SELECTION GUIDE
1973 TO 2008
Publication No: US-CYC-SG-003 - June 2008
EnerSys® Value-Added Services
In addition to our manufacturing capability, EnerSys®
is proud to provide its customers with the following
services:
Wherever the world
needs stored energy,
EnerSys® is there.
Powered by more than 100 years
of expertise, EnerSys® is the
world’s largest industrial battery
manufacturer, operating 21
facilities worldwide. Along with
manufacturing and distributing a
wide range of reserve power and
motive power batteries, chargers,
power equipment, and battery
accessories, EnerSys provides
unmatched aftermarket and
customer support to its customers
in over 100 countries worldwide.
Customized manufacturing design
Battery recycling
Online technical information
Charging support
Product testing
On-site technical seminars
Battery samples
Application engineering
Technical documentation
Charger evaluation to determine
compatibility with CYCLON® batteries
Applications
Batteries from the EnerSys “pure lead” family are
used in a wide variety of standby and portable/cyclic
applications including those in:
Telecommunications
Electronics
Uninterruptible power supplies
Defense installations
Aviation (may require FAA or other appropriate
agency certification/approval for installation in
aircraft)
Computer back-up
Electric vehicles
Medical equipment
Solar power
Lawn and garden equipment
Extreme temperature environments
(-65°C to +80°C or -85°F to +176°F) for single cells
The EnerSys® plant in Warrensburg, Missouri covers
32,000 square feet and is situated on 33 acres.
2
C Y C L O N
®
B attery
S election
G uide
Table of Contents
Company background
EnerSys®.................................................................................................................... 2
Services and applications.......................................................................................... 2
Features and benefits................................................................................................ 5
Technical information
Capacity as a function of temperature...................................................................... 7
State of charge........................................................................................................... 7
Storage time as a function of temperature................................................................ 7
Charging recommendations....................................................................................... 7
CYCLON® Battery Single Cells
CYCLON® product family........................................................................................... 8
CYCLON® battery alternate configurations............................................................... 9
CYCLON® battery standard descriptions.................................................................. 9
CYCLON® battery Single Cell performance specifications..................................... 10
CYCLON® battery Single Cell standard assemblies............................................... 11
CYCLON® battery BC Single Cell performance specifications............................... 12
CYCLON® battery Single Cell mechanical specifications....................................... 13
CYCLON® battery BC Single Cell mechanical specifications................................. 13
CYCLON® battery Single Cell constant current (CC)
and constant power (CP) discharge graphs............................................................ 14
CYCLON Battery Monobloc
®
4V/6V Monobloc performance specifications......................................................... 15
4V/6V Monobloc standard assemblies.................................................................... 16
4V/6V Monobloc mechanical specifications............................................................ 17
4V/6V Monobloc constant current (CC)
and constant power (CP) discharge graphs............................................................ 18
Quick reference list
Standard product listing........................................................................................... 19
3
8
Powerful design
Resealable safety valve
A 50-PSI vent lets gases escape, then automatically reseals, so there’s no
risk of excessive gas accumulation within the battery, or “dry out” failure
from repeated recharges.
Pure lead plates
Made from 99.99% pure lead, CYCLON® battery plates are extremely thin,
so they offer more surface area than conventional batteries –
and far more power.
AGM plate separator
High-purity acid is absorbed right into the Absorbed Glass Mat (AGM)
plate separators, so the CYCLON battery provides leak-proof operation
in any position.
Steel can enclosure
The CYCLON battery’s metal outer jacket offers extreme shock, vibration,
temperature, and flammability protection.
One-piece plastic cover
Direct thru-the-wall
intercell connections
One-piece plastic case
4
www.enersys.com
Publication No: US-CYC-SG-003 - June 2008
Features and Benefits
Sealed pure-lead cells were invented by the Gates
Corporation in 1973. The purity of the materials used is key
to supporting the CYCLON® battery's performance benefits.
A longer service life, meaning fewer replacements and the
cost associated with it, combined with higher reliability and
fewer system failures, result in a lower long-term cost of
ownership to the end user or equipment owner.
What are the advantages of EnerSys® technology?
1. Power density - Per unit weight, the power provided by
pure lead products offers the greatest high-rate power
density for your energy dollar. CYCLON battery's greater
volumetric power allows engineers to consider more
energy-supporting features or design smaller,
lighter packages.
At high-rate and pulse discharges, EnerSys® CYCLON
batteries offer the best performance value when
compared with competitive product in applications
at less than 100 minutes of discharge.
2. Cycle life - Compared to competitive lead products
(offering up to 200 full cycles), pure lead batteries provide
50% to 200% greater full cycle capability. CYCLON
batteries will deliver up to 300 cycles (100% DOD, C/5).
And, because CYCLON batteries incorporate a high
vent-pressure design, EnerSys products experience
no “dry out” failure mode from repeated recharges.
3. Float life - Conventional sealed-lead batteries vary
greatly in specified standby life: from three to six years
at 20°C, C/20. CYCLON battery Single Cells, however,
offer a ten-year design life at 25°C, C/5, to 80% of rated
capacity. At 20°C, CYCLON battery Single Cells offer a
fifteen-year design life.
5. Safety - Since CYCLON battery Single Cells and
Monoblocs emit minimal to no gassing under normal
charging conditions they are safe for installation in
offices, aircraft cabins, hospitals or any other environment
occupied by human beings. Underwriters Laboratories
(UL) recognizes all CYCLON cells and batteries as
components.
6. Widest temperature range - Due to the products' strong
construction and high vent pressures, these cells will
maintain their performance and physical parameters in
extreme conditions. At high temperatures, the chemical
reaction in a battery that causes aging is accelerated.
Pure lead technology resists that chemical reaction more
effectively than alloyed lead, thus allowing a battery to
have a longer service life. At high temperatures, when
conventional lead batteries experience internal moisture
loss from venting and case side wall distention, the
CYCLON Single Cell battery, with its steel can (jacket)
and 50psi vent, does not experience these life-robbing
conditions. CYCLON batteries have twice the delivered
capacity of conventional sealed-lead batteries at
temperatures below -20°C, offering unparalleled
low-temperature performance.
