately, see pages 40-42.
1 - Crimp, 22 AWG-30 AWG [0.3mm2-0.05mm2].
2 - Removable, solder cup, 22 AWG-30 AWG [0.3mm20.05mm2].
21 - Fixed , solder cup, 22 AWG-30 AWG
[0.3mm2-0.05mm2].
3 -
Solder, Straight Printed Board Mount with 0.150
[3.81] Tail Length.
32 - Solder, Straight Printed Board Mount with 0.300 [7.62]
Tail Length.
4 - Solder, Right Angle (90°) Printed Board Mount with
0.314 [7.98] Contact Extension.
5 - Solder, Right Angle (90°) Printed Board Mount with
0.450 [11.43] Contact Extension.
STEP 8 - Shell Options
0
*4 S
X
Z
*1 STEP 7 - LOCKING AND POLARIZING SYSTEMS
*3
*3
*3
* STEP 5 -MOUNTING STYLE
1
0 - Mounting Hole, 0.120 [3.05] Ø.
02 - Mounting Hole, 0.154 [3.91] Ø.
B3 - Bracket, Mounting, Right Angle (90°) Metal with Cross Bar.
B8*5 - Bracket, Mounting, Right Angle (90°) Plastic with Cross Bar.
F - Float Mounts, Universal.
P - Threaded Post, Brass, 0.225 [5.71] Length.
P2 - Threaded Post, Nylon, 0.225 [5.71] Length.
R2 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to
Connector with 4-40 Thread Fixed Female Jackscrews with
Cross Bar.
R6 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to
Connector with 0.120 [3.05] Ø Mounting Hole with Cross Bar.
R7 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to
Connector with 4-40 Threads with Cross Bar.
R8 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to
Connector with 4-40 Locknut with Cross Bar.
S - Swaged Spacer, 4-40 Threads, 0.225 [5.71] Length.
S2 - Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length.
S5 - Swaged Locknut, 4-40 Threads.
S6 - Swaged Spacer with Push-on Fasteners, 4-40 Threads,
0.225 [5.71] Length.
S7 - Swaged Spacer with Push-on Fastener for use with Ferrite
Inductor, 4-40 Threads, 0.375 [9.53] Length.
*1 F
or additional information on accessories listed in steps 5, 6 and 7,
see Accessory Catalog.
2
* Ferrite inductor is available on contact types 32 and 5 only.
For more information on ferrite inductors, see page 7.
V3 and V5 locking systems are not available for connector variants
*3 VL,
62, 78 and 104. Jackscrews are highly recommended to minimize
damage to contacts on variants with high mating forces.
*4 For stainless steel dimpled male versions contact Technical Sales.
5
* Mounting style - B8 bracket is not available for use with the 104 variant.
For information regarding CRIMP TOOLS &
CRIMPING TOOL TECHNIQUES, see page 73 .
- Zinc plated with chromate seal.
- Stainless steel, passivated.
- Tin plated.
- Tin plated and dimpled (male connectors only).
0 - None.
V3 - Lock Tab, connector front panel mounted.
V5 - Lock Tab, connector rear panel mounted.
VL - Lock Lever, used with Hoods Only.
T - Fixed Female Jackscrews.
T2 - Fixed Female Jackscrews.
T6 - Fixed Male and Female Polarized Jackscrews.
E - Rotating Male Jackscrews.
E2 - Rotating Male Screw Locks.
E3 - Rotating Male with internal hex for 3/32 hex drives
E6 - Rotating Male and Female Polarized Jackscrews.
ODD SERIES
STEP
*1 STEP 6 - HOODS
0
J
L
Y
Y6
Z
H
G
AN
AC
W
N
*2 F
*2 Q
- None.
- Hood, Top Opening, Plastic.
- Hood, Side Opening, Plastic.
- Hood, Top Opening, Plastic with Rotating Male Jackscrews.
Available in size 78 and 104 only.
- Hood, Top Opening, Plastic with Rotating Male and Female
Polarized Jackscrews. Available in size 78 and 104 only.
- Hood, Top or Side Opening, Robust Extended Height, Composite
and Plastic with Rotating Male Jackscrews. Available in size 15,
26, 44, 62 and 78 only.
- Hood, Top Opening, Metal. Available in size 26, 44, 62, and
78 only.
- Hood, EMI/RFI, Die Cast Zinc.
- Lightweight Aluminum Hood, nickel finish.
- Lightweight Aluminum Hood, no finish.
- Hood, Top or Side Opening, Plastic. Available in size 15, 26, and
44 only.
- Push-on Fastener, for Right Angle (90°) Mounting.
- Ferrite Inductor.
- Ferrite Inductor with Push-on Fastener, for Right Angle (90°)
Mounting Brackets.
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
47
MILITARY QUALITY
FIXED AND REMOVABLE CONTACTS
HIGH DENSITY D-SUBMINIATURE
Positronic
connectpositronic.com
D-Sub
Size 22 Signal and
Thermocouple Contacts,
Removable Crimp and
Printed Board Mount
PosiBand® Closed Entry
MIL-DTL-24308 and SAE AS39029
UL Recognized
File #E49351
CSA Recognized
File #LR54219
Telecommunication
UL File #E140980
Densi-D series connectors are military quality, high density
connectors designed for use in sheltered, mildly corrosive
environments having a wide range of temperature, pressure
and humidity changes. Applicable connectors are qualified
to MIL-DTL-24308 and SAE AS39029 (see page 82 for more
information).
Densi-D series connectors utilize precision machined contacts
with closed barrel crimp terminations, solder cup terminations,
straight and right angle (90°) printed board mount. All female
contacts utilize Positronic’s unique PosiBand closed entry
design, see page 1 for details.
Six standard contact variants are offered in arrangements
of 15, 26, 44, 62, 78 and 104 contacts. Densi-D series
connectors are mateable and compatible with other high
density D-subminiature connectors conforming to MILDTL-24308. A wide variety of unique accessories are available.
DENSI-D SERIES TECHNICAL CHARACTERISTICS
MATERIALS AND FINISHES:
Insulators:
Glass filled polyester per ASTM D5927, UL
94V-0, blue color.
Contacts:
Precision machined copper alloy.
Contact Plating: Military performance - 0.000050 inch [1.27 µ]
gold over nickel plate. Industrial performance
- gold flash over nickel plate. Other finishes
available upon request.
Shells:
Steel with tin plate; zinc plate with chromate
seal, stainless steel passivated. Other materials and finishes available upon request.
Mounting Spacers:
Nylon; copper alloy or steel with zinc plate and
chromate seal or tin plate; phosphor bronze with
tin plate; stainless steel, passivated.
Push-On Fastener: Phosphor bronze or beryllium copper with tin
plate.
Vibration Lock Systems: Slide lock and lock tabs, steel with nickel
plate.
Jackscrew Systems: Brass or steel with zinc plate and chromate
seal or clear zinc plate or tin plate; stainless
steel, passivated.
Hoods:
Composite and plastic, UL 94V-0; brass
or steel with zinc plate and chromate seal.
Aluminum; aluminum with electroless nickel
plate. For aluminum hoods, zinc content is
1% maximum. Die cast zinc.
Low magnetic versions are available, contact Technical Sales.
MECHANICAL CHARACTERISTICS:
DD SERIES
Removable Contacts: Insert contact to rear face of insulator and
release from rear face of insulator. Size 22
contacts, male - 0.030 inch [0.76mm] mating
diameter. Female contacts - PosiBand closed
entry design, see page 1 for details.
Contact Retention
In Insulator:
9 lbs. [40 N].
Contact Terminations:
Closed barrel crimp, wire sizes 22 AWG
[0.3mm2] through 30 AWG [0.05mm2] per IEC
352-2.
48
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
Right Angle (90°) Printed Board Mount contact
terminations.
Shells:
Male shells may be dimpled for EMI/ESD
ground paths.
Polarization:
Trapezoidally shaped shells and polarized
jackscrews.
Mounting To
Jackscrews and riveted fasteners with
Angle Brackets:
0.120 inch [3.05mm] clearance hole, and
threaded riveted fasteners with 4-40 threads
and polyester lock inserts.
Mounting To Rapid installation push-on fasteners and
Printed Board:
mounting posts.
Locking Systems:
Jackscrews and vibration locking systems.
Mechanical Operations: 1000 operations minimum per IEC 60512-5.
ELECTRICAL CHARACTERISTICS:
Contact Current Rating, Tested per UL 1977:
12 amperes, 2 contacts energized.
10 amperes, 6 contacts energized.
7.5 amperes, 26 contacts energized.
6.5 amperes, 62 contacts energized.
5.0 amperes, 104 contacts energized.
See temperature rise curves on page 2 for details.
Initial Contact Resistance: 0.005 ohms maximum.
Proof Voltage:
1000 V r.m.s.
Insulation Resistance:
5 G ohms.
Clearance and Creepage
Distance [minimum]: 0.042 inch [1.06mm].
Working Voltage:
300 V r.m.s.
CLIMATIC CHARACTERISTICS:
Temperature Range:
-55°C to +125°C.
Damp Heat, Steady State: 21 days.
THERMOCOUPLE CONTACTS:
Size 22 crimp contacts are available, see page 52 for details.
Printed circuit board mount contacts are available, please Consult Accessories
D-subminiature catalog for details.
MILITARY QUALITY
FIXED AND REMOVABLE CONTACTS
HIGH DENSITY D-SUBMINIATURE
D-Sub
Positronic
connectpositronic.com
CONTACT VARIANTS
FACE VIEW OF MALE OR REAR VIEW OF FEMALE
5
1
6
10
10
15
11
1
15
30
31
26
19
DD 15
1
16
9
18
44
DD 26
DD 44
1
1
22
21
42
43
62
1
20
21
39
60
78
43
59
40
DD 62
21
42
63
22
64
84
85
104
DD 104
DD 78
STANDARD SHELL ASSEMBLY
B
B1
K
D1
E
M
D
H
0.036±0.008
[0.91±0.20]
C
A
10° Typ.
G
0.050±0.010
[1.27±0.25]
Ø0.120±0.005 [Ø3.05±0.13]
Mounting hole, two places
0.375 [9.53]
Max.
OPTIONAL SHELL ASSEMBLY
WITH UNIVERSAL FLOAT MOUNTS (F)
OPTIONAL SHELL ASSEMBLY (0, 02)
0.120±0.010 [3.08±0.25]
CONNECTOR
VARIANT SIZES
DD 15 M
DD 15 S
DD 26 M
DD 26 S
DD 44 M
DD 44 S
DD 62 M
DD 62 S
DD 78 M
DD 78 S
DD 104 M
DD 104 S
Ø0.120±0.005 [Ø3.05±0.13]
Mounting hole, two places
for stainless steel shell (0 option)
Ø0.154 [3.91] Mounting hole,
two places (02 option)
A
±0.015
[0.38]
1.213
[30.81]
1.213
[30.81]
1.541
[39.14]
1.541
[39.14]
2.088
[53.04]
2.088
[53.04]
2.729
[69.32]
2.729
[69.32]
2.635
[66.93]
2.635
[66.93]
2.729
[69.32]
2.729
[69.32]
B
±0.005
[0.13]
B1
±0.005
[0.13]
C
±0.005
[0.13]
0.666
[16.92]
0.984
[24.99]
0.984
[24.99]
1.312
[33.32]
1.312
[33.32]
1.852
[47.04]
1.852
[47.04]
2.500
[63.50]
2.500
[63.50]
2.406
[61.11]
2.406
[61.11]
2.500
[63.50]
2.500
[63.50]
0.643
[16.33]
0.994
[25.25]
0.971
[24.66]
1.534
[38.96]
1.511
[38.38]
2.182
[55.42]
2.159
[54.84]
2.079
[52.81]
2.064
[52.43]
2.212
[56.18]
2.189
[55.60]
0.032 [0.81]
Total diametral float
D
±0.005
[0.13]
D1
±0.005
[0.13]
E
±0.015
[0.38]
G
±0.010
[0.25]
H
±0.010
[0.25]
K
±0.005
[0.13]
M
±0.010
[0.25]
0.329
[8.36]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.605
[15.37]
0.605
[15.37]
0.668
[16.97]
0.668
[16.97]
0.759
[19.28]
0.759
[19.28]
1.083
[27.51]
1.083
[27.51]
1.625
[41.28]
1.625
[41.28]
2.272
[57.71]
2.272
[57.71]
2.178
[55.32]
2.178
[55.32]
2.302
[58.47]
2.302
[58.47]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.534
[13.56]
0.534
[13.56]
0.596
[15.14]
0.596
[15.14]
0.233
[5.92]
0.243
[6.17]
0.233
[5.92]
0.243
[6.17]
0.230
[5.84]
0.243
[6.17]
0.230
[5.84]
0.243
[6.17]
0.230
[5.84]
0.243
[6.17]
0.230
[5.84]
0.243
[6.17]
0.422
[10.72]
0.429
[10.90]
0.422
[10.72]
0.429
[10.90]
0.426
[10.82]
0.429
[10.90]
0.426
[10.82]
0.429
[10.90]
0.426
[10.82]
0.429
[10.90]
0.426
[10.82]
0.429
[10.90]
0.311
[7.90]
0.329
[8.36]
0.311
[7.90]
0.329
[8.36]
0.311
[7.90]
0.329
[8.36]
0.311
[7.90]
0.441
[11.20]
0.423
[10.74]
0.503
[12.78]
0.485
[12.32]
[
]
+0.13
Ø0.086+0.005
-0.000 Ø2.18-0.00
Mounting hole, two places
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
DD SERIES
0.050±0.020
[1.27±0.51]
49
MILITARY QUALITY
FIXED AND REMOVABLE CONTACTS
HIGH DENSITY D-SUBMINIATURE
Positronic
connectpositronic.com
D-Sub
REMOVABLE CRIMP CONTACT
CODE 1
CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.
