CHB100-110S24

CHB100-110S SERIES 100 WATT 3:1 INPUT ISOLATED DC-DC CONVERTER Features  Efficiency Up to 89%  Fixed Switching Frequency  Regulated Outputs  Remote On/Off  Low No Load Input Power  Fully Protected (OTP/OCP/OVP/UVLO)  3000Vac I/O Isolation  Operating Case Temperature -40 to +100℃  Half Brick Size Meet Industrial Standard 2.28”x2.40”x0.50”  LVD Approval  EN 50155 Compliant with External Circuits  Shock & Vibration EN 50155 (EN 61373) Compliant  Fire & Smoke EN 45545-2 Compliant  3000m Operating Altitude  Safety Meets IEC/EN/UL 62368-1 OUTPUT CURRENT MODEL INPUT OUTPUT NUMBER VOLTAGE VOLTAGE CHB100-110S12 66-160 VDC 12 VDC 0 mA CHB100-110S15 66-160 VDC 15 VDC 0 mA CHB100-110S24 66-160 VDC 24 VDC 0 mA CHB100-110S48 66-160 VDC 48 VDC 0 mA MIN. INPUT CURRENT % EFF. CAPACITOR NO LOAD FULL LOAD (1) LOAD MAX. 8.3 A 5 mA 1050 mA 86.5 8300μF 6.7 A 5 mA 1040 mA 87.5 4170μF 4.17 A 5 mA 1040 mA 87 4170μF 2.08 A 5 mA 1020 mA 89 1500μF MAX. NOTE: 1. Nominal input voltage 110 VDC. 2. An external input capacitor 47uF for all models are recommended to reduce input ripple voltage. 3. Require a 47uF aluminum capacitor connected between +Vout and –Vout for 48Vout models. 4. To meet en50155 and RIA12 refer to application note. PART NUMBER Series CHB100- Nominal Input Voltage II Number of Outputs O Nominal Output Voltage XX Remote On/Off Logic Mounting Inserts L -Y (Option) None：Positive None： M3x0.5 Mounting Inserts -C： Clear Mounting Insert (3.2mm DIA.) 12：12VDC CHB100 110：110 VDC S：Single 15：15VDC 24：24VDC 48：48VDC Part Number Example: CHB100-110S12-C: Half Brick, 100W, 3:1 66-160Vdc Input, Single 12Vdc Output, Positive Logic, Clear Mounting Insert www.cincon.com 1 REVISION: V12 CHB100-110S Series TECHNICAL SPECIFICATIONS (All specifications are typical at nominal input, full load at 25℃ unless otherwise noted.) ABSOLUTE MAXIMUM RATINGS PARAMETER NOTES and CONDITIONS Device Min. Input Voltage Input Surge Voltage Continuous All -0.3 100ms max. All Operating Case Temperature At the center part of base plate with derating All Typ. Max. Units 160 Vdc 180 Vdc -40 100 ℃ All -55 105 ℃ Device Min. Typ. Max. Units All 66 110 160 Vdc Turn-On Voltage Threshold All 60 62 64 Vdc Turn-Off Voltage Threshold All 54 56 58 Vdc Storage Temperature INPUT CHARACTERISTICS PARAMETER NOTES and CONDITIONS Operating Input Voltage Input Under Voltage Lockout Lockout Hysteresis Voltage Maximum Input Current Vin=66V, Full load No-Load Input Current Vin=110V, Io=0A All 6 All 1.785 Vdc A See Model Number Table Input Filter Pi filter All Inrush Current (I2t) As per ETS300 132-2 All Input Reflected Ripple Current P-P thru 12uH inductor, 5Hz to 20MHz All mA 0.1 50 A2s mA OUTPUT CHARACTERISTICS PARAMETER NOTES and CONDITIONS Voltage Set Point Accuracy Vin=110V, Full load, Tc=25℃ Device Min. All -1.0 Typ. Max. Units +1.0 % Output Voltage Regulation Load Regulation Full load to no load All ±0.2 % Line Regulation Vin=High line to low line, full load All ±0.2 % Temperature Coefficient Tc=-40℃ to 100℃ All ±0.03 %/℃ 12Vo 150 15Vo 150 24Vo 240 48Vo 480 5Vo 60 12Vo 60 24Vo 100 Output Voltage Ripple and Noise (5Hz to 20MHz bandwidth) Peak-to-Peak Full load, 10uF aluminum solid capacitor (for 48Vout 47uF Aluminum capacitor )and 1uF ceramic capacitors RMS. 