Our batteries have thinner plates, and therefore greater
plate surface area than conventional sealed-lead, thick
plate batteries. As a result our batteries can reach a high
state of charge in fast-charging applications in one-fourth
the time of conventional, sealed-lead, thick-plate batteries.
This is 50% to 100% overall better performance for your
energy dollar.
7. Rugged construction - Due to their strong external
packaging and internal pure lead composition, EnerSys
products can withstand not only extreme temperatures
but also harsh usage.
4. High stable voltage delivery - The high stable voltage
delivery of a pure lead battery results from its low internal
resistance. The flat discharge voltage profile of our
batteries, similar to nickel cadmium, combined with our
products' low internal resistance, means our batteries are
able to discharge and recharge their power more quickly
and efficiently and offer greater application flexibility. The
pure lead construction also gives more watts-per-unit
weight at high discharge rates.
CYCLON battery Single Cells are available housed
in cases constructed of UL 94V-0 rated material. The
CYCLON battery Single Cell itself is in a metal jacket
giving added flammability protection. CYCLON batteries
are shock and vibration resistant, designed to offer higher
tolerance levels to meet demanding applications, including
those in commercial and outdoor applications. The
company's focus on battery-case integrity and high vent
pressure, coupled with pure lead's low grid-corrosion rate,
means CYCLON battery cells and Monoblocs provide the
longest service life possible.
CYCLON® Battery Single Cell/Monobloc comparison chart
Design
Construction
Operating range
Voltages
Single Cells
3 atm
venting pressure
Metal outer case &
spiral construction
-65°C to +80°C
2 volt cells
Monobloc
0.5 atm
venting pressure
Plastic outer case &
spiral construction
-40°C to +40°C
4 & 6 volt units
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Publication No: US-CYC-SG-003 - June 2008
5
The pure lead advantage
Each plastic Monobloc consists of Single Cell elements,
internally connected to provide a 4 or 6 volt unit.
Monoblocs or Single Cells can be connected in series
or parallel to achieve the required voltage or capacity.
Monoblocs and Single Cells are supplied with spade
terminals making electrical connections quick and easy.
Additionally, EnerSys® products offer the highest vent
pressure in the market. As a result, our batteries are
more resistant to venting and dryout from continuous
overcharge in standby applications.
Effective September 30, 1995, CYCLON battery Single
Cells and Monoblocs were classified as “nonspillable
batteries”, and are excepted from the Department of
Transportation's comprehensive packaging requirements
if the following conditions are satisfied: (1) The battery
is protected against short circuits and is securely
packaged and (2) The battery and outer packaging
must be plainly and durably marked “NONSPILLABLE”
or “NONSPILLABLE BATTERY”. CYCLON battery
shipments from the EnerSys plant in Warrensburg,
Missouri will be properly labeled in accordance with
applicable regulations. Packaging changes performed
at other locations may require additional labeling, since
in addition to the battery itself containing the required
marking, the outer packaging of the battery must also
contain the required marking: “NONSPILLABLE” or
“NONSPILLABLE BATTERY”.
CYCLON battery Single Cells and Monoblocs have been
tested and determined to be in compliance with the
vibration and pressure differential tests contained in 49
CFR § 173.159(d).
Because CYCLON battery Single Cells and Monoblocs
are classified as “Nonspillable” and meet the conditions
above, [from § 173.159(d)] they do not have an assigned
UN number nor do they require additional DOT hazard
labeling.
The regulation change effective September 1995, was
to clarify and distinguish to shippers and transporters,
all batteries that have been tested and determined to
be in compliance with the DOT Hazardous Material
Regulations, the International Civil Aeronautics
Organization (ICAO), and the International Air Transport
Association (IATA) Packaging Instruction 806 and Special
Provision A67, and therefore excepted from all other
requirements of these regulations and classified as a
“nonspillable battery”.
8. Fastest recharge - EnerSys pure lead chemistry
allows our batteries and cells to offer the highest
recharge efficiency of any sealed-lead battery on the
market. With pure lead, you can achieve a 95%
state of recharge in less than one hour - without loss
of capacity or electrolyte using conventional
constant-voltage charging techniques.
Flexible charging options are possible with CYCLON®
battery Single Cells and Monoblocs, as no current limit is
required when using a constant voltage charger.
9. Orientation/placement/transport - Due to the products'
mechanical design, CYCLON batteries can be mounted
and operated in any position, an attractive feature for less
accessible areas.
6
CYCLON battery Single Cells offer UL 94V-0 flameretardant packaging, thus allowing the mounting of
systems in sensitive areas and human environments.
Plus, the unique and flexible 2-volt CYCLON battery
Single Cell allows you to design your system using
an almost infinite number of packaging/design
configurations.
www.enersys.com
10. Shelf life - Pure lead batteries have an extremely low
self-discharge rate, thus providing extended storage
capability while maintaining high state-of-charge levels
for dependable operation.
CYCLON battery Single Cells and Monoblocs have
a shelf life more than two times that of conventional
lead batteries. To assure maximum reliability, EnerSys
recommends that all stored cells/batteries be recharged
(boost charged) once every 24 months or when the open
circuit voltage drops to 2.00 volts per cell, whichever
occurs earlier. Inventory should be checked more
frequently if storage temperature regularly exceeds 25°C.
Publication No: US-CYC-SG-003 - June 2008
Capacity as a function of temperature for CYCLON® Battery Single Cells &
Monoblocs (use graph up to 40°C for Monoblocs)
Discharge time, hours
10
1
0.1
0.01
-40
-30
-20
-10
0
10
20
30
40
50
Temperature, ºC
15 MIN RATE
C RATE
C/5 RATE
State of charge for CYCLON® Battery Single Cells & Monoblocs
2.17
2.14
2.11
Broadly speaking, a battery may be
recharged using either a constant
voltage (CV) charger or a constant
current (CC) charger, or a modification
of either or both of these.
The exact regime chosen generally
depends upon the time and economic
constraints imposed by the system.
Constant current charging is widely
used in cyclic applications where a
recharge must be accomplished in a
relatively short time period. Constant
voltage charging, where a single
voltage level is applied across the
battery terminals, is the most suitable
method to recharge CYCLON®
batteries. Depending on the CV
charger's current limit, it is possible
to recharge these batteries from a
100% discharged condition to better
than 95% state of charge in less than
one hour, using only the cyclic charge
voltage.
