040/T/KP2 SILVER

Introduction Introduction Oxley Interconnect Catalogue Oxley is an established design and manufacturer of quality electronic components. We meet customer requirements with a complete range of standard electrical components for interconnection, as well as offering clients custom design and manufacturing facilities for non-standard solutions. We offer a wide range of surface mount and through hole interconnect products off-the-shelf for use in electronic applications: • • • • • • Surface Mount PCB Test Points Through Hole PCB Test Points Through Hole PCB Connectors Chassis Mounted Insulated Terminals and Feedthroughs Chassis Mounted and In Line Insulated Plugs and Sockets Custom Interconnection In addition, we offer a sub contract precision machining service to produce tight toleranced turned parts including those made from speciality materials such as Alumel and Chromel. Parts can be supplied in a wide variety of plating finishes to various standards. In terms of design, production and Quality Assurance procedures, the Oxley high standard has been recognised by National Approvals for manufacture and research to BS EN ISO 9001: 2000, BS9000 and IECQ-CECC. www.oxleygroup.com/interconnect ODCSM:40566/4/2007 Oxley Group Australia Pty Ltd Email: sales@oxleygroup.com Tel +61 (2) 9967 9193 Oxley Inc. Email: sales@oxleyinc.com Tel: +1 (203) 488 1033 Oxley Developments Company Ltd Email: sales@oxley.co.uk Tel: +44 (0)1229 840519 1 PCB/Panel Mounting Interconnection Products PCB/Panel Mounting Interconnection Products Selection Guide Types Features Page SMOX Surface Mount Test points • • • available either loose or taped and reeled. requires minimum pad size of only 2 mm diameter. unique retention mechanism prevents damage to PCB during connection/disconnection of socket. 3 KINKY PIN PTH Connectors • • 7 • designed for plated through hole applications. insertion tools available for hand and semi-automatic insertion. custom styles available. Snale Printed Circuit Connectors • • • self-retention mechanism provides high retention and rigidity. custom styles available. Snaplox, holed and test-point styles available. 12 SNAPLOX Printed Circuit Test Point • award winning design allows rapid connection/ disconnection. self-retaining and straight shank designs available. suitable for chassis, PCB and ceramic hybrids. 16 BARBCONE LOCK PTFE Insulated Terminals • 23 • • insulated terminal designed for mounting on chassis/frameworks. hermetically sealed versions available as standard. hand assembly tools available for ease of insertion. BARBCONE LOCK Plugs and Sockets • • • • PCB Edge Mounted Variants available for card-rack systems. Colour options for PTFE Bush. in-line and stackable styles to reduce real estate. ease of assembly to increase production. 33 2 Oxley Developments Company Ltd Email:sales@oxley.co.uk Tel: +44 (0)1229 840607 • • Oxley Inc. Email: sales@oxleyinc.com Tel: +1 (203) 488 1033 Oxley Group Australia Pty Ltd Email: sales@oxleygroup.com Tel +61 (2) 9967 9193 www.oxleygroup.com/interconnect ODCSM:40566/4/2006 SMOX® Surface Mount Test Features • Unique retention mechanism enhances reliability through low stress connections. • Minimum contact resistance (less than 2 mΩ) through 8 points of contact. • Chamfer design allows excellent solder fillets to be formed. • Available loose or taped and reeled. • Award winning kinematic design allows rapid connection/disconnection. • Proven application through Snaplox range of test points. • Hand or automatic assembly. Surface Mount Applications Surface-Mount Oxley (SMOX) Test-Point is available Taped and Reeled, with a compatible mating socket and is suitable for a range of applications. Due to the unique nature of the SMOX Connection System, it represents the only Surface Mount Test Point available on the market with a specially designed socket for easy low contact resistance and gentle detachment; the applications and potential uses are limitless. Requiring a minimum pad size of only two millimetres (0.080”), and being a singlepole device, the SMOX can be placed accurately by any Pick and Place machine in even the most congested designs. The socket is normally used with the recommended PTFE Insulated Sleeve, (diameter 3.2 mm/ 0.128”), but for those very close pitch designers, this can be replaced with alternative insulation techniques. Detecting and localising board faults is an obvious application, where the ability to quickly and individually identify faulty components, cracked solder joints or short circuits can save time of testing via an edge mounted connector, or under a microscope. On thick multilayered boards, where complex track designs can lead to very expensive PCB’s, the benefits of quickly and effectively identifying and repairing any faulty populated PCB can be easily recognised. The ability to monitor waveform characteristics and determine the performance of a circuit with variable components is vital, and not just in a test laboratory. Where exact frequency output is required, a certain waveform is needed or the ability to manually set the characteristics of each production board manufactured; the inclusion of SMOX Test Points fulfils that requirement. www.oxleygroup.com/interconnect ODCSM:40566/4/2007 Oxley Group Australia Pty Ltd Email: sales@oxleygroup.com Tel +61 (2) 9967 9193 Oxley Inc. Email: sales@oxleyinc.com Tel: +1 (203) 488 1033 Oxley Developments Company Ltd Email: sales@oxley.co.uk Tel: +44 (0)1229 840519 3 SMOX® Surface Mount Test Key Characteristics Gold plated SMOX Test Point for low contact resistance and durability. SMOX Connector Systems to reduce the risk of accidental damage to the PCB. Can be used on any Pick and Place machine using vacuum nozzles. Square or round solder pads can be used, with a minimum pad size of 2 mm diameter. Sockets are gently detached when moved beyond an angle of 30° from vertical. Packaging The SMOX/060/B1LP.R3K Test Point is available on Tape and Reel, to enable placement on to PCB’s by a variety of pick and Place machines. The plastic reels are an industry standard 7” diameter and the R3K extension denotes 3,000 components in a specially designed carrier tape. The SMOX/060/B1-R2K test point is available on Tape and Reel, to enable placement on to PCB’s by a variety of pick and Place machines. The plastic reels are an industry standard 7” diameter and the .R2K extension denotes 2,000 components in a specially designed carrier tape. The solid flat bottomed pocket ensures the component is in the correct vertical position when the heat sealing backing tape is peeled off. 100% visual inspection by camera during population of the tape ensures no components are heat sealed in place in the wrong position, or that empty pockets can be sealed. For customers requiring the SMOX Socket to be supplied assembled, a standard product is available on 15” of cable, with differing lengths possible where demand exists. 