QUALIFIED TO SAE AS39029
Note: C
onnectors can be kitted with all
applicable crimp/solder contacts,
contact Technical Sales for
connector part number.
*MILITARY
SPECIFICATION CONTACTS
FEMALE CONTACT
STANDARD FINISH:
per SAE AS39029 specifications
MALE CONTACT
“CLOSED ENTRY” DESIGN
COLOR CODE:
MALE CONTACT:
ORANGE/BLUE/BLACK
FEMALE CONTACT:
ORANGE/GREEN/YELLOW
0.518 [13.16]
Ø0.047
[1.19]
* Color Code
Stainless Steel
Shroud
Ø0.035
[0.89]
Ø0.030
[0.76]
0.150 [3.81]
Ø0.035
[0.89]
WIRE SIZE
AWG/[mm2]
MALE
PART NUMBER
22 / 24 / 26 / 28
[0.3/0.25/0.12/0.08]
*M39029/57-354
Ø0.047
[1.19]
* Color Code
0.150 [3.81]
WIRE SIZE
AWG/[mm2]
FEMALE
PART NUMBER
0.531 [13.49]
22 / 24 / 26 / 28
[0.3/0.25/0.12/0.08]
*M39029/58-360
Positronic is qualified to supply the legacy design, as well as,
the PosiBand design. If the requirement is for the PosiBand
design exclusively, notify sales at time of quotation for order
placement when requesting M39029 contacts.
REMOVABLE CRIMP CONTACT
CODE 1
CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.
Note: C
onnectors can be kitted with all
applicable crimp/solder contacts,
contact Technical Sales for
connector part number.
FEMALE CONTACT
MALE CONTACT
“CLOSED ENTRY” DESIGN
Ø0.047
[1.19]
0.520 [13.21]
Ø0.035
[0.89]
0.150 [3.81]
WIRE SIZE
AWG/[mm2]
FEMALE
PART NUMBER
FC8022D2
22 / 24 / 26 / 28 / 30
[0.3/0.25/0.12/0.08/0.05]
0.531 [13.49]
Ø0.030
[0.76]
0.150 [3.81]
MALE
PART NUMBER
MC8022D
Ø0.047
[1.19]
Ø0.035
[0.89]
WIRE SIZE
AWG/[mm2]
22 / 24 / 26 / 28 / 30
[0.3/0.25/0.12/0.08/0.05]
DD SERIES
PLATING:
STANDARD FINISH: Gold flash over nickel plate.
OPTIONAL FINISHES: 0
.000030 [0.76] gold over nickel by adding “-14” suffix onto part number. Example: FC8022D2-14
0.000050 inch [1.27] gold over nickel by adding “-15” suffix onto part number. Example: MC8022D-15
F or i nfo rm ation regardin g CRIM P TO O L S & CR I MP I NG TO O L TE CH NI Q U E S , s ee p a g e 7 3 .
50
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
MILITARY QUALITY
FIXED AND REMOVABLE CONTACTS
HIGH DENSITY D-SUBMINIATURE
D-Sub
Positronic
connectpositronic.com
The crimp area of this contact is not
protected when fully seated in the connector
molding. These contacts require shrink tubing
after installation. Wire cannot be removed
from molding after insertion. Not suitable for
fully loaded c
onnector.
REMOVABLE CRIMP CONTACT
20 AWG CONTACTS
20 AWG [0.5 mm2]
CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.
Note: FC8020D2
and MC8020D
contacts can
be used in the
ODD series.
FEMALE CONTACT
Note: C
onnectors can be kitted with all
applicable crimp/solder contacts,
contact Technical Sales for
connector part number.
“CLOSED ENTRY” DESIGN
Ø0.066
[1.68]
MALE CONTACT
0.843 [21.41]
Ø0.030
[0.76]
0.179 [4.55]
Ø0.045
[1.14]
Ø0.066
[1.68]
0.853 [21.67]
0.179 [4.55]
Ø0.045
[1.14]
Crimp area extends above connector molding.
PART NUMBER
WIRE SIZE
AWG/[mm2]
PART NUMBER
WIRE SIZE
AWG/[mm2]
FC8020D2
20 [0.5] max
MC8020D
20 [0.5] max
FEMALE
MALE
PLATING:
STANDARD FINISH: Gold flash over nickel plate.
OPTIONAL FINISHES: 0
.000030 [0.76] gold over nickel by adding “-14” suffix onto part number. Example: FC8020D2-14
0.000050 inch [1.27] gold over nickel by adding “-15” suffix onto part number. Example: MC8020D-15
REMOVABLE THERMOCOUPLE CRIMP CONTACT
CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.
FEMALE CONTACT
Ø0.047
[1.19]
Ø0.035
[0.89]
TYPE
MALE CONTACT
“CLOSED ENTRY” DESIGN
0.520 [13.21]
0.531 [13.49]
* Color Code
0.150 [3.81]
* Color Code
Ø0.030
[0.76]
MALE
PART NUMBER
PART NUMBER
COLOR
CODE*
WIRE SIZE
AWG [mm2]
CHROMEL (+)
FC8022D2CH
MC8022DCH
WHITE
22 / 24 / 26
[ 0.3 / 0.25 / 0.12]
ALUMEL (-)
FC8022D2AL
MC8022DAL
GREEN
COPPER (+)
FC8022D2CU
MC8022DCU
RED
CONSTANTAN (-)
FC8022D2CO
MC8022DCO
YELLOW
CHROMEL (+)
FC8022D2CH
MC8022DCH
WHITE
CONSTANTAN (-)
FC8022D2CO
MC8022DCO
YELLOW
MATERIAL
FEMALE
K
T
E
22 / 24 / 26
[ 0.3 / 0.25 / 0.12]
22 / 24 / 26
[ 0.3 / 0.25 / 0.12]
22 / 24 / 26
[ 0.3 / 0.25 / 0.12]
22 / 24 / 26
[ 0.3 / 0.25 / 0.12]
22 / 24 / 26
[ 0.3 / 0.25 / 0.12]
0.150 [3.81]
Ø0.047
[1.19]
Ø0.035
[0.89]
For more information on the availability
of Type J thermocouple contacts,
please contact Technical Sales.
For more information about
thermocouple contacts with printed
circuit board s
older termination, please
contact Technical Sales.
Chromel® and Alumel® are registered trademarks
of Hoskins Manufacturing Company
DD SERIES
Note: Connectors can be kitted with all
applicable crimp/solder contacts,
contact Technical Sales for
connector part number.
F or i nfo rm ation regardin g CRIM P TO O L S & CR I MP I NG TO O L TE CH NI Q U E S , s ee p a g e 7 3 .
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
51
MILITARY QUALITY
FIXED AND REMOVABLE CONTACTS
HIGH DENSITY D-SUBMINIATURE
Positronic
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D-Sub
REMOVABLE SOLDER CUP CONTACTS
CODE 2
CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.
Note: C
onnectors can be kitted with all
applicable crimp/solder contacts,
contact Technical Sales for
connector part number.
MALE CONTACT
FEMALE CONTACT
“CLOSED ENTRY” DESIGN
0.520 [13.21]
Ø0.047
[1.19]
0.531 [13.49]
Ø0.030
[0.76]
Ø0.035
[0.89]
Ø0.047
[1.19]
Ø0.035
[0.89]
0.150 [3.81]
0.150 [3.81]
PART NUMBER
WIRE SIZE
AWG/[mm2]
PART NUMBER
WIRE SIZE
AWG/[mm2]
FS8022D2
22 [0.3] max
MS8022D
22 [0.3]max
FEMALE
MALE
PLATING:
STANDARD FINISH: Gold flash over nickel plate.
OPTIONAL FINISHES: 0
.000030 [0.76] gold over nickel by adding “-14” suffix onto part number. Example: FS8022D2-14
0.000050 inch [1.27] gold over nickel by adding “-15” suffix onto part number. Example: MS8022D-15
F or in formation regardin g I NS E R TI O N & R E MO V A L TO O L S , s ee p a g e 7 3 .
STRAIGHT PRINTED BOARD MOUNT TERMINATION
CODE 3, 32 AND 33
CODE
NUMBER
L
3
0.150
[3.81]
32
0.300
[7.62]
33
0.500
(12.70]
Fixed female jackscrews
Swaged spacer with
push-on fastener
phosphor bronze.
DD SERIES
For straight printed
board mount contacts
specify code no. in
step 4 of
ordering information.
52
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
0.047 [1.19]
Nominal
0.375 [9.53]
L
0.020 [0.51]
Typical Part Number: DD62S3S60T2X
MILITARY QUALITY
FIXED AND REMOVABLE CONTACTS
HIGH DENSITY D-SUBMINIATURE
D-Sub
C
Positronic
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RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATION
CODE 4, 0.450 [11.43] CONTACT EXTENSION
DD**4**** 0.450 [11.43] CONTACT EXTENSION
B
±0.008
[0.20]
Fixed
female
jackscrews
Specify code 4
in step 4 of
ordering information
A*1
PART NUMBER
A*1
B
C
D
DD15*4****
1.204
[30.58]
0.984
[24.99]
0.528
[13.41]
0.450
[11.43]
DD26*4****
1.532
[38.91]
1.312
[33.32]
0.528
[13.41]
0.450
[11.43]
DD44*4****
2.072
[52.63]
1.852
[47.04]
0.528
[13.41]
0.450
[11.43]
DD62*4****
2.720
[69.09]
2.500
[63.50]
0.528
[13.41]
0.450
[11.43]
DD78*4****
2.626
[66.70]
2.406
[61.11]
0.573
[14.55]
0.450
[11.43]
D
NOTE:
*1 “A”
dimension applies for
metal angle brackets only.
Consult Accessories
D-subminiature catalog for
“A” dimension when plastic
brackets are used.
0.082 [2.08] Typ.
0.082 [2.08] Typ.
0.082 [2.08] Typ.
Numbering shown is rear view
of male and face view of female.
D
20
1
21
Typical
Part Number:
DD44M4R7NT2X
0.078 [1.98] Typ.
0.078 [1.98] Typ.
Push-on fastener
beryllium copper
0.125 [3.18]
Nominal
Ø0.020 [0.51]
Typical Part Number:
DD78M4R7NT2X
RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATION, SIZE 104
CODE 4, 0.450 [11.43] CONTACT EXTENSION
Fixed female jackscrews
NOTE:
*1 Dimension
applies for
0.375 [9.52]
Max.
0.614 [15.60]
metal angle brackets only.
Consult Accessories
D-subminiature catalog for
dimension when plastic
brackets are used.
2.500±0.008 [63.50±0.20]
Specify code 4
in step 4 of
ordering information
*1
Numbering
shown is rear view
of male and face view
of female
0.450 [11.43]
21
1
42
0.082 [2.08]
Typ.
0.125 [3.17]
Nominal
22
Push-on fastener
beryllium copper
DD SERIES
2.720 [69.09]
Typical Part Number: DD104M4R7NT20
Ø0.020 [0.51]
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
53
MILITARY QUALITY
FIXED AND REMOVABLE CONTACTS
HIGH DENSITY D-SUBMINIATURE
Positronic
connectpositronic.com
D-Sub
RIGHT ANGLE (90°) AND STRAIGHT PRINTED BOARD CONTACT HOLE PATTERN
MOUNT CONNECTOR WITH MATING FACE POSITIONED TO FOLLOW DIRECTION OF ARROWS.
DD15 FEMALE
DD15 MALE
0.984 [24.99]
0.492 [12.50]
0.984 [24.99]
0.492 [12.50]
0.190 [4.83]
0.215 [5.46]
0.078 [1.98]
0.078 [1.98]
0.078 [1.98]
0.090 [2.29] Typ.
0.078 [1.98]
0.090 [2.29] Typ.
DD 26 FEMALE
DD 26 MALE
1.312 [33.32]
1.312 [33.32]
0.656 [16.66]
0.380 [9.65]
0.656 [16.66]
0.385 [9.78]
0.078 [1.98]
0.078 [1.98]
0.078 [1.98]
0.090 [2.29] Typ.
0.078 [1.98]
0.090 [2.29] Typ.
DD44 FEMALE
DD44 MALE
1.852 [47.04]
1.852 [47.04]
0.926 [23.52]
0.926 [23.52]
0.650 [16.51]
0.655 [16.64]
0.078 [1.98]
0.078 [1.98]
0.078 [1.98]
0.090 [2.29] Typ.
0.078 [1.98]
0.090 [2.29] Typ.
DD62 FEMALE
DD62 MALE
2.500 [63.50]
1.250 [31.75]
2.500 [63.50]
1.250 [31.75]
0.973 [24.71]
0.975 [24.77]
0.078 [1.98]
0.078 [1.98]
0.078 [1.98]
0.078 [1.98]
0.095 [2.41] Typ.
0.095 [2.41] Typ.
DD78 FEMALE
DD78 MALE
2.406 [61.11]
1.203 [30.56]
2.406 [61.11]
0.903 [22.94]
0.041
[1.04]
0.082 [2.08]
0.082 [2.08]
0.082 [2.08]
0.095 [2.41] Typ.
1.203 [30.56]
0.903 [22.94]
0.041
[1.04]
0.082 [2.08]
0.095 [2.41] Typ.
DD104 MALE
DD104 FEMALE
2.500 [63.50]
1.250 [31.75]
0.082 [2.08]
0.082 [2.08]
2.500 [63.50]
0.981 [24.92]
1.250 [31.75]
0.967 [24.56]
0.082 [2.08] Typ.
DD SERIES
0.095 [2.41] Typ.
0.082 [2.08] Typ.
0.095 [2.41] Typ.
SUGGESTED PRINTED BOARD HOLE SIZES:
54
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
Suggest 0.035 [0.89] Ø hole for contact termination positions.