Constant voltage charging
2.08
OCV, V
Charging recommendations:
Constant voltage (CV) charging
should be within the following ranges:
2.05
2.02
Fast Chargers, Per cell:
2.45 to 2.50 volts @ 25°C
1.99
1.96
1.93
1.90
10
20
30
40
50
60
70
80
90
100
State of Charge, %
Storage time as a function of temperature for CYCLON® Battery Single Cells
& Monoblocs (fully charged cell)
www.enersys.com
12 volts:
14.70 to 15.0 volts @ 25°C
(for a maximum of 16-20 hours)
Float Chargers, Per cell:
2.27 to 2.35 volts @ 25°C
12 volts:
13.62 to 14.10 volts @ 25°C
To avoid thermal runaway in warmer
temperatures, and to improve charge
acceptance in colder temperatures,
the charger voltage should be
compensated by approximately
3 millivolts per cell per degree
Centigrade variance from 25°C.
This is a negative coefficient, with
the voltage being lowered as the
temperature increases, and vice versa.
Publication No: US-CYC-SG-003 - June 2008
7
There is no need to limit the inrush current to the battery
during constant voltage charging. The low internal
resistance of EnerSys® CYCLON® battery Single Cells and
Monoblocs allows for large inrush current without damage.
Most current waveforms are not pure DC nor are they pure
sine waves. Therefore, consult the EnerSys Application
Support Department for assistance when evaluating the
charger current waveforms for your specific application.
Since not all of the charge returned is accepted to replenish
the electro-chemical potential, a good rule of thumb to use
is that the charge returned should be 105% to 110% of the
capacity delivered on the previous discharge.
A three-step 6-8 hour charge profile optimized for CYCLON
cells and batteries is available on request from the Technical
Support Department of EnerSys.
CYCLON® Battery Product Family (All capacities at 10 hr. rate 25°C to 1.67Vpc)
CYCLON® Battery 2V Single Cell:
Internal
Nominal
res. of fully short circuit
Products Capacity
Part charged cell current for
Diameter
Height
Number mΩ @ 25°C charged cell
in. mm
in. mm
DIMENSIONS
Height with
terminals
in. mm
Weight
oz. gm
in.
Tabs
mm
D cell
2.5Ah
0810-0004
5.0
400A
1.35 34.3
2.41 61.2
2.68 68.1
6.28 178.0
.187x.025 4.75x0.64
DT cell
4.5Ah
0860-0004
5.0
400A
1.35 34.3
3.78 96.0
4.05 102.9
9.68 274.4
.187x.025 4.75x0.64
X cell
5.0Ah
0800-0004
3.5
570A
1.75 44.5
2.87 72.9
3.21 81.5
12.77 362.0
.250x.025 6.35x0.64
E cell
8.0Ah
0850-0004
3.0
665A
1.75 44.5
3.94 100.1
4.28 108.7
17.28 489.9
.250x.025 6.35x0.64
J cell
12.0Ah
0840-0004
2.5
800A
2.04 51.8
4.85 123.2
5.34 135.6
29.60 839.2
.312x.032 7.92x0.81
BC cell 25Ah 0820-0004
1.5
1335A
2.57 65.3
6.25 158.8
6.82 173.2
58.88 1669.2
M6 (-) and
M8 (+) terminals
CYCLON® Battery 4V Monoblocs:
DIMENSIONS
Internal res.
Nominal
of fully charged short circuit
Products Capacity
Part
Monobloc current for
Diameter
Height
Number mΩ @ 25°C charged cell
in. mm
in. mm
Height with
terminals
in. mm
Weight
oz. gm
D cell
2.5Ah
0819-0010
10.0
400A
3.13 79.5
1.81 46.0
2.75 69.9
.80 .36
.187x.025 4.75x0.64
X cell
5.0Ah
0809-0010
7.0
570A
3.80 96.5
2.12 53.8
3.02 76.7
1.62 .74
.250x.025 6.35x0.64
E cell
8.0Ah
0859-0010
6.0
665A
3.81 96.8
2.13 54.1
4.00 101.6
2.11 .96
.250x0.25 6.35x0.64
in.
Tabs
mm
®
CYCLON Battery 6V Monoblocs:
8
DIMENSIONS
Internal res.
Nominal
of fully charged short circuit
Products Capacity
Part
Monobloc current for
Length
Width
Number mΩ @ 25°C charged cell
in. mm
in. mm
Height
in. mm
D cell
2.5Ah
0819-0012
15.0
400A
4.48 113.8
1.81 46.0
2.75 69.9
1.15
.52
.187x.025 4.75x0.64
X cell
5.0Ah
0809-0012
10.0
570A
5.48 139.2
2.12 53.8
3.02 76.7
2.16
.98
.250x0.25 6.35x0.64
E cell
8.0Ah
0859-0012
8.0
665A
5.48 139.2
2.13 54.1
4.00 101.6
3.15 1.43
.250x0.25 6.35x0.64
www.enersys.com
Weight
lb. kg
in.
Tabs
mm
Publication No: US-CYC-SG-003 - June 2008
CYCLON® Battery Single Cell
CYCLON® battery standard descriptions
High integrity
terminal seal
Resealable
Safety vent
Plastic internal
container
Positive and
negative plates
Lead grids
Highly retentive
separator
Metal can
enclosure
Alternative battery configurations
Standard battery configurations are rectangular in
overall shape. A sample of other possible configurations
are illustrated below. These can be held together with
tape (offering the lowest cost and minimum electrical
and mechanical protection) or by shrink wrapping. The
CYCLON® battery Single Cell can be custom configured
in virtually an infinite number of designs.
CYCLON battery cells are ideal for small ampere-hour
applications up to 25Ah. The sealed-lead construction
uses a starved-electrolyte system and a patented
grid-alloy providing numerous advantages.
Standard batteries are offered based on combinations of
the previously described CYCLON battery cells and are
available in 6 and 12 volt configurations with capacities
ranging from 2.5Ah to 25Ah.
Battery Packages
Rigid plastic cases or shrink wrap packaging are available.
Rigid Plastic
Cases are available for most designs in either flameretardant ABS material, meeting UL 94V-0 flammability
rating, or Styrene (available only in 2X3 D and X battery
configurations). Some cases have mounting holes. Rigid
plastic cases are recommended for applications in which
the battery must withstand vibration, movement or extreme
weather conditions.
