BB-400

BB RANGE BB-400 NeuronEdge Smart Controller for Industry 4 • Smarter machine communication • Unlock the data that matters • Edge processing with Raspberry Pi • Multiple ways to connect within compact DIN mount design • Comes with easy to use interface • Benefit from Linux and Raspbian open software Think inside the box for Industry 4 Applications • 8 Digital IO lines • 1 Ethernet port for wider network • 1 Ethernet port for device’s own network • Detachable Wi-Fi antenna • Bluetooth • UPS power management • Dual redundant 5-30 VDC power supply • Raspberry Pi Compute module • Edge processing sends relevant data to your application or the cloud • Highly compatible open source software • Benefit from Linux and Raspbian development communities • Customise with APIs and Docker containers • Use REST, Websockets, or .NET APIs • Program in your favourite language or use out-of-the-box applications UK +44 (0)151 220 2500 // USA +1 855 958 2502 // JAPAN +81-3-3683-0509 www.brainboxes.com // sales@brainboxes.com BB RANGE UK +44 (0)151 220 2500 // USA +1 855 958 2502 // JAPAN +81-3-3683-0509 www.brainboxes.com // sales@brainboxes.com DIO 0-3 Serial A Programmable B Serial C NFC D Bluetooth Power State DIO Status Uplink Connect to the wider network LAN BB-400 controls its own network Wi-Fi Antenna DIO 4-7 LED States Uplink Web Uplink Link LAN Status LAN Link Wi-Fi Web Wi-Fi Link Wi-Fi Web + Link DIO 1-8 A - Status B - NFC C - Serial Port D - Bluetooth Pre-charge Running UPS Alert Stopping Power Solid Green Has internet connection Connected 100 Mbps link Connected Has internet connection Connected Connected to an access point User configurable on/off/flashing - default Logged in Available Open Available 5 seconds - Full charge reached Device is ready External power loss detected - device using Backup power Power loss unresolved - clean shutdown initiated Flashing Checking for internet connection Data Data Checking for internet connection Scanning for Wi-Fi Scanning for an access point on when line high, off when line low Data Data Activity Pairing/Data Charging Backup supply OS booting/CPU activity Will enter stopping 3 Flashes when shutdown completed BB RANGE UK +44 (0)151 220 2500 // USA +1 855 958 2502 // JAPAN +81-3-3683-0509 www.brainboxes.com // sales@brainboxes.com Terminal Block Pin Outs Ethernet Port Pin Outs Terminal Block Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Green -V DIO 0 DIO 1 DIO 2 DIO 3 Yellow -V DIO 4 DIO 5 DIO 6 DIO 7 Grey - RS232 Sig GND CTS RxD RTS TxD Grey - RS422/485 FD Sig GND RxD- RxD+ TxD+ TxD- Grey - RS485 HD Sig GND Data+ Data- Black -V -V Func GND Power Input +V A +V B PIN FUNCTION 1 RD+ / TD+ 2 RD- / TD- 3 TD+ / RD+ 4 NC 5 NC 6 TD- / RD- 7 NC 8 NC +5V to +30V DC 15W Max Housing Connectors Screw Terminals Wire Thickness Power Terminal Wire Thickness Environmental Operating Temperature Storage Temperature Ambient Relative Humidity IP-20 rated non-conducting polyamide case 3.5mm pitch 0.5 - 2.5 mm2, #22 - #14 AWG 0.14 - 1.3 mm2, #26 - #16 AWG -20ºC to +70ºC/-4ºF to +158ºF -40ºC to +80ºC/-40ºF to +176ºF 5 to 95% (non-condensing) BB RANGE UK +44 (0)151 220 2500 // USA +1 855 958 2502 // JAPAN +81-3-3683-0509 www.brainboxes.com // sales@brainboxes.com Power Supply Power Consumption Power Supply input Max Input Isolation UPS Network Connectivity Ethernet Uplink Port Ethernet LAN Port Protection Wi-Fi Bluetooth Bluetooth Class Radio Frequency Supported Bluetooth Profiles NFC Real Time Clock Edge Processing Processor RAM Storage Operating System Security Administration Docker Support Configurability 4 Watts typical, 15W Max +5V to +30Volts DC, Dual Power Inputs, reverse polarity protected 35Volts 1500VRMS Magnetic isolation from Ethernet When power is interrupted a controlled shutdown is activated 40 seconds mean time till shutdown under typical workload 1x RJ45 jack, 10/100Mbps autosensing, crossover autosensing (Auto MDIX) 1x RJ45 jack, 10/100Mbps autosensing, crossover autosensing (Auto MDIX) 1500V Magnetic Isolation between ports and network 802.11 b/g/n Detachable for use with extender cable v2.1 +EDR/ v3.0 +HS/ v4.0 Class 2 2.45 GHz SPP (Serial Port Profile) Coming soon Yes; with battery backup (battery not included) Raspberry Pi Compute Module 3, 1.2GHz quad-core Broadcom BCM2837 processor 1 Gbyte LPDDR2 RAM 4 Gbytes eMMC Flash Raspbian Lite - based on Debian Linux Latest SSH and TLS security protocols Secure Web administration with user definable roles Pre-installed with web admin interface, Customised Containers available for NodeRed Full access to secure linux command line, open system, fully configurable, custom OS can be flashed into memory if required Operating System Compatibility Communicate with Device over TCP from any OS Suitable for any device with a Web Browser Raspberry Pi Android Linux BB RANGE UK +44 (0)151 220 2500 // USA +1 855 958 2502 // JAPAN +81-3-3683-0509 www.brainboxes.com // sales@brainboxes.com Faults and Events bring equipment to a halt Miles of production line to inspect Status is displayed