4 Oxley Developments Company Ltd Email:sales@oxley.co.uk Tel: +44 (0)1229 840607 Oxley Inc. Email: sales@oxleyinc.com Tel: +1 (203) 488 1033 Oxley Group Australia Pty Ltd Email: sales@oxleygroup.com Tel +61 (2) 9967 9193 www.oxleygroup.com/interconnect ODCSM:40566/4/2006 SMOX® Surface Mount Test SMOX Surface Mount Test Points Wires shown for illustration purposes only. www.oxleygroup.com/interconnect ODCSM:40566/4/2007 Oxley Group Australia Pty Ltd Email: sales@oxleygroup.com Tel +61 (2) 9967 9193 Oxley Inc. Email: sales@oxleyinc.com Tel: +1 (203) 488 1033 Oxley Developments Company Ltd Email: sales@oxley.co.uk Tel: +44 (0)1229 840519 5 SMOX® Surface Mount Test Materials Test Point Copper Alloy Socket Body Copper Alloy Insulation High dispersion grade PTFE standard colours - white, black and red. Other colours available on request. Finishes Standard Gold Options Palladium, Silver, Nickel or Tin Lead Socket Silver Maximum Contact Resistance (with socket) 2 milliOhms Maximum Angular Movement before Disconnection ±30º Socket Insulation Resistance 10,000 MOhms minimum Typical Retention Force (angles less than 60° or ±30°) off perpendicular 0.2 kgs Characteristics Typical Retention Torque 200 gcm (angles greater than 30°) or perpendicular Current for 10°C Rise Above Ambient 3A Climatic Category -55 to +125 °C, 56 days damp heat (IEC 68:55/125/56) Solderability Exceeds Requirements of BS 2011 (IEC 68) Test T Tool Numbers Required for SMOX Sockets (LS/ B1/093) Assembly AT1/KP18 and AT1/KP19 Tape 4 mm pitch 8 mm wide Assembly Tools Taping and Reeling 6 Oxley Developments Company Ltd Email:sales@oxley.co.uk Tel: +44 (0)1229 840607 Reel Sizes: SMOX/060/B1/LP.R3K 7 inch 3,000 components Reel Sizes: SMOX/060/B1.R2K 7 inch 2,000 components Oxley Inc. Email: sales@oxleyinc.com Tel: +1 (203) 488 1033 Oxley Group Australia Pty Ltd Email: sales@oxleygroup.com Tel +61 (2) 9967 9193 www.oxleygroup.com/interconnect ODCSM:40566/4/2006 KINKY PIN Plated Through Hole (PTH) Connectors Features • Unique kinked retention mechanism retains pin in PCB plated through hole (PTH) prior to soldering. • Low insertion force avoids damage to plating of PTH during assembly. • Slotted design enhances solderability and reliability. • Family optimised for a wide range of PTH diameters 0.508 mm (0.020") 1.524 mm (0.060"). • Capable of hand and semi-automatic machine insertion. • Available in a wide range of styles and finishes for alternative applications. • Vibratory bowl fed semi-automatic insertion machines available, details on request. Application • Self retaining compliant pin for plated through holes in multilayer printed circuit boards. Kinky Pins Kinky Pins were designed specifically to meet the demands of plated through hole (PTH) technology introduced in printed circuit boards. They tend to be used with flexi-circuit termination and as solder terminals, connectors and in multiway pin arrays. They use a unique kinked retention mechanism which gives a fit in the PTH that is unsurpassed. The kinked leg provides a tight non-aggressive spring loaded fit whilst the straight leg ensures the pin is kept perpendicular to the PCB prior to soldering. This Kinky Pin mechanism gives an additional benefit which is a key part of its operation. The slotted design induces wicking of the solder up into the kink and up to the flange which means that the solder joint is solid and free of air pockets. This reduces the possibility of dry joints developing and the life of the solder joint is therefore increased. In our opinion and that of our customers, there is no better PTH solder-in terminal! The Kinky Pin range is comprehensive and our in-house high precision machining capabilities mean that we have the ability to manufacture bespoke versions on request. Standard finishes are tin lead and gold; other finishes are available on request. www.oxleygroup.com/interconnect ODCSM:40566/4/2007 Oxley Group Australia Pty Ltd Email: sales@oxleygroup.com Tel +61 (2) 9967 9193 Oxley Inc. Email: sales@oxleyinc.com Tel: +1 (203) 488 1033 Oxley Developments Company Ltd Email: sales@oxley.co.uk Tel: +44 (0)1229 840519 7 KINKY PIN Plated Through Hole (PTH) Connectors Prefix: 020/- Kinky Pin Test Points Mounting Hole Diameter: 0.52 mm (0.020") - 0.68 mm (0.027") Min. Pitch Using Assembly Tool: 2.5 mm (0.098") Shoulder Diameter A: 1.0 mm (0.039") Prefix: 028/Mounting Hole Diameter: 0.68 mm (0.027") - 0.84 mm (0.033") Min. Pitch Using Assembly Tool: 2.5 mm (0.098") Shoulder Diameter A: 1.6 mm (0.063") 020/C/KP2 [I = 3.7 mm (0.146")] 020/PT/KP2 [I = 6.1 mm (0.240")] 020/PT/KP2/L [I = 7.3 mm (0.287")] 028/30P/KP2 030/30P/KP2 040/30P/KP2 050/30P/KP2 060/30P/KP2 Prefix: 030/Mounting Hole Diameter: 0.81 mm (0.032") - 0.96 mm (0.038") Min. Pitch Using Assembly Tool: 2.5 mm (0.098") Shoulder Diameter A: 1.6 mm (0.063") Prefix: 040/- 028/30P/KP2/L 030/30P/KP2/L 040/30P/KP2/L 050/30P/KP2/L 060/30P/KP2/L 028/30P/LA/KP2 030/30P/LA/KP2 040/30P/LA/KP2 050/30P/LA/KP2 060/30P/LA/KP2 Mounting Hole Diameter: 0.96 mm (0.038") - 1.12 mm (0.044") Min. Pitch Using Assembly Tool: 2.5 mm (0.098") Shoulder Diameter A: 1.6 mm (0.063") Prefix: 050/Mounting Hole Diameter: 1.21 mm (0.048") - 