Shrink Wrap
Shrink wrap packaging is less expensive and smaller in
size and weight. A plastic extrusion insulates the battery
top and keeps the cells in line. A heavy duty shrink sleeve
holds the cells firmly in place. Shrink wrap packaging
is recommended for applications in which the battery
remains stationary.
Battery Terminations for Single Cell and Monoblocs
Tab/Stud
Rectangular
Rhomboid
Cell size
Dimensions
D
DT
X
E
J
BC
.187” x .025”
.187” x .025”
.250” x .025”
.250” x .025
.312” x .032”
6mm post (negative)
8mm post (positive)
Tab Adapters (D, DT, X, and E)
Available to convert .187" tabs to .250" tabs, 0.032" thick,
and vice versa.
Nested
Trapezoid
BC Quick Disconnect Terminals
AMP series 250 Faston terminals are available for BC
batteries.
Connection Terminations
A wide variety of terminations are offered. For
recommendations or to specify; contact your EnerSys®
Territory Manager or battery assembler.
Tubular
www.enersys.com
Flat Pack
Fusible Links
Specify your requirement.
Publication No: US-CYC-SG-003 - June 2008
9
Lead Wires
Stranded copper wire with insulation meeting UL1015
specifications (Red +, Black -). Standard leads extend 9 inches
outside the battery pack. Ends are stripped and dipped in wax,
which must be removed before use.
Varying lead lengths and gauges are also available;
please specify to your EnerSys® Territory Manager or
battery assembler.
Intercell Connections
Standard
Standard wire gauges are:
D batteries
DT batteries
X batteries
E batteries
J batteries
BC batteries
D, DT, X and E batteries—welded tin-plated steel connector
J batteries—soldered, stranded wire
BC batteries—solid copper
For vibration-prone applications
18AWG, UL1015
16AWG, UL1015
16AWG, UL1015
14AWG, UL1015
14AWG, UL1015
12AWG, UL1015
D, DT, X, E and J batteries—soldered, stranded wire
BC batteries—braided copper straps
CYCLON® Battery Single Cell performance specifications
Constant current discharge/amps to 1.67Vpc @ 25°C
DURATION
Products
5 min
10 min
15 min
30 min
60 min
90 min
5 hr
8 hr
10 hr
20 hr
D cell (2.5Ah)
14.8
8.1
5.9
3.4
1.9
1.4
.48
.32
.26
.13
DT cell (4.5Ah)
25.2
15.0
11.2
6.6
3.7
2.6
.85
.55
.45
.24
X cell (5.0Ah)
27.3
17.8
13.2
7.0
3.9
2.8
.96
.61
.50
.26
E cell (8.0Ah)
41.7
26.4
19.0
11.0
6.2
4.4
1.6
1.0
.81
.42
J cell (12.0Ah)
51.7
38.1
29.4
18.0
9.2
6.5
2.3
1.5
1.20
.66
Constant power discharge/watts per cell to 1.67Vpc @ 25°C
DURATION
Products
5 min
10 min
15 min
30 min
60 min
90 min
5 hr
8 hr
10 hr
20 hr
D cell (2.5Ah)
26.4
16.1
11.6
6.7
3.8
2.7
.94
.61
.50
.25
DT cell (4.5Ah)
45.0
28.1
21.0
12.5
7.1
5.1
1.7
1.1
.90
.46
X cell (5.0Ah)
45.4
31.9
23.9
13.9
7.8
5.6
1.9
1.2
1.0
.51
E cell (8.0Ah)
77.8
51.0
35.5
21.1
12.4
8.9
3.1
2.0
1.6
.85
J cell (12.0Ah)
90.4
68.4
53.4
31.6
18.3
13.2
4.7
3.0
2.3
1.3
Charging/Temperature/Life:
TEMPERATURE RANGE
CHARGING PER CELL
Products
Cyclic
Float
D, DT, X, E & J cell
CV 2.45-2.50
CC*
Storage &
Charge
discharge
LIFE EXPECTANCY
C/5 Cycle life
100% DOD
CV 2.27-2.35
-65°C to +80°C
-40°C to -80°C
300
CC*
Float life at
25°C (20°C)
10 years
(15 years)
Maximum recommended storage time before recharge - 24 months @ 25°C or 2.0Vpc, whichever is earlier
Atmospheric pressure range - Vacuum to 8 atmospheres
*Users planning to use CC should consult the EnerSys® Application Support Department.
UL Recognized Component. Meets UL 1989
Caution: Batteries contain toxic materials (Pb and H2SO4) • Avoid short circuit • Do not charge in gas-tight container
Sealed-lead rechargeable battery must be recycled or disposed of properly. Contact EnerSys® Customer Service for details.
10
www.enersys.com
Publication No: US-CYC-SG-003 - June 2008
CYCLON® Battery Single Cell standard assemblies
CYCLON® Battery 6 Volt 1x3 Shrink Wrap
Product
Number
Description
0810-0102
0810-0103
0860-0102
0860-0103
0800-0102
0800-0103
0850-0102
0850-0103
2.5Ah D Dbl. Slot
2.5Ah D
4.5Ah DT Dbl. Slot
4.5Ah DT
5.0Ah X Dbl. Slot
5.0Ah X
8.0Ah E Dbl. Slot
8.0Ah E
Length
in.
mm
4.05
4.05
4.05
4.05
5.25
5.25
5.25
5.25
102.9
102.9
102.9
102.9
133.4
133.4
133.4
133.4
Width
in.
mm
1.48
1.48
1.48
1.48
1.87
1.87
1.87
1.87
37.6
37.6
37.6
37.6
47.5
47.5
47.5
47.5
Height
in.
mm
2.66
2.66
4.03
4.03
3.12
3.12
4.19
4.19
67.6
67.6
102.4
102.4
79.2
79.2
106.4
106.4
Weight
lbs.
kg
1.23
1.25
2.07
2.09
2.48
2.52
3.49
3.53
.56
.57
.94
.95
1.13
1.14
1.58
1.60
Leads
No
Yes
No
Yes
No
Yes
No
Yes
CYCLON® Battery 6 Volt 1x3 ABS Case
Product
Number
Description
0810-0011
0810-0077
0800-0011
0800-0071
2.5Ah D Dbl. Slot
2.5Ah D Sing. Slot
5.0Ah X Dbl. Slot
5.0Ah X Sing. Slot
Length
in.
