DMS technologies
Hawker Cyclon
Valve Regulated Lead Acid Battery
Application Manual
Cyclon cells are manufactured by
Hawker Energy Products Inc.
Revised March 2000
Hawker Cyclon
Valve Regulated Lead Acid Battery
Application Manual
Introduction
Page 4
Performance Characteristics
Page 4
Storage
Page 5
Charging
Page 5
Service Life
Page 6
Safety Precautions, Disposal and Transportation
Page 7
Discharge Characteristics
Page 7
Cyclon 2V single cell Technical specifications
Page 9
Cyclon Battery Packs
Page 10
Cyclon 4V Monobloc Technical Specifications
Page 12
Cyclon 6V Monobloc Technical Specifications
Page 13
Cyclon Monobloc Dimensions
Page 14
Cyclon Monobloc Configurations
3
Page 15
Discharge Characteristics
Introduction to Cyclon Cells and Monoblocs
Cyclon Valve Regulated Lead Acid (VRLA) Cells and
Monoblocs are a unique technology using wound electrodes
made of pure lead (99.99%) alloyed with 0.65% of tin.
High integrity
terminal seal
Plastic internal
container
Maximum current capabilities
Cyclon Type
Resealable
safety vent
Positive and
negative plates
Lead grids
Pulse
Amps
Continuous
Amps
D Single Cell (2.5 Ah)
200
65
D Monobloc (2.5 Ah)
200
50
TD Single Cell (4.5 Ah)
200
65
X Single Cell (5.0 Ah)
285
65
X Monobloc (5.0 Ah)
285
50
E Single Cell (8.0 Ah)
330
65
E Monobloc (8.0 Ah)
330
50
J Single Cell (12.5Ah)
400
65
BC Single Cell (25.0 Ah)
665
250
Table 1
Highly retentive
separator
The extremely low internal resistance of Cyclon cells gives
excellent voltage regulation on discharge which is equal to
or better than other VRLA systems.
Metal can
enclosure
As with all lead battery systems discharge energy available
is reduced as temperature decreases.
Variation of discharge capacity with temperature.
% of rated C/10 Capacity Available
Temp oC
C/10
C
80
105
75
Gasses produced in normal overcharge are recombined
within the cell. A re-sealable bunsen valve is incorporated
to permit gas venting in the case of abusive overcharge.
60
105
75
40
105
75
20
100
72
Both Cyclon Cells and Cyclon Monoblocs can be charged
and discharged in any attitude.
0
85
65
-20
70
50
-40
50
30
Both Cells and Monoblocs can be assembled into many different configurations providing maximum design flexibility.
Table 2
These values should be taken as a guide only.
If the application fully discharges the battery it is
recommended that a low voltage cut out is employed to
protect the battery against overdischarge. The end of
discharge voltage varies according to the rate of discharge
(See Table 3). Overdischarging the battery can lead to
recharging difficulties and also damage the battery. For
design details of low voltages cut out circuits please contact
our Customer Support Staff on +44 (0) 1794 830111.
Product can be transported by land, sea and air as non-hazardous cargo. Cyclon Cells are a recognised component
meeting UL924 and UL1778. Cyclon Monoblocs meet
UL924.
Performance Characteristics
Cyclon Cells and Monoblocs have outstanding performance
in the following areas.
Recommended minimum End of Discharge
Voltage (EODV).
l Long float life - Cyclon Cells: 15 years at 20°C.
- Cyclon Monoblocs: 10 years at 20°C
Discharge Rate Amps
l Long storage life (greater than 2 years at 25°C before
recharge is necessary).
Min. EODV per cell
0.05C (C/20)
1.75V
0.10C (C/10)
1.70V
l Exceptional high rate discharge (Up to 26C).
0.20C (C/5)
1.65V
l Wide operating temperature range
- Cyclon Cells -65°C to +80°C
- Cyclon Monoblocs -40°C to +40°C
0.40C (C/2.5)
1.65V
1.00C
1.60V
2.00C
1.55V
l Very high shock and vibration resistance in all planes.
>5.00C
1.50V
Discharging the Cyclon cell below these voltage levels or leaving the cell connected to a
load in a discharged state may impair the cell’s ability to accept a charge.
Cycle life up to 2500 cycles at 30% DOD.