1.37 mm (0.054") Min. Pitch Using Assembly Tool: 3.0 mm (0.118") Shoulder Diameter A: 2.4 mm (0.094) 028/10P/30P/KP2/L 030/10P/30P/KP2/L 040/10P/30P/KP2/L 050/10P/30P/KP2/L 060/10P/30P/KP2/L 028/10P/30P/LA/KP2 030/10P/30P/LA/KP2 040/10P/30P/LA/KP2 050/10P/30P/LA/KP2 060/10P/30P/LA/KP2 Prefix: 060/Mounting Hole Diameter: 1.50 mm (0.059") - 1.65 mm (0.065") Min. Pitch Using Assembly Tool: 3.0 mm (0.118") Shoulder Diameter A: 2.4 mm (0.094) 8 Oxley Developments Company Ltd Email:sales@oxley.co.uk Tel: +44 (0)1229 840607 Oxley Inc. Email: sales@oxleyinc.com Tel: +1 (203) 488 1033 028/T/KP2 030/T/KP2 040/T/KP2 050/T/KP2 060/T/KP2 Oxley Group Australia Pty Ltd Email: sales@oxleygroup.com Tel +61 (2) 9967 9193 www.oxleygroup.com/interconnect ODCSM:40566/4/2006 KINKY PIN Plated Through Hole (PTH) Connectors Prefix: 028/Mounting Hole Diameter: 0.68 mm (0.027") - 0.84 mm (0.033") Min. Pitch Using Assembly Tool: 2.5 mm (0.098") Shoulder Diameter A: 1.6 mm (0.063") Prefix: 030/Mounting Hole Diameter: 0.81 mm (0.032") - 0.96 mm (0.038") Min. Pitch Using Assembly Tool: 2.5 mm (0.098") Shoulder Diameter A: 1.6 mm (0.063") 1 mm Snaplox Kinky-Pins (To Suit Socket Type Number LS/B1/093) Wires Shown for illustration purposes only. 030/B1/KP2 040/B1/KP2 050/B1/KP2 LS/B1/093 (To suit 1 mm Snaplox) 2 mm Snaplox Kinky-Pins (To Suit Socket Type Number LS/B2/156) Prefix: 040/Mounting Hole Diameter: 0.96 mm (0.038") - 1.12 mm (0.044") Min. Pitch Using Assembly Tool: 2.5 mm (0.098") Shoulder Diameter A: 1.6 mm (0.063") 028/SO/BK2P 030/SO/BK2P 040/SO/BK2P 050/SO/BK2P 060/SO/BK2P 028/SO/BK2F 030/SO/BK2F 040/SO/BK2F 050/SO/BK2F 060/SO/BK2F Prefix: 050/- Socket Mounting Hole Diameter: 1.21 mm (0.048") - 1.37 mm (0.054") Min. Pitch Using Assembly Tool: 3.0 mm (0.118") Shoulder Diameter A: 2.4 mm (0.094) Wires Shown for illustration purposes only. Assembly Tools LS/B2/156 (To suit all 2 mm Snaplox) Prefix: 060/Mounting Hole Diameter: 1.50 mm (0.059") - 1.65 mm (0.065") Min. Pitch Using Assembly Tool: 3.0 mm (0.118") Shoulder Diameter A: 2.4 mm (0.094) 30/LS/093 (To suit -/30P/KP2 AND -/30P/KP2/L)) www.oxleygroup.com/interconnect ODCSM:40566/4/2007 Oxley Group Australia Pty Ltd Email: sales@oxleygroup.com Tel +61 (2) 9967 9193 Oxley Inc. Email: sales@oxleyinc.com Tel: +1 (203) 488 1033 -/30P/KP2, -/30P/KP2/L AT1/KP1 (028 - 040)/T/KP2, -/-/BK2F, -/-/BK2P AT1/KP2 -/10P/30P/KP2/L, (050 - 060)/T/KP2 AT1/KP3 -/30P/LA/KP2/L, -/10P/30P/LA/KP2 AT1/KP4 Oxley Developments Company Ltd Email: sales@oxley.co.uk Tel: +44 (0)1229 840519 9 KINKY PIN Plated Through Hole (PTH) Connectors Materials Pin Copper alloy Sockets Contact Brass Insulation High dispersion grade PTFE Finishes: Pin Standard Tin Lead Options Gold (standard on Snaplox Kinky Pins) Socket Standard Silver Options Gold Characteristics Assembly Tools 10 Oxley Developments Company Ltd Email:sales@oxley.co.uk Tel: +44 (0)1229 840607 Contact Resistance (with socket) less than 5 millohms Current for 10°C Rise Above Ambient 7A Climatic Category - 55 to +125 °C Solderability Exceeds Requirements of BS 2011 (IEC 68) Test T Component Type Number Tool Number -/30P/KP2 -/30P/KP2/L -/LT/30P/KP2/L AT1/KP1 (028 - 040) /T/KP2 -/LT/T/KP2 -/-/BK2F -/-/BK2P AT1/KP2 -/10P/30P/KP2/L (050 - 060) /T/KP2 AT1/KP3 -/30P/LA/KP2 -/10P/30P/LA/KP2 AT1/KP4 O20/C/KP2 O20/PT/KPT O20/PT/KP2/L AT1/KP20 Oxley Inc. Email: sales@oxleyinc.com Tel: +1 (203) 488 1033 Oxley Group Australia Pty Ltd Email: sales@oxleygroup.com Tel +61 (2) 9967 9193 www.oxleygroup.com/interconnect ODCSM:40566/4/2006 KINKY PIN Plated Through Hole (PTH) Connectors Mounting Details and Shoulder Diameter www.oxleygroup.com/interconnect ODCSM:40566/4/2007 Mounting Details : Minimum Board Thickness 1.4 mm (0.055") 0.9 mm (0.036") for 020/- and 2.36 mm (0.093") for -/10P Prefix No Mounting Hole Dia. After Min. Pitch Using ØA Through Plating Assembly Tool 020/0.52 mm (0.020") 2.5 mm (0.098") 1.0 mm 0.68 mm (0.027") (0.039") 028/0.68 mm (0.027") 2.5 mm (0.098") 1.6 mm 0.84 mm (0.033") (0.063") 030/0.81 mm (0.032") 2.5 mm (0.098") 1.6 mm 0.96 mm (0.038") (0.063") 040/0.96 mm (0.038") 2.5 mm (0.098") 1.6 mm 1.12 mm (0.044") (0.063") 050/1.21 mm (0.048") 3.0 mm (0.118") 2.4 mm 1.37 mm (0.054") (0.094") 060/1.50 mm (0.059") 3.0 mm (0.118") 2.4 mm 1.65 mm (0.065") (0.094") Oxley Group Australia Pty Ltd Email: sales@oxleygroup.com Tel +61 (2) 9967 9193 Oxley Inc. Email: sales@oxleyinc.com Tel: +1 (203) 488 1033 Oxley Developments Company Ltd Email: sales@oxley.co.uk Tel: +44 (0)1229 840519 11 Snale® Printed Circuit Connectors Features • Patented Snale® form provides high retention and rigidity. • Low insertion force allows easy hand assembly. • Serrated outline inhibits rotation. • For use with 1.02 mm (0.040") and 1.27 mm (0.050") diameter holes. • Available in a wide range of styles and finishes for differing applications. Application • Self retaining interference fit pin for single and double sided printed circuit boards and chassis. Snale Pins The use of Snale Pins has been widely established in the commercial and military electronics market worldwide as the definitive terminal pin for use with non-plated through hole PCB’s and chassis. The knurled and barbed retention mechanism gives a low insertion force, high retention and non-rotation fit ensuring rigidity with ease of assembly. The snale Pin range is available in a variety of lengths and diameters to suit applications such as multiway pin headers on aircraft engine control systems, as pins in connectors and lead-through terminals and solder posts on flow meters. They are available in standard Tin Lead and Gold finishes with others available on request. Bespoke styles are also available due to our in-house high precision machining capabilities. 