mm
4.23
4.23
5.44
5.44
107.4
107.4
138.2
138.2
Width
in.
mm
1.55
1.55
1.96
1.96
39.4
39.4
49.8
49.8
Height
in.
mm
2.75
2.75
3.16
3.16
69.9
69.9
80.3
80.3
Weight
lbs.
kg
Leads
1.33 .60
1.37 .62
2.71 1.23
2.74 1.24
No
Yes
No
Yes
Weight
lbs.
kg
Leads
CYCLON® Battery 12 Volt 2x3 Shrink Wrap
Product
Number
Description
0810-0114
0810-0115
0860-0114
0860-0115
0800-0114
0800-0115
0850-0114
0850-0115
2.5Ah D Dbl. Slot
2.5Ah D
4.5Ah DT Dbl. Slot
4.5Ah DT
5.0Ah X Dbl. Slot
5.0Ah X
8.0Ah E Dbl. Slot
8.0Ah E
Length
in.
mm
4.05
4.05
4.05
4.05
5.25
5.25
5.25
5.25
102.9
102.9
102.9
102.9
133.4
133.4
133.4
133.4
Width
in.
mm
2.82
2.82
2.82
2.82
3.68
3.68
3.68
3.68
71.6
71.6
71.6
71.6
93.5
93.5
93.5
93.5
Height
in.
mm
2.67
2.67
4.03
4.03
3.13
3.13
4.19
4.19
67.8
67.8
102.4
102.4
79.5
79.5
106.4
106.4
2.48
2.50
3.88
3.91
4.93
4.97
6.73
6.77
1.13
1.14
1.76
1.77
2.24
2.26
3.05
3.07
No
Yes
No
Yes
No
Yes
No
Yes
CYCLON® Battery 12 Volt 2x3 ABS and Styrene Cases
Product
Number
Description
0810-0008
0810-0067*
0800-0008
0800-0047*
2.5Ah D Dbl. Slot
2.5Ah D (Styrene)
5.0Ah X Dbl. Slot
5.0Ah X (Styrene)
Length
in.
mm
4.23
4.23
5.44
5.44
107.4
107.4
138.2
138.2
Width
in.
mm
2.88
2.97
3.70
3.70
73.2
75.4
94.0
94.0
Height
in.
mm
2.72
2.73
3.14
3.19
69.1
69.3
79.8
81.0
Weight
lbs.
kg
2.68
2.63
5.34
5.22
1.22
1.19
2.42
2.37
Leads
No
Yes
No
Yes
CYCLON® Battery 12 Volt 1x6 Shrink Wrap
Product
Number
Description
0810-0108
0810-0109
0860-0108
0860-0109
0800-0108
0800-0109
0850-0108
0850-0109
2.5Ah D Dbl. Slot
2.5Ah D
4.5Ah DT Dbl. Slot
4.5Ah DT
5.0Ah X Dbl. Slot
5.0Ah X
8.0Ah E Dbl. Slot
8.0Ah E
Length
in.
mm
8.08
8.08
8.08
8.08
10.48
10.48
10.48
10.48
205.2
205.2
205.2
205.2
266.2
266.2
266.2
266.2
Width
in.
mm
1.48
1.48
1.48
1.48
1.87
1.87
1.87
1.87
37.6
37.6
37.6
37.6
47.5
47.5
47.5
47.5
Height
in.
mm
2.66
2.66
4.03
4.03
3.12
3.12
4.19
4.19
67.6
67.6
102.4
102.4
79.2
79.2
106.4
106.4
Weight
lbs.
kg
2.49
2.52
3.88
3.91
4.99
5.03
6.73
6.77
1.13
1.14
1.76
1.77
2.27
2.28
3.05
3.07
Leads
No
Yes
No
Yes
No
Yes
No
Yes
CYCLON® Battery 12 Volt 1x6 ABS Case
Product
Number
Description
0810-0016
0810-0075
0800-0016
0800-0072
2.5Ah D Dbl. Slot
2.5Ah D Sing. Slot
5.0Ah X Dbl. Slot
5.0Ah X Sing. Slot
Length
in.
mm
8.25
8.25
10.66
10.66
209.6
209.6
270.8
270.8
Width
in.
mm
1.55
1.55
1.96
1.96
39.4
39.4
49.8
49.8
Height
in.
mm
2.74
2.74
3.15
3.15
69.6
69.6
80.0
80.0
Weight
lbs.
kg
2.74
2.76
5.20
5.24
1.24
1.25
2.36
2.38
Leads
No
Yes
No
Yes
All dimensions, excluding weight, are maximum
*Due to special assembly, consult the EnerSys® Customer Service Department for availability.
www.enersys.com
Publication No: US-CYC-SG-003 - June 2008
11
CYCLON® Battery BC Single Cell performance specifications
Constant current discharge/amps to 1.67Vpc @ 25°C
DURATION
Products
5 min
10 min
15 min
30 min
60 min
90 min
5 hr
8 hr
10 hr
20 hr
BC cell (2.5Ah)
118.3
72.8
54.3
32.2
19.3
14.0
4.85
3.14
2.55
1.33
Constant current discharge/watts per cell to 1.67Vpc @ 25°C
DURATION
Products
5 min
10 min
15 min
30 min
60 min
90 min
5 hr
8 hr
10 hr
20 hr
BC cell (2.5Ah)
197.3
142.4
105.5
63.5
36.8
25.6
9.20
6.04
4.95
2.60
Charging/Temperature/Life:
TEMPERATURE RANGE
CHARGING PER CELL
Products
Cyclic
Float
BC cell (2.5Ah)
CV 2.45-2.50
CC*
Storage &
Charge
discharge
LIFE EXPECTANCY
C/5 Cycle life
100% DOD
CV 2.27-2.35
-65°C to +80°C
-40°C to -80°C
300
CC*
Float life at
25°C (20°C)
10 years
(15 years)
Maximum recommended storage time before recharge - 24 months @ 25°C or 2.0Vpc, whichever is earlier
Atmospheric pressure range - Vacuum to 8 atmospheres
Mounting - Terminal torque must not exceed 35 in-lbs. (3.95 Nm)
*Users planning to use CC should consult the EnerSys® Application Support Department
CYCLON® Battery 12 Volt 2x3 25.0Ah Case
Product
Number
Description
Length
in.
