CHB150-110S24

CHB150-110S SERIES 150 WATT 3:1 INPUT ISOLATED DC-DC CONVERTER Features  Efficiency Up to 92.5%  Fixed Switching Frequency  Regulated Outputs  Remote On/Off  Fully Protected (OTP/OCP/OVP/UVLO)  2250Vdc I/O Isolation  Operating Case Temperature -40 to +100℃  Half Brick Size Meet Industrial Standard 2.28”x2.40”x0.5”  UL 60950-1 2nd (Basic Insulation) Approval  EN 50155 Compliant with External Circuits  Shock & Vibration EN 50155 (EN 61373) Compliant  Fire & Smoke EN 45545-2 Compliant  2000m Operating Altitude  Safety Meets IEC/EN/UL 62368-1 OUTPUT CURRENT MODEL INPUT OUTPUT NUMBER VOLTAGE VOLTAGE MIN. CHB150-110S05 66-160 VDC 5 VDC CHB150-110S12 66-160 VDC CHB150-110S24 66-160 VDC INPUT CURRENT % EFF. CAPACITOR FULL LOAD (1) LOAD MAX. 40 mA 1474 mA 92.5 10000μF 12.5 A 40 mA 1474 mA 92.5 5600μF 6.5 A 60 mA 1541 mA 92 2200μF MAX. NO LOAD 0 mA 30 A 12 VDC 0 mA 24 VDC 0 mA NOTE: 1. Nominal Input Voltage 110 VDC. 2. An External Input Capacitor 220uF for All Models are Recommended to Reduce Input Ripple Voltage. 3. To Meet EN50155 and RIA12 refer to Application Note. PART NUMBER Series CHB150- Nominal Input Voltage II Number of Outputs O Nominal Output Voltage XX Remote On/Off Logic Mounting Inserts L -Y (Option) None：Positive N：Negative None： M3x0.5 Mounting Inserts -C： Clear Mounting Insert (3.2mm DIA.) 05：5VDC CHB150 110：110 VDC S：Single 12：12VDC 24：24VDC Part Number Example: CHB150-110S12N-C: Half Brick, 150W, 3:1 66-160Vdc Input, Single 12Vdc Output, Negative Logic, Clear Mounting Insert www.cincon.com 1 REVISION: V13 CHB150-110S Series TECHNICAL SPECIFICATIONS (All specifications are typical at nominal input, full load at 25℃ unless otherwise noted.) ABSOLUTE MAXIMUM RATINGS PARAMETER NOTES and CONDITIONS Device Min. Input Voltage Input Surge Voltage Operating Case Temperature Continuous All -0.3 100ms max. All At the center part of base plate (with derating) All -40 100 ℃ All -55 105 ℃ Device Min. Typ. Max. Units All 66 110 160 Vdc Turn-On Voltage Threshold All 60 62 64 Vdc Turn-Off Voltage Threshold All 54 56 58 Vdc Storage Temperature Typ. Max. Units 160 Vdc 180 Vdc INPUT CHARACTERISTICS PARAMETER NOTES and CONDITIONS Operating Input Voltage Input Under Voltage Lockout Lockout Hysteresis Voltage Maximum Input Current Vin=66V, Full load No-Load Input Current Vin=110V, Io=0A All 6 All 2.55 Vdc A See Model Number Table Input Filter Pi filter All Inrush Current (I2t) As per ETS300 132-2. All Input Reflected Ripple Current P-P thru 12uH inductor, 5Hz to 20MHz All mA 0.1 30 A2s mA OUTPUT CHARACTERISTICS PARAMETER NOTES and CONDITIONS Voltage Set Point Accuracy Vin=110V, Full load, Tc=25℃ Device Min. All -1.0 Typ. Max. Units +1.0 % Output Voltage Regulation Load Regulation Full load to no load All ±0.2 % Line Regulation Vin=High line to low line, full load All ±0.2 % Temperature Coefficient Tc=-40℃ to 100℃ All ±0.03 %/℃ 5Vo 100 12Vo 150 24Vo 240 5Vo 40 Output Voltage Ripple and Noise (5Hz to 20MHz bandwidth) Peak-to-Peak Full load, 10uF solid Tantalum and 1uF ceramic capacitors RMS. 12Vo 60 24Vo 100 See Model Number Table mV mV Output Current