12 Oxley Developments Company Ltd Email:sales@oxley.co.uk Tel: +44 (0)1229 840607 Oxley Inc. Email: sales@oxleyinc.com Tel: +1 (203) 488 1033 Oxley Group Australia Pty Ltd Email: sales@oxleygroup.com Tel +61 (2) 9967 9193 www.oxleygroup.com/interconnect ODCSM:40566/4/2006 Snale® Printed Circuit Connectors Prefix: SN/040/- SN/040/- Series Mounting Hole Diameter: 1.02 mm ± 0.04 mm (0.040" ± 0.0016") Board Thickness: 0.8 mm (0.031") min. Hole Diameter (Copper clad paper phenolic, 1.6 mm (0.063") thick: 1.05 mm (0.0415"), 1.02 mm (0.040"), 0.98 mm (0.0385") Retention Force (kg): 5, 6, 8 SN/040/LT/BA SN/040/SO/PG SN/040/SO SN/040/RP/H www.oxleygroup.com/interconnect ODCSM:40566/4/2007 Oxley Group Australia Pty Ltd Email: sales@oxleygroup.com Tel +61 (2) 9967 9193 Oxley Inc. Email: sales@oxleyinc.com Tel: +1 (203) 488 1033 Oxley Developments Company Ltd Email: sales@oxley.co.uk Tel: +44 (0)1229 840519 13 Snale® Printed Circuit Connectors SN/050/- Series Prefix: SN/050/Mounting Hole Diameter: 1.31 mm ± 0.06 mm (0.052" ± 0.002") Board Thickness: 0.8 mm (0.031") min. Hole Diameter (Copper clad paper phenolic, 1.6 mm (0.063") thick: 1.32 mm (0.052"), 1.30 mm (0.051"), 1.25 mm (0.049") Retention Force (kg): 4, 5, 6 SN/050/RP SN/050/PG SN/050/RP/BA SN/050/SO SN/050/SO/LP SN/050/RP/H SN/050/T 14 Oxley Developments Company Ltd Email:sales@oxley.co.uk Tel: +44 (0)1229 840607 Oxley Inc. Email: sales@oxleyinc.com Tel: +1 (203) 488 1033 SN/050/XL Oxley Group Australia Pty Ltd Email: sales@oxleygroup.com Tel +61 (2) 9967 9193 SN/050/30P www.oxleygroup.com/interconnect ODCSM:40566/4/2006 Snale® Printed Circuit Connectors Materials Pin/Contacts Brass Finishes Pin/Contacts Snale Tin Lead Snaplox Snale Palladium Socket Silver Option Gold Characteristics Assembly Tools Mounting Details www.oxleygroup.com/interconnect ODCSM:40566/4/2007 Contact Resistance < 2 mOhms (SN/050/30P-30LS/093) < 10 mOhms (Snaplox Snales) Solderability Exceeds Requirements of BS 2011 (IEC 68) Test T Component Type Number Tool Number SN/040/LT- AT1/10 SN/040/RP- AT1/13 SN/040/RP/H AT2/03/A SN/040/SO AT1/10 050/- AT1/09 SN/050/30P AT1/18 SN/050/L AT1/11 SN/050/LT AT1/10 SN/050/L/C AT1/02 SN/050/PG AT1/05 SN/050/RP AT1/12 SN/050/RP- AT1/01 SN/050/RP/H AT2/02/A SN/050/SO/- AT1/10 SN/050/T AT1/06 SN/050/XL AT1/11 30LS/093 AT1/01 ATS 2/08 LS/B2/156 AT2/01 ATS 3/05 Prefix No Mounting Hole Diameter SN/050/- 1.32 mm (0.052") 1.30 mm (0.051") 1.25 mm (0.049") 4 5 6 0.8 mm (0.031") min. SN/040/- 1.05 mm (0.0415") 1.02 mm (0,040") 0.98 mm (0.0385") 5 6 8 0.8 mm (0.031") min. Oxley Group Australia Pty Ltd Email: sales@oxleygroup.com Tel +61 (2) 9967 9193 Oxley Inc. Email: sales@oxleyinc.com Tel: +1 (203) 488 1033 Typical Retention Force (Kg) Board Thickness Oxley Developments Company Ltd Email: sales@oxley.co.uk Tel: +44 (0)1229 840519 15 SNAPLOX® Printed Circuit Test Point Features • Award winning kinematic design allows rapid connection/disconnection. • High retention force with socket (at angles less than 30°) and eight point contact ensures low contact resistance. • Low detachment force with socket (at angles greater than 30°) reduces risk of inadvertent damage to pcb during test. • Surface mount, self retaining and straight shank designs available. • Hand or semi-automatic machine assembly. Details on request. Application • Plated through hole, multilayer and ceramic and printed circuits and hybrids. Snaplox® The Snaplox® name has firmly established itself in the world electronics market. The award winning design has yielded use in a vast range of applications in the commercial and military electronics world. Applications which use them include towed sonar arrays and rolling stock electronics equipment. The Snaplox® concept enables highly accurate testing to be done whilst reducing the risk of board damage. This is due to the unique ball and socket arrangement which provides 8 points of low resistance contact through a 60° connection angle. Beyond this 60° the socket disconnects with ease preventing stress to the pin and board. The standard finishes are palladium or Gold plated pin and PTFE insulated Silver plated socket to give a robust, long life, low contact resistance test point system. Other finishes are available on request. They are available with a range of PCB (surface mount, Kinky Pin and Snale) and chassis mounting (Barb Cone-Lock) retention mechanisms to suit most applications and bespoke styles can be manufactured as needed due to our in-house, high precision machining capabilities. 16 Oxley Developments Company Ltd Email:sales@oxley.co.uk Tel: +44 (0)1229 840607 Oxley Inc. Email: sales@oxleyinc.com Tel: +1 (203) 488 1033 Oxley Group Australia Pty Ltd Email: sales@oxleygroup.com Tel +61 (2) 9967 9193 www.oxleygroup.com/interconnect ODCSM:40566/4/2006 SNAPLOX® Printed Circuit Test Point Part Number: SN/040/-/B1 1 mm Miniature Snaplox (Kinky Pin) Mounting Hole Diameter: 0.81 mm (0.032") - 0.96 mm (0.038") PCB Thickness: 1.4 mm (0.055") min. Shoulder Diameter A: 1.6 mm (0.063") Assembly Tool: Snaplox Kinky-Pins - AT 1/09 030/B1/KP2 040/B1/KP2 050/B1/KP2 1 mm Miniature Snaplox (Snale) Part Number: 062/B1 Mounting Hole Diameter: 1.57 mm (0.062") PCB Thickness: 0.56 mm (0.022") - 0.71 (0.028") Shoulder Diameter A: N/A Assembly Tool: AT 1/01 SN/040/LT/B1 SN/040/SO/B1 Prefix: 028/Mounting Hole Diameter: 0.68 mm (0.027") - 0.84 mm (0.033") PCB Thickness: 1.4 mm (0.055") min. Shoulder Diameter A: 1.6 mm (0.063") Assembly Tool: AT 1/KP2 1 mm Miniature Snaplox (Barb Cone Lock) 062/B1 Prefix: 030/Mounting Hole Diameter: 0.81 mm (0.032") - 0.96 mm (0.038") PCB Thickness: 1.4 mm (0.055") min. Shoulder Diameter A: 1.6 mm (0.063") Assembly Tool: AT 1/KP2 Kinky Pin Snaplox (self retaining compliant fit for plated through hole multilayer pcbs) Prefix: 040/Mounting Hole Diameter: 0.96 mm (0.038") - 1.12 mm (0.044") PCB Thickness: 1.4 mm (0.055") min. Shoulder Diameter A: 1.6 mm (0.063") Assembly Tool: AT 1/KP2 www.oxleygroup.com/interconnect ODCSM:40566/4/2007 028/SO/BK2P 030/SO/BK2P 040/SO/BK2P 050/SO/BK2P 060/SO/BK2P Oxley Group Australia Pty Ltd Email: sales@oxleygroup.com Tel +61 (2) 9967 9193 Oxley Inc. Email: sales@oxleyinc.com Tel: +1 (203) 488 1033 028/SO/BK2F 030/SO/BK2F 040/SO/BK2F 050/SO/BK2F 060/SO/BK2F Oxley Developments Company Ltd Email: sales@oxley.co.uk Tel: +44 (0)1229 840519 17 SNAPLOX® Printed Circuit Test