mm
Width
in.
mm
Height
in.
mm
Weight
lbs.
kg
Leads
0820-2018
BC Double Slot,
Copper Straps
8.05
204.5
5.45
138.4
7.25 184.2
22.86 10.4
Yes
0820-0020
BC Double Slot,
Copper Straps
8.05
204.5
5.45
138.4
7.25 184.2
22.86 10.4
No
All dimensions, excluding weight, are maximum
UL Recognized Component. Meets UL 1989
Caution: Batteries contain toxic materials (Pb and H2SO4) • Avoid short circuit • Do not charge in gas-tight container
Sealed-lead rechargeable battery must be recycled or disposed of properly. Contact EnerSys® Customer Service for details.
12
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Publication No: US-CYC-SG-003 - June 2008
CYCLON® Battery Single Cell mechanical specifications (E, G, H & J - Maximum)
DIMENSIONS
Products
D cell
A
in. mm
0.27 6.9
in.
B
mm
0.51 13.0
C
D
E
in. mm in. mm
0.187 4.75
22°
0.27 6.9
in.
F
mm
0.025 0.64
G
in. mm
in.
H
mm
2.41 61.2 0.05 1.3
I
in. mm
in.
J
mm
Weight
lb. kg
0.13 3.3 1.35 34.3
6.28 178.0
9.68 274.4
DT cell
0.27 6.9
0.51 13.0
0.187 4.75
22°
0.27 6.9
0.025 0.64
3.78 96.0 0.05 1.3
0.13 3.3 1.35 34.3
X cell
0.29 7.4
0.61 15.5
0.250 6.35
22°
0.34 8.6
0.025 0.64
2.87 72.9 0.06 1.5
0.14 3.6 1.75 44.5 12.77 362.0
E cell
0.29 7.4
0.61 15.5
0.250 6.35
22°
0.34 8.6
0.025 0.64
3.94 100.1 0.06 1.5
0.14 3.6 1.75 44.5 17.28 489.9
J cell
0.32 8.1
0.74 18.8
0.312 7.92
22°
0.49 12.4
0.032 0.81
4.85 123.2 0.05 1.3
0.15 3.8 2.04 51.8 29.60 839.2
CYCLON® Battery BC Single Cell mechanical specifications (F, G & I - Maximum)
DIMENSIONS
Products
BC cell
A
in. mm
0.65 16.5
www.enersys.com
B
C
in. mm
1.30 33.0
22
D
in. mm
0.57 14.5
E
in. mm
0.22 5.6
F
in. mm
6.25 158.8
G
in. mm
H
in. mm
I
in. mm
Weight
lb. kg
0.06 1.5
0.13 3.3
2.57 65.3
3.68 1.67
Publication No: US-CYC-SG-003 - June 2008
13
CYCLON® Battery Single Cell constant current (CC) discharge
CYCLON® Battery Single Cell constant power (CP) discharge
14
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Publication No: US-CYC-SG-003 - June 2008
CYCLON® Battery 4V/6V Monobloc performance specifications
4V & 6V Constant current discharge/amps to 1.67Vpc @ 25°C
DURATION
Products
D cell (2.5Ah)
5 min
10 min
15 min
30 min
60 min
90 min
5 hr
8 hr
10 hr
20 hr
14.3
8.1
5.9
3.4
1.9
1.4
.48
.32
.26
.13
X cell (5.0Ah)
28.9
18.1
13.5
7.1
4.0
2.8
1.0
.61
.52
.26
E cell (8.0Ah)
41.7
26.4
19.0
11.0
6.2
4.4
1.6
1.0
.81
.42
4V & 6V Constant power discharge/watts per cell to 1.67Vpc @ 25°C
DURATION
Products
5 min
10 min
15 min
30 min
60 min
90 min
5 hr
8 hr
10 hr
20 hr
D cell (2.5Ah)
25.3
15.9
11.7
6.8
3.8
2.7
.93
.60
.49
.25
X cell (5.0Ah)
48.8
32.3
24.2
13.8
7.8
5.6
2.0
1.2
1.0
.52
E cell (8.0Ah)
77.8
51.0
35.5
21.1
12.4
8.9
3.1
2.0
1.7
.85
Charging/Temperature/Life
CHARGING PER CELL
TEMPERATURE RANGE
Products
Cyclic
Float
Storage, discharge
& charge
Safety
pressure
relief valve
LIFE EXPECTANCY
C/5 Cycle life
100% DOD
Float life at
25°C (20°C)
4V D, X, & E
Monobloc
CV 4.90-5.00
CC*
CV 4.54-4.70
-40°C to +40°C
8 psi
300
CC*
Up to 8 yrs
(Up to 8 yrs)
6V D, X, & E
Monobloc
CV 7.35-7.50
CC*
CV 6.81-7.05
-40°C to +40°C
8 psi
300
CC*
Up to 8 yrs
(Up to 8 yrs)
Maximum recommended storage time before recharge - 24 months @ 25°C or 2.0Vpc, whichever is earlier
Atmospheric pressure range - Vacuum to 2 atmospheres
Mounting - Each Monobloc is equipped with mounting holes in the cover. The tightening torque for mounting the Monobloc is 25 in-lbs. When using 4 mounting bolts, small spacers
(washers) 1 to 3 mm thick should be placed between the battery and the mounting surface to prevent bowing or stressing the battery case.
*Users planning to use CC should consult the EnerSys® Application Support Department.
