CQB150-300S05-CMFC

CQB150-300S CMFC(D) SERIES 150 WATT 2:1 INPUT ISOLATED DC-DC CONVERTERS Features  Efficiency Up to 89%  Fixed Switching Frequency  Regulated Outputs  Remote On/Off  Low No Load Power Consumption  Fully Protected (OTP/OCP/OVP/UVLO)  3000Vac I/O Isolation  Operating Case Temperature -40 to +100℃  UL 62368-1 (Reinforce Insulation) Approval for DC Modules  EN 55032/22 for EMC Characteristic  Shock & Vibration Mil-STD-810F Compliant  Fire & Smoke EN 45545-2 Compliant  Safety Meets IEC/EN/UL 62368-1  Build-In EMI Filter  Chassis Mount, Baseplate Cooled MODEL INPUT OUTPUT NUMBER VOLTAGE VOLTAGE CQB150-300S05□-CMFC CQB150-300S05□-CMFD CQB150-300S12□-CMFC CQB150-300S12□-CMFD CQB150-300S15□-CMFC CQB150-300S15□-CMFD CQB150-300S24□-CMFC CQB150-300S24□-CMFD CQB150-300S28□-CMFC CQB150-300S28□-CMFD CQB150-300S48□-CMFC CQB150-300S48□-CMFD OUTPUT CURRENT MIN. MAX. INPUT CURRENT NO LOAD % FULL LOAD EFF. CAPACITOR LOAD MAX. 180-425 VDC 5 VDC 0 mA 30 A 10 mA 580 mA 85.5 10000uF 180-425 VDC 12 VDC 0 mA 12.5 A 10 mA 560 mA 89 8800uF 180-425 VDC 15 VDC 0 mA 10 A 10 mA 560 mA 89 8800uF 180-425 VDC 24 VDC 0 mA 6.3 A 10 mA 570 mA 88.5 3300uF 180-425 VDC 28 VDC 0 mA 5.4 A 10 mA 570 mA 88.5 3300μF 180-425 VDC 48 VDC 0 mA 3.2 A 10 mA 570 mA 89 1000μF NOTE: 1. Nominal Input Voltage 300 VDC 2. □ = N or none 3. VR is Used for Output Voltage Adjustment. 4. Refer to Application Note for Thermal Resistance and Derating Information. 5. TVS is Included for Input Surge Voltage Protection. 6. Recommend an External Fuse for Input Reverse Polarity Protection (shunt diode is included inside). 7. Output connector CN3 wafer with TAIWAN KING PIN TERMINAL P110I series and mate with JST housing PH series or equivalent. 8. CN1 connection: DINKLE 166-04P5 series or equivalent, suitable electric wire: 18~12AWG (IEC 0.5~4mm2). 9. CN2 connection: DINKLE EK500V-04P series or equivalent, suitable electric wire: 24~12AWG (IEC 0.5~2.5mm2). PART NUMBER Series CQB150 Nominal Input Voltage II Number of Outputs O Nominal Output Voltage XX 05：5VDC 12：12VDC 15：15VDC CQB150 300：300 VDC S：Single Remote On/Off Logic L None：Positive N：Negative 24：24VDC 28：28VDC 48：48VDC Chassis Mount Type -YYY Chassis CMF：Mount Built in Filter Heatsink Z C： Open Frame D： With Cover +WW None：Blank HS：Heatsink HD：Heatsink+Din Rail Part Number Example: CQB150-300S12N-CMFC: Chassis Mount, 150W, 2:1 180-425Vdc Input, Single 12Vdc Output, Negative Logic, Open Frame www.cincon.com 1 REVISION: V15 CQB150-300S CMFC(D) Series TECHNICAL SPECIFICATIONS (All specifications are typical at nominal input, full load at 25℃ unless otherwise noted.) ABSOLUTE MAXIMUM RATINGS PARAMETER NOTES and CONDITIONS Device Min. Input Voltage Input Surge Voltage Continuous All -0.3 100ms max. All Operating Case Temperature At the center part