Point Snale Snaplox Prefix: 050/Mounting Hole Diameter: 1.21 mm (0.048") - 1.37 mm (0.054") PCB Thickness: 1.4 mm (0.055") min. Shoulder Diameter A: 2.4 mm (0.094") Assembly Tool: AT 1/KP2 Prefix: 060/- (Self Retaining Fit for Single and Double sided pcbs) 050/SO/B2 Mounting Hole Diameter: 1.52 mm (0.060") - 1.62 mm (0.064") PCB Thickness: 1.4 mm (0.055") min. Shoulder Diameter A: 2.4 mm (0.094") Assembly Tool: AT 1/KP2 050/SO/BST 050/SOX/B2 Prefix: 050/-(Snales) Mounting Hole Diameter: 1.25 mm (0.049") - 1.40 mm (0.055") PCB Thickness: 1.4 mm (0.055") min. Shoulder Diameter A: 2.4 mm (0.094") Assembly Tool: AT 1/09 050/LT/BST Part Number: 030/SO/B2 Mounting Hole Diameter: 0.81 mm (0.032") - 0.92 mm (0.036") PCB Thickness: 1.65 MM (0.065") - 1.85 MM (0.073") Shoulder Diameter A: 1.6 mm (0.063") Assembly Tool: AT 1/09 050/LT/B2 030/SO/B2 18 Oxley Developments Company Ltd Email:sales@oxley.co.uk Tel: +44 (0)1229 840607 Oxley Inc. Email: sales@oxleyinc.com Tel: +1 (203) 488 1033 Oxley Group Australia Pty Ltd Email: sales@oxleygroup.com Tel +61 (2) 9967 9193 www.oxleygroup.com/interconnect ODCSM:40566/4/2006 SNAPLOX® Printed Circuit Test Point Snale Snaplox Continued Part Number: 030/SO/BF Mounting Hole Diameter: 0.81 mm (0.032") - 0.92 mm (0.036") PCB Thickness: 1.65 MM (0.065") - 1.85 MM (0.073") Shoulder Diameter A: 1.6 mm (0.063") Assembly Tool: AT 1/09 030/SO/BF Part Number: 030/SO/BCS/Mounting Hole Diameter: 0.81 mm (0.032") - 0.92 mm (0.036") PCB Thickness: 1.65 MM (0.065") - 1.85 MM (0.073") Shoulder Diameter A: 1.6 mm (0.063") Assembly Tool: AT 1/09 or AT 1/KP2 030/SO/BCS/F 030/SO/BCS/P 050/B2/RS Part Number: 050/B2/RS Mounting Hole Diameter: 1.25 mm (0.049") - 1.37 mm (0.054") PCB Thickness: N/A Shoulder Diameter A: 2.4 mm (0.094") Assembly Tool: AT 1/09 Insulated Terminals Snaplox Part Number: 156/LP/B2 156/LP/B2 Mounting Hole Diameter: 3.95 mm (0.155") - 4.05 mm (0.159") Chassis Thickness: 1.2mm (0.047") - 1.6 mm (0.063") Assembly Tool: AT 1/09 062/B1 www.oxleygroup.com/interconnect ODCSM:40566/4/2007 Oxley Group Australia Pty Ltd Email: sales@oxleygroup.com Tel +61 (2) 9967 9193 Oxley Inc. Email: sales@oxleyinc.com Tel: +1 (203) 488 1033 Oxley Developments Company Ltd Email: sales@oxley.co.uk Tel: +44 (0)1229 840519 19 SNAPLOX® Printed Circuit Test Point Part Number: LS/B2/156 Assembly Tool: AT 2/05 & ATS 3/05 Socket (Connects with all 2 mm Snaplox) LS/B2/156 Part Number: LP/B2/156 Assembly Tool: AT 1/09 Line Plug (Connects with LS/B2/156) LP/B2/156 (To suit LS/B2/156)) Wires shown for illustration purposes only. 20 Oxley Developments Company Ltd Email:sales@oxley.co.uk Tel: +44 (0)1229 840607 Oxley Inc. Email: sales@oxleyinc.com Tel: +1 (203) 488 1033 Oxley Group Australia Pty Ltd Email: sales@oxleygroup.com Tel +61 (2) 9967 9193 www.oxleygroup.com/interconnect ODCSM:40566/4/2006 SNAPLOX® Printed Circuit Test Point Materials Pin Brass Exceptions Kinky Pin Snaplox Copper alloy SMOX Test Points Copper alloy Socket Copper Alloy Insulation High dispersion grade PTFE standard colours - white, black and red. Other colours available on request. Finishes Pin Palladium Exceptions Kinky Pin Snaplox Gold Characteristics www.oxleygroup.com/interconnect ODCSM:40566/4/2007 Socket Silver Maximum Contact Resistance (with socket) 2 milliOhms Maximum Angular Movement before Disconnection ±30° Socket Insulation Resistance 10,000 MOhms minimum Typical Retention Force (angles less than 30°) 2 kg (0.2kgs for SMOX/-) Typical Retention Torque (angles greater than 30°) 200 gcm Current for 10°C Rise Above Ambient 7 A (3 A for SMOX/-) Climatic Category -55 to +125 °C, 56 days damp heat (IEC 68:55/125/56) Solderability Exceeds Requirements of BS 2011 (IEC 68) Test T Oxley Group Australia Pty Ltd Email: sales@oxleygroup.com Tel +61 (2) 9967 9193 Oxley Inc. Email: sales@oxleyinc.com Tel: +1 (203) 488 1033 Oxley Developments Company Ltd Email: sales@oxley.co.uk Tel: +44 (0)1229 840519 21 SNAPLOX® Printed Circuit Test Point Mounting Details and Shoulder Diameter Pin Type No Mounting Hole Details PCB Thickness ØA 028/- 0.68 mm (0.027") 0.84 mm (0.033") 1.4 mm (0.055") min. 1.6 mm (0.063") 030/- 0.81 mm (0.032") 0.96 mm (0.038") 1.4 mm (0.055") min. 1.6 mm (0.063") 030/SO/B2 0.81 mm (0.032") 0.92 mm (0.036") 1.65 mm (0.065") 1.85 mm (0.073") 1.6 mm (0.063") 030/SO/BF 0.81 mm (0.032") 0.92 mm (0.036") 1.65 mm (0.065") 1.85 mm (0.073") 1.6 mm (0.063") 030/SO/BCS/ 0.81 mm (0.032") 0.92 mm (0.036") 1.65 mm (0.065") 1.85 mm (0.073") 1.6 mm (0.063") 040/- 0.96 mm (0.038") 1.12 mm (0.044") 1.4 mm (0.055") min. 1.6 mm (0.063") 050/- 1.21 mm (0.048") 1.37 mm (0.054") 1.4 mm (0.055") min. 2.4 mm (0.094") 050/(Snales) 1.25 mm (0.049") 1.40 mm (0.055") 1.4 mm (0.055") min. 2.4 mm (0.094") 050/B2/RS 1.25 mm (0.049") 1.37 mm (0.054") N/A 2.4 mm (0.094") 060/- 1.52 mm (0.060") 1.62 mm (0.064") 1.4 mm (0.055") min. 2.4 mm (0.094") B2/PCA/- 0.9 mm (0.035") 1.1 mm (0.043") 1.4 mm (0.055") min. N/A 156/LP/B2 3.95 mm (0.155") 4.05 mm (0.159") 1.2 mm (0.047") 1.6 mm (0.063") N/A SMOX/- 2.0 mm min. pad N/A N/A 062/B1 1.57 mm (0.062") 0.56 mm (0.022") 0.71 (0.028") N/A Assembly Tools 22 Oxley Developments Company Ltd Email:sales@oxley.co.uk Tel: +44 (0)1229 840607 Component Type Number Tool Number Snaplox Kinky Pins AT 1/KP2 Snaplox Snale Pins AT 1/09 030/SO/B2 AT 1/09 030/SO/BF AT 1/09 030/SO/BCS/- AT 1/09 OR at 1/KP2 050/B2/RS AT 1/09 LS/B1/093 AT1/KP18 & AT1/KP19 LS/B2/156 AT 2/01 & ATS 3/05 LP/B2/156 AT 1/09 & ATS 3/05 156/LP/B2 AT 1/09 Oxley Inc. Email: sales@oxleyinc.com Tel: +1 (203) 488 1033 Oxley Group Australia Pty Ltd Email: sales@oxleygroup.com Tel +61 (2) 9967 9193 www.oxleygroup.com/interconnect ODCSM:40566/4/2006 BARB CONE LOCK® PTFE Insulated Terminals Features • Simple economical assembly. • Self-retaining mechanism. • Rapid assembly. • High insulation resistance. • Low capacitance. • Pressure Sealing. Application • Chassis mounting insulated stand off and lead through terminals. • Pressure bulkhead feedthrough sealing applications. Barb Cone Lock® Insulated Terminals Oxley Developments