48Vo Output Current Range Vin= 66 to 160V Over Current Protection Hiccup mode. Auto recovery All Full load (resistive) Output Voltage Trim Range Po≦max. rated power, Io ≦ Io_max. Output Voltage Remote Sense Range Po≦max. rated power, Io ≦ Io_max. % of nominal Vo Limited voltage, % of nominal Vo Over Voltage Protection 110 All External Load Capacitance 130 A 160 -10 All All % Continuous, Auto Recovery See Model Number Table All mV 200 See Model Number Table Short Circuit Protection mV uF +10 % +10 % 115 125 140 % Min. Typ. Max. Units EFFICIENCY PARAMETER NOTES and CONDITIONS 100% Load Vin=110V www.cincon.com Device See Model Number Table 2 % REVISION: V12 CHB100-110S Series DYNAMIC CHARACTERISTICS PARAMETER NOTES and CONDITIONS Device Min. Typ. Max. Units Output Voltage Current Transient Error Band Recovery Time Turn-On Delay and Rise Time Turn-On Delay Time, From On/Off Control Turn-On Delay Time, From Input Output Voltage Rise Time 25% step load change di/dt=0.1A/us (within 1% Vout nominal) All ±10 % 500 us Full load (constant resistive load) Von/off to 10%Vo_set, Remote on All 10 ms Vin_min. to 10%Vo_set, Power up All 25 ms 10%Vo_set to 90%Vo_set All 15 ms ISOLATION CHARACTERISTICS PARAMETER NOTES and CONDITIONS Device Min. Typ. 1 Minute; input to output Isolation Voltage (100% factory Hi-Pot tested @2sec.) 1 Minute; input to case (base plate) Isolation Resistance Input to output All Isolation Capacitance Input to output All All 1 Minute; output to case (base plate) Max. Units 3000 Vac 1500 Vac 500 1000 Vac MΩ 500 pF FEATURE CHARACTERISTICS PARAMETER NOTES and CONDITIONS Switching Frequency Pulse width modulation (PWM), fixed Device Min. Typ. Max. Units All 225 250 275 KHz 0 Open Circuit 1.8 V On/Off Control, Positive Remote On/Off Logic, Refer to -Vin Pin Logic Low (Module Off) Von/off at Ion/off=1.0mA All Logic High (Module On) Von/off at Ion/off=0.0uA, Pin open=on All Ion/off at Von/off=0V All Logic high, Von/off=15V All Shutdown input idle current All Temperature at the center part of base plate, non-latching All On/Off Current (for Both Remote On/Off Logic) Leakage Current (for Both Remote On/Off Logic) Off Converter Input Current Over Temperature Shutdown Over Temperature Recovery V 0.3 1.5 1 mA 30 uA 5 mA 105 ℃ 90 GENERAL SPECIFICATIONS PARAMETER NOTES and CONDITIONS MTBF Io=100% of Io_max.; MIL-HDBK - 217F_Notice 1, GB, 25℃ Weight Case Material Plastic, DAP, UL 94V-0 Base plate Material Aluminum Potting Material UL 94V-0 Base: Copper Plating: Nickel with Matte Tin MIL-STD-810F/EN 61373 Compliant Pin Material Shock/Vibration Device Max. Units 830 K hours All 95 grams Humidity 95% RH max. Non Condensing 3000m Operating Altitude, 12000m Transport Altitude Thermal Shock MIL-STD-810F Fire & Smoke EN 45545-2 Compliant 3 Typ. All Altitude www.cincon.com Min. REVISION: V12 CHB100-110S Series EMC SPECIFICATIONS (External components required, please refer to application note.) EMI Meets EN 55011 (with external filter) Class A Meets EN 55032 (with external filter) Class B EN 50155 Compliant (with external filter) EN 61000-4-2 Contactr ±6kV Perf. Criteria A EN 61000-4-2 Air ±8kV Perf. Criteria A EN 61000-4-3 10V/m Perf. Criteria A Fast Transient EN 61000-4-4 ±2 kV, external components required Perf. Criteria