Suggest 0.123 ±0.003 [3.12 ±0.08] Ø hole for mounting connector with push-on fasteners.
MILITARY QUALITY
FIXED AND REMOVABLE CONTACTS
HIGH DENSITY D-SUBMINIATURE
D-Sub
Positronic
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ORDERING INFORMATION - CODE NUMBERING SYSTEM
Specify Complete Connector By Selecting An Option From Step 1 Through 8
EXAMPLE
1
2
3
4
5
6
7
8
9
10
DD
62
S
4
R7
N
T6
S
/AA
-50
STEP 1 - BASIC SERIES
STEP 10 - SPECIAL OPTIONS
DD series
-14 - 0.000030 [0.76µ] gold over n
ickel.
-15 - 0
.000050 [1.27µ] gold over n
ickel.
-50 - 0.000050 [1.27µ] gold over copper.
STEP 2 - CONNECTOR
VARIANTS
15, 26, 44, 62, 78, 104*5
CONTACT TECHNICAL SALES
FOR ORDERING DETAILS OF
THE FOLLOWING:
Other Special Requirements.
Straight and Right Angle (90°)
Thermocouple printed circuit board
mount contacts
STEP 3 - CONNECTOR GENDER
M - Male
S - Female - P
osiBand closed entry contacts
STEP 4 - CONTACT TERMINATION TYPE
STEP 9 - E
NVIRONMENTAL
COMPLIANCE OPTIONS
0 - Contacts ordered separately, see pages 50-52.
1 - Crimp, 22 AWG-30 AWG [0.3mm2-0.05mm2].
2 - Removable, Solder cup, 22 AWG-30 AWG [0.3mm20.05mm2].
3 - Solder, Straight Printed Board Mount with 0.150
[3.81] Tail Length.
32 - Solder, Straight Printed Board Mount with 0.300 [7.62]
Tail Length.
33 - Solder, Straight Printed Board Mount with 0.500
[12.70] Tail Length.
4 - Solder, Right Angle (90°) Printed Board Mount with
0.450 [11.43] Contact Extension.
/AA - RoHS Compliant
NOTE: If compliance to environmental
legislation is not required, this step will
not be used. Example: DD62S4R7NT6S
STEP 8 -SHELL OPTIONS
0
*4 S
X
Z
C
*1 STEP 5 - MOUNTING STYLE
0 - Mounting Hole, 0.120 [3.05] Ø.
02 - Mounting Hole, 0.154 [3.91] Ø.
B3 - Bracket, Mounting, Right Angle (90°) Metal with Cross Bar.
B8*5 - Bracket, Mounting, Right Angle (90°) Plastic with Cross Bar.
F - Float Mounts, Universal.
P - Threaded Post, Brass, 0.375 [9.53] Length.
P2 - Threaded Post, Nylon, 0.375 [9.53] Length.
R2 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to
Connector with 4-40 Thread Fixed Female Jackscrews with
Cross Bar.
R6 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to
Connector with 0.120 [3.05] Ø Mounting Hole with Cross Bar.
R7 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to
Connector with 4-40 Threads with Cross Bar.
R8 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to
Connector with 4-40 Locknut with Cross Bar.
S - Swaged Spacer, 4-40 Threads, 0.375 [9.53] Length.
S2 - Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length.
S5 - Swaged Locknut, 4-40 Threads.
S6 - Swaged Spacer with Push-on Fasteners, 4-40 Threads, 0.375
[9.53] Length.
S7 - Swaged Spacer with Push-on Fastener for use with Ferrite
Inductor, 4-40 Threads, 0.515 [13.08] Length.
*1 F
or additional information on accessories listed in steps 5, 6 and 7, see
Accessory Catalog.
*2 Ferrite inductor is available on contact types 32 and 33 only. For more
information on ferrite inductors, see page 7.
*3 VL, V3 and V5 locking systems are not available for connector variants
62, 78 and 104. Jackscrews are highly recommended to minimize
damage to contacts on variants with high mating forces.
*4 For stainless steel dimpled male versions contact Technical Sales.
*5 Mounting style - B8 bracket is not available for use with the 104 variant.
For information regarding CRIMP TOOLS &
CRIMPING TOOL TECHNIQUES, see page 73 .
- Zinc plated with chromate seal.
- Stainless steel, passivated.
- Tin plated.
- Tin plated and dimpled (male connectors only).
- Cadmium with chromate seal.
*1 STEP 7 -LOCKING AND POLARIZING SYSTEMS
0 -
*3 V3 -
*3 V5 -
*3 VL -
T -
T2 -
T6 -
E -
E2 -
E3 -
E6 -
None.
Lock Tab, connector front panel mounted.
Lock Tab, connector rear panel mounted.
Lock Lever, used with Hoods only.
Fixed Female Jackscrews.
Fixed Female Jackscrews.
Fixed Male and Female Polarized Jackscrews.
Rotating Male Jackscrews.
Rotating Male Screw Locks.
Rotating Male with internal hex for 3/32 hex drives
Rotating Male and Female Polarized Jackscrews.
*1 STEP 6 - HOODS AND PUSH-ON FASTENERS
0
J
L
Y
Y6
Z
H
G
AN
AC
W
N
*2 F
- None.
- Hood, Top Opening, Plastic.
- Hood, Side Opening, Plastic.
- Hood, Top Opening, Plastic with Rotating Male Jackscrews.
Available in size 78 and 104 only.
- Hood, Top Opening, Plastic with Rotating Male and Female
Polarized Jackscrews. Available in size 78 and 104 only.
- Hood, Top or Side Opening, Robust and Extended Height,
Composite and Plastic with Rotating Male Jackscrews. Available in
size 15, 26, 44, 62, and 78 only.
- Hood, Top Opening, Metal. Available in size 26, 44, 62, and 78 only.
- Hood, EMI/RFI, Die Cast Zinc.
- Lightweight Aluminum Hood, nickel finish.
- Lightweight Aluminum Hood, no finish.
- Hood, Top or Side Opening, Plastic. Available in size 15, 26, and 44 only.
- Push-on Fastener, for Right Angle (90°) Mounting Brackets.
- Ferrite Inductor
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
55
DD SERIES
STEP
PCD SERIES
Positronic
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PROFESSIONAL / INDUSTRIAL / MILITARY QUALITY
COMPLIANT PRESS-FIT
STANDARD DENSITY D-SUBMINIATURE
D-Sub
Size 20 Contacts, Fixed
Machined Compliant Press-Fit
Three Performance Levels For
Best Cost / Performance Ratio
Professional Quality
IEC 60807-2 & IEC 60352-5
UL Recognized
File #E49351
Telecommunication
UL File #E140980
PCD series connectors are quality connectors with
compliant terminations. The low press-in force required
to install the contacts into the board eliminates printed
board pressure-warp and twisting stresses which can
result in expensive repair or replacement of printed
boards and back panels.
Five standard connector variants are offered in
arrangement of 9, 15, 25, 37, and 50 contacts. PCD
connectors are mateable and compatible with all
D-subminiature c
onnectors conforming to IEC
60807-2, IEC 60807-3, and dimensional requirements
of MIL-DTL-24308.
PCD COMPLIANT PRESS-D CONNECTOR TECHNICAL CHARACTERISTICS
MATERIALS AND FINISHES:
ELECTRICAL CHARACTERISTICS:
Insulator:
Contact Current Rating:
Open Entry Contacts:
Glass filled polyester per ASTM D5927,
UL 94V-0, blue color.
Contacts:
Precision machined copper alloy.
Contact Plating:
Professional performance - Gold flash
over nickel plate. Other finishes available
upon request.
Shells:
Steel with tin plate; zinc plate with
chromate seal, stainless steel passivated.
Other materials and finishes available
upon request.
Mounting Spacers
Copper alloy or steel with zinc plate and
and Brackets:
chromate seal or tin plate; stainless
steel, passivated.
Jackscrew System:
Brass or steel with zinc plate and
chromate seal or clear zinc plate or tin
plate; stainless steel, passivated.
Vibration Lock Systems:
Lock tabs, nickel plated steel.
Low magnetic versions are available, contact Technical Sales.
MECHANICAL CHARACTERISTICS:
Contacts Solid Metal Size 20 contact, male - 0.040 inch
Construction:
[1.02mm] mating diameter.
Female
contact - rugged open entry design or
PosiBand closed entry design, see page 1
for details.
Contact Retention
In Insulator:
5 lbs. [21 N] minimum.
Connector Polarization:
Trapezoidal shaped shells and polarized
jackscrews.
Locking System:
Jackscrews and vibration locking systems.
Mechanical Operations:
500 operations per IEC 60512-5 for open
entry
1000 operations per IEC 60512-5 for
closed entry
56
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
7.5 amperes nominal
Closed Entry Contacts, tested per UL 1977:
18 amperes, 2 contacts energized.
14 amperes, 6 contacts energized.
11 amperes, 15 contacts energized.
10 amperes, 25 contacts energized.
9 amperes, 50 contacts energized.
See temperature rise curves on page 2 for details.
Initial Contact Resistance:
Proof Voltage:
Insulation Resistance:
Clearance and Creepage
Distance [minimum]:
Working Voltage:
0.008 ohms maximum per IEC
60512-2, Test 2a for open entry.
0.004 ohms maximum for closed entry.
1000 V r.m.s.
5 G ohms.
0.039 inch [1.0mm].
300 V.
ELECTRICAL CHARACTERISTICS OF COMPLIANT
CONNECTION TO PLATED-THROUGH-HOLE OF
PRINTED BOARD:
Initial Contact Resistance
of Connection:
Less than 0.001 ohms per IEC
60512-2, Test 2a.
Change in Contact
Resistance of Connection
after Mechanical, Electrical
Less than 0.001 ohms increase per
or Climatic Conditioning:
IEC 60512-2, Test 2a.
Gas-tight
Less than 0.001 ohms increase in
Connections Test: contact resistance after 1 hour per EIA
364, TP36, Method One.
CLIMATIC CHARACTERISTICS:
Temperature Range:
-55°C to +125°C.
D-Sub
PCD SERIES
PROFESSIONAL / INDUSTRIAL / MILITARY QUALITY
COMPLIANT PRESS-FIT
STANDARD DENSITY D-SUBMINIATURE
Positronic
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CONTACT VARIANTS
FACE VIEW OF MALE CONNECTOR OR REAR VIEW OF FEMALE CONNECTOR
2
1
6
3
7
4
8
5
2
1
9
9
PCD 9
3
4
5
6
7
8
1
2
3
4
5
3
4
PCD 15
6
7
8
9
5
6
7
8
9
14 15 16 17 18 19 20 21 22
10 11 12 13 14 15
10 11 12 13
23 24 25
PCD 25
1
1
2
2
3
4
5
6
7
8
9
10 11 12 13 14 15 16 17
10 11 12 13 14 15 16 17 18 19
18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
34
35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
PCD 50
PCD 37
STANDARD SHELL ASSEMBLY
B
M
B1
K
D1
E
H
D
0.036±0.008
[0.91±0.20]
C
0.220 [5.59] Max.
A
CONNECTOR
VARIANT SIZES
PCD 9 M
PCD 9 F
PCD 9 S
PCD 15 M
PCD 15 F
PCD 15 S
PCD 25 M
PCD 25 F
PCD 25 S
PCD 37 M
PCD 37 F
PCD 37 S
PCD 50 M
PCD 50 F
PCD 50 S
10°
Typ.
G
0.265 [6.73]
A
±0.015
[0.38]
1.213
[30.81]
1.213
[30.81]
1.541
[39.14]
1.541
[39.14]
2.088
[53.04]
2.088
[53.04]
2.729
[69.32]
2.729
[69.32]
2.635
[66.93]
2.635
[66.93]
B
±0.005
[0.13]
B1
±0.005
[0.13]
C
±0.005
[0.13]
0.666
[16.92]
0.984
[24.99]
0.984
[24.99]
1.312
[33.32]
1.312
[33.32]
1.852
[47.04]
1.852
[47.04]
2.500
[63.50]
2.500
[63.50]
2.406
[61.11]
2.406
[61.11]
0.643
[16.33]
0.994
[25.25]
0.971
[24.66]
1.534
[38.96]
1.511
[38.38]
2.182
[55.42]
2.159
[54.84]
2.079
[52.81]
2.064
[52.43]
D
±0.005
[0.13]
D1
±0.005
[0.13]
E
±0.015
[0.38]
G
±0.010
[0.25]
H
±0.010
[0.25]
K
±0.005
[0.13]
M
±0.010
[0.25]
0.329
[8.36]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.605
[15.37]
0.605
[15.37]
0.759
[19.28]
0.759
[19.28]
1.083
[27.51]
1.083
[27.51]
1.625
[41.28]
1.625
[41.28]
2.272
[57.71]
2.272
[57.71]
2.178
[55.32]
2.178
[55.32]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.534
[13.56]
0.534
[13.56]
0.233
[5.92]
0.243
[6.17]
0.233
[5.92]
0.243
[6.17]
0.230
[5.84]
0.243
[6.17]
0.230
[5.84]
0.243
[6.17]
0.230
[5.84]
0.243
[6.17]
0.422
[10.72]
0.429
[10.90]
0.422
[10.72]
0.429
[10.90]
0.426
[10.82]
0.429
[10.90]
0.426
[10.82]
0.429
[10.90]
0.426
[10.82]
0.429
[10.90]
0.311
[7.90]
0.329
[8.36]
0.311
[7.90]
0.329
[8.36]
0.311
[7.90]
0.329
[8.36]
0.311
[7.90]
0.441
[11.20]
0.423
[10.74]
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
57
PCD SERIES
PROFESSIONAL / INDUSTRIAL / MILITARY QUALITY
COMPLIANT PRESS-FIT
STANDARD DENSITY D-SUBMINIATURE
Positronic
connectpositronic.com
D-Sub
RIGHT ANGLE (90°) COMPLIANT PRESS-FIT TERMINATION
CODE 62*1
Positronic recommends the practice of using mounting hardware to secure connector to printed circuit board.