designed the Barb Cone Lock® technology. They are constructed from PTFE and have an elastic property which allows the barbed metal spill to lock itself in place by gently expanding the PTFE underneath the chassis during insertion. This ensures a long life, stable fixing in the chassis which is a fundamental part of the product’s success. The product has seen use in a whole host of applications from the military, nuclear and space industries to the medical and telecommunications industries. There is a vast range of types and styles to suit a variety of hole sizes and chassis thicknesses. There are also the "CEEL" high sealing versions for use in applications involving vacuums and differential pressures. The spills are precision turned, high specification brass material with a silver plating finish as standard. Other finishes are available on request. We also have the capability to manufacture Barb Cone Locks® in a variety of exotic metals for thermocouple applications. www.oxleygroup.com/interconnect ODCSM:40566/4/2007 Oxley Group Australia Pty Ltd Email: sales@oxleygroup.com Tel +61 (2) 9967 9193 Oxley Inc. Email: sales@oxleyinc.com Tel: +1 (203) 488 1033 Oxley Developments Company Ltd Email: sales@oxley.co.uk Tel: +44 (0)1229 840519 23 BARB CONE LOCK® PTFE Insulated Terminals 062 Range Prefix: 062/Mounting Hole Diameter: 1.57 mm (0.062") nominal Chassis Thickness: 0.56 mm (0.022") - 0.71 mm (0.028") Max. Outside Dia. of Bush: 2.7 mm (0.106") Current Rating (A): 0.5 Rated Voltage at Sea Level (kV d.c.): 0.5 Proof Voltage at Sea Level (kV d.c.): 2.5 Capacitance (pF) (max): 0.5 Assembly Tool: AT 1/01 062 062/SO 078 Range Prefix: 078/Mounting Hole Diameter: 1.98 mm (0.078") nominal Chassis Thickness: 1.2 mm (0.047") - 1.6 mm (0.062") Max. Outside Dia. of Bush: 2.8 mm (0.110") Current Rating (A): 1 Rated Voltage at Sea Level (kV d.c.): 0.5 Proof Voltage at Sea Level (kV d.c.): 2.5 Capacitance (pF) (max): 0.5 Assembly Tool: AT 1/01 24 Oxley Developments Company Ltd Email:sales@oxley.co.uk Tel: +44 (0)1229 840607 Oxley Inc. Email: sales@oxleyinc.com Tel: +1 (203) 488 1033 078 Oxley Group Australia Pty Ltd Email: sales@oxleygroup.com Tel +61 (2) 9967 9193 078/SO www.oxleygroup.com/interconnect ODCSM:40566/4/2006 BARB CONE LOCK® PTFE Insulated Terminals 093 Range Prefix: 093/Mounting Hole Diameter: 2.36 mm (0.093") Chassis Thickness: 2.03 mm (0.08") - 2.3 mm (0.09") Max. Outside Dia. of Bush: 3.6 mm (0.142") Assembly Tool: AT 1/11 093/16P 093/093 093/SO/16P 093/20P 093/18P 093/SO/18P 093/20/LP 093/093/SO 093/6/H www.oxleygroup.com/interconnect ODCSM:40566/4/2007 Oxley Group Australia Pty Ltd Email: sales@oxleygroup.com Tel +61 (2) 9967 9193 Oxley Inc. Email: sales@oxleyinc.com Tel: +1 (203) 488 1033 Oxley Developments Company Ltd Email: sales@oxley.co.uk Tel: +44 (0)1229 840519 25 BARB CONE LOCK® PTFE Insulated Terminals Prefix: 125/- 125 Range Mounting Hole Diameter: 3.18 mm (0.125") Chassis Thickness: 1.2 mm (0.047") - 1.6 mm (0.063") Max. Outside Dia. of Bush after Assembly: 5.7 mm (0.224") Assembly Tool: AT 1/05 125/LP 125/SO/LP Prefix: 136/136 Range Mounting Hole Diameter: 3.45 mm (0.136") Chassis Thickness: 1.2 mm (0.047") - 1.6 mm (0.063") Max. Outside Dia. of Bush after Assembly: 4.7 mm (0.185") Assembly Tool: 136/SO AT 1/11 136/LP AT 1/17 136/SO 136/LP 156 Range Prefix: 156/Mounting Hole Diameter: 3.96 mm (0.156") Chassis Thickness: 1.2 mm (0.047") - 1.6 mm (0.063") Max. Outside Dia. of Bush after Assembly: 5.4 mm (0.213") Assembly Tool: 156, 156/20, 156/20/S: AT 1/02 156/DT: AT 1/06 156 156/20 Exceptions: Chassis Thickness: -/20: 0.71 mm (0.028") - 0.91 mm (0.036") -/DT: 1 mm (0.039") - 1.4 mm (0.0055") 26 Oxley Developments Company Ltd Email:sales@oxley.co.uk Tel: +44 (0)1229 840607 Oxley Inc. Email: sales@oxleyinc.com Tel: +1 (203) 488 1033 Oxley Group Australia Pty Ltd Email: sales@oxleygroup.com Tel +61 (2) 9967 9193 www.oxleygroup.com/interconnect ODCSM:40566/4/2006 BARB CONE LOCK® PTFE Insulated Terminals 156 Range (continued) Prefix: 156/Mounting Hole Diameter: 3.96 mm (0.156") Chassis Thickness: 1.2 mm (0.047") - 1.6 mm (0.062") Max. Outside Dia. of Bush: 5.4 mm (0.213") Assembly Tool: AT 1/05 Exceptions: Chassis Thickness: -/10P: 2.3 mm (0.09") - 3.2 mm (0126") -/20P: 0.71 mm (0.028") - 0.91 mm (0.036") Assembly Tool: 156E: AT 1/02 156L: AT 1/14 CEEL:156: 10/281/m CEEL:156: 10/500/m 156/E 156/L 156/P 156/10P 156/20P 156/LP 156/LPR www.oxleygroup.com/interconnect ODCSM:40566/4/2007 Oxley Group Australia Pty Ltd Email: sales@oxleygroup.com Tel +61 (2) 9967 9193 Oxley Inc. Email: sales@oxleyinc.com Tel: +1 (203) 488 1033 156/AT Oxley Developments Company Ltd Email: sales@oxley.co.uk Tel: +44 (0)1229 840519 27 BARB CONE LOCK® PTFE Insulated Terminals 156 Range (continued) Prefix: 156/Mounting Hole Diameter: 3.96 mm (0.156") Chassis Thickness: 1.2 mm (0.047") - 1.6 mm (0.062") Max. Outside Dia. of Bush: 5.4 mm (0.213") Assembly Tool: AT 1/04 156/SO/P 156/M Exceptions: Chassis Thickness: -/10P: 2.3 mm (0.09") - 3.2 mm (0126") -/20P: 0.71 mm (0.028") - 0.91 mm (0.036") Assembly Tool: 156/SO/XL: AT 1/02 156/LP/B2: AT 1/09 LS/B2/156: AT 2/01 ATS 3/05 156/SO/LPR 156/SO/10P 156/LP/B2 156/SO/XL Wires shown for illustration purposes only. LS/B2/156 To suit 156/LP/B2) 28 Oxley Developments Company Ltd Email:sales@oxley.co.uk Tel: +44 (0)1229 840607 Oxley Inc. Email: sales@oxleyinc.com Tel: +1 (203) 488 1033 Oxley Group Australia Pty Ltd Email: sales@oxleygroup.com Tel +61 (2) 9967 9193 www.oxleygroup.com/interconnect ODCSM:40566/4/2006 BARB CONE LOCK® PTFE Insulated Terminals 187 Range Prefix: 187/Mounting Hole Diameter: 4.75 mm (0.187") Chassis Thickness: 1.6 mm (0.062") - 2.3 mm (0.09") Max. Outside Dia. of Bush after Assembly: 7.4 mm (0.291") Assembly Tool: AT 1/06 187/SO 187 250 Range Prefix: 250/Mounting Hole Diameter: 6.35 mm (0.250") Chassis Thickness: 2.3 mm (0.09") - 3.2 mm (0.126") Max. Outside Dia. of Bush after Assembly: 8.9 mm (0.350") Assembly Tool: AT 1/07 250/SO 250 www.oxleygroup.com/interconnect ODCSM:40566/4/2007 Oxley Group Australia Pty Ltd Email: sales@oxleygroup.com Tel +61 (2) 9967 9193 Oxley Inc. Email: sales@oxleyinc.com Tel: +1 (203) 488 1033 Oxley Developments Company Ltd Email: sales@oxley.co.uk Tel: +44 (0)1229 840519 29 BARB CONE LOCK® PTFE Insulated Terminals CEEL (Improved Environmental Sealing) Suffix: CEEL Mounting Hole Diameter: 156/ 3.96 mm (0.156") Mounting Hole Diameter: 250/ 6.35 mm (0.250") Chassis Thickness: 2.4 mm (0.094") - 3.2 mm (0.126") Assembly Tool: 156/-/CEEL AT1/05 250/-/CEEL AT1/07 156/10P/CEEL Leakage Rate (-/-CEEL) Less than 10-3 µl/sec of Helium. 