A Surge EN 61000-4-5 ±1kV, external components required Perf. Criteria A Conducted immunity EN 61000-4-6 10Vr.m.s Perf. Criteria A Interruptions of Voltage Supply EN 50155 Class S3: 20ms with external hold up circuit Perf. Criteria A Supply Change Over EN 50155 Class C2: 30ms with external hold up circuit Perf. Criteria B ESD Radiated Immunity Application Note Link CHB100-110S Series App Notes Packaging Information Link Packaging Information Immunity to Environmental Conditions Phenomenon EN50155; 2017 Reference Clause(s) Reference Standard Low Temperature Start-up test 13.4.4 EN 60068-2-1 Dry Heat Test 13.4.5 EN 60068-2-2 Low Temperature Storage Test 13.4.6 EN 60068-2-1 Cyclic Damp Heat Test 13.4.7 EN 60068-2-30 Random Vibration Test 13.4.11 EN 61373 Simulated Long Life Test at Increased Random Vibration Levels 13.4.11 EN 61373 Shock Test 13.4.11 EN 61373 www.cincon.com 4 Test Conditions Class OT4 Temperature: -40℃ Duration: 2 hrs Class OT4 Temperature: 70℃ Dry heat thermal test Cycle A Temperature: -40℃ Duration: 16 hrs Temperature: 55℃ and - 55℃ Humidity: 90~96% RH Duration: 48 hrs Temperature: 25℃±10℃ Humidity: 50% ±25% RH Frequency range: 5 ~ 150 Hz X axis: 0.44 ⁄ Y axis: 0.69 ⁄ Z axis: 0.98 ⁄ Duration: 10 min / axis Temperature: 25℃±10℃ Humidity: 50% ±25% RH Frequency range: 5 ~ 150 Hz X axis: 2.5 ⁄ Y axis: 3.96 m⁄s Z axis: 5.72 ⁄ Duration: 5 hrs / axis Temperature: 25℃±10℃ Humidity: 50% ±25% RH a.Test Condition 1 (±X axes) Units are non-operating. Pulse shape: Half-sine waveform Impact acceleration: 50 m/s2 Pulse duration: 30 ms Number of shocks / Orientation: 6 shocks (3 shocks for ±X axis) b.Test Condition 2 (±Y and ±Z axes) Units are non-operating. Pulse shape : Half-sine waveform Impact acceleration : 30 m/s2 Pulse duration : 30 ms Number of shocks : 12 shocks (3 shocks for each ±axis) Orientation : ±Y and ±Z axes Result Pass Pass Pass Pass Pass Pass Pass REVISION: V12 CHB100-110S Series EN45545-2 Fire & Smoke Test Conditions Item Standard Oxygen Index Test R22 Smoke Density Test Smoke Toxicity Test Oxygen Index Test R23 Smoke Density Test Smoke Toxicity Test R24 Oxygen Index Test R25 Glow - Wire Test R26 Vertical Flame Test Hazard Level EN 45545-2: 2013 EN ISO 4589-2: 2006 EN 45545-2: 2013 EN ISO 5659-2: 2013 EN 45545-2: 2013 NF X70-100: 2006 EN 45545-2: 2013 EN ISO 4589-2: 2006 EN 45545-2: 2013 EN ISO 5659-2: 2013 EN 45545-2: 2013 NF X70-100: 2006 EN 45545-2: 2013 EN ISO 4589-2 EN 45545-2:2013 EN 60695-2-11:2001 EN 45545-2: 2013 EN 60695-11-10: 2013 HL1, HL2, HL3 HL1, HL2, HL3 HL1, HL2, HL3 HL1, HL2, HL3 HL1, HL2, HL3 HL1, HL2, HL3 HL1, HL2, HL3 HL1, HL2, HL3 HL1, HL2, HL3 CHARACTERISTIC CURVE Power Derating Curve 110 100 90 80 70 60 50 40 30 20 10 0 CHB100-110S48 Derating Curve without Heatsink (Vin=110V) Output Power (%) Output Power (%) CHB100-110S12,15,24 Derating Curve without Heatsink (Vin=110V) Natural 100 ft./min. 200 ft./min. 300 ft./min. 400 ft./min. 500 ft./min. 600 ft./min. 700 ft./min. 0 10 20 30 40 50 60 70 80 90 110 100 90 80 70 60 50 40 30 20 10 0 100 Natural 100 ft./min. 200 ft./min. 300 ft./min. 400 ft./min. 500 ft./min. 600 ft./min. 700 ft./min. 800 ft./min. 0 10 20 Ambient Temperature (℃) Natural 100 ft./min. 200 ft./min. 300 ft./min. 400 ft./min. 0 10 20 30 40 50 60 70 