4
Table 3
Storage
Charging
The state of charge of the Cyclon cell can be estimated by
using the graph below.
Constant Voltage Charging is the most efficient method of
charging Cyclon VRLA products.
Open circuit voltage vs state of charge
2.15
2.10
2.05
2.00
1.95
1.90
0
20
40
60
State of Charge %
To obtain full recharge and maintain the capacity of the cell
it is necessary to return a minimum of 110% of the energy
that has been removed during the last discharge. Correct
voltage setting and good voltage regulation of the charger
are essential to maintain an acceptable battery life. Fast
recharge is possible with Cyclon products although for
economic reasons batteries are usually recharged at the C/10
or C/5 rate.
80
100
Voltage levels differ for float and cyclic applications.
The table below shows the correct charger voltage setting
for both cyclic and float applications.
Table 4
Note:- This curve is accurate to within 20% of the cell’s rated capacity, if it has not been
charged or discharged within the past 24 hours. The curve is accurate to within 5% if the cell
has not seen any activity, charge or discharge, for the past 5 days.
Charge Voltages
Storage
Float charge = 2.27-2.35V per cell at 25oC
Cyclic charge = 2.45-2.5V per cell at 25oC
Most batteries lose their stored energy when allowed to
stand open circuit. The self discharge rate is dependent both
on the system's chemistry and on the temperature at which
the battery is stored. Lead-tin technology gives the lowest
self discharge and the longest shelf life of any VRLA
battery system. Storage life is shown in Table 5 and is
dependent on temperature
Recharge Time
Cyclon products can be recharged to 95% capacity in under
one hour. No current limit is necessary at either float or
cyclic voltages. If a fast charge regime is used it is
necessary to allow a longer period of recharge (typically 7
to 10 hours) every 7-10 cycles. This permits cells to fully
recharge and ensures a maximum cycle life.
Storage time vs temperature
10,000
Typical recharge time in hours for different current
rating chargers at 25oC
1,000
100
10
Charger Rating
5C
0
20
Temperature - o C
40
60
Table 5
Capacity remaining vs storage time
100
20oC
25oC
40
20
0
30oC
40oC
0
20
40
60
Storage time - weeks
80
-
-
0.5
7
C
-
-
1.5
8
C/5
7
45
6
16
C/10
12
50
11
24
Table 7
Cyclon's self discharge rate is non linear. Table 6 indicates
capacity remaining against time.
80
60
Charge Voltage
2.3VPC (Float)
2.45VPC (Cyclic)
90% Rech. 100% Rech. 90% Rech. 100% Rech.
100
Table 6
5
Temperature Compensation
Service Life
If operating temperatures are above 30°C or below 0°C
temperature compensation should be applied to the charging
voltage as shown below.
End of service life of Cyclon products is defined as the
point when the battery delivers less than 80% of its rated
capacity.
Temperature compensation of charge voltage
Float Life
2.60
2.50
Cyclon cells have a design life of 15 years at 20°C for
floating applications.
2.40
2.30
2.20
-40
Cyclon Monoblocs have a design life of 10 years at 20oC
for floating applications.
-20
0
20
Battery Temperature oC
40
Cyclon cell float life at 2.30VPC to 80% capacity
60
100
Table 8
10
Two State Constant Voltage Charging
To allow fast recharge but maximise standby life, two level
voltage charging can be used. Charging should commence at
the cyclic rate and switch down to the float charge voltage
after a preset time has elapsed. The time is established with
reference to the charge current limit (See Table 7 page 5).
1
0.1
10
20
30
40
50
60
Average cell temperature oC
Constant Current Charging
Table 9
Cycle Life
This technique can be used with Cyclon cells and
Monoblocs providing charging is terminated before
excessive overcharge occurs. Charge can be terminated by
time or voltage sensing but long term overcharge must be
limited to C/500. Please contact our Customer Support Staff
for further assistance.
Cycle Life varies with depth of discharge (D.O.D.)
Taper Charging
Although taper current chargers are the least expensive type
of chargers, their lack of voltage regulation can be
detrimental to the life of any cell type. Half wave
rectification should be avoided because the high peak-toaverage voltage ratio will reduce the service life of the cell.
It is recommended that charge rate at 2.50 volts/cell be
between C/50 and C/100 to prevent serious overcharge if the
charger is left connected for extended periods.