1 atmosphere differential pressure (15 lb/in2) at 20 ºC , equivalent to a depth of 10 m in sea water. 250/10P/CEEL 156/SO/10P/CEEL 30 Oxley Developments Company Ltd Email:sales@oxley.co.uk Tel: +44 (0)1229 840607 Oxley Inc. Email: sales@oxleyinc.com Tel: +1 (203) 488 1033 Oxley Group Australia Pty Ltd Email: sales@oxleygroup.com Tel +61 (2) 9967 9193 www.oxleygroup.com/interconnect ODCSM:40566/4/2006 BARB CONE LOCK® PTFE Insulated Terminals Materials Spill Bush Finishes: Spill Brass High dispersion grade PTFE Standard silver, other finishes available on request Colours available: white, black and red Bush Characteristics Insulation Resistance Climatic Category Prefix No. Current Rating (A) 062 078 093 125 136 156 187 250 Assembly Tools Assembly Procedure www.oxleygroup.com/interconnect ODCSM:40566/4/2007 0.5 1 1 5 5 5 5 15 Component Type Number 062/078/093/125/136/SO 136/LP 156/E 156/20 156 1 2 > 2 x 106 MOhms -55 to +125 °C, 56 days damp heat (IEC 68:55/125/56) Rated Voltage at Sea Level (kV d.c.) 0.5 0.5 1.5 2 2 3 5 4 Tool Number AT 1/01 AT 1/01 AT 1/11 AT 1/05 AT 1/11 AT 1/17 AT 1/02 AT 1/02 AT 1/02 Proof Voltage at Capacitance Sea Level (kV (pF) max. d.c.) 2.5 0.5 2.5 0.5 4.5 0.8 5.5 0.8 5.5 0.8 7.5 0.8 11.5 1 9.5 1.7 Component Type Number 156/SO/XL 156/156/-/CEEL 156/L 187/250/156/LP/B2 LS/B2/156 Tool Number AT 1/02 AT 1/05 AT 1/05 AT 1/14 AT 1/06 AT 1/07 AT 1/09 AT 2/01 ATS 3/05 Ensure holes are within tolerance and deburred. Place bush into hole supporting the chassis underneath and using the appropriate assembly tool, press the spill slowly through the bush until the positive detent action firmly locks the assembly into place. Oxley Group Australia Pty Ltd Email: sales@oxleygroup.com Tel +61 (2) 9967 9193 Oxley Inc. Email: sales@oxleyinc.com Tel: +1 (203) 488 1033 Oxley Developments Company Ltd Email: sales@oxley.co.uk Tel: +44 (0)1229 840519 31 BARB CONE LOCK® PTFE Insulated Terminals Mounting Details and Shoulder Diameter Prefix No. Mounting Hole Details Chassis Thickness Exceptions 32 Oxley Developments Company Ltd Email:sales@oxley.co.uk Tel: +44 (0)1229 840607 062 ins ± 0.002 0.062 mm ± 0.05 1.57 078 0.078 1.98 093 0.093 2.36 125 0.125 3.18 136 0.136 3.45 156 0.156 3.96 187 0.187 4.75 250 0.250 6.35 Type -/10P -/16P -/18P -/20P 093/20/LP 093/SO/20LP Oxley Inc. Email: sales@oxleyinc.com Tel: +1 (203) 488 1033 Chassis Thickness Max. Outside Dia. of Bush After Assembly 0.56 mm (0.022") 0.71 mm (0.028") 1.2 mm (0.047") 1.6 mm (0.062") 2.03 mm (0.08") 2.3 mm (0.09") 1.2 mm (0.047") 1.6 mm (0.062") 1.2 mm (0.047") 1.6 mm (0.062") 1.2 mm (0.047") 1.6 mm (0.062") 1.6 mm (0.062") 2.3 mm (0.09") 2.3 mm (0.09") 3.2 mm (0.126") 2.7 mm (0.106") 2.8 mm (0.110") 3.6 mm (0.142") 5.7 mm (0.224") 4.7 mm (0.185") 5.4 mm (0.213") 7.4 mm (0.291") 8.9 mm (0.350") Chassis Thickness 2.3 mm (0.09") - 3.2 mm (0.126") 1.2 mm (0.047") - 1.6 mm (0.063") 0.91 mm (0.036") - 1.2 mm (0.047") 0.71 mm (0.028") - 0.91 mm (0.036") 0.71 mm (0.028") - 0.91 mm (0.036") 0.71 mm (0.028") - 0.91 mm (0.036") Oxley Group Australia Pty Ltd Email: sales@oxleygroup.com Tel +61 (2) 9967 9193 www.oxleygroup.com/interconnect ODCSM:40566/4/2006 BARB CONE LOCK® Plugs and Sockets Features • Simple economical assembly. • High reliability. • Low contact resistance. • High insulation resistance. • Line and chassis mounting styles. Application • Chassis mounting adaptable connections. • Stackable applications for test purposes. • PCB edge mounted variations ideal for card rack systems. Barb Cone Lock® Plugs and Sockets Using the same technology as the Barb Cone Lock® Insulated Terminals, this product range utilise High Dispersion Grade PTFE for insulation and reliability. The range includes chassis mounting plugs and sockets, line plugs and sockets and multiway edge mounting sockets all in a range of diameters from 0.5 mm to 4 mm with current ratings from 1 to 5 Amps. Typical applications are for test equipment and card rack systems in the military, aerospace and nuclear industries and for high voltage applications up to 2 kV. The simple assembly provides a product with high insulation resistance and low contact resistance. Standard finishes are Gold flash on a Silver undercoat for the plugs, and Silver on the sockets helping to maintain a low contact resistance performance over many mating cycles. Other finishes are available on request. www.oxleygroup.com/interconnect ODCSM:40566/4/2007 Oxley Group Australia Pty Ltd Email: sales@oxleygroup.com Tel +61 (2) 9967 9193 Oxley Inc. Email: sales@oxleyinc.com Tel: +1 (203) 488 1033 Oxley Developments Company Ltd Email: sales@oxley.co.uk Tel: +44 (0)1229 840519 33 BARB CONE LOCK® Plugs and Sockets 0.55-, 2-, 4- Range Prefix: 0.55 Mounting Hole Diameter: 2 mm (0.079") Nom. Diameter plug and socket: 0.55 mm (0.022") Max Wire Diameter: Conductor: 0.65 mm (0.025") Insulator: 1.15 mm (0.045") Assembly Tool: P/2: AT 1/23 S/2: AT 2/15 0.55P/2 2P/6 4P/8 0.55S/2 Chassis Thickness 0.9 mm (0.036")/ 1.2 mm (0.048") 2S/6 Chassis Thickness 1.6 mm (0.064")/ 2.3 mm (0.092") 4S/8 Chassis Thickness 1.6 mm (0.064")/ 3.2 mm (0.128") Prefix: 2 Mounting Hole Diameter: 6 mm (0.236") Nom. Diameter plug and socket: 2 mm (0.079") Max Wire Diameter: Conductor: 2.6 mm (0.102") Insulator: 3.7 mm (0.146") Assembly Tool: 2P/6: AT 1/22 & ATS 3/16 2S/6: AT 2/13 Prefix: 4 Mounting Hole Diameter: 8 mm (0.312") Nom. Diameter plug and socket: 4 mm (0.157") Max Wire Diameter: Conductor: 2.64 mm (0.104") Insulator: 3.8 mm (0.150") Assembly Tool: 