80 90 100 110 100 90 80 70 60 50 40 30 20 10 0 50 60 70 80 90 100 90 100 Natural 100 ft./min. 200 ft./min. 300 ft./min. 400 ft./min. 0 Ambient Temperature (℃) www.cincon.com 40 CHB100-110S48 Derating Curve with Heatsink HBT127 (Vin=110V) Output Power (%) Output Power (%) CHB100-110S12,15,24 Derating Curve with Heatsink HBT127 (Vin=110V) 110 100 90 80 70 60 50 40 30 20 10 0 30 Ambient Temperature (℃) 10 20 30 40 50 60 70 80 Ambient Temperature (℃) 5 REVISION: V12 CHB100-110S 110 100 90 80 70 60 50 40 30 20 10 0 CHB100-110S48 Derating Curve with Heatsink HBL210 (Vin=110V) Output Power (%) Output Power (%) CHB100-110S12,15,24 Derating Curve with Heatsink HBL210 (Vin=110V) Natural 100 ft./min. 200 ft./min. 300 ft./min. 400 ft./min. 0 10 20 30 40 50 60 70 80 90 110 100 90 80 70 60 50 40 30 20 10 0 100 Natural 100 ft./min. 200 ft./min. 300 ft./min. 400 ft./min. 0 10 20 Ambient Temperature (℃) 10 20 30 Output Power (%) Output Power (%) 40 50 60 70 40 50 60 70 80 90 100 90 100 CHB100-110S48 Derating Curve with Heatsink HBT254 (Vin=110V) Natural 100 ft./min. 200 ft./min. 300 ft./min. 400 ft./min. 0 30 Ambient Temperature (℃) CHB100-110S12,15,24 Derating Curve with Heatsink HBT254 (Vin=110V) 110 100 90 80 70 60 50 40 30 20 10 0 Series 80 90 110 100 90 80 70 60 50 40 30 20 10 0 100 Natural 100 ft./min. 200 ft./min. 300 ft./min. 400 ft./min. 0 10 20 Ambient Temperature (℃) 30 40 50 60 70 80 Ambient Temperature (℃) Performance Data CHB100-110S12 Eff Vs Io @25 Deg. C CHB100-110S12 Pd Vs Po @25 Deg. C 18 Power Dissipation (W) Efficiency (%) 100% 90% 80% 66V 70% 110V 160V 60% 10% 66V 16 110V 14 160V 12 10 8 6 4 2 0 20% 30% 40% 50% 60% 70% 80% 90% 100% 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% Current Load (%) Output Power (%) CHB100-110S15 Eff Vs Io @25 Deg. C CHB100-110S15 Pd Vs Po @25 Deg. C 18 Power Dissipation (W) Efficiency (%) 100% 90% 80% 66V 70% 110V 160V 60% 10% 66V 16 110V 14 160V 12 10 8 6 4 2 0 20% 30% 40% 50% 60% 70% 80% 90% 100% 0% Current Load (%) www.cincon.com 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% Output Power (%) 6 REVISION: V12 CHB100-110S CHB100-110S24 Eff Vs Io @25 Deg. C CHB100-110S24 Pd Vs Po @25 Deg. C 18 Power Dissipation (W) Efficiency (%) 100% 90% 80% 66V 70% 110V 160V 60% 10% 66V 16 110V 14 160V 12 10 8 6 4 2 0 20% 30% 40% 50% 60% 70% 80% 90% 100% 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% Current Load (%) Output Power (%) CHB100-110S48 Eff Vs Io @25 Deg. C CHB100-110S48 Pd Vs Po @25 Deg. C 18 Power Dissipation (W) Efficiency (%) 100% 90% 80% 66V 70% 110V 160V 60% 10% Series 66V 16 110V 14 160V 12 10 8 6 4 2 0 20% 30% 40% 50% 60% 70% 80% 90% 100% 0% Current Load (%) www.cincon.com 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% Output Power (%) 7 REVISION: V12 CHB100-110S Series MECHANICAL SPECIFICATION CASE HB All Dimensions In Inches(mm) Tolerances Inches: X.XX= ±0.02 , X.XXX= ±0.010 Millimeters: X.X= ±0.5 , X.XX=±0.25 0.50 [12.7] 4 5 3 6 [2.03] BOTTOM VIEW 0.600 [15.24] 7 2 8 1 9 [1.02] 1.400 [35.56] 2.00 [50.8] 2.40 [61.0] Mounting Inserts M3*0.5 Through 4pl. 0.18 min [4.6] Pin 1 2 3 4 5 6 7 8 9 Function +V Input On/Off NC -V Input -V Output -Sense Trim +Sense +V Output 1.90 [48.3] 2.28 [57.9] sales@cincon.com.tw www.cincon.com 8 REVISION: V12