DOD %
Cycle Life
100
80
60
25
10
5
300
450
700
1,600
3,000
10,000
Table 10
N.B Service life is dependent on correct charging of the product and operating temperature.
The normal recharge time for a taper charger can be
assessed by reference to the charge current available at
charge voltage of 2.2VPC allowing for the return of 120%
of discharged capacity.
Other Charging Methods
For application engineering support on solar, vehicle
systems or other charging methods please refer to our
Customer Support Staff.
6
Safety Precautions, Disposal and Transportation
Safety Precautions
1. Recombination technology is designed to contain and recombine gas produced in overcharge. In certain circumstances such as abusive overcharge gasses can be vented through the safety valve. To prevent any possibility of explosion.
Never charge in a gas tight container
2. Pure lead/tin batteries have a very low internal impedance and are capable of delivering very high
currents if short circuited. The resultant heat could cause severe burns or a fire.
Do not short circuit cells or batteries
3. To ensure correct service life and operation.
Use approved charging methods
Disposal
Cyclon products contain materials capable of being recycled and should be disposed of according to
the laws governing the recycling of lead products.
Transportation
All Cyclon products are classified as non-spillable wet lead acid batteries and can be shipped by land,
sea and air as non-hazardous cargo.
o
Discharge to recommended EODV at 25 C
1000
100
10
BC
1
J
E
X
Tall D
D
0.1
1
10
100
1,000
10,000
Time - Minutes
BC 25Ah, J 12.5Ah, E 8Ah, X 5Ah, Tall D 4.5Ah, D 2.5Ah.
Table 11
7
Tabular discharge data
Cyclon 2V, 2.5Ah D cell and D monobloc
Discharge: Constant Current (Amps) at 25oC
Run Time
1 min
5 min
10 min
15 min
20 min
25 min
30 min
45 min
60 min
90 min
2 hr
3 hr
5 hr
10 hr
20 hr
1.85VPC
21.20
10.40
6.60
5.00
4.00
3.40
2.90
2.20
1.75
1.25
1.00
0.70
0.45
0.24
0.12
1.75VPC 1.67VPC
30.10
34.60
13.50
14.80
7.70
8.10
5.60
5.90
4.50
4.60
3.80
3.90
3.30
3.35
2.40
2.42
1.90
1.92
1.34
1.37
1.05
1.07
0.74
0.75
0.47
0.48
0.25
0.26
0.13
0.13
1.60VPC
38.10
15.40
8.30
5.97
4.70
3.93
3.40
X
X
X
X
X
X
X
X
Cyclon 2V 8.0Ah E cell and E monobloc.
Discharge: Constant Current (Amps) at 25oC
1.50VPC
41.60
15.80
8.40
6.04
4.75
X
X
X
X
X
X
X
X
X
X
Run Time
1 min
5 min
10 min
15 min
20 min
25 min
30 min
45 min
60 min
90 min
2 hr
3 hr
5 hr
10 hr
20 hr
1.85VPC
46.00
31.30
20.20
15.90
13.00
11.10
9.70
7.10
5.67
4.10
3.20
2.30
1.45
0.75
0.40
1.75VPC
60.50
38.00
24.40
18.30
14.70
12.30
10.70
7.70
6.10
4.38
3.40
2.40
1.50
0.80
0.41
1.67VPC
69.50
41.70
26.40
19.00
15.20
12.70
11.00
7.90
6.20
4.40
3.50
2.46
1.56
0.81
0.42
1.60VPC
72.20
44.00
27.10
19.40
15.50
12.90
11.10
X
X
X
X
X
X
X
X
Table 12
Table 15
Cyclon 2V 12.5Ah J cell.
Discharge: Constant Current (Amps) at 25oC
Cyclon 2V, 4.5Ah TD cell.