4P/8: N/A 4S/8: AT 2/13 34 Oxley Developments Company Ltd Email:sales@oxley.co.uk Tel: +44 (0)1229 840607 Oxley Inc. Email: sales@oxleyinc.com Tel: +1 (203) 488 1033 Wires shown for illustration purposes only. Oxley Group Australia Pty Ltd Email: sales@oxleygroup.com Tel +61 (2) 9967 9193 www.oxleygroup.com/interconnect ODCSM:40566/4/2006 BARB CONE LOCK® Plugs and Sockets 30 Range Prefix: 30/Mounting Hole Diameter: 2.4 mm (0.093") Nom Diameter plug and socket: 0.90 mm (0.035") Max Wire Diameter: Conductor: 0.80mm (0.031") Insulator: 1.2 mm (0.047") Assembly Tool: 30S/093/V, 30S/093/VL: N/A 30S/093: AT 2/12 30S/093, 30LS/093: AT 1/21 & ATS 3/08 30P/093 Chassis Thickness 0.9 mm 0.036" Maximum Chassis Thickness: Type -/V 2.4 mm 0.093" Type -/VL 4.0 mm 0.156" (Sockets supplied pre-assembled) 30S/093 30S/093/V 30S/093/VL 30LS/093 Wires shown for illustration purposes only. www.oxleygroup.com/interconnect ODCSM:40566/4/2007 Oxley Group Australia Pty Ltd Email: sales@oxleygroup.com Tel +61 (2) 9967 9193 Oxley Inc. Email: sales@oxleyinc.com Tel: +1 (203) 488 1033 Oxley Developments Company Ltd Email: sales@oxley.co.uk Tel: +44 (0)1229 840519 35 BARB CONE LOCK® Plugs and Sockets 40/50/60 Range Prefix: 40/Nominal Diameter Plug & Socket: 1.02 mm (0.040") Mounting Hole Diameter: 4 mm (0.156") Maximum Wire Diameter: Conductor: 1.6 mm (0.063") Insulation: 2 mm (0.079") Resistance to Axial Pull: 6.8 kgf (15 lbf) Capacitance to Chassis (max.): 1.0 pF Current Rating: 3 A Rated Voltage: 2 kV d.c. Prefix: 50/Nominal Diameter Plug & Socket: 1.27 mm (0.050") Mounting Hole Diameter: 4 mm (0.156") Maximum Wire Diameter: Conductor: 1.6 mm (0.063") Insulation: 2 mm (0.079") Resistance to Axial Pull: 6.8 kgf (15 lbf) Capacitance to Chassis (max.): 1.0 pF Current Rating: 3 A Rated Voltage: 2 kV d.c. Wires shown for illustration purposes only Prefix: 60/- Note: Stackable plug 50P/156/S mates with 50S/- type sockets only. Nominal Diameter Plug & Socket: 1.52 mm (0.060") Mounting Hole Diameter: 4 mm (0.156") Maximum Wire Diameter: Conductor: 1.6 mm (0.063") Insulation: 2 mm (0.079") Resistance to Axial Pull: 6.8 kgf (15 lbf) Capacitance to Chassis (max.): 1.0 pF Current Rating: 3 A Rated Voltage: 2 kV d.c. 36 Oxley Developments Company Ltd Email:sales@oxley.co.uk Tel: +44 (0)1229 840607 Prefix: 40 -P/156: -S/156: AT 1/17 & ATS 3/05 AT 1/17 AT 2/08 & ATS 3/05 AT 2/11 -/-: AT 2/11 -FP/156: -LS/156: Oxley Inc. Email: sales@oxleyinc.com Tel: +1 (203) 488 1033 Assembly Tools Prefix: 50 -P/156: -FP/156: -S/156: AT 1/18 & ATS 3/05 AT 1/18 AT 2/07 & ATS 3/05 AT 1/18 AT 2/10 -/-: AT 2/10 -P/156/S: -LS/156: Oxley Group Australia Pty Ltd Email: sales@oxleygroup.com Tel +61 (2) 9967 9193 Prefix: 60 -P/156: -S/156: AT 1/19 & ATS 3/05 AT 1/19 AT 2/06 & ATS 3/05 AT 2/09 -/-: AT 2/09 -FP/156: -LS/156: www.oxleygroup.com/interconnect ODCSM:40566/4/2006 BARB CONE LOCK® Plugs and Sockets 100 Range Prefix: 100/Nominal Diameter Plug & Socket: 2.54 mm (0.100") Mounting Hole Diameter: 6.4 mm (0.250") Maximum Wire Diameter: Conductor: 3.1 mm (0.122") Insulation: 4.1 mm (0.161") Resistance to Axial Pull: 15 kgf (30 lbf) Capacitance to Chassis (max.): 2.0 pF Current Rating: 5 A Rated Voltage: 4 kV d.c. Assembly Tools: 100P-250: AT 1/20 & ATS 3/16 100 FP/250: AT 1/20 100LS/250: AT 2/04 & ATS 3/16 100S/250: AT 2/05 Wires shown for illustration purposes only. www.oxleygroup.com/interconnect ODCSM:40566/4/2007 Oxley Group Australia Pty Ltd Email: sales@oxleygroup.com Tel +61 (2) 9967 9193 Oxley Inc. Email: sales@oxleyinc.com Tel: +1 (203) 488 1033 Oxley Developments Company Ltd Email: sales@oxley.co.uk Tel: +44 (0)1229 840519 37 BARB CONE LOCK® Plugs and Sockets Assembly Tools Component Type Number 0.55P/2 0.55S/2 2P/6 2S/6 4P/8 4S/8 30P/093 30S/093 30S/093/V 30S/093/VL 30LS/093 40P/156 40FP/156 40LS/156 40S/156 40S/156/V 40-/- Assembly Procedure - Plugs Assembly Procedure - Sockets Tool Number AT 1/23 AT 2/15 AT 1/22 & ATS 3/16 AT 2/14 N/A AT 2/13 AT 1/21 & ATS 3/08 AT 2/12 N/A N/A AT 2/12 & ATS 3/08 AT 1/17 & ATS 3/05 AT 1/17 AT 2/08 & ATS 3/05 AT 2/11 N/A AT 2/11 Component Type Number 50P/156 50P/156/S 50FP/156 50LS/156 50S/156 50S/156/V 50-/60P/156 60FP/156 60LS/156 60S/156 60S/156/V 60-/100P/250 100FP/250 100LS/250 100S/250 Tool Number AT 1/18 & ATS 3/05 AT 1/18 AT 1/18 AT 2/07 & ATS 3/05 AT 2/10 N/A AT 2/10 AT 1/19 & ATS 3/05 AT 1/19 AT 2/06 & ATS 3/05 AT 2/09 N/A AT 2/09 AT 1/20 & ATS 3/16 AT 1/20 AT 2/04 & ATS 3/16 AT 2/05 1. Thread the connecting wire through the insulating sleeve. 2. Solder the wire into the hole on the probe. 3. Assemble the sleeve and probe with the appropriate insertion tools or by hand. 1. Ensure the holes are within tolerance and deburred. 2. Place the bush into the hole.Support the chassis underneath throughout this operation. 3. Using the appropriate assembly tool, slowly press the socket tube into the bush until it is just below the top surface of the bush. Support the chassis underneath throughout this operation. Oxley Barb Cone Lock self locking plugs and sockets are designed to take advantage of the outstanding electrical and physical properties of high dispersion grade PTFE (polytetrafluorethylene). The socket contact is slit longitudinally to exploit the inherent elastic of the surrounding PTFE, thus providing the necessary retention and low contact resistance even after repeated insertions. The chassis mounted connectors are assembled by first inserting the PTFE bush into the mounting hole and then slowly, but firmly, inserting the contact spill through the bush until a positive action firmly locks the assembly in place. The flying connector is assembled by first threading the PTFE sleeve on to the connecting wire, then soldering the wire in the solder bucket, before pressing home the sleeve onto the spill. 38 Oxley Developments Company Ltd Email:sales@oxley.co.uk Tel: +44 (0)1229 840607 Oxley Inc. Email: sales@oxleyinc.com Tel: +1 (203) 488 1033 Oxley Group Australia Pty Ltd Email: sales@oxleygroup.com Tel +61 (2) 9967 9193 www.oxleygroup.com/interconnect ODCSM:40566/4/2006