0.112 [2.84]
0.146 [3.71] Nominal
D
Typical Part Number:
PCD25S62R7000
*2 A
B
±0.008
[0.20]
0.112 [2.84]
D
Typical Part Number:
PCD50S62R7000
PCD*S62**** 0.283 [7.19] CONTACT EXTENSION
PART NUMBER*1
A*2
B
C
D
PCD25S62****
2.072
[52.63]
1.852
[47.04]
0.339
[8.61]
0.283
[7.19]
PCD50S62****
2.626
[66.70]
2.406
[61.11]
0.395
[10.03]
0.283
[7.19]
0.112 [2.84]
For right angle (90°) compliant press-fit contacts, specify
code 62 in step 4 of
ordering information.
NOTE:
*1 C
urrently available in 25 and 50 female variants only,
contact Technical Sales for availability of other variants.
* “A” dimension applies for metal angle brackets only.
2
Consult Accessories D-subminiature Catalog for “A”
dimension when plastic brackets are used.
SUGGESTED PRINTED BOARD HOLE SIZES:
C
For right angle (90°) printed board contact hole pattern, see page 59.
STRAIGHT COMPLIANT PRESS-FIT TERMINATION
CODE 98
Positronic recommends the practice of using mounting hardware to secure connector to printed circuit board.
Fixed female jackscrews
0.225 [5.72] max.
thread length in
mounting post
For straight compliant press-fit
contacts, specify code 98 in step
4 of ordering information.
Swage mounting post,
4-40 threads
0.265 [6.73]
NOTE:
Screw, 4-40 threads,
customer supplied
*1*0.167 [4.24]
Ø0.049 [1.24]
contact termination
Ø0.027 [0.69]
lead-in
Typical Part Number: PCD25F98S0T20
Detail of
Omega contacts
58
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
*1
The
effective length of the compliant section
may also be varied (longer or shorter) and can
be selectively positioned and centered at several points along the contact termination length,
permitting high or low profile mounting of the
connector on printed boards.
SUGGESTED PRINTED BOARD HOLE SIZES:
For right angle (90°) printed board contact hole pattern, see page 59.
D-Sub
PCD SERIES
PROFESSIONAL / INDUSTRIAL / MILITARY QUALITY
COMPLIANT PRESS-FIT
STANDARD DENSITY D-SUBMINIATURE
Positronic
connectpositronic.com
RIGHT ANGLE (90°) AND STRAIGHT COMPLIANT PRESS-FIT
PRINTED BOARD CONTACT HOLE PATTERN
MOUNT CONNECTOR WITH MATING FACE POSITIONED TO FOLLOW DIRECTION OF ARROW.
Sym.
Sym.
0.492
[12.50]
0.656
[16.66]
0.216 [5.49]
0.108 [2.74]
Typ.
0.112
[2.84]
0.054 [1.37]
Typ.
PCD 9
0.926 [23.52]
0.112
[2.84]
0.108 [2.74]
Typ.
0.162 [4.11]
Sym.
0.378 [9.60]
0.054 [1.37]
Typ.
0.598 [15.19]
PCD 15
1.250 [31.75]
0.055 [1.40]
Typ.
PCD 25
Sym.
0.924 [23.47]
Sym.
1.203
[30.56]
0.109
[2.77]
Typ.
0.978 [24.84]
0.109
[2.77]
Typ.
0.112
[2.84]
0.112
[2.84]
0.054 [1.37]
Typ.
0.324 [8.23]
0.652 [16.56]
0.109 [2.77]
Typ.
0.870
[22.10]
0.224
[5.69]
0.112
[2.84]
0.055 [1.40]
Typ.
PCD 37
0.815 [20.70]
PCD 50
SUGGESTED PRINTED BOARD HOLE SIZES:
Suggest 0.120 [3.05] Ø hole for connector mounting holes
NOTE: For suggested printed board recommended drill hole sizes, p
lating and
finished hole sizes for compliant contact termination positions, see page 76.
For compliant press-fit connector installation tools, see page 75.
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
59
PCD SERIES
PROFESSIONAL / INDUSTRIAL / MILITARY QUALITY
COMPLIANT PRESS-FIT
STANDARD DENSITY D-SUBMINIATURE
Positronic
connectpositronic.com
D-Sub
ORDERING INFORMATION - CODE NUMBERING SYSTEM
Specify Complete Connector By Selecting An Option From Step 1 Through 8
STEP
EXAMPLE
1
2
3
4
5
6
7
8
9
10
PCD
25
F
98
S
0
0
X
/AA
-14
STEP 10 - SPECIAL OPTIONS
STEP 1 - BASIC SERIES
-14 - 0.000030 [0.76µ] gold over
nickel.
-15 - 0.000050 [1.27µ] gold over
nickel.
PCD series
STEP 2 - CONNECTOR
VARIANTS
CONTACT TECHNICAL SALES
FOR SPECIAL OPTIONS
9, 15, 25, 37, 50
STEP 3 - CONNECTOR GENDER
M - Male
F - Female - P
rofessional Level
open entry contacts
S - Female - Industrial
Level
PosiBand closed entry contacts
Military plating options available.
STEP 9 - E
NVIRONMENTAL
COMPLIANCE OPTIONS
/AA - RoHS Compliant
NOTE: If compliance to environmental
legislation is not required, this step will
not be used. Example: PCD25F98S00X
STEP 4 - CONTACT TERMINATION TYPE
*1 62 - Right angle (90°) printed circuit board mount,
compliant press-fit
98 - Straight printed circuit board mount, compliant
press-fit
STEP 8 - Shell Options
0
*3 S
X
Z
STEP 5 -MOUNTING STYLE
B3 - Bracket, Mounting, Right Angle (90°) Metal with Cross
Bar.
R2 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to
Connector with 4-40 Thread Fixed Female Jackscrews
with Cross Bar.
R6 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to
Connector with 0.120 [3.05] Ø Mounting Hole with Cross
Bar.
R7 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to
Connector with 4-40 Threads with Cross Bar.
R8 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to
Connector with 4-40 Locknut with Cross Bar.
S - Swaged Mounting Post 4-40 Threads
0.265 [6.73] Length.
- Zinc plated, with chromate seal.
- Stainless steel, passivated.
- Tin plated.
- Tin plated and dimpled (male connectors only).
STEP 7 - LOCKING AND POLARIZING SYSTEMS
0
*2 V3
T6
T2
- None.
- Lock Tab.
- Fixed Male and Female Polarized Jackscrews.
- Fixed Female Jackscrews, 4-40 Thread.
Note: These options must be ordered with connector and
cannot be ordered separately.
STEP 6 - HOODS
0 - None.
NOTE: Once you have made a connector selection, c
ontact
Technical Sales if you would like to receive a drawing in DXF, PDF
format or a 3-dimensional IGES, STEP, or SOLIDWORKS file.
*1 Available in 25 and 50 female variants only, contact Technical Sales for
availability of other variants.
*2 V3 locking systems are not available for connector variants 37 and 50.
Jackscrews are highly recommended to minimize damage to contacts on
variants with high mating forces.
*3 For stainless steel dimpled male versions contact Technical Sales.
2-D Drawing
60
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
3-D Model
For information regarding COMPLIANT
PRESS-FIT INSTALLATION TOOLS, see pages 75 .
D-Sub
PROFESSIONAL / INDUSTRIAL / MILITARY QUALITY
COMPLIANT PRESS-FIT
HIGH DENSITY D-SUBMINIATURE
Positronic
connectpositronic.com
Size 22 Contacts
Machined Compliant Press-Fit
PCDD SERIES
Three Performance
Levels For Best Cost /
Performance Ratio
UL & CUL Recognized Telecommunication
File #E49351
UL File #E140980
PCDD series connectors are quality connectors with
compliant terminations. The low press-in force required
to install the contacts into the board eliminates printed
board pressure-warp and twisting stresses which can
result in expensive repair or replacement of printed
boards and back panels.
Six standard connector variants are offered in
arrangements of 15, 26, 44, 62, 72, and 104 contacts.
PCDD connectors are mateable and compatible with all
D-subminiature connectors conforming to dimensional
requirements of MIL-DTL-24308.
PCDD COMPLIANT PRESS-D CONNECTOR TECHNICAL CHARACTERISTICS
MATERIALS AND FINISHES:
ELECTRICAL CHARACTERISTICS OF CONNECTOR:
Insulator:
Glass filled polyester per ASTM D5927,
UL 94V-0, blue color.
Contacts:
Precision machined copper alloy.
Contact Plating:
Professional performance - Gold flash over
nickel plate. Other finishes available upon
request.
Shells:
Steel with tin plate; zinc plate with
chromate seal, stainless steel passivated.
Other materials and finishes available
upon request.
Mounting Spacers
Copper alloy or steel with zinc plate and
and Brackets:
chromate seal or tin plate; stainless
steel, passivated.
Jackscrew System:
Brass or steel with zinc plate and chromate
seal or clear zinc plate or tin plate; stainless
steel, passivated.
Vibration Lock Systems:
Lock tabs, nickel plated steel.
Low magnetic versions are available, contact Technical Sales.
Contact Current Rating:
Open Entry Contacts: 5 amperes nominal
Closed Entry Contacts, tested per UL 1977:
12 amperes, 2 contacts energized.
10 amperes, 6 contacts energized.
7.5 amperes, 26 contacts energized.
6.5 amperes, 62 contacts energized.
5.0 amperes, 104 contacts energized.
See temperature rise curves on page 2 for details.
MECHANICAL CHARACTERISTICS:
ELECTRICAL CHARACTERISTICS OF COMPLIANT
CONNECTION TO PLATED-THROUGH-HOLE OF
PRINTED BOARD:
Contacts Solid Metal Size 22 contact, male - 0.030 inch
Construction:
[0.76 mm] mating diameter.
Female
contact - rugged open entry design or
PosiBand closed entry design, see page 1
for details.
Contact Retention
In Insulator:
5 lbs. [21 N] minimum.
Connector Polarization:
Trapezoidal shaped shells and polarized
jackscrews.
Locking System:
Jackscrews and vibration locking s ystems.
Mechanical Operations:
500 operations per IEC 60512-5 for
open entry contacts. 1,000 operations
per IEC 60512-5 for PosiBand closed
entry contacts.
CLIMATIC CHARACTERISTICS:
Temperature Range:
Initial Contact Resistance: 0.010 ohms maximum per IEC 60512-2,
Test 2a for open entry.
0.005 ohms maximum for closed entry.
Proof Voltage:
1000 V r.m.s.
Insulation Resistance:
5 G ohms.
Clearance and Creepage
Distance [minimum]:
0.042 inch [1.02 mm].
Working Voltage:
300 V.
Initial Contact Resistance
of Connection:
Less than 0.001 ohms per IEC 60512-2,
Test 2a.
Change in Contact
Resistance of Connection
after Mechanical, Electrical
or Climatic Conditioning: Less than 0.001 ohms increase per IEC
60512-2, Test 2a.
Gas-tight
Connections Test:
Less than 0.001 ohms increase in
contact resistance after 1 hour per EIA
364, TP36, Method One.
-55°C to +125°C.
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
61
Positronic
connectpositronic.com
PROFESSIONAL / INDUSTRIAL / MILITARY QUALITY
COMPLIANT PRESS-FIT
HIGH DENSITY D-SUBMINIATURE
D-Sub
CONTACT VARIANTS
FACE VIEW OF MALE AND REAR VIEW OF FEMALE
5
1
6
10
10
11
15
1
PCDD 15
1
16
9
18
19
15
30
31
26
44
PCDD 26
PCDD 44
PCDD SERIES
1
1
22
21
42
43
20
21
39
60
78
40
62
59
PCDD 62
1
21
42
63
22
43
64
84
85
104
PCDD 78
PCDD 104
STANDARD SHELL ASSEMBLY
B
M
B1
D1
E
H
D
0.036±0.008
[0.91±0.20]
C
0.220 [5.59] Max.
A
CONNECTOR
VARIANT SIZES
PCDD 15 M
PCDD 15 F
PCDD 15 S
PCDD 26 M
PCDD 26 F
PCDD 26 S
PCDD 44 M
PCDD 44 F
PCDD 44 S
PCDD 62 M
PCDD 62 F
PCDD 62 S
PCDD 78 M
PCDD 78 F
PCDD 78 S
PCDD 104 M
PCDD 104 F
PCDD 104 S
62
10°
Typ.