Discharge: Constant Current (Amps) at 25oC
Run Time
1 min
5 min
10 min
15 min
20 min
25 min
30 min
45 min
60 min
90 min
2 hr
3 hr
5 hr
10 hr
20 hr
1.85VPC
31.00
17.70
12.40
9.70
8.00
6.70
5.90
4.30
3.40
2.40
1.90
1.30
0.82
0.43
0.22
1.75VPC
42.00
20.60
13.90
10.60
8.60
7.20
6.30
4.60
3.60
2.50
1.90
1.30
0.84
0.44
0.23
1.67VPC
49.50
22.80
14.90
11.20
9.10
7.60
6.60
4.70
3.70
2.60
2.00
1.40
0.85
0.45
0.34
1.60VPC
53.20
25.50
16.00
11.80
9.40
7.80
6.80
X
X
X
X
X
X
X
X
1.50VPC
57.80
26.20
16.10
11.90
9.50
X
X
X
X
X
X
X
X
X
X
Run Time
2 min
5 min
10 min
15 min
20 min
25 min
30 min
45 min
60 min
90 min
2 hr
3 hr
5 hr
10 hr
20 hr
1.85VPC
33.5
32.2
25.9
21.4
18.3
16.25
14.2
10.7
8.6
6.7
4.8
3.4
2.1
1.1
0.6
1.75VPC 1.67VPC
49.6
63.3
40.6
47.1
30.1
33.2
24.1
26.0
20.1
21.4
17.7
18.7
15.3
16.0
11.3
11.7
9.0
9.3
7.0
7.2
5.0
5.1
3.5
3.6
2.2
2.3
1.2
X
X
X
1.60VPC
74.0
51.8
35.4
27.3
22.3
19.4
16.5
12.0
9.5
7.3
5.2
X
X
X
X
Table 13
1.85VPC
33.60
20.00
13.40
10.20
8.20
7.00
6.10
4.40
3.50
2.50
2.00
1.40
0.90
0.47
0.24
1.75VPC 1.67VPC
44.20
50.70
24.90
27.30
16.60
17.80
12.30
13.20
9.60
10.00
7.90
8.20
6.80
7.00
4.90
5.00
3.80
3.90
2.70
2.75
2.10
2.14
1.48
1.51
0.95
0.96
0.50
0.50
0.24
0.26
1.60VPC
54.90
28.30
18.40
13.60
10.20
8.30
7.10
X
X
X
X
X
X
X
X
1.50VPC
82.9
55.8
37.2
28.4
23.1
20.1
17.0
12.3
9.6
X
X
X
X
X
X
Table 16
Cyclon 2V 5.0Ah X cell and X monobloc
Discharge: Constant Current (Amps) at 25oC
Run Time
1 min
5 min
10 min
15 min
20 min
25 min
30 min
45 min
60 min
90 min
2 hr
3 hr
5 hr
10 hr
20 hr
1.50VPC
81.00
45.67
27.70
19.70
15.60
X
X
X
X
X
X
X
X
X
X
Cyclon 2V 25.0Ah BC cell.
Discharge: Constant Current (Amps) at 25oC
Run Time
1 min
5 min
10 min
15 min
20 min
25 min
30 min
45 min
60 min
90 min
2 hr
3 hr
5 hr
10 hr
20 hr
1.50VPC
59.20
29.00
18.80
13.80
10.30
X
X
X
X
X
X
X
X
X
X
1.85VPC
122.90
78.90
58.10
45.60
37.70
32.80
29.20
22.00
17.75
13.10
10.20
7.10
4.60
2.40
1.25
1.75VPC
167.20
102.20
68.50
52.30
42.30
35.90
31.60
24.00
18.90
13.80
10.90
7.50
4.80
2.50
1.32
1.67VPC
199.00
118.30
72.80
54.30
43.70
36.90
32.00
24.40
19.30
14.00
11.10
7.60
4.85
2.55
1.33
1.60VPC
235.00
130.50
74.70
55.30
44.40
37.40
32.60
X
X
X
X
X
X
X
X
1.50VPC
268.50
141.20
76.40
56.20
45.10
X
X
X
X
X
X
X
X
X
X
Table 17
Table 14
X indicates that the cell should not be discharged at this rate to the specified EODV.