UL Recognized Component. Meets UL 1989
Caution: Batteries contain toxic materials (Pb and H2SO4) • Avoid short circuit • Do not charge in gas-tight container
Sealed-lead rechargeable battery must be recycled or disposed of properly. Contact EnerSys® Customer Service for details.
www.enersys.com
Publication No: US-CYC-SG-003 - June 2008
15
CYCLON® Battery 4V/6V Monobloc standard assemblies
CYCLON® Battery 4 Volt Monoblocs
Product
Number
Description
Length
in.
mm
Width
in.
mm
Height
in.
mm
Weight
lbs.
kg
0819-0010
4V, 2.5Ah Monobloc
3.13 79.5
1.81
46.0
2.75
69.9
.80
0809-0010
4V, 5.0Ah Monobloc
3.80 96.5
2.12
53.8
3.02
76.7
1.62
.74
0859-0010
4V, 8.0Ah Monobloc
3.81 96.8
2.13
54.1
4.00 101.6
2.11
.96
.36
CYCLON® Battery 6 Volt Monoblocs
Product
Number
Description
Length
in.
mm
Width
in.
mm
0819-0012
0809-0012
0859-0012
Height
in.
mm
Weight
lbs.
kg
6V, 2.5Ah Monobloc
4.48 113.8
1.81 46.0
2.75
69.9
1.15
6V, 5.0Ah Monobloc
5.48 139.2
2.12 53.8
3.02
76.7
2.16
.98
6V, 8.0Ah Monobloc
5.48 139.2
2.13 54.1
4.00 101.6
3.15
1.43
Width
in.
mm
Height
in.
mm
.52
CYCLON® Battery 12 Volt 2x3 Monoblocs
Product
Number
Description
Length
in.
mm
Weight
lbs.
kg
0819-0030
12V, 2.5Ah, 2x3
4.48
113.8
3.52 89.4
2.77
70.4
2.30
1.04
0809-0030
12V, 5.0Ah, 2x3
5.48
139.2
4.18 106.2
3.04
77.2
4.32
1.96
0859-0030
12V, 8.0Ah, 2x3
5.48
139.2
4.18 106.2
4.02 102.1
6.30
2.86
Width
in.
mm
Height
in.
mm
CYCLON® Battery 12 Volt 1x6 Monoblocs
Product
Number
Description
Length
in.
mm
Weight
lbs.
kg
0819-0016
12V, 2.5Ah, 1x6
8.84 224.5
1.81
46.0
2.77
70.4
2.30
1.04
0809-0016
12V, 5.0Ah, 1x6
10.88 276.4
2.12
53.8
3.04
77.2
4.32
1.96
0859-0016
12V, 8.0Ah, 1x6
10.88 276.4
2.13
54.1
4.02 102.1
6.30
2.86
All dimensions, excluding weight, are maximum
One-piece
plastic cover
High integrity
terminal seal
One-piece
plastic case
Resealable
Safety vent
Direct thru-the-wall
intercell connections
Positive and
negative plates
Highly retentive
separator
Lead grids
16
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Publication No: US-CYC-SG-003 - June 2008
CYCLON® Battery 4V Monobloc mechanical specifications (A, B & C - maximum)
DIMENSIONS
Products
A
in. mm
B
in. mm
C
in. mm
D
in. mm
in.
E
Weight
lb. kg
mm
in.
Tabs
mm
D Monobloc
2.75 69.9
3.13
79.5
1.81 46.0
.61 15.5
1.23 31.2
.80
.36
.187x.025 4.75x0.64
X Monobloc
3.02 76.7
3.80
96.5
2.12 53.8
.73 18.5
1.45 36.8
1.62 .74
.250x.025 6.35x0.64
E Monobloc
4.00 101.6
3.81
96.8
2.13 54.1
.73 18.5
1.45 36.8
2.11 .96
.250x.025 6.35x0.64
CYCLON® Battery 6V Monobloc mechanical specifications (A, B & C - maximum)
DIMENSIONS
Products
A
in. mm
B
in. mm
mm
D
in. mm
D Monobloc
2.75 69.9
4.48 113.8
1.81 46.0
.61 15.5
1.23 31.2
X Monobloc
3.02 76.7
5.48 139.2
2.12 53.8
.73 18.5
E Monobloc
4.00 101.6
5.48 139.2
2.13 54.1
.73 18.5
in.
C
G
in. mm
Weight
lb. kg
1.33 33.8
.67 17.0
1.15 .52
.187x.025 4.75x0.64
1.45 36.8
1.71 43.4
.86 21.8
2.12 .98
.250x.025 6.35x0.64
1.45 36.8
1.71 43.4
.86 21.8
3.15 1.43
.25x.025 6.35x0.64
in.
E
mm
lb.
F
kg
in.
Tabs
mm
D Monobloc
A
E
C
D
B
.216 DIA. TYP
(5.49)
X & E Monobloc
A
G
F
C
E
D
B
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Publication No: US-CYC-SG-003 - June 2008
17
4V/6V Monobloc constant current (CC) curves to 1.67Vpc
4V/6V Monobloc constant power (CP) curves to 1.67Vpc
18
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Publication No: US-CYC-SG-003 - June 2008
EnerSys® standard product list
SINGLE CELL (sc)
PART
NUMBER
DESCRIPTION
VOLTAGE
10 Hr RATE
0810-0004
D Single Cell (Dsc)
2V
2.5Ah
PERFORMANCE
SPECIFICATIONS
MECHANICAL
SPECIFICATIONS
Page 10
Page 13
0860-0004
DT Single Cell (DTsc)
2V
4.5Ah
Page 10
Page 13
0800-0004
X Single Cell (Xsc)
2V
5.0Ah
Page 10
Page 13
0850-0004
E Single Cell (Esc)
2V
8.0Ah
Page 10
Page 13
0840-0004
J Single Cell (Jsc)
2V
12.0Ah
Page 10
Page 13
0820-0004
BC Single Cell (BCsc)
2V
25.0Ah
Page 12
Page 13
SINGLE CELL STANDARD BATTERY DESIGNS
PART
NUMBER
DESCRIPTION
VOLTAGE
10 Hr RATE
PERFORMANCE
SPECIFICATIONS
MECHANICAL
SPECIFICATIONS
0810-0102
1x3 Dsc, double slot, shrink wrap
6V
2.5Ah
Page 10
Page 11
0810-0103
1x3 Dsc, shrink wrap, leads
6V
2.5Ah
Page 10
Page 11
0810-0011