G
K
0.265 [6.73]
A
±0.015
[0.38]
1.213
[30.81]
1.213
[30.81]
1.541
[39.14]
1.541
[39.14]
2.088
[53.04]
2.088
[53.04]
2.729
[69.32]
2.729
[69.32]
2.635
[66.93]
2.635
[66.93]
2.729
[69.32]
2.729
[69.32]
B
±0.005
[0.13]
B1
±0.005
[0.13]
C
±0.005
[0.13]
0.666
[16.92]
0.984
[24.99]
0.984
[24.99]
1.312
[33.32]
1.312
[33.32]
1.852
[47.04]
1.852
[47.04]
2.500
[63.50]
2.500
[63.50]
2.406
[61.11]
2.406
[61.11]
2.500
[63.50]
2.500
[63.50]
0.643
[16.33]
0.994
[25.25]
0.971
[24.66]
1.534
[38.96]
1.511
[38.38]
2.182
[55.42]
2.159
[54.84]
2.079
[52.81]
2.064
[52.43]
2.212
[56.18]
2.189
[55.60]
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
D
±0.005
[0.13]
D1
±0.005
[0.13]
E
±0.015
[0.38]
G
±0.010
[0.25]
H
±0.010
[0.25]
K
±0.005
[0.13]
M
±0.010
[0.25]
0.329
[8.36]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.605
[15.37]
0.605
[15.37]
0.668
[16.97]
0.668
[16.97]
0.759
[19.28]
0.759
[19.28]
1.083
[27.51]
1.083
[27.51]
1.625
[41.28]
1.625
[41.28]
2.272
[57.71]
2.272
[57.71]
2.178
[55.32]
2.178
[55.32]
2.302
[58.47]
2.302
[58.47]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.534
[13.56]
0.534
[13.56]
0.596
[15.14]
0.596
[15.14]
0.233
[5.92]
0.243
[6.17]
0.233
[5.92]
0.243
[6.17]
0.230
[5.84]
0.243
[6.17]
0.230
[5.84]
0.243
[6.17]
0.230
[5.84]
0.243
[6.17]
0.230
[5.84]
0.243
[6.17]
0.422
[10.72]
0.429
[10.90]
0.422
[10.72]
0.429
[10.90]
0.426
[10.82]
0.429
[10.90]
0.426
[10.82]
0.429
[10.90]
0.426
[10.82]
0.429
[10.90]
0.426
[10.82]
0.429
[10.90]
0.311
[7.90]
0.329
[8.36]
0.311
[7.90]
0.329
[8.36]
0.311
[7.90]
0.329
[8.36]
0.311
[7.90]
0.441
[11.20]
0.423
[10.74]
0.503
[12.78]
0.485
[12.32]
PROFESSIONAL / INDUSTRIAL / MILITARY QUALITY
COMPLIANT PRESS-FIT
HIGH DENSITY D-SUBMINIATURE
D-Sub
Positronic
connectpositronic.com
RIGHT ANGLE (90°) COMPLIANT PRESS-FIT TERMINATION
CODE 62*1
PCDD SERIES
Positronic recommends the practice of using mounting hardware to secure connector to printed circuit board.
0.100 [2.54]
78X 0.146 [3.71]
0.100 [2.54]
0.314 [7.98]
0.100 [2.54]
For right angle (90°)
compliant press-fit
contacts, specify code
62 in step 4 of ordering
information.
0.414
[10.52]
2.406 [61.11] *2
NOTE:
Typical Part Number:
PCDD78S62R7000
*1 C
urrently available in 78 female variants only, contact
Technical Sales for availability of other variants.
* Dimension applies for metal angle brackets only.
2
Consult Accessories D-subminiature Catalog for
dimension when plastic brackets are used.
SUGGESTED PRINTED BOARD HOLE SIZES:
For right angle (90°) printed board contact hole pattern, see page 64.
STRAIGHT COMPLIANT PRESS-FIT TERMINATION
CODE 98
Positronic recommends the practice of using mounting hardware to secure connector to printed circuit board.
Fixed female jackscrews
0.225 [5.72] max.
thread length in
mounting post
Swage mounting post,
4-40 threads
For straight compliant
press-fit contacts, specify
code 98 in step 4 of
ordering information.
0.265 [6.73]
Screw, 4-40 threads,
customer supplied
1
[4.24]
**0.167
Ø0.049 [1.24]
contact termination
Typical Part Number:
PCDD44F98S0T20
Detail of
Omega contacts
Ø0.027 [0.69]
lead-in
NOTE:
*1
The
effective length of the compliant s ection may
also be varied (longer or s horter) and can be
selectively positioned and centered at several
points along the contact termination length,
permitting high or low profile mounting of the
connector on printed boards.
SUGGESTED PRINTED BOARD HOLE SIZES:
For right angle (90°) printed board contact hole pattern, see page 64.
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
63
PROFESSIONAL / INDUSTRIAL / MILITARY QUALITY
COMPLIANT PRESS-FIT
HIGH DENSITY D-SUBMINIATURE
Positronic
connectpositronic.com
D-Sub
RIGHT ANGLE (90°) AND STRAIGHT COMPLIANT PRESS-FIT
PRINTED BOARD CONTACT HOLE PATTERN
MOUNT CONNECTOR WITH MATING FACE POSITIONED TO FOLLOW DIRECTION OF ARROW.
PCDD15 MALE
0.984 [24.99]
PCDD15 FEMALE
0.984 [24.99]
0.492 [12.50]
0.492 [12.50]
0.190 [4.83]
0.215 [5.46]
A
A
PCDD SERIES
A
0.090 [2.29] Typ.
A
0.090 [2.29] Typ.
PCDD26 MALE
PCDD26 FEMALE
1.312 [33.32]
1.312 [33.32]
0.656 [16.66]
0.380 [9.65]
0.656 [16.66]
0.385 [9.78]
A
A
A
0.090 [2.29] Typ.
A
0.090 [2.29] Typ.
PCDD44 MALE
PCDD44 FEMALE
1.852 [47.04]
1.852 [47.04]
0.926 [23.52]
0.926 [23.52]
0.650 [16.51]
0.655 [16.64]
A
A
A
0.090 [2.29] Typ.
A
0.090 [2.29] Typ.
PCDD62 MALE
PCDD62 FEMALE
2.500 [63.50]
1.250 [31.75]
2.500 [63.50]
1.250 [31.75]
0.973 [24.71]
0.975 [24.77]
A
A
A
A
0.095 [2.41] Typ.
0.095 [2.41] Typ.
PCDD78 FEMALE
PCDD78 MALE
2.406 [61.11]
1.203 [30.56]
2.406 [61.11]
0.903 [22.94]
1.203 [30.56]
B
0.903 [22.94]
B
B
C
B
0.095 [2.41] Typ.
PCDD104 MALE
B
C
B
0.095 [2.41] Typ.
2.500 [63.50]
0.981 [24.92]
1.250 [31.75]
PCDD104 FEMALE
2.500 [63.50]
1.250 [31.75]
0.967 [24.56]
B Typ.
B Typ.
0.095 [2.41] Typ.
64
CODE
NUMBER
A
B
C
62
0.100 [2.54]
0.100 [2.54]
0.100 [2.54]
98
0.078 [1.98]
0.082 [2.08]
0.123 [3.12]
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
0.095 [2.41] Typ.
SUGGESTED PRINTED BOARD HOLE SIZES:
Suggest 0.120 [3.05] Ø hole for connector mounting holes.
NOTE: For suggested printed board recommended drill hole sizes, p
lating and
finished hole sizes for compliant contact termination positions, see page 76.
For compliant press-fit connector installation tools, see page 75.
PROFESSIONAL / INDUSTRIAL / MILITARY QUALITY
COMPLIANT PRESS-FIT
HIGH DENSITY D-SUBMINIATURE
D-Sub
Positronic
connectpositronic.com
ORDERING INFORMATION - CODE NUMBERING SYSTEM
Specify Complete Connector By Selecting An Option From Step 1 Through 8
EXAMPLE
1
2
3
4
5
6
7
8
9
10
PCDD
15
M
98
S
0
T2
0
/AA
-14
STEP 10 - SPECIAL OPTIONS
STEP 1 - BASIC SERIES
-14 - 0.000030 [0.76µ] gold over
nickel.
-15 - 0.000050 [1.27µ] gold over
nickel.
PCDD series
STEP 2 - CONNECTOR
VARIANTS
PCDD SERIES
STEP
CONTACT TECHNICAL SALES
FOR SPECIAL OPTIONS
15, 26, 44, 62, 78, 104
STEP 3 - CONNECTOR GENDER
STEP 9 - E
NVIRONMENTAL
COMPLIANCE OPTIONS
M - Male
F - Female - P
rofessional Level
open entry contacts
S - Female - Industrial
Level
PosiBand closed entry contacts.
/AA - RoHS Compliant
NOTE: If compliance to environmental
legislation is not required, this step will not
be used. Example: PCDD15M98S0T20
Military plating options available.
STEP 4 - CONTACT TERMINATION TYPE
*1 62 - Right angle (90°) printed circuit board mount,
compliant press-fit
98 - Straight printed circuit board mount, compliant
press-fit
STEP 8 - Shell Options
0
*3 S
X
Z
STEP 5 -MOUNTING STYLE
B3 - Bracket, Mounting, Right Angle (90°) Metal with Cross Bar.
R2 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to
Connector with 4-40 Thread Fixed Female Jackscrews with
Cross Bar.
R6 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to
Connector with 0.120 [3.05] Ø Mounting Hole with Cross Bar.
R7 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to
Connector with 4-40 Threads with Cross Bar.
R8 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to
Connector with 4-40 Locknut with Cross Bar.
S - Swaged Mounting Post 4-40 Threads
0.265 [6.73] Length.
- Zinc plated, with chromate seal.
- Stainless steel, passivated.
- Tin plated.
- Tin plated and dimpled (male connectors only).
STEP 7 - LOCKING AND POLARIZING SYSTEMS
0 *2 V3 T6 T2 -
None.
Lock Tab.
Fixed Male and Female Polarized Jackscrews.
Fixed Female Jackscrews, 4-40 Thread.
Note: These options must be ordered with connector and
cannot be ordered separately.
STEP 6 - HOODS
0 - None.
NOTE: Once you have made a connector selection, c
ontact
Technical Sales if you would like to receive a drawing in DXF, PDF
format or a 3-dimensional IGES, STEP, or SOLIDWORKS file.
*1 Available in 78 female variant only, contact Technical Sales for availability
of other variants.
*2 V3 locking systems are not available for connector variants 62 and 78.
Jackscrews are highly recommended to minimize damage to contacts on
variants with high mating forces.
*3 For stainless steel dimpled male versions contact Technical Sales.
2-D Drawing
3-D Model
For information regarding COMPLIANT
PRESS-FIT INSTALLATION TOOLS, see pages 75 .
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
65
Positronic
connectpositronic.com
STANDARD DENSITY
CONNECTOR SAVERS / GENDER CHANGERS
D-Sub
AD Series
Size 20 “Open Entry”
Contact Design
HAD Series
Size 20 PosiBand® “Closed
Entry” Contact Design
Connector Saver
CONNECTOR SAVERS
AD and HAD series connectors are suitable for use in any
applications requiring high performance characteristic.
The normal density AD and HAD series are available in
five standard connector variants of 9, 15, 25, 37 and 50
contacts.
AD and HAD series connectors utilize precision machined
contacts for strength and durability. AD series female
contact features a rugged open entry design. HAD
series female contact features the PosiBand closed entry
design for even higher reliability, see page 1 for details.
AD and HAD series connectors can be mated to a
connector which would normally experience high
numbers of mating cycles. The AD/HAD connector can
be easily replaced, “saving” a connector which is not
easily replaced.
These connectors can also be used as a “gender
changer”. Connectors are available in high density
versions, see page 70.
TECHNICAL CHARACTERISTICS
MATERIALS AND FINISHES:
Insulator:
AD series: Nylon resin, UL 94V-0, black color.
HAD series:
Glass-filled DAP per ASTM-D-5948,
UL 94V-0.
Contacts:
Precision machined copper alloy.
Contact Plating:
Gold flash over nickel plate. Other
finishes available upon request.
Shells:
Steel with tin plate; zinc plate with
c hromate
seal,
stainless
steel
passivated. Other materials and finishes
available upon request.
Polarization: Trapezoidally shaped shells.
Mechanical Operations:
AD series:
HAD series:
500 operations, minimum, per IEC 60512-5.
1,000 operations, minimum, per IEC 60512-5.
ELECTRICAL CHARACTERISTICS:
Contact Current Rating:
Open Entry Contacts:
7.5 amperes nominal
Closed Entry Contacts, tested per UL 1977:
Low magnetic versions are available, contact Technical Sales.
18 amperes, 2 contacts energized.
14 amperes, 6 contacts energized.
11 amperes, 15 contacts energized.
10 amperes, 25 contacts energized.
9 amperes, 50 contacts energized.
See temperature rise curves on page 2 for details.
MECHANICAL CHARACTERISTICS:
Fixed Contacts:
Size 20 contacts, male - 0.040 inch
[1.02 mm] mating diameter. AD series
female contact offers open entry design.
HAD series female contact
features
PosiBand closed entry design, see page
1 for details.
Initial Contact Resistance: 0.008 ohms, maximum for AD series.
0.004 ohms, maximum for HAD series.
Connector Saver: Male to female or male to male.
Contact Retention:
9 lbs. [40 N].
Shells: Male shells may be dimpled for EMI/ESD
ground paths.
Proof Voltage:
1,000 V r.m.s.
Insulation Resistance:
5 G ohms.
Clearance and
Creepage Distance:
0.039 inch [1.0 mm], minimum.
Working Voltage:
300 V r.m.s.
CLIMATIC CHARACTERISTICS:
Temperature Range:
66
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
-55˚C to +125˚C.