8
Cyclon 2V single cell technical specifications at 25oC
Cell type
Product
Number
Volts
D cell (2.5Ah)
0810-0004
2
Tall D cell (4.5Ah) 0860-0004
Nominal
Capacity (10hr
rate to 1.67VPC)
(Ah)
Dimensions(mm)
Weight
(Kg)
Tabs
(mm)
68
0.18
4.75x0.64
96
103
0.27
4.74x0.64
Dia
Ht
Ht
over
tabs
2.5
34
61
2
4.5
34
X cell (5.0Ah)
0800-0004
2
5.0
44
73
82
0.36
6.35x0.64
E cell (8.0Ah)
0850-0004
2
8.0
44
100
109
0.55
6.35x0.64
J cell (12.5Ah)
0840-0004
2
12.5
51.8
123.4
136
0.84
7.92x0.81
BC cell (25Ah)
0820-0004
2
25.0
65
159
174
1.70
M8+ & M6- studs
Table 18
D Cell
Tall D Cell
X Cell
E Cell
J cell
BC cell
Internal resistance of fully charged cell (m Ω) 5.0
5.0
3.5
3.0
2.5
1.5
Nominal short circuit current for charged cell 400A
400A
570A
665A
800A
1335A
Temperature Range
Storage
-65°C to +80°C
Discharge
-65°C to +80°C
Charge
-40°C to +80°C
Maximum recommended storage time
before recharge
24 months @ 25°C or 2.0VPC, whichever is earlier. Stock
should be checked at 6 month intervals or more frequently if the
temperature exceeds +25°C
Safety Pressure Release Valve
50 psi (all cells) 3 atmospheres
Atmospheric Pressure Range
Vacuum to 8 atmospheres
Life expectancy (to 80% of rated capacity)
Cycle Life (100% DOD, C/5)
300
Cycle life (5% DOD)
10,000
Float Life at 25°C
10 years
Float life at 20°C
15 years
Charging
Constant Voltage (Cyclic) 2.45-2.50VPC
Constant Voltage (Floating) 2.27-2.35VPC
N.B. No current limit is required when using a voltage regulated charger.
Constant Current charging - please contact DMS for specific data.
Caution
Batteries contain toxic materials (Lead, Sulphuric Acid).
Avoid short circuit.
Do not charge in gas tight container.
Sealed lead rechargeable battery.
Must be recycled or disposed of properly.
9
Cyclon Battery Packs
Product Number
Description
Dimensions (mm)
Weight (Kg)
L
W
H
9810-0075
12V 2.5Ah 1x6 ABS Leads
209
39
68
1.19
9810-0016
12V 2.5Ah 1x6 ABS Tags
209
39
68
1.19
9810-0109
12V 2.5Ah 1x6 s/w Leads
203
38
67
1.13
9810-0108
12V 2.5Ah 1x6 s/w Tags
203
38
67
1.13
9810-0067
12V 2.5Ah 2x3 ABS Leads
107
73
68
1.19
9810-0008
12V 2.5Ah 2x3 ABS Tags
107
73
68
1.19
9810-0115
12V 2.5Ah 2x3 s/w Leads
102
72
67
1.13
9810-0114
12V 2.5Ah 2x3 s/w Tags
102
72
67
1.13
9800-0072
12V 5Ah 1x6 ABS Leads
270
49
79
2.40
9800-0016
12V 5Ah 1x6 ABS Tags
270
49
79
2.40
9800-0109
12V 5Ah 1x6 s/w Leads
264
46
78
2.35
9800-0108
12V 5Ah 1x6 s/w Tags
264
46
78
2.35
9800-0047
12V 5Ah 2x3 ABS Leads
138
93
79
2.40
9800-0008
12V 5Ah 2x3 ABS Tags
138
93
79
2.40
9800-0115
12V 5Ah 2x3 s/w Leads
133
91
78
2.35
9800-0114
12V 5Ah 2x3 s/w Tags
133
91
78
2.35
9810-0077
6V 2.5Ah 1x3 ABS Leads
107
39
68
0.60
9810-0011
6V 2.5Ah 1x3 ABS Tags
107
39
68
0.60
9810-0103
6V 2.5Ah 1x3 s/w Leads
102
38
67
0.56
9810-0102
6V 2.5Ah 1x3 s/w Tags
102
38
67
0.56
9800-0071
6V 5Ah 1x3 ABS Leads
138
49
79
1.18
9800-0011
6V 5Ah 1x3 ABS Tags
138
49
79
1.18
9800-0103
6V 5Ah 1x3 s/w Leads
133
47
78
1.12
9800-0102
6V 5Ah 1x3 s/w Tags
133
47
78
1.12
10
6 volt Shrink wrap.