Range Vin= 66 to 160V Over Current Protection Hiccup mode, Auto recovery All 110 150 180 % Over Voltage Protection Limited voltage, % of nominal Vo All 115 125 140 % Short Circuit Protection All External Load Capacitance Full load (resistive) Output Voltage Trim Range Po≦max. rated power, Io ≦ Io_max. All Output Voltage Remote Sense Range Po≦max. rated power, Io ≦ Io_max. % of nominal Vo All A Continuous, Auto Recovery See Model Number Table -10 uF +10 % +10 % Max. Units EFFICIENCY PARAMETER NOTES and CONDITIONS 100% Load Vin=110V www.cincon.com Device Min. Typ. See Model Number Table 2 % REVISION: V13 CHB150-110S Series DYNAMIC CHARACTERISTICS PARAMETER NOTES and CONDITIONS Device Min. Typ. Max. Units ±5 % 200 us Output Voltage Current Transient Error Band Recovery Time Turn-On Delay and Rise Time Turn-On Delay Time, From On/Off Control Turn-On Delay Time, From Input Output Voltage Rise Time 75% to 100% of Io_max. step load change di/dt=0.1A/us (within 1% Vout nominal) Full load (constant resistive load) All Von/off to 10%Vo_set, Remote on All 10 ms Vin_min. to 10%Vo_set, Power up All 25 ms 10%Vo_set to 90%Vo_set All 15 ms ISOLATION CHARACTERISTICS PARAMETER NOTES and CONDITIONS Isolation Voltage (100% factory Hi-Pot tested @2sec.) 1 Minute; input to case (base plate) Isolation Resistance Input to output Isolation Capacitance Input to case (base plate) Device Min. Typ. 1 Minute; input to output Max. Units 2250 All 2250 1 Minute; output to case (base plate) Vdc 1500 All 10 Input to output MΩ 1000 All 1000 Output to case (base plate) pF None FEATURE CHARACTERISTICS PARAMETER NOTES and CONDITIONS Switching Frequency Pulse width modulation (PWM), fixed Device Min. Typ. Max. Units All 180 200 220 KHz On/Off Control, Positive Remote On/Off Logic, Refer to –Vin Pin Logic Low (Module Off) Von/off at Ion/off=1.0mA All 0 1.8 V Logic High (Module On) Von/off at Ion/off=0.0uA, Pin open=on All 3.5 75 V Von/off at Ion/off=0.0uA, Pin open=off All 3.5 75 V Von/off at Ion/off=1.0mA All 0 1.8 V Ion/off at Von/off=0V All 1 mA Logic high, Von/off=15V All 30 uA Shutdown input idle current All 10 mA On/Off Control, Negative Remote On/Off Logic, Refer to –Vin Pin Logic High (Module Off) Logic Low (Module On) On/Off Current (for both remote on/off logic) Leakage Current (for both remote on/off logic) Off Converter Input Current Over Temperature Shutdown Over Temperature Recovery Temperature at the center part of base plate, non-latching 0.3 5 105 All ℃ 80 GENERAL SPECIFICATIONS PARAMETER NOTES and CONDITIONS MTBF Io=100% of Io_max.; MIL-HDBK - 217F_Notice 1, GB, 25℃ Weight Case Material Plastic, DAP, UL 94V-0 Base Plate Material Aluminum Potting Material UL 94V-0 Base: Copper Plating: Nickel with Matte Tin MIL-STD-810F/EN61373 Compliant Pin Material Shock/Vibration Device Max. Units Others 320 K hours All 90 grams Humidity 95% RH max. Non Condensing 2000m Operating Altitude, 12000m Transport Altitude Thermal Shock MIL-STD-810F Fire & Smoke EN 45545-2 Compliant 3 Typ. 240 Altitude www.cincon.com Min. 5Vo REVISION: V13 CHB150-110S Series EMC SPECIFICATIONS (External