of base plate All Storage Temperature Typ. Max. Units 425 Vdc 500 Vdc -40 100 ℃ All -40 105 ℃ Device Min. Typ. Max. Units All 180 300 425 Vdc INPUT CHARACTERISTICS PARAMETER NOTES and CONDITIONS Operating Input Voltage Input Under Voltage Lockout Turn-On Voltage Threshold Full load All 165 170 175 Vdc Turn-Off Voltage Threshold Full load All 155 160 165 Vdc Lockout Hysteresis Voltage Full load All 10 Module on All 440 Module off All 450 Maximum Input Current Vin=180V, Full load All No-Load Input Current Vin=300V, Io=0A Input Over Voltage Protection Vdc Vdc 1 A See Model Number Table mA OUTPUT CHARACTERISTICS PARAMETER NOTES and CONDITIONS Voltage Set Point Accuracy Vin=300V, Full load, Tc=25℃ Device Min. All -1.0 Typ. Max. Units +1.0 % Output Voltage Regulation Load Regulation Full load to no load 05Vo ±0.5 Others ±0.2 % Line Regulation Vin=High line to low line, full load All ±0.2 % Temperature Coefficient Tc=-40℃ to 105℃ All ±0.02 %/℃ Output Voltage Ripple and Noise (5Hz to 20MHz Bandwidth) Peak-to-Peak Full load, 1uF ceramic capacitors RMS. 5Vo 120 12Vo 150 15Vo 150 24Vo 200 28Vo 200 48Vo 300 5Vo 60 12Vo 80 15Vo 80 24Vo 100 28Vo 100 48Vo Output Current Range Vin= 180 to 425V Over Current Protection Hiccup mode. Auto recovery All Full load (resistive) Output Voltage Trim Range Po≦max. rated power, Io≦Io_max. All Output Voltage Remote Sense Range Po≦max. rated power, Io≦Io_max. % of Nominal Vo All Over Voltage Protection Limited voltage, % of nominal Vo All www.cincon.com 110 All External Load Capacitance 125 A 160 % Continuous, Auto Recovery See Model Number Table 2 mV 150 See Model Number Table Short Circuit Protection mV -20 115 125 uF +10 % +10 % 140 % REVISION: V15 CQB150-300S CMFC(D) Series EFFICIENCY PARAMETER NOTES and CONDITIONS 100% Load Vin=300V Device Min. Typ. Max. See Model Number Table Units % DYNAMIC CHARACTERISTICS PARAMETER NOTES and CONDITIONS Device Min. Typ. Max. Units Output Voltage Current Transient Error Band Recovery Time Turn-On Delay and Rise Time Turn-On Delay Time, From On/Off Control Turn-On Delay Time, From Input Output Voltage Rise Time 75% to 100% of Io_max. Step load change di/dt=0.1A/us (within 1% Vout nominal) Full load (Constant resistive load) All ±5 % All 250 us Von/off to 10%Vo_set, Remote on All 300 ms Vin_min. to 10%Vo_set, Power up All 300 ms 10%Vo_set to 90%Vo_set All 50 ms ISOLATION CHARACTERISTICS PARAMETER NOTES and CONDITIONS 1 Minute; input to output Isolation Voltage (100% factory Hi-Pot tested @2sec.) Isolation Resistance Min. Typ. All 1 Minute; input to case (base plate) All 1 Minute; output to case (base plate) All Input to output All Input to output Isolation Capacitance Device Input to case (base plate) Output to case (base plate) Max. Units 3000 Vac 4200 Vdc 2500 Vac 3500 Vdc 500 Vac 700 