STANDARD DENSITY
CONNECTOR SAVERS / GENDER CHANGERS
D-Sub
Positronic
connectpositronic.com
A D AN D H A D SE R I E S SI ZE 2 0 CONT A CT CONNECT OR SAVER
CONTACT VARIANTS
FACE VIEW OF MALE OR USE MIRROR IMAGE FOR FEMALE
2
1
6
3
7
4
8
5
2
1
9
9
SIZE 9
3
4
5
6
7
8
1
2
3
4
3
4
SIZE 15
5
6
7
8
9
5
6
7
9
8
10 11 12 13
23 24 25
SIZE 25
1
1
2
14 15 16 17 18 19 20 21 22
10 11 12 13 14 15
2
3
4
5
6
7
8
9
10 11 12 13 14 15 16 17
10 11 12 13 14 15 16 17 18 19
18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
34
35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
SIZE 50
SIZE 37
STANDARD SHELL ASSEMBLY DIMENSIONS
0.020[0.51]
Maximum
Rollover
0.290[7.37]
B1
A
D
Molding
Spacer
Female
Contacts
Typical Part Number:
AD9F0X9M0X
0.018[0.46]
±0.008
0.036[0.91]
CONNECTOR
VARIANT SIZES
A
±0.015
[0.38]
9M
1.213
[30.81]
9F
1.213
[30.81]
15 M
1.541
[39.14]
15 F
1.541
[39.14]
25 M
2.088
[53.04]
25 F
2.088
[53.04]
37 M
2.729
[69.32]
37 F
2.729
[69.32]
50 M
2.635
[66.93]
50 F
2.635
[66.93]
B
±0.005
[0.13]
B1
±0.005
[0.13]
C
±0.005
[0.13]
0.666
[16.92]
0.984
[24.99]
0.643
[16.33]
0.984
[24.99]
0.994
[25.25]
0.971
[24.66]
1.511
[38.38]
2.159
[54.84]
2.079
[52.81]
0.329
[8.36]
0.494
[12.55]
0.494
[12.55]
0.311
[7.90]
0.311
[7.90]
0.311
[7.90]
0.441
[11.20]
0.423
[10.74]
0.243
[6.17]
0.233
[5.92]
0.243
[6.17]
0.230
[5.84]
0.243
[6.17]
0.494
[12.55]
0.494
[12.55]
0.230
[5.84]
0.243
[6.17]
0.605
[15.37]
0.605
[15.37]
K1
±0.005
[0.13]
0.233
[5.92]
0.494
[12.55]
0.494
[12.55]
0.329
[8.36]
K
±0.005
[0.13]
0.494
[12.55]
0.494
[12.55]
0.329
[8.36]
2.406
[61.11]
2.406
[61.11]
E
±0.015
[0.38]
0.329
[8.36]
2.500
[63.50]
2.500
[63.50]
D1
±0.005
[0.13]
0.311
[7.90]
1.852
[47.04]
1.852
[47.04]
2.182
[55.42]
D
±0.005
[0.13]
1.312
[33.32]
1.312
[33.32]
1.534
[38.96]
2.064
[52.43]
B
C
Male
Contacts
E
±0.005
0.120 [3.05] Ø
Thru Hole,2 places
K
K1
D1
CONNECTOR SAVERS
SIZE 20 CONTACTS
0.230
[5.84]
0.243
[6.17]
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
67
STANDARD DENSITY
CONNECTOR SAVERS / GENDER CHANGERS
Positronic
connectpositronic.com
D-Sub
JACKSCREW SYSTEMS
CODE E, E6, T AND T6
ROTATING
MALE AND FEMALE
JACKSCREWS
ROTATING
MALE AND FEMALE
POLARIZED
JACKSCREWS
FIXED
MALE AND FEMALE
JACKSCREWS
FIXED
MALE AND FEMALE
POLARIZED
JACKSCREWS
E
E6
T
T6
4-40UNC-2B
4-40UNC-2A
Female
contacts
4-40UNC-2A
0.754 [19.15]
4-40UNC-2A
4-40UNC-2A
4-40UNC-2B
Male
contacts
Female
contacts
4-40UNC-2B
Male
contacts
Female
contacts
4-40UNC-2B
Male
contacts
Female
contacts
4-40UNC-2B
4-40UNC-2B
4-40UNC-2A
CONNECTOR SAVERS
Example
Part Number:
Example part number:
AD9FEX9M0X
AD9FEX9M0X
0.754 [19.15]
4-40UNC-2B
Example
Part Number:
Example part number:
AD9FE6X9M0X
AD9FE6X9M0X
4-40UNC-2A
Male
contacts
4-40UNC-2A
0.754 [19.15]
4-40UNC-2A
Example
Part Number:
Example part number:
AD9FTX9M0X
AD9FTX9M0X
4-40UNC-2B
0.754 [19.15]
Example
Part Number:
Example part number:
AD9FT6X9M0X
AD9FT6X9M0X
MATERIAL: B
rass or steel with zinc plate and chromate seal or clear zinc
plate or tin plate; stainless steel, passivated.
Connectors Designed To Customer Specifications
Positronic D-subminiature connectors
can be modified to customer specifications.
Examples: select loading of contacts for cost savings or to gain creepage and clearance distances;
longer printed circuit board terminations; customer specified hardware; sealing for water resistance.
Contact Technical Sales with your particular requirements.
68
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
STANDARD DENSITY
CONNECTOR SAVERS / GENDER CHANGERS
D-Sub
Positronic
connectpositronic.com
ORDERING INFORMATION - CODE NUMBERING SYSTEM
Specify Complete Connector By Selecting An Option From Step 1 Through 9
STEP
EXAMPLE
1
2
3
4
5
6
7
8
9
10
11
AD
9
F
S
X
9
M
S
X
/AA
-14
STEP 1 - BASIC SERIES
STEP 11 - SPECIAL OPTIONS
AD series - O
pen entry female
contacts, nylon
insulator
HAD series - PosiBand
closed
entry female
contacts, DAP
insulator.
-14 - 0.000030 [0.76µ] gold over
nickel.
-15 - 0.000050 [1.27µ] gold over
nickel.
CONTACT TECHNICAL SALES
FOR SPECIAL OPTIONS
STEP 2 - CONNECTOR
VARIANT
STEP 10 - E
NVIRONMENTAL
COMPLIANCE OPTIONS
9, 15, 25, 37, 50
/AA - RoHS Compliant
STEP 3 - 1ST CONNECTOR GENDER
NOTE: If compliance to environmental
legislation is not required, this step will
not be used. Example: AD9FSX9MSX
M - Male
F - Female
CONNECTOR SAVERS
Military plating options available.
STEP 9 -2ND CONNECTOR SHELL OPTION
* STEP 4 - 1 CONNECTOR MATING STYLE
1
ST
0 - Swaged spacer 0.120 [3.05µ] mounting hole
S - Swaged spacer 4-40 UNC-2B threads
*3 E - Rotating male and female jackscrews
(Select 0 in Step 8)
*3 E6 - Rotating male and female polarized jackscrew
(Select 0 in Step 8)
*3 T - Fixed male and female jackscrews
(Select 0 in Step 8)
*3 T6 - Fixed male and female polarized jackscrew
(Select 0 in Step 8)
STEP 5 -1ST CONNECTOR SHELL OPTION
0
*4 S
X
Z
- Zinc plated, with chromate seal.
- Stainless steel, passivated.
- Tin plated.
- Tin plated and dimpled (male connectors only).
0
*4 S
X
Z
- Zinc plated, with chromate seal.
- Stainless steel, passivated.
- Tin plated.
- Tin plated and dimpled (male connectors only).
*1 STEP 8 - 2ND CONNECTOR MATING STYLE
0 - Swaged spacer 0.120 [3.05µ] mounting hole
S - Swaged spacer 4-40 UNC-2B threads
*3 E - Rotating male and female jackscrews
(Select 0 in Step 4)
*3 E6 - Rotating male and female polarized jackscrew
(Select 0 in Step 4)
*3 T - Fixed male and female jackscrews
(Select 0 in Step 4)
*3 T6 - Fixed male and female polarized jackscrew
(Select 0 in Step 4)
STEP 7 - 2ND CONNECTOR GENDER
M - Male
NOTE: Once you have made a connector selection, c
ontact
Technical Sales if you would like to receive a drawing in DXF, PDF
format or a 3-dimensional IGES, STEP, or SOLIDWORKS file.
*2 STEP 6 - 2ND CONNECTOR VARIANT
9, 15, 25, 37, 50
onnector mating style for both connectors must be the same if 0 or S is
*1 C
used. If E, E6, T or T6 is used in either Step 4 or 8 the other step must be 0.
*2Connector variant for both connectors must be the same.
*3 For hardware information, see page 68.
*4 For stainless steel dimpled male versions contact Technical Sales.
2-D Drawing
3-D Model
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
69
Positronic
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HIGH DENSITY
CONNECTOR SAVERS / GENDER CHANGERS
D-Sub
DAD Series
Size 22
“Open Entry” or
PosiBand® “Closed Entry”
Contact Design
Connector Saver
CONNECTOR SAVERS
DAD series connectors are suitable for use in any
applications requiring high performance characteristic.
The high density DAD series is available in six standard
connector variants of 15, 26, 44, 62, 78 and 104 contacts.
DAD series connectors utilize precision machined
contacts for strength and durability. The female contact
features a rugged open entry design. Female PosiBand
closed entry contacts can be chosen for even higher
reliability, see page 1 for details.
DAD series connectors can be mated to a connector
which would normally experience high numbers of
mating cycles. The DAD connector can be easily
replaced, “saving” a connector which is not easily
replaced. Connectors are available in standard density
versions, see page 66.
TECHNICAL CHARACTERISTICS
MATERIALS AND FINISHES:
ELECTRICAL CHARACTERISTICS:
Insulator: Polyester glass-filled per ASTM D5927, UL
94V-0.
Contact Current Rating:
Contacts:
Closed Entry Contacts, tested per UL 1977:
Precision machined copper alloy.
Contact Plating: Gold flash over nickel plate. Other finishes
available upon request.
Shells: Steel or brass with tin plate; zinc plate with
chromate seal, stainless steel passivated.
Other materials and finishes available upon
request.
Low magnetic versions are available, contact Technical Sales.
MECHANICAL CHARACTERISTICS:
Open Entry Contacts: 5 amperes nominal
12 amperes, 2 contacts energized.
10 amperes, 6 contacts energized.
7.5 amperes, 26 contacts energized.
6.5 amperes, 62 contacts energized.
5.0 amperes, 104 contacts energized.
See temperature rise curves on page 2 for details.
Initial Contact Resistance: 0.010 ohms, maximum for open entry
0.005 ohms, maximum for closed entry
Proof Voltage:
1,000 V r.m.s.
Insulation Resistance:
5 G ohms.
Clearance and
Creepage Distance:
0.042 inch [1.06 mm], minimum.
Connector Saver: Male to female.
Working Voltage:
300 V r.m.s.
Contact Retention:
CLIMATIC CHARACTERISTICS:
Fixed Contacts:
Size 22 contacts - male 0.030 inch
[0.76 mm] mating diameter. Female contact: open entry or PosiBand closed entry
design, see page 1 for details.
9 lbs. [40 N].
Shells: Male shells may be dimpled for EMI/ESD
ground paths.
Polarization: Trapezoidally shaped shells.
Mechanical Operations: 500 operations, minimum, per IEC
60512-5 for open entry.
1000 operations, minimum, per IEC
60512-5 for closed entry.
70
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
Temperature Range:
-55˚C to +125˚C.
HIGH DENSITY
CONNECTOR SAVERS / GENDER CHANGERS
D-Sub
Positronic
connectpositronic.com
DAD SERIES SIZE 22 CONTACT CONNECTOR SAVER
CONTACT VARIANTS
FACE VIEW OF MALE OR USE MIRROR IMAGE FOR FEMALE
5
1
10
10
15
11
1
1
16
9
18
DAD 15
15
30
31
26
19
44
DAD 26
DAD 44
1
1
22
21
42
43
39
60
78
DAD 62
21
42
63
22
43
59
40
62
1
20
21
64
84
85
104
DAD 78
DAD 104
STANDARD SHELL ASSEMBLY DIMENSIONS
SIZE 22 CONTACTS
Typical Part Number:
DAD15M0X15F0X
0.290[7.37]
±0.005
0.120 [3.05] Ø
Thru Hole,
2 places
E
A
C
B1
K
D
K1
B
Molding
Spacer
Female
Contacts
Male Contacts
0.018[0.46]
D1
CONNECTOR SAVERS
6
0.020[0.51]
Maximum Rollover
±0.008
0.036[0.91]
CONNECTOR
VARIANT SIZES
15 M
15 F
15 S
26 M
26 F
26 S
44 M
44 F
44 S
62 M
62 F
62 S
78 M
78 F
78 S
104 M
104 F
104 S
A
±0.015
[0.38]
1.213
[30.81]
1.213
[30.81]
1.541
[39.14]
1.541
[39.14]
2.088
[53.04]
2.088
[53.04]
2.729
[69.32]
2.729
[69.32]
2.635
[66.93]
2.635
[66.93]
2.729
[69.32]
2.729
[69.32]
B
±0.005
[0.13]
B1
±0.005
[0.13]
C
±0.005
[0.13]
0.666
[16.92]
0.984
[24.99]
0.984
[24.99]
1.312
[33.32]
1.312
[33.32]
1.852
[47.04]
1.852
[47.04]
2.500
[63.50]
2.500
[63.50]
2.406
[61.11]
2.406
[61.11]
2.500
[63.50]
2.500
[63.50]
0.643
[16.33]
0.994
[25.25]
0.971
[24.66]
1.534
[38.96]
1.511
[38.38]
2.182
[55.42]
2.159
[54.84]
2.079
[52.81]
2.064
[52.43]
2.212
[56.18]
2.189
[55.60]
D
±0.005
[0.13]
D1
±0.005
[0.13]
E
±0.015
[0.38]
0.329
[8.36]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.605
[15.37]
0.605
[15.37]
0.668
[16.97]
0.668
[16.97]
0.311
[7.90]
0.329
[8.36]
0.311
[7.90]
0.329
[8.36]
0.311
[7.90]
0.329
[8.36]
0.311
[7.90]
0.441
[11.20]
0.423
[10.74]
0.503
[12.78]
0.485
[12.32]
K
±0.005
[0.13]
K1
±0.005
[0.13]
0.233
[5.92]
0.243
[6.17]
0.233
[5.92]
0.243
[6.17]
0.230
[5.84]
0.243
[6.17]
0.230
[5.84]
0.243
[6.17]
0.230
[5.84]
0.243
[6.17]
0.230
[5.84]
0.243
[6.17]
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
71
HIGH DENSITY
CONNECTOR SAVERS / GENDER CHANGERS
Positronic
connectpositronic.com
D-Sub
ORDERING INFORMATION - CODE NUMBERING SYSTEM
Specify Complete Connector By Selecting An Option From Step 1 Through 9
STEP
EXAMPLE
1
2
3
4
5
6
7
8
9
10
11
DAD
15
M
S
X
15
F
S
X
/AA
-14
STEP 11 - SPECIAL OPTIONS
STEP 1 - BASIC SERIES
-14 - 0.000030 [0.76µ] gold over
nickel.