components required, please refer to application note.) EMI EN50155 Compliant (with external filter) ESD EN 61000-4-2 Level 3: Air ±8kV, Contact ±6kV Perf. Criteria A Radiated Immunity EN 61000-4-3 Level 3: 80~1000MHz, 20V/m Perf. Criteria A Fast Transient EN 61000-4-4 Level 3: On power input port, ±2kV, external components required Perf. Criteria A Surge EN 61000-4-5 Level 3: Line to line, ±1kV, external components required Perf. Criteria B Conducted Immunity EN 61000-4-6 EN 50155 Level 3: 0.15~80MHz, 10V Class S2: 10ms interruptions, with external hold up circuit and capacitor required Class C1: at 0.6Un during 100ms (without interruptions) Perf. Criteria A Interruptions of Voltage Supply Supply Change Over EN 50155 Class A Application Note Link Perf. Criteria B Perf. Criteria B CHB150-110S Series App Notes Packaging Information Link Packaging Information Immunity to Environmental Conditions Phenomenon EN50155: 2007 Reference Clause(s) Reference Standard Cooling test 12.2.3 EN 60068-2-1 Dry Heat Test 12.2.4 EN 60068-2-2 Cyclic Damp Heat Test 12.2.5 EN 60068-2-30 Temperature: 25℃~ 55℃ Humidity: 90%~100% RH Duration: 48 hrs Pass EN 61373 Temperature: 25℃±10℃ Humidity: 50%±25% RH Frequency range: 5 ~ 150 Hz Vertical: 0.98 ⁄ Transverse: 0.44 ⁄ Longitudinal: 0.69 ⁄ Duration: 10 min / axis Pass EN 61373 Temperature: 25℃±10℃ Humidity: 50%±25% RH Frequency range: 5 ~ 150 Hz Vertical: 5.72 ⁄ Transverse: 2.5 m⁄s Longitudinal: 3.96 ⁄ Duration: 5 hrs / axis Pass EN 61373 Temperature: 25℃±10℃ Humidity: 50%±25% RH Frequency range: 5 ~ 150 Hz ±Vertical: 30 m⁄s ±Transverse: 30 ⁄ ±Longitudinal: 50 ⁄ Duration: 30ms x18 (Each axis 3 shocks) Pass Random Vibration Test Simulated Long Life Test at Increased Random Vibration Levels Shock Test www.cincon.com 12.2.11 12.2.11 12.2.11 4 Test Conditions Column 4, Class T2 Temperature: -40℃ Duration: 2 hrs Column 4, Class T2 Temperature: 70℃ Duration: 6 hrs Result Pass Pass REVISION: V13 CHB150-110S Series EN45545-2 Fire & Smoke Test Conditions Item Standard Oxygen Index Test R22 Smoke Density Test Smoke Toxicity Test Oxygen Index Test R23 Smoke Density Test Smoke Toxicity Test R24 Oxygen Index Test R25 Glow - Wire Test R26 Vertical Flame Test Hazard Level EN 45545-2: 2013+A1:2015 EN ISO 4589-2: 2017 EN 45545-2: 2013+A1:2015 EN ISO 5659-2: 2017 EN 45545-2: 2013+A1:2015 NF X70-100-1&2: 2006 EN 45545-2: 2013+A1:2015 EN ISO 4589-2: 2017 EN 45545-2: 2013+A1:2015 EN ISO 5659-2: 2017 EN 45545-2: 2013+A1:2015 NF X70-100-1&2: 2006 EN45545-2: 2013 EN ISO 4589-2 EN 45545-2:2013+A1:2016 EN 60695-2-11:2014 EN 45545-2: 2013+A1:2015 EN 60695-11-10: 2013 HL1, HL2, HL3 HL1, HL2, HL3 HL1, HL2, HL3 HL1, HL2, HL3 HL1, HL2, HL3 HL1, HL2, HL3 HL1, HL2, HL3 HL1, HL2, HL3 HL1, HL2, HL3 CHARACTERISTIC CURVE Power Derating Curve 110 100 90 80 70 60 50 40 30 20 10 0 CHB150-110S24 Derating Curve without Heatsink (Vin=110V) Output Power (%) Output Power (%) CHB150-110S05/12 Derating Curve without Heatsink (Vin=110V) Natural 100 ft./min. 200 ft./min. 300 ft./min. 400 ft./min. 0 10 20 30 40 50 60 70 80 90 110 100 90 80 70 60 50 40 30 20 10 0 100 Natural 100 