100 All NC 5Vo 12Vo 15Vo 24Vo 28Vo 48Vo 3440 pF 3080 All Vdc MΩ 28200 FEATURE CHARACTERISTICS PARAMETER NOTES and CONDITIONS Switching Frequency Pulse width modulation (PWM), fixed Device Min. Typ. Max. Units All 270 300 330 KHz On/Off Control, Positive Remote On/Off Logic, Refer to -Vin Pin. Logic Low (Module Off) Von/off at Ion/off=0.0uA, Pin open=off All 0 1.2 V Logic High (Module On) Von/off at Ion/off=1.0mA All 3.5 12 V On/Off Control, Negative Remote On/Off Logic, Refer to -Vin Pin Logic High (Module Off) Logic Low (Module On) On/Off Current (for Both Remote On/Off Logic) Off Converter Input Current Over Temperature Shutdown Over Temperature Recovery www.cincon.com Von/off at Ion/off=1.0mA All 3.5 12 V Von/off at Ion/off=0.0uA, Pin open=on All 0 1.2 V Ion/off at Von/off=3.5-12V All 0.3 2.1 mA 5 mA Shutdown input idle current All 3 Temperature at the center part of base plate, non-latching All 105 ℃ All 95 ℃ 3 REVISION: V15 CQB150-300S CMFC(D) Series GENERAL SPECIFICATIONS PARAMETER MTBF NOTES and CONDITIONS Device Base plate Material Aluminum Potting Material UL 94V-0 (DC Module) Typ. 5Vo 509 12Vo 15Vo 24Vo 557 589 598 28Vo 543 48Vo 639 -CMFC 197 -CMFD 225 -CMFD+HS 472 -CMFD+HD 490 Io=100% of Io_max.; MIL-HDBK - 217F_Notice 1, GB, 25℃ Weight Min. Shock/Vibration MIL-STD-810F Compliant Humidity 95% RH max. Non condensing Altitude 2000m Operating altitude, 12000m Transport altitude Thermal Shock MIL-STD-810F Fire & Smoke EN 45545-2 Compliant EMI EN 55032 & EN 55022 Compliant ESD EN 61000-4-2 Max. Units K hours grams Class A Level 3: Air ±8kV, Contact ±6kV Perf. Criteria A Radiated Immunity EN 61000-4-3 Level 3: 80~1000MHz, 20V/m Perf. Criteria A Fast Transient EN 61000-4-4 Level 3: On power input port, ±2kV Perf. Criteria A Surge EN 61000-4-5 Level 4: Line to earth, ±4kV, Line to line, ±2kV Perf. Criteria A Conducted Immunity Power Frequency Magnetic Field immunity Application Note Link EN 61000-4-6 Level 3: 0.15~80MHz, 10V Perf. Criteria A EN 61000-4-8 50/60Hz, 3A/m (r.m.s.) Perf. Criteria A CQB150-300S CMFC(D) Series App Notes Packaging Information Link Packaging Information Immunity to Environmental Conditions. Phenomenon Reference Clause(s) Reference Standard Test Conditions Unit are non-operating Vibration Waveform: Random Vibration Frequency: 15 ~ 2000 Hz Vibration axis: X、Y、Z axis Duration: 1hr/axis Wave form: Sawtooth wave Test Category: Crash Hazard Test for Ground Equipment Duration: 10 ms Peak Acceleration: 75 G Cross-over Frequency: 80 Hz No. of Shock: Each axis 3 times Shock Direction: ±X, ±Y, ±Z axis Vibration Test MIL-STD-810F Table 514.5C-VIII Figure 514.5C-6 MIL-STD-810F Shock Test MIL-STD-810F 516.5 Table 516.5-I MIL-STD-810F Thermal Shock Cycling Test MIL-STD-810F 503.4 Figure 503.4-1 MIL-STD-810F Temperature：-55℃ to 105℃ Humidity: 95%RH Duration: 8hrs/ 3 times cycling& 4hrs dwell time Thermal Humidity Cycling Test MIL-STD-810F Notice 3 Method 507.4 MIL-STD-810F Temperature: 60℃ to 30℃ Humidity: 95%RH Duration: 240 hrs www.cincon.com 4 Result Vibration Test Shock Test Thermal Shock Cycling Test Thermal Humidity Cycling Test REVISION: V15 CQB150-300S CMFC(D) Series EN 45545-2 Fire & Smoke Test Conditions. Item Standard Oxygen Index Test R22 Smoke Density Test Smoke Toxicity Test Oxygen Index Test R23 Smoke Density Test Smoke Toxicity Test R24 Oxygen Index Test R25 Glow - Wire Test R26 Vertical Flame Test Hazard Level EN 45545-2: 2013 EN ISO 4589-2: 2006 EN 45545-2: 2013 EN ISO 5659-2: 2013 EN 45545-2: 2013 NF X70-100: 2006 EN 45545-2: 2013 EN ISO 4589-2: 2006 EN 45545-2: 2013 EN ISO 5659-2: 2013 EN 45545-2: 2013 NF X70-100: 2006 EN 45545-2: 2013 EN ISO 4589-2 EN 45545-2:2013 EN 60695-2-11:2001 EN 45545-2: 2013 EN 60695-11-10: 2013 HL1, HL2, HL3 HL1, HL2, HL3 HL1, HL2, HL3 HL1, HL2, HL3 HL1, HL2, HL3 HL1, HL2, HL3 HL1, HL2, HL3 HL1, HL2, HL3 HL1, HL2, HL3 CHARACTERISTIC CURVE CQB150-300SXX-CMFC(D) Derating Curve with Heat Sink FBL254 (Vin=300V) 110 100 90 80 70 60 50 40 30 20 10 0 Output Power (%) Output Power (%) Power Derating Curve 33 48 51 24,28 Vo 12,15,48 Vo 5 Vo 0 10 20 30 40 50 60 70 80 90 100 CQB150-300SXX-CMFD+HS(HD) Derating Curve (Vin=300V) 110 100 90 80 70 60 50 40 30 20 10 0 36 50 24,28 Vo 12,15,48 Vo 5 Vo 0 Ambient Temperature (℃) 53 10 20 30 40 50 60 70 80 90 100 Ambient Temperature (℃) Output Power (%) CQB150-300S CMFC(D) Derating Curve with Iron Plate 17x17x0.04 inch (Vin=300V) 110 100 90 80 70 60 50 40 30 20 10 0 28 45 48 24,28 Vo 12,15,48 Vo 5 Vo 0 10 20 30 40 50 60 70 80 90 100 Ambient Temperature (℃) www.cincon.com 5 REVISION: V15 CQB150-300S CMFC(D) Series Performance Data CQB150-300S05-CMFC Eff Vs Io @25 Deg. C CQB150-300S05-CMFC Pd Vs Po @25 Deg. C 30 Power Dissipation (W) 100% Efficiency (%) 90% 80% 70% 180V 60% 300V 450V 50% 10% 30% 40% 50% 60% 70% 80% 0% CQB150-300S12-CMFC Pd Vs Po @25 Deg. C 30 Power Dissipation (W) Efficiency (%) 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% CQB150-300S12-CMFC Eff Vs Io @25 Deg. C 70% 180V 60% 300V 180V 25 300V 20 425V 15 10 5 0 20% 30% 40% 50% 60% 70% 80% 90% 100% 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% Current Load (%) Output Power (%) CQB150-300S15-CMFC Eff Vs Io @25 Deg. C CQB150-300S15-CMFC Pd Vs Po @25 Deg. C 30 Power Dissipation (W) 100% 90% Efficiency (%) 5 Output Power (%) 450V 80% 70% 180V 60% 300V 450V 180V 25 300V 20 425V 15 10 5 0 20% 30% 40% 50% 60% 70% 80% 90% 100% 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% Current Load (%) Output Power (%) CQB150-300S24-CMFC Eff Vs Io @25 Deg. C CQB150-300S24-CMFC Pd Vs Po @25 Deg. C 30 Power Dissipation (W) 100% 90% Efficiency (%) 10 Current Load (%) 80% 80% 70% 180V 60% 300V 450V 50% 10% 450V 15 90% 100% 90% 50% 10% 300V 20 0 20% 100% 50% 10% 180V 25 180V 25 300V 20 425V 15 10 5 0 20% 30% 40% 50% 60% 70% 80% 90% 100% Current Load (%) www.cincon.com 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% Output Power (%) 6 REVISION: V15 CQB150-300S CMFC(D) Series CQB150-300S28-CMFC Eff Vs Io @25 Deg. C CQB150-300S28-CMFC Pd Vs Po @25 Deg. C 30 Power Dissipation (W) 100% Efficiency (%) 90% 80% 70% 180V 60% 300V 50% 450V 40% 10% 30% 40% 50% 60% 70% 80% 425V 15 10 5 90% 100% 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% Current Load (%) Output Power (%) CQB150-300S48-CMFC Eff Vs Io @25 Deg. C CQB150-300S48-CMFC Pd Vs Po @25 Deg. C Power Dissipation (W) 30 90% Efficiency (%) 300V 20 0 20% 100% 80% 70% 180V 60% 300V 50% 450V 40% 10% 180V 25 180V 25 300V 20 425V 15 10 5 0 20% 30% 40% 50% 60% 70% 80% 90% 100% Current Load (%) www.cincon.com 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% Output Power (%) 7 REVISION: V15 CQB150-300S CMFC(D) Series MECHANICAL SPECIFICATION CMFC 4.60 [116.8] 7[ .17 0 Φ 4- 4.200 [106.68] 0.200 [5.08] ] .50 4 Φ 2 4 CN3 1.26[32.0] 0.523[13.30] 3 6 7 8 2.000 [50.80] 2.40 [61.0] VR 5 CN2 1 0.200 [5.08] CN1 1 2 3 CN3 CMFD with Cover 4.60 [116.8] 4.200 [106.68] 0.200 [5.08] Φ 4- 1 0. 7 . Φ4 7[ 5 0] 2 6 7 8 3 CN3 www.cincon.com 1.35 [34.2] 0.523[13.30] 4 8 2.000 [50.80] 2.49 [63.4] 1 0.248[6.31] CN1 VR 5 CN2 4 CN1 & CN2 PIN CONNECTION PIN Function 1 +V Input 2 -V Input 3 Remote 4 Case 5 +V Output 6 +V Output 7 -V Output 8 -V Output CN3 PIN CONNECTION 1 2 CN3 3 4 PIN Function 1 -V Output 2 -Sense 3 +Sense 4 +V Output All Dimensions in Inches[mm] Tolerance Inches: x.xx=±0.02, x .xxx=±0.010 Millimeters: x.x=±0.5, x.xx=±0.25 REVISION: V15 CQB150-300S CMFC(D) Series MECHANICAL SPECIFICATION 4.60 [116.8] 2.62 [66.6] CN1 1 0.19 [4.8] 3.00±0.04[76.2±1.0] CMFD+HS VR1 5 CN2 6 7 8 CN3 LED 2 3 4 1 2 3 4 CN3 4-Φ0.13[Φ3.2] JP1 JP2 2.75 [69.9] 2.49 [63.4] 0.12 [3.0] 2.40[61.0] max. 0.92 [23.5] CMFD+HD CN1 1 0.19 [4.8] 2.62 [66.6] 3.00±0.04[76.2±1.0] 4.60 [116.8] VR1 5 CN2 6 7 8 CN3 LED 2 3 4 1 2 3 4 CN3 4-Φ0.13[Φ3.2] 0.92 [23.5] JP1 JP2 CN1 & CN2 PIN CONNECTION PIN Function 1 +V Input 2 -V Input 3 Remote 4 Case 5 +V Output 6 +V Output 7 -V Output 8 -V Output 2.75 [69.9] 2.49 [63.4] 0.12 [3.0] 3.02 [76.7] max. 1 -V Output 2 -Sense 3 +Sense +V Output 4 *JP1:Short PIN1 & PIN2 *JP2:Short PIN3 & PIN4 DIN RAIL CLIP +0.5 1.38+0.02 -0.04 35.0-1.0 [ CN3 PIN CONNECTION PIN Function ] CINCON Electronics Co. Ltd. Add: 14F, No. 306, Sec.4, Hsin Yi Rd., Taipei, Taiwan Tel: 886-2-27086210 Fax: 886-2-27029852 sales@cincon.com.tw www.cincon.com 9 All Dimensions in Inches[mm] Tolerance Inches: x.xx=±0.02, x .xxx=±0.010 Millimeters: x.x=±0.5, x.xx=±0.25 REVISION: V15