locally on the control panel Free your data Device administration Administration interface Custom code Docker 1. Fix fast with alerts in real time for engineers Corporate Ne two rk Monitor and review data over time from anywhere Tap into existing status signals from the shop floor CRANE STATUS Downtime Crane 1 Secure web administration over port 9090 2. SSH using user name and passwords or SSH keys 3. USB mount the memory of the device over USB to a PC Multiple FAQs about writing and deploying code to the BB-400 are available on our website. Sample code is available in the following languages; .NET C#, Python, NodeJS, Node Red (visual coding interface). Code can be deployed either by locally using secure copy (SCP) or globally by creating a Docker container. Is a global repository for Linux applications. Docker provides these applications in “containers” that can be downloaded through the web interface on the BB-400. Brainboxes provide a number of pre-built containers and Docker’s open source community allows you to use and contribute to even more. Each container runs like a mini virtual machine holding an application in isolation from its environment. Docker provides a good method for automatically updating containers on multiple devices in the field. BB RANGE UK +44 (0)151 220 2500 // USA +1 855 958 2502 // JAPAN +81-3-3683-0509 www.brainboxes.com // sales@brainboxes.com Digital Channels - 8 Ports individually selectable as Inputs or Outputs Inputs User programmable counts positive or negative transitions up to 200Hz NPN/PNP Logic Level 0: Jumper selectable pull up for NPN, active low, type sensors and pull down for PNP, active high, type sensors -0V to +1V Logic Level 1: +2V to +30V Latched Inputs: Triggered by user programmable positive or negative edges, stays true until acknowledged Can be set to predetermined values on power on Outputs Maximum output current Characteristic: Maximum output load Voltage ESD Production 1 channel driven: Sinks up to 0.85 Amp max Max combined load 4 Amps per BB device Open drain output, protected MosFET intelligent short circuit protection up to 36V 30V 16kV IO processing Arduino processing real time signals IO Protocols Modbus TCP or DCON ASCII (over TCP or Virtual COM port) The I/O lines run on an Arduino compatible microcontroller, giving you access to the vast library of Arduino I/O functionality. IO protocols WebSocket, ASCII TCP, REST, ASCII over Serial WebSocket ASCII REST ASCII over Serial Cloud Connectivity Allow communication with the BB-400 to get and set values of IO lines over the local network or from the device itself. This is different to protocols that send data up to the cloud. 1. Number of simultaneous connections 2. Throughput 3. Average response time 1. Number of connections per second 2. Max number of commands per second 3. Average response time 1. Number of connections per second 2. Max number of commands per second 3. Average response time 1. Commands per second 2. Average response time Brainboxes are developing support for the following cloud platforms…. Amazon webservices, Azure, Google cloud platform, IBM Watson Soon you will able to stream data to these services simply by entering your credentials. You have the option to write and deploy your own connection to the cloud platform of your choice. BB RANGE UK +44 (0)151 220 2500 // USA +1 855 958 2502 // JAPAN +81-3-3683-0509 www.brainboxes.com // sales@brainboxes.com Serial Port Ports 1x RS232, RS422/485 Full Duplex, or RS485 Half Duplex Software Selectable Baud Rate Any custom Baud rate between 60 - 921,600 Baud can be selected Tx FIFO Size 128 Rx FIFO Size 128 Data Bits 5,6,7 or 8 Parity Odd, Even, Mark, None Stop Bits 1, 1.5 or 2 Flow Control RTS/CTS, XON/XOFF Operating Distance RS422/485 Standard (4000 ft : 1200 metres) / EIA - RS232 Standard BB RANGE sales@brainboxes.com Packaging Information Packaging Quick Start Guide Device BB-400 Packaged Weight 0.300 kg, 10.58 ounces Packaged Dims 160x135x49 mm, 6.3x5.3x1.9 inches GTIN Universal Code 837324004441 Approvals Industry Approvals Microsoft Certified Gold Partner, WEEE, RoHS, AEO (C-TPAT), CE Product Support Warranty Lifetime - online registration required Support Lifetime Web, Email and Phone Support from fully qualified, friendly staff who work in and alongside the Product Development Team Additional Information OEM option Available for bulk buy OEM Made In Manufactured in the UK by Brainboxes Winner 2005 European Electronics Industry Awards ‘Manufacturer of the Year’ Brainboxes operate a ‘Perfect Fit Custom Design’ policy for volume users. More info:sales@brainboxes.com Customisable GB AEOF 00031/11 sales@brainboxes.com support@brainboxes.com UK & EU: +44 (0)151 220 2500 USA Toll free: +1 855 958 2502 Brainboxes Limited Brainboxes LLC Brainboxes Japan 18 Hurricane Drive, Liverpool International Business Park, Speke, Liverpool, Merseyside, L24 8RL, United Kingdom 4500 140th Avenue North Suite 101, Clearwater FL 33762, USA 8-26-5-506 Kameido, Koto-ku, Tokyo-to 136-0071, Japan BB180914