6 volt ABS case.
12 volt 1x6
Shrink wrap.
12 volt 2x3
Shrink wrap.
12 volt 2x3 ABS case.
12 volt 1x6 ABS case.
11
Cyclon 4V Monobloc technical specifications
D (2.5Ah)
X (5.0Ah)
E (8.0Ah)
Part number
0819-0010
0809-0010
0859-0010
Capacity to 1.67 vpc.
10 hour rate
1 hour rate
15 minute rate
2.50Ah
1.95Ah
1.49Ah
5.00Ah
3.99Ah
3.40Ah
8.00Ah
6.24Ah
4.75Ah
Maximum overall dimensions in. (mm).
Length
Width
Height
Weight lb. (kg)
3.13 (79.5)
1.81 (46.0)
2.75 (69.85)
.80 (0.36)
3.80 (96.5)
2.12 (53.8)
3.02 (76.71)
1.62 (.74)
3.81 (96.8)
2.13 (54.1)
4.00 (101.60)
2.11 (.96)
Internal resistance of fully charged monobloc, mΩ
Ω at 25 C. 10.0
7.0
6.0
Nominal battery voltage
4.0
4.0
4.0
Nominal short circuit level for charged battery
400A
570A
665A
Temperature range
Storage
Discharge
Charge
-40 C to +40 C
o
o
-40 C to +40 C
o
o
-40 C to +40 C
Maximum recommended storage time before recharge
24 months @ 25 C or 2.0vpc, whichever is earlier.
Safety pressure relief valve
8psi 0.5Atm
Atmospheric pressure range
Vacuum to 2 atmospheres
o
o
o
o
o
-40 C to +40 C
o
o
-40 C to +40 C
o
o
-40 C to +40 C
o
o
-40 C to +40 C
o
o
-40 C to +40 C
o
o
-40 C to +40 C
o
8psi 0.5Atm
8psi 0.5Atm
o
Charging, per 4V battery at 25 C
Constant voltage (cyclic)
Constant voltage (float)
4.90 to 5.0
4.54 to 4.70
4.90 to 5.0
4.54 to 4.70
4.90 to 5.0
4.54 to 4.70
300*
300*
10 years
10 years
N.B. No current limit is required when using a voltage regulated charger.
Constant Current charging - please contact DMS for specific data.
Life expectancy (to 80% of rated capacity)
Cycle Life, 100% DOD, C/5
300*
o
Float life at 20 C, based on accelerated test methods, 6.8 volts
o
constant voltage charge at 20 C ambient temperature
10 years
Mounting
Each monobloc is quipped with 0.216 in./5.49mm.
mounting holes in the cover. The tightening torque for
mounting the monobloc is 25in-lbs.
When using 4 mounting bolts, small spacers (washers) 1 to
3mm. thick should be placed between the battery and the
mounting surface to prevent bowing or stessing the battery case.
UL Recognised component. Meets UL 924
*300 cycles at 100% depth of discharge; one cycle per, C/5 (Charge: 7.50V constant voltage, 3C current limit; 16 hour charge).
12
Cyclon 6V Monobloc technical specifications
D (2.5Ah)
X (5.0Ah)
E (8.0Ah)
Part number
0819-0012
0809-0012
0859-0012
Capacity to 1.67 vpc.
10 hour rate
1 hour rate
15 minute rate
2.50Ah
1.95Ah
1.49Ah
5.00Ah
3.99Ah
3.40Ah
8.00Ah
6.24Ah
4.75Ah
Maximum overall dimensions in. (mm).
Length
Width
Height
Weight lb. (kg)
4.45 (113.03)
1.79 (45.47)
2.75 (69.85)
1.15 (0.52)
5.47 (138.94)
2.11 (53.59)
3.02 (76.71)
2.16 (.98)
5.47 (138.94)
2.11 (53.59)
4.00 (101.60)
3.15 (1.43)
Internal resistance of fully charged monobloc, mΩ
Ω at 25 C. 15.0
10.0
8.0
Nominal battery voltage
6.0
6.0
6.0
Nominal short circuit level for charged battery
400A
570A
665A
Temperature range
Storage
Discharge
Charge
-40 C to +40 C
o
o
-40 C to +40 C
o
o
-40 C to +40 C
Maximum recommended storage time before recharge
24 months @ 25oC or 2.0vpc, whichever is earlier.