-15 - 0.000050 [1.27µ] gold over
nickel.
DAD series
CONTACT TECHNICAL SALES
FOR SPECIAL OPTIONS
STEP 2 - CONNECTOR
VARIANT
15, 26, 44, 62, 78, 104
NVIRONMENTAL
STEP 10 - E
COMPLIANCE OPTIONS
STEP 3 - 1ST CONNECTOR GENDER
M - Male
/AA - RoHS Compliant
* STEP 4 - 1 CONNECTOR MATING STYLE
2
ST
CONNECTOR SAVERS
0 - Swaged spacer 0.120 [3.05µ] mounting hole
S - Swaged spacer 4-40 UNC-2B threads
3
* E - Rotating male and female jackscrews
(Select 0 in Step 8)
*3 E6 - Rotating male and female polarized jackscrew
(Select 0 in Step 8)
*3 T - Fixed male and female jackscrews
(Select 0 in Step 8)
*3 T6 - Fixed male and female polarized jackscrew
(Select 0 in Step 8)
STEP 5 -1ST CONNECTOR SHELL OPTION
0
*5 S
X
Z
- Zinc plated, with chromate seal.
- Stainless steel, passivated.
- Tin plated.
- Tin plated and dimpled (male connectors only).
*1 Male option available only on connector variant 78.
*2 Connector mating style for both connectors must be the same if 0 or
S is used. If E, E6, T or T6 is used in either Step 4 or 8 the other step
must be 0.
3
* For hardware information, see page 68.
4
* Connector variant for both connectors must be the same as in Step 2.
*5 For stainless steel dimpled male versions contact Technical Sales.
NOTE: Once you have made a connector selection, c
ontact
Technical Sales if you would like to receive a drawing in DXF, PDF
format or a 3-dimensional IGES, STEP, or SOLIDWORKS file.
NOTE: If compliance to environmental
legislation is not required, this step will
not be used. Example: DAD15MSX15FSX
STEP 9 -2ND CONNECTOR SHELL OPTION
0
*5 S
X
Z
**STEP 8 - 2ND CONNECTOR MATING STYLE
0 - Swaged spacer 0.120 [3.05µ] mounting hole
S - Swaged spacer 4-40 UNC-2B threads
*3 E - Rotating male and female jackscrews
(Select 0 in Step 4)
*3 E6 - Rotating male and female polarized jackscrew
(Select 0 in Step 4)
*3 T - Fixed male and female jackscrews
(Select 0 in Step 4)
*3 T6 - Fixed male and female polarized jackscrew
(Select 0 in Step 4)
STEP 7 - 2ND CONNECTOR GENDER
*1 M - Male
F - Female - Professional Level - open entry contacts
S - Female - Industrial Level - PosiBand closed entry contacts
Military plating options available.
*4 STEP 6 - 2ND CONNECTOR VARIANT
15, 26, 44, 62, 78, 104
2-D Drawing
72
3-D Model
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
- Zinc plated, with chromate seal.
- Stainless steel, passivated.
- Tin plated.
- Tin plated and dimpled (male connectors only).
APPLICATION TOOLS
Positronic
connectpositronic.com
A P P L I C A T I O N
T O O L S
S E C T I O N
SD / RD / ORD / ODD / DD connectors are offered with
removable crimp contacts.
Positronic recognizes the importance of
supplying application tooling to support our
customers’ use of our products.
Information on application tooling is
available on our web site at
www.connectpositronic.com/design-tools/tooling
There you will find downloadable PDF cross reference
charts for removable and compliant press-fit contacts. These charts
will supply part numbers for insertion, removal and crimping tools,
along with information regarding use of tools and techniques.
APPLICATION TOOLS
D-Sub
REELS FOR AUTOMATIC PNEUMATIC CRIMP TOOLS
Contacts may be supplied in plastic carriers, packaged
in reels holding 2,000 contacts for use with the
automatic pneumatic crimp tools, catalog part number
9550-1. The same type carrier is used for both male and
female contacts.
All male and female crimp contacts can be ordered in
Enlarged section of
plastic contact carriers
reels by adding letter “R” after the contact part number,
such as MC6020DR for a male contact and FC6020D2R
for female contact.
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
73
Positronic
connectpositronic.com
Positronic
Contact P/N
MC7520D
MC7526D
MC7518D
FC7520D
FC7526D
FC7518D
MC6020D
MC6026D
MC6018D
M39029/63-368
FC6020D2
FC6026D2
FC6018D2
M39029/64-369
MC602*D**
thermocouple
FC602*D2**
thermocouple
MC6020D
MC6018D
MC6026D
FC6020D2
FC6026D2
FC6120D
FC6118D
MC602*D**
thermocouple
thermocouple
FC602*D2**
MC8022D
MC8020D
MS8122D
FC8022D2
FC8122D
FC8120D
FS8022D2
FS8122D
MC8022D**
thermocouple
FC8022D2**
thermocouple
MC8022D
MC8020D
MS8022D
M39029/58-360
FC8022D2
FC8020D2
FS8022D2
M39029/57-354
MC8022D**
thermocouple
thermocouple
FC8022D2**
Handle &
Positioner
P/N
Mfg.
Cross
Mil Equiv
Positioner
Mfg.
Cross
Mil Equiv
Insertion
Tool
Mfg.
Cross
Mil Equiv
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
Removal
Tool
91067-2
91067-2
91067-2
91067-2
91067-2
91067-2
91067-2
91067-2
91067-2
91067-2
91067-2
91067-2
91067-2
91067-2
91067-2
Mfg.
Cross
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
Mil Equiv
Automatic
Crimp
Tool
*1 See Note
9550-1-0-0
9550-1-0-0
9550-1-0-0
9550-1-0-0
9550-1-0-0
9550-1-0-0
9550-1-0-0
9550-1-0-0
9550-1-0-0
M81969/1-02 M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
9550-1-0-0
91067-2
91067-2
91067-2
91067-2
91067-2
91067-2
91067-2
91067-2
91067-2
91067-2
91067-2
91067-2
91067-2
91067-2
M81969/1-02
9550-1-0-0
M22520/2-08 M81969/1-02 91067-2
91067-2
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M22520/2-08 M81969/1-02
M22520/2-08 M81969/1-02
M81969/1-02
M22520/2-08 M81969/1-02
M22520/2-08 M81969/1-02
M22520/2-08 M81969/1-02
M81969/1-02
M22520/2-08 M81969/1-02
M81969/1-02 M81969/1-02
91067-2
91067-2
91067-2
91067-2
91067-2
91067-2
91067-2
9550-1-0-0
K13-1
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
K694
K694
K774
K694
K694
K774
K13-1
K13-1
K774
K13-1
K13-1
K13-1
K774
K13-1
K13-1
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
91067-2
M81969/1-02
9502-10-0-0
9502-10-0-0
9502-11-0-0
9502-10-0-0
9502-10-0-0
9502-11-0-0
9502-5-0-0
9502-5-0-0
9502-11-0-0
9502-5-0-0
9502-5-0-0
9502-5-0-0
9502-11-0-0
9502-5-0-0
M22520/2-01 9502-5-0-0
K13-1
K774
K13-1
K13-1
K13-1
K13-1
K774
M81969/1-02 M81969/1-02
91067-2
M22520/2-01 9502-5-0-0
9502-5-0-0
9502-11-0-0
9502-5-0-0
9502-5-0-0
9502-5-0-0
9502-5-0-0
9502-11-0-0
M22520/2-08 M81969/1-02 91067-2
M81969/1-02 M81969/1-02
M22520/2-01
M22520/2-01
M22520/2-01
M22520/2-01
M22520/2-01
M22520/2-01
M22520/2-01
M22520/2-01
M22520/2-01
M22520/2-01
M22520/2-01
M22520/2-01
M22520/2-01
M22520/2-01
AFM8
M22520/2-01
M22520/2-01
M22520/2-01
M22520/2-01
M22520/2-01
M22520/2-01
M22520/2-01
K13-1
M22520/2-08 M81969/1-02 91067-2
AFM8
9507-0-0-0
AFM8
AFM8
AFM8
AFM8
AFM8
AFM8
AFM8
M22520/2-01 9502-5-0-0
K13-1
AFM8
AFM8
AFM8
AFM8
AFM8
AFM8
AFM8
AFM8
AFM8
AFM8
AFM8
AFM8
AFM8
AFM8
9507-0-0-0
9507-0-0-0
9507-0-0-0
9507-0-0-0
9507-0-0-0
9507-0-0-0
9507-0-0-0
AFM8
M22520/2-01 9502-5-0-0
K-42
K1665
9507-0-0-0
9507-0-0-0
AFM8
M22520/2-01 9502-4-0-0
M22520/2-01 9502-29-0-0
K-41
K-41
K1665
Hand
Crimp
Tool
P/N
9507-0-0-0
9507-0-0-0
9507-0-0-0
9507-0-0-0
9507-0-0-0
9507-0-0-0
9507-0-0-0
9507-0-0-0
9507-0-0-0
9507-0-0-0
9507-0-0-0
9507-0-0-0
9507-0-0-0
9507-0-0-0
9507-0-0-0
AFM8
AFM8
M22520/2-01 9502-3-0-0
M22520/2-01 9502-3-0-0
M22520/2-01 9502-29-0-0
M22520/2-08
M22520/2-09 M81969/1-04 91067-1
M81969/1-04 M81969/1-04
M81969/1-04 M81969/1-04
M81969/1-04
M81969/1-04
M81969/1-04
M81969/1-04
M81969/1-04
M81969/1-04
M81969/1-04
M81969/1-04
M81969/1-04
M81969/1-04
M81969/1-04
M81969/1-04
M81969/1-04
M81969/1-04
M81969/1-04
M81969/1-04
91067-1
91067-1
91067-1
91067-1
91067-1
91067-1
91067-1
91067-1
91067-1
91067-1
91067-1
91067-1
91067-1
91067-1
91067-1
M81969/1-04
M81969/1-04
M81969/1-04
M81969/1-04
M81969/1-04
M81969/1-04
M81969/1-04
M81969/1-04
M81969/1-04
M81969/1-04
M81969/1-04
M81969/1-04
M81969/1-04
M81969/1-04
M81969/1-04
9550-1-0-0
9550-1-0-0
9550-1-0-0
9550-1-0-0
9550-1-0-0
9550-1-0-0
9550-1-0-0
9550-1-0-0
9550-1-0-0
K-42
M22520/2-06 M81969/1-04 91067-1
M81969/1-04
M81969/1-04
M81969/1-04
M81969/1-04
M81969/1-04
M22520/2-08
M22520/2-08
M22520/2-08
M22520/2-08
M22520/2-01 9502-4-0-0
K-41
M81969/1-04
M81969/1-04
M81969/1-04
M81969/1-04
M81969/1-04
M81969/1-04
M81969/1-04
M81969/1-04
91067-2
91067-2
91067-2
91067-2
91067-2
91067-2
91067-2
AFM8
M22520/2-01 9502-3-0-0
K-42
K1665
M22520/2-09 M81969/1-04 91067-1
M81969/1-04 91067-1
M81969/1-04 91067-1
M22520/2-09 M81969/1-04 91067-1
M22520/2-06 M81969/1-04 91067-1
91067-1
91067-1
91067-1
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
9507-0-0-0
AFM8
M22520/2-01 9502-4-0-0
M22520/2-01 9502-29-0-0
K-42
K-41
K1665
M81969/1-04 M81969/1-04
M81969/1-04 M81969/1-04
M81969/1-04 M81969/1-04
9550-1-0-0
9507-0-0-0
AFM8
AFM8
M22520/2-01 9502-4-0-0
M22520/2-01 9502-3-0-0
M22520/2-01 9502-29-0-0
M22520/2-09 M81969/1-04 91067-1
M81969/1-04 91067-1
M22520/2-06 M81969/1-04 91067-1
91067-1
91067-1
91067-1
91067-1
91067-1
91067-1
91067-1
91067-1
9550-1-0-0
9507-0-0-0
9507-0-0-0
AFM8
AFM8
AFM8
M22520/2-08 M81969/1-02 91067-2
9507-0-0-0
9507-0-0-0
9507-0-0-0
M22520/2-09 M81969/1-04
M81969/1-04
M81969/1-04
M22520/2-06 M81969/1-04
M22520/2-06 M81969/1-04
M81969/1-04
M81969/1-04
M81969/1-04
9507-0-0-0
9507-0-0-0
AFM8
AFM8
AFM8
K-42
K-41
M81969/1-04
9550-1-0-0
9550-1-0-0
9550-1-0-0
9507-0-0-0
9507-0-0-0
9507-0-0-0
M22520/2-01 9502-4-0-0
91067-1
M22520/2-01 9502-3-0-0
M81969/1-04 M81969/1-04
APPLICATION TOOLS
M22520/2-06 M81969/1-04 91067-1
AFM8
K-41
AFM8
M22520/2-01 9502-3-0-0
9507-0-0-0
AFM8
9507-0-0-0
9507-0-0-0
*1 All male and female crimp contacts can be ordered on reels in quantities of 2,000 by
adding letter “R” after the contact part number, see page 78 for more information.