1x3 Dsc, double slot, ABS case
6V
2.5Ah
Page 10
Page 11
0810-0077
1x3 Dsc, single slot, ABS case, leads
6V
2.5Ah
Page 10
Page 11
0860-0102
1x3 DTsc, double slot, shrink wrap
6V
4.5Ah
Page 10
Page 11
0860-0103
1x3 DTsc, shrink wrap, leads
6V
4.5Ah
Page 10
Page 11
0800-0102
1x3 Xsc, double slot, shrink wrap
6V
5.0Ah
Page 10
Page 11
0800-0103
1x3 Xsc, shrink wrap, leads
6V
5.0Ah
Page 10
Page 11
0800-0011
1x3 Xsc, double slot, ABS case
6V
5.0Ah
Page 10
Page 11
0800-0071
1x3 Xsc, single slot, ABS case, leads
6V
5.0Ah
Page 10
Page 11
0850-0102
1x3 Esc, double slot, shrink wrap
6V
8.0Ah
Page 10
Page 11
0850-0103
1x3 Esc, shrink wrap, leads
6V
8.0Ah
Page 10
Page 11
0810-0108
1x6 Dsc, double slot, shrink wrap
12V
2.5Ah
Page 10
Page 11
0810-0109
1x6 Dsc, shrink wrap, leads
12V
2.5Ah
Page 10
Page 11
0810-0016
1x6 Dsc, double slot, ABS case
12V
2.5Ah
Page 10
Page 11
0810-0075
1x6 Dsc, single slot, ABS case, leads
12V
2.5Ah
Page 10
Page 11
0810-0114
2x3 Dsc, double slot, shrink wrap
12V
2.5Ah
Page 10
Page 11
0810-0115
2x3 Dsc, shrink wrap, leads
12V
2.5Ah
Page 10
Page 11
0810-0008
2x3 Dsc, double slot, ABS case
12V
2.5Ah
Page 10
Page 11
0810-0067*
2x3 Dsc, Styrene case, leads
12V
2.5Ah
Page 10
Page 11
0860-0108
1x6 DTsc, double slot, shrink wrap
12V
4.5Ah
Page 10
Page 11
0860-0109
1x6 DTsc, shrink wrap, leads
12V
4.5Ah
Page 10
Page 11
0860-0114
2x3 DTsc, double slot, shrink wrap
12V
4.5Ah
Page 10
Page 11
0860-0115
2x3 DTsc, shrink wrap, leads
12V
4.5Ah
Page 10
Page 11
0800-0108
1x6 Xsc, double slot, shrink wrap
12V
5.0Ah
Page 10
Page 11
0800-0109
1x6 Xsc, shrink wrap, leads
12V
5.0Ah
Page 10
Page 11
0800-0016
1x6 Xsc, double slot, ABS case
12V
5.0Ah
Page 10
Page 11
0800-0072
1x6 Xsc, single slot, ABS case, leads
12V
5.0Ah
Page 10
Page 11
0800-0114
2x3 Xsc, double slot, shrink wrap
12V
5.0Ah
Page 10
Page 11
0800-0115
2x3 Xsc, shrink wrap, leads
12V
5.0Ah
Page 10
Page 11
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Publication No: US-CYC-SG-003 - June 2008
19
SINGLE CELL STANDARD BATTERY DESIGNS (continued)
PART
DESCRIPTION
VOLTAGE
NUMBER
10 Hr RATE
SPECIFICATIONS
PERFORMANCE
SPECIFICATIONS
MECHANICAL
0800-0008
2x3 Xsc, double slot, ABS case
12V
5.0Ah
Page 10
Page 11
0800-0047*
2x3 Xsc, Styrene case, leads
12V
5.0Ah
Page 10
Page 11
0850-0108
1x6 Esc, double slot, shrink wrap
12V
8.0Ah
Page 10
Page 11
0850-0109
1x6 Esc, shrink wrap, leads
12V
8.0Ah
Page 10
Page 11
0850-0114
2x3 Esc, double slot, shrink wrap
12V
8.0Ah
Page 10
Page 11
0850-0115
2x3 Esc, shrink wrap, leads
12V
8.0Ah
Page 10
Page 11
0820-0030
2x3 BCsc, double slot, copper strap
12V
25.0Ah
Page 12
Page 12
MONOBLOC (mb)
PART
DESCRIPTION
VOLTAGE
10 Hr RATE
NUMBER
PERFORMANCE
MECHANICAL
SPECIFICATIONS SPECIFICATIONS
0819-0010
D Monobloc (Dmb)
4V
2.5Ah
Page 15
Page 17
0809-0010
X Monobloc (Xmb)
4V
5.0Ah
Page 15
Page 17
0859-0010
E Monobloc (Emb)
4V
8.0Ah
Page 15
Page 17
0819-0012
D Monobloc (Dmb)
6V
2.5Ah
Page 15
Page 17
0809-0012
X Monobloc (Xmb)
6V
5.0Ah
Page 15
Page 17
0859-0012
E Monobloc (Emb)
6V
8.0Ah
Page 15
Page 17
MONOBLOC STANDARD BATTERY DESIGNS
PART
DESCRIPTION
VOLTAGE
10 Hr RATE
NUMBER
PERFORMANCE
MECHANICAL
SPECIFICATIONS SPECIFICATIONS
0819-0016
1x6 Dmb
12V
2.5Ah
Page 15
Page 16
0819-0030
2x3 Dmb
12V
2.5Ah
Page 15
Page 16
0809-0016
1x6 Xmb
12V
5.0Ah
Page 15
Page 16
0809-0030
2x3 Xmb
12V
5.0Ah
Page 15
Page 16
0859-0016
1x6 Emb
12V
8.0Ah
Page 15
Page 16
0859-0030
2x3 Emb
12V
8.0Ah
Page 15
Page 16
CAPACITY RATINGS BASED ON END OF DISCHARGE VOLTAGE OF 1.67 VOLTS/CELL AT 25°C
*Due to special assembly, consult the EnerSys® Customer Service Department for availability.
Distributed by:
www.enersys.com
EnerSys
P.O. Box 14145
Reading, PA 19612-4145
USA
Tel: +1-610-208-1991
+1-800-538-3627
Fax: +1-610-372-8613
EnerSys Europe
Zurich, Switzerland
Tel: +41 (0) 44 215 74 10
EnerSys Asia
Guangdong, China
Tel: +86-755-2689 3639
Publication No. US-CYC-SG-003 June 2008 - Subject to revision without prior notice. E.&O.E.
© 2008 EnerSys. All rights reserved.
Trademarks and logos are the property of
EnerSys and its affiliates unless otherwise noted.
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