Safety pressure relief valve
8psi 0.5Atm
Atmospheric pressure range
Vacuum to 2 atmospheres
o
o
o
o
o
-40 C to +40 C
o
o
-40 C to +40 C
o
o
-40 C to +40 C
8psi 0.5Atm
o
o
-40 C to +40 C
o
o
-40 C to +40 C
o
o
-40 C to +40 C
8psi 0.5Atm
o
Charging, per 6V battery at 25 C
Constant voltage (cyclic)
Constant voltage (float)
7.35 to 7.50
6.81 to 7.05
7.35 to 7.50
6.81 to 7.05
7.35 to 7.50
6.81 to 7.05
300*
300*
10 years
10 years
N.B. No current limit is required when using a voltage regulated charger.
Constant Current charging - please contact DMS for specific data.
Life expectancy (to 80% of rated capacity)
Cycle Life, 100% DOD, C/5
300*
o
Float life at 20 C, based on accelerated test methods, 6.8 volts
o
constant voltage charge at 20 C ambient temperature
10 years
Mounting
Each monobloc is equipped with 0.216 in./5.49mm.
mounting holes in the cover. The tightening torque for
mounting the monobloc is 25in-lbs.
When using 4 mounting bolts, small spacers (washers) 1 to
3mm. thick should be placed between the battery and the
mounting surface to prevent bowing or stessing the battery case.
UL Recognised component. Meets UL 924
*300 cycles at 100% depth of discharge; one cycle per, C/5 (Charge: 7.50V constant voltage, 3C current limit; 16 hour charge).
13
1.334 (33.88)
.667 (16.94)
1.226
(31.14)
D Monobloc
Length in/mm
4.45
113
Width in/mm
Height in/mm
1.79
2.75
45
70
Weight lbs/kg
Tabs in/mm
1.15
0.187x.025
.52
4.75x0.64
1.79 (45)
.613 (15.57)
4.45 (113)
2.75 (70)
1.713 (43.51)
.856 (21.74)
X Monobloc
1.453
(36.90)
Length in/mm
Width in/mm
5.47
2.11
139
54
Height in/mm
Weight lbs/kg
3.02
2.16
77
.98
Tabs in/mm
0.250x.025
6.35x0.64
2.11 (54)
.727 (18.46)
5.47 (139)
3.02 (77)
1.713 (43.51)
.856 (21.74)
E Monobloc
1.453
(36.90)
Length in/mm
5.47
139
Width in/mm
Height in/mm
2.11
4.00
54
102
Weight lbs/kg
Tabs in/mm
3.15
0.250x.025
1.43
6.35x0.64
2.11 (54)
.727 (18.46)
5.47 (139)
4.00 (102)
All dimensions = ins (mm).
14
Monobloc Configurations
12V 1x6 and 2x3 Monobloc configurations
8V 1x4 and 2x2 Monobloc configurations
15
DMS technologies
We have acquired considerable expertise in the
design and development of battery and power
systems tailored to customer’s specific requirements.
We have invested in state of the art three
dimensional solid modelling CAD system. Data
and designs can be transmitted electronically,
reducing product development time and
permitting close integration with your systems.
All design and development is carried out on a
strictly confidential basis.
Enclosures can be designed and manufactured,
using injection moulding, vacuum forming and
sheet metal fabrication techniques.
We can provide for extreme
environmental conditions and
hazardous applications.
Electrical and Electronics
design will meet international
requirements for CE
marking or can be
tailored to meet military
or other quality standards
you may require.
Our expertise extends
across many industries
from railways, telecommunications, special
automotive projects and medical equipment to
defence and military applications all over the
world.
Our technical sales support department is there to
help you solve your power system needs.
Call them on +44 (0)1794 830111.
DMS technologies
Belbins Business Park,
Cupernham Lane,
Romsey, Hampshire, SO51 7JF
Telephone +44 (0) 1794 830111
Fax +44 (0) 1794 830103
E-mail info@dmstech.co.uk
Web site dmstech.co.uk
An ISO 9001
Approved Company
Cyclon cells are manufactured by Hawker Energy Products.
Cyclon is a registered trade mark of Hawker Energy Products Inc.