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
74
SD
SERIES
RD
SERIES
ORD
SERIES
ODD
SERIES
DD
SERIES
D-Sub
APPLICATION TOOLS
CONTACT APPLICATION TOOLS CROSS REFERENCE LIST
USE INDICATED POSITRONIC TOOLS FOR BEST RESULTS
D-Sub
APPLICATION TOOLS
Positronic
connectpositronic.com
COMPLIANT PRESS-FIT CONNECTORS INSTALLATION TOOLS
USE INDICATED POSITRONIC TOOLS FOR BEST RESULTS
POSITRONIC RECOMMENDED TOOLS FOR
PCD SERIES AND PCDD SERIES CONNECTORS AND CONTACTS
MALE
FEMALE
PCD 9
9512-1-0-41
9512-6-0-41
PCD 15
9512-2-0-41
9512-7-0-41
PCD 25
9512-3-0-41
9512-8-0-41
PCD 37
9512-4-0-41
9512-9-0-41
PCD 50
9512-5-0-41
9512-10-0-41
PCDD 15
9512-1-0-41
9512-11-0-41
PCDD 26
9512-2-0-41
9512-12-0-41
PCDD 44
9512-3-0-41
9512-13-0-41
PCDD 62
9512-4-0-41
9512-14-0-41
PCDD 78
9512-5-0-41
9512-15-0-41
PCDD 104
9512-16-0-41
9512-17-0-41
Arbor press for connector seating tools-9530-1-0
1 ton capacity
PCD series - Replacement pins for connector seating tools.
PCDD series - Replacement pins for connector seating tools.
APPLICATION TOOLS
CONNECTOR SEATING
SERIES
4 inch throat
Female - 855-658-0-41
Female - 855-751-0-41
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
75
APPLICATION TOOLS
D-Sub
Positronic
connectpositronic.com
SUGGESTED PRINTED BOARD HOLE SIZES FOR COMPLIANT PRESS-FIT TERMINATION
Traditionally, tin-lead has been a popular plating for printed circuit board (PCB) holes. However, many PCB hole
platings must now be RoHS compliant. Positronic is pleased to offer PCB HOLE SIZE FOR RoHS PCB plating as
shown below.
“Omega” Termination
OMEGA COMPLIANT PRESS-FIT CONTACT HOLE
BOARD
TYPE
CONTACT
SIZE / TYPE
RECOMMENDED
DRILL HOLE SIZE
22
OMEGA
ø0.0453±0.0010
[ø1.150±0.025]
20
OMEGA
ø0.0453±0.0010
[ø1.150±0.025]
TIN-LEAD
SOLDER
PCB
RECOMMENDED
PLATING
0.0006 [15µ]
minimum solder
over 0.0010 [25µ]
min. copper
FINISHED
HOLE SIZES
ø0.0394+0.0035-0.0024
[ø1.000+0.090-0.060]
ø0.0394+0.0035-0.0024
[ø1.000+0.090-0.060]
COMPLIANT
PRESS-FIT TERMINATION
CONTACT HOLE
RoHS PCB PLATING OPTIONS
22
OMEGA
ø0.047±0.001
[ø1.19±0.025]
COPPER
PCB
0.0010 [25µ]
min. copper
20
OMEGA
ø0.047±0.001
[ø1.19±0.025]
APPLICATION TOOLS
22
OMEGA
ø0.047±0.001
[ø1.19±0.025]
20
OMEGA
ø0.047±0.001
[ø1.19±0.025]
22
OMEGA
ø0.047±0.001
[ø1.19±0.025]
20
OMEGA
ø0.047±0.001
[ø1.19±0.025]
22
OMEGA
ø0.047±0.001
[ø1.19±0.025]
20
OMEGA
ø0.047±0.001
[ø1.19±0.025]
IMMERSION
TIN
PCB
IMMERSION
SILVER
PCB
ELECTROLESS
NICKEL /
IMMERSION
GOLD
PCB
76
ø0.043±0.002
[ø1.09±0.05]
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
ø0.043±0.002
[ø1.09±0.05]
0.000033±0.000006
[0.85±0.15µ]
immersion tin
over 0.0010 [25µ]
min. copper
0.000013±0.000007
[0.34±0.17µ]
immersion silver
over 0.0010 [25µ]
min. copper
0.000002 [0.05µ] min.
immersion gold over
0.000177±0.000059
[4.5±1.5µ] electroless
nickel per IPC-4552
over 0.0010 [25µ]
min. copper
ø0.043±0.002
[ø1.09±0.05]
ø0.043±0.002
[ø1.09±0.05]
ø0.043±0.002
[ø1.09±0.05]
ø0.043±0.002
[ø1.09±0.05]
ø0.043±0.002
[ø1.09±0.05]
ø0.043±0.002
[ø1.09±0.05]
NOTE: For PCB plating c
ompositions
not shown, consult Technical Sales.
COMPLIANT PRESS-FIT
USER INFORMATION
When properly used, Positronic
Omega signal compliant press-fit
terminations provide r eliable service
even under severe conditions.
Connectors utilizing this
leading technology
compliant press-fit contact
are easy to install:
1. Inexpensive installation tooling
is available from Positronic, to
choose the proper installation
tool refer to page 83 for part
number ordering information.
2.
Insert the connector into
the printed circuit board or
backplane and seat connector
fully.
3.
Secure the connector to
the printed circuit board or
back
plane using two self-tapping screws. The screws should
be 4-40 threads supplied by
customer.
Positronic® offers a
variety of
QPL connector products
D-SUBMINIATURE CONNECTORS
MIL PREFIX
POSITRONIC SERIES
MIL PREFIX
POSITRONIC SERIES
MIL-DTL-24308/1
HDC
MIL-DTL-24308/24
HDC, DD
MIL-DTL-24308/2
RD, DD
MIL-DTL-24308/25
HDC, RD, DD
MIL-DTL-24308/3
HDC
MIL-DTL-24308/26
HDC, RD, DD
MIL-DTL-24308/4
RD, DD
GSFC S-311-P4
SND, SDD, SCBC, SCBM
MIL-DTL-24308/5
HDC
GSFC S-311-P10
SND, SCBM
MIL-DTL-24308/6
RD, DD
SAE AS39029/57
DD
MIL-DTL-24308/7
HDC
SAE AS39029/58
DD
MIL-DTL-24308/8
RD, DD
SAE AS39029/63
RD
MIL-DTL-24308/23
HDC, DD
SAE AS39029/64
RD
RECTANGULAR CONNECTORS
MIL PREFIX
POSITRONIC SERIES
MIL PREFIX
POSITRONIC SERIES
MIL-DTL-28748/3
GMCT
MIL-DTL-28748/8
SGM
MIL-DTL-28748/4
GMCT
MIL-C-28748/13
SGMC
MIL-DTL-28748/5
GM
MIL-C-28748/14
SGMC
MIL-DTL-28748/6
GM
SAE AS39029/34
SGMC, GMCT
MIL-DTL-28748/7
SGM
SAE AS39029/35
SGMC, GMCT
For a complete QPL listing available to download in PDF format, visit the desired connector
family home page and click on link “Qualified Product Listing (PDF)” on our website at:
QPL LISTING
www.connectpositronic.com
or enter the URL link below to download the QPL PDF file
www.connectpositronic.com/qpl/catalog
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
77
Other D-subminiature Products
Positronic offers full line of D-subminiature connectors in a wide variety of
contact variants and package sizes with compliant press-fit, solder and cable terminations.
All Positronic connector products provide quality, reliability, and flexibility.
HIGH PERFORMANCE
D-SUBMINIATURE CONNECTORS
Standard and high density connectors
manufactured to MIL-PRF-24308, Class M;
Goddard Space Flight Center S-311-P-4
and Goddard Space Flight Center S-311-P-10.
ENVIRONMENTAL-D CONNECTORS
Standard and high density connectors with
environmental protection features to IP67.
Straight and right angle (90°), and cable
terminations available.
COMBO-D CONNECTORS
Connectors with signal, shielded,
power, thermocouple or high voltage
contacts in a single package.
Power compliant press-fit
terminations now available.
DUAL PORT CONNECTORS
Right angle (90°) p.c. board mount
connectors assembled stacked to
maximize real estate; contact variants
9 through 62; available in standard
density, high density, and mixed density.
78
cts
rodu
P
Y
T
I
L
I
B
A
H RELI
IG
Positronic H
R
P O W E
FEATURES
y saving density • Energ
• High current
ap capability
sw
t
Ho
•
ce
istan
low contact res n in a single connector
tio
• AC/DC opera for hardware management
cts
• Signal conta
ting
• Sequential ma
ting system
• Blind mating
area contact ma
ce
rfa
su
e
rg
• La
ies
or
ss
ce
of ac
• Wide variety
arrangements
cified contact
• Customer-spe which produces
ng
• Modular tooli
connector insert
a single piece
Contact Sizes:
:
Current Ratings
:
ns
tio
ina
Term
:
Configurations
Compliance:
R
, 22 and 24
0, 8, 12, 16, 20
(90°)
per contact
res
pe
lder, right angle nt
To 200 am
tor, straight so
lia
ec
mp
nn
co
co
°)
ble
(90
ca
d
gle
Crimp and fixe
s-in and right an
compliant pres
solder, straight
press-in
ckage sizes
in a variety of pa
S-311-P-4,
Multiple variants
, DSCC, GSFC
41
A
VIT
,
3.0
MG
PIC
1,
PICMG 2.1
10
GSFC S-311-P-
E
C
T
A
N
G
U
L
D - S U
B M I N
I A T U R
E
:
A
FEATUR
Contact Sizes:
Current Ratings
:
Terminations:
Configurations
:
Qualifications
:
ES:
• Four perform
ance
best cost/perfo levels available for
rmance ratio: pr
ofessional,
industrial, milita
ry and space-fl
ight quality
• Options includ
e high voltage,
coax,
thermocouple an
d air coupling co
ntacts;
environmentally
sealed and dual
port
connector pack
ages including
mixed density
• Broad selectio
n of accessories
• Size 20 and
22 contacts su
itable for
use in carrying
power
• IP65, IP67
8, 16, 20 and 22
To 100 amperes
Crimp, wire so
lder, straight so
lde
compliant pres
s-in and right an r, right angle (90°) solder, str
aight
gle (90°) comp
Multiple variants
liant press-in
in both standard
housing sizes
and high dens
ities, seven co
nnector
MIL-DTL-2430
8, GSFC S-31
1-P-4, GSFC SSAE AS39029,
311-P-10,
DSCC
U L A R
C I R C
R
FEATURES
Contact Sizes:
Current Ratings
:
Terminations:
Configurations
:
Qualifications
:
:
• Two perform
ance levels avail
able:
industrial quali
ty and military
quality
• A wide variety
of accessories
• Broad selectio
n of contact arr
angement
and package siz
es
• Connector co
ding device (ke
ying) options
16, 20 and 22
To 13 amperes
nominal
Crimp, wire so
lder, straight so
lder, right angle
straight complia
(90°) solder, an
nt press-in
d
Multiple variants
in both standard
thirty package
an
d
hig
h densities,
sizes
MIL-DTL-2874
8, SAE AS3902
9, CCITT V.35
E
C A B L
FEATURES
Contact Sizes:
:
Current Ratings
Terminations:
:
Configurations
:
Qualifications
ns.
er specificatio
ce with custom
cations.
an
rm ce specifi
ration and perfo
gu
nfi
co
r
to
ec
rness conn
er, domestic,
Prepare wire ha
cable custom
ance with appli
rd
co
ac
in
m
ste
Design each sy standards.
nal
and internatio
cation testing.
ance and verifi
nduct perform
Define and co
es in accordan
22
12, 16, 20 and
nominal
(90°) solder
To 25 amperes
and right angle
straight solder,
r,
lde
so
re
wi
Crimp,
e sizes
in four packag
Multiple variants
7
IP6
to
on
protecti
Environmental
H E R M
E T I C
:
d reduce
supply chain an “cablizing”
• Shorten the
s by
lay
de
d
an
sts
additional co
tion
connector selec
your Positronic
available
• Overmolding
sealed
environmentally
d
an
d
de
• Shiel
le
ab
ail
av
s
on
versi
xes which
s and access bo
• Power cable
tion
ca
ifi
ec
sp
6
49
J2
meet the SAE
bli
Design assem
:
composite
le / lightweight
• Non-corrodib
construction
ded versions
• EMI/RFI shiel
contacts
• Thermocouple
s
sealed version
lly
nta
me
le
• Environ
se of removab
ea
rel
nt
fro
/
• Rear insertion
contacts
quential mating
• Two level se
l assemblies
available on ful
• Overmolding
FEATURES
FEATURES
Contact Sizes:
Current Ratings
:
Terminations:
Configurations
:
Compliance:
:
• Intended for
use as an electr
ical
feedthrough in
high vacuum ap
plications
• Helium leaka
ge rate at ambie
nt
temperature: <
-9
5x10 mbar.l/s
under
a vacuum 1.5x1 -2
0 mbar
• Signal, powe
r, coax and hig
h voltage
versions availab
le
• Connectors
can be
assembly per cu mounted on flange
stomer specifica
tion
8, 12, 16, 20 an
d 22
To 40 amperes
nominal
Feedthrough is
standard; flying
leads and board
upon request
mount available
See D-submini
ature and circu
lar
configurations
Space-D32
above
For more information, visit www.connectpositronic.com or call your nearest
Positronic sales office listed on the back of this catalog.
an Amphenol company
Regional Headquarters
Positronic | Americas
423 N Campbell Ave
Springfield MO 65806 USA
+1 800 641 4054
info@connectpositronic.com
Positronic | Europe
Z.I. d’Engachies
46, route d’Engachies
F-32020 Auch Cedex 9 France
+33 5 6263 4491
contact@connectpositronic.com
Positronic | Asia
3014A Ubi RD 1 #07-01
Singapore 408703
+65 6842 1419
singapore@connectpositronic.com
Sales Offices
Positronic has local sales representation all over the world. To find the nearest
sales office, please visit www.connectpositronic.com/locations
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