ft./min. 200 ft./min. 300 ft./min. 400 ft./min. 0 10 20 Ambient Temperature (℃) Natural 100 ft./min. 200 ft./min. 300 ft./min. 400 ft./min. 0 10 20 30 40 50 60 70 80 90 100 110 100 90 80 70 60 50 40 30 20 10 0 50 60 70 80 90 100 90 100 Natural 100 ft./min. 200 ft./min. 300 ft./min. 400 ft./min. 0 Ambient Temperature (℃) www.cincon.com 40 CHB150-110S24 Derating Curve with Heatsink HBT127 (Vin=110V) Output Power (%) Output Power (%) CHB150-110S05/12 Derating Curve with Heatsink HBT127 (Vin=110V) 110 100 90 80 70 60 50 40 30 20 10 0 30 Ambient Temperature (℃) 10 20 30 40 50 60 70 80 Ambient Temperature (℃) 5 REVISION: V13 CHB150-110S 110 100 90 80 70 60 50 40 30 20 10 0 CHB150-110S24 Derating Curve with Heatsink HBL210 (Vin=110V) Output Power (%) Output Power (%) CHB150-110S05/12 Derating Curve with Heatsink HBL210 (Vin=110V) Natural 100 ft./min. 200 ft./min. 300 ft./min. 400 ft./min. 0 10 20 30 40 50 60 70 80 90 110 100 90 80 70 60 50 40 30 20 10 0 100 Natural 100 ft./min. 200 ft./min. 300 ft./min. 400 ft./min. 0 10 20 Ambient Temperature (℃) 10 20 30 40 Output Power (%) Output Power (%) 50 60 70 80 90 100 110 100 90 80 70 60 50 40 30 20 10 0 50 60 70 80 90 100 90 100 Natural 100 ft./min. 200 ft./min. 300 ft./min. 400 ft./min. 0 Ambient Temperature (℃) www.cincon.com 40 CHB150-110S24 Derating Curve with Heatsink HBT254 (Vin=110V) Natural 100 ft./min. 200 ft./min. 300 ft./min. 400 ft./min. 0 30 Ambient Temperature (℃) CHB150-110S05/12 Derating Curve with Heatsink HBT254 (Vin=110V) 110 100 90 80 70 60 50 40 30 20 10 0 Series 10 20 30 40 50 60 70 80 Ambient Temperature (℃) 6 REVISION: V13 CHB150-110S Series Performance Data CHB150-110S05 Eff Vs Io @25 Deg. C CHB150-110S05 Pd Vs Po @25 Deg. C Power Dissipation (W) Efficiency (%) 100% 90% 66V 80% 110V 160V 70% 10% 14 66V 12 110V 160V 10 8 6 4 2 0 20% 30% 40% 50% 60% 70% 80% 90% 100% 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% Current Load (%) Output Power (%) CHB150-110S12 Eff Vs Io @25 Deg. C CHB150-110S12 Pd Vs Po @25 Deg. C Power Dissipation (W) Efficiency (%) 100% 90% 66V 80% 110V 160V 70% 10% 66V 12 110V 10 160V 8 6 4 2 0 20% 30% 40% 50% 60% 70% 80% 90% 100% 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% Current Load (%) Output Power (%) CHB150-110S24 Eff Vs Io @25 Deg. C CHB150-110S24 Pd Vs Po @25 Deg. C Power Dissipation (W) 100% Efficiency (%) 90% 80% 70% 66V 60% 110V 160V 50% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 66V 110V 160V 0% Current Load (%) www.cincon.com 20 18 16 14 12 10 8 6 4 2 0 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% Output Power (%) 7 REVISION: V13 CHB150-110S Series MECHANICAL SPECIFICATION CASE HB All Dimensions In Inches(mm) Tolerances Inches: X.XX= ±0.02 , X.XXX= ±0.010 Millimeters: X.X= ±0.5 , X.XX=±0.25 0.18 min [4.6] 0.50 [12.7] 5 3 6 7 2 8 1 9 [1.02] BOTTOM VIEW [2.03] 4 0.600 [15.24] 1.400 [35.56] 2.00 [50.8] 2.40 [61.0] Mounting Inserts M3*0.5 Through 4pl. Pin 1 2 3 4 5 6 7 8 9 Function +V Input On/Off CASE -V Input -V Output -Sense Trim +Sense +V Output 1.90 [48.3] 2.28 [57.9] sales@cincon.com.tw www.cincon.com 8 REVISION: V13