High Power Current Sensing Resistor
1.
3. Product Constructional (產品結構):
Scope:
1.1
This specification is covered following series (此電
3.1 The resistors are constructed in a high grade
流檢測電阻器規格書包含下列產品):
material, Internal metal electrodes are added at
●
CUM1206 series
each end and connected by a resistive paste that is
●
CUM2512 series
applied to the top surface of the metal alloy (本司
●
CUM2725 series
的電流檢測電阻器是以高規格的材料所建構成。金
●
CUM2728 series
屬端電極附著在合金板的末端並且保護層與合金板
●
CUM4527 series
的上層連接).
3.2 The resistive layer is covered with a protective
2.
Product Features (產品特性)::
2.1 Applications
include
current
coat, and two external end terminations are
sensing,
voltage
added.
Wrap-around
terminations
have
an
division and pulse applications (應用範圍包括電流
electroplated nickel barrier and pure Tin (lead
感應,分壓及脈衝應用)
free) or matte-tin finish, ensuring excellent
2.2 Suitable for high precision current sensing circuit
`leach´ resistance properties and solderability (電
protection application (適用於高精度的電流感應器
阻層以保護層(漆)來包覆並加上兩個電極端。電極
能應用於產品的保護).
端以電鍍鎳為屏障並以純錫(無鉛)或表面無光澤的
2.3 The resistive material stable and ultra low TCR.
錫來包覆,來確保極佳銲錫性).
Low and Stable TCR ≤±50ppm/°C (穩定的合金板材
料可提供穩定且低的溫度系數。穩定且低的溫度系數
可控制於≤±50ppm/°C).
2.4 Specially selected and stabilized materials allow for
high temperature derating to + 170 °C (精心挑選並
穩定材料允許高溫降額至+170°C)
2.5 Pure tin plating provides compatibility with lead
(Pb) free and lead containing soldering processes (產
品電極端使用純錫電鍍,適合於無鉛與含鉛的銲接製
程).
2.6 Excellent stability (|ΔR/R| ≤ ±1.0 % for 1000 h at 70
°C) different environmental conditions (在不同的環
境下有極佳的穩定度(誤差值≤ ± 1.0 %,當產品處於 70
度 C/1,000 小時下)).
2.7 Compliant to RoHS directive 2011/65/EU and
Halogen free (符合 RoHS 指令 2011/65/EU 指令與無
鹵的要求).
2.8 Flame retardant type material is used to meet UL94
V-0 requirements (不燃型材料符合 UL94 V-0 的要
求).
Fort Technology Co., Ltd
Page 1 of 8
High Power Current Sensing Resistor
4.
Product Specifications(產品規格):
MODEL
Rating
Power
at 70℃
T.C.R.
(ppm/℃)
0.75W
Max.
Rating
Current
Max.
Overload
Current
3.83
Resistance Range (mΩ)
0.5% (D)
1.0% (F)
2.0% (G)
5.0% (J)
7.66
51~75
51~75
31.62
63.24
7~50
1~50
≦±50
CUM1206
1W
CUM2728
Operating
Temperature
Range (℃)
R051~R075:FeCrAl
R001:MnCuSn
1W
≦±75
44.72
100.00
---
0.5~0.75
1W
≦±50
31.62
70.71
5~500
1~500
2W
≦±75
63.24
141.42
---
0.5~0.75
2W
≦±50
44.72
100.00
5~450
1~450
3W
≦±75
77.45
173.20
---
0.5~0.75
3W
≦±50
54.77
122.47
5~100
1~100
≦±100
141.42
282.84
CUM2512
CUM2725
Material
4W
0.2
---
≦±50
126.49
252.98
4W
≦±50
31.62
63.24
7~450
4~450
2W
≦±75
63.24
141.42
---
0.5
2W
≦±50
44.72
100.00
7~100
1~100
3W
≦±75
77.45
173.20
---
0.5
3W
≦±50
54.77
122.47
7~60
1~60
5W
≦±75
100.00
173.20
---
0.5
5W
≦±50
70.71
122.47
7~500
1~500
0.25~3
R002~R007:MnCu
R008~R050:FeCrAl
R0005~R00075:
MnCuSn
R001~R006:MnCu
R007~R500:FeCrAl
R0005~R00075:
MnCuSn
R001~R006:MnCu
R007~R450:FeCrAl
R0005~R00075:
MnCuSn
R001~R006:MnCu
R007~R100:FeCrAl
R0002~R0004:
-55~+170°C
MnCuSn
R0005~R0025:MnCu
R003:FeCrAl
R004~R450:FeCrAl
R0005:MnCuSn
R001~R005:MnCu
R006~R100:FeCrAl
R0005:MnCuSn
CUM4527
R001~R005:MnCu
R006~R060:FeCrAl
R0005:MnCuSn
R001~R005:MnCu
R006~R500:FeCrAl
Remark 備註:
a. “*” Special tolerance and range of resistance are under requested.(“*”如需特殊的公差和阻值請與我們聯絡).
Fort Technology Co., Ltd
Page 2 of 8
High Power Current Sensing Resistor
5.
Power Derating Curve(功率減额曲線):
5.1 The Operating Temperature Range: -55°C ~+170°C.(溫度範圍: -55°C ~+170°C).
5.2 For resistors operated in ambient temperatures above 70°C, power rating must be derated in accordance with
the curve below(當電阻工作在溫度超過 70°C 時,額定功率必须減额,減额曲線依據下圖):
6.
Rating Current(額定電流):
6.1 The following equation may be used to determine the DC (Direct Current) or AC (Alternating Current) (RMS,
root mean square value) of normal rated power. However, if the result value exceeds the highest current of
regulated standards (paragraph 5), the highest normal rated power is to be used
(以下的公式也許被用於確定DC (直流電)或AC (交流電)電流(RMS,均方根值) 的正常額定功率。無論如何,如果
結果超出被調控的最高標準電流(參考第五章節)時,最高的正常額定功率將被使用).
Remark:
7.
a.
I: Rating Current.
b.
P: Rating Power.
c.
R: Resistance.
I =√
P/R
Ordering Information(訂購訊息):
CUM
2512
-
1
Power Rating
Model(種類) Size (尺寸)
(Watts)
額定功率(瓦特)
4
F
R003
Packing*
Tolerance**
Resistance***
包裝
公差
電阻值
● B: 0.5W
1206
2512
CUM
2725
2728
4527
● C: 0.75W,
● 1: 1.0W,
● D: 1.5W,
● 2: 2.0W,
● 3: 3.0W,
● 4: 4.0W,
● 1: 1,000pcs
● 2: 2,000pcs
● 4: 4,000pcs
● 5: 5,000pcs
● D=±0.5%;
● F=±1.0%;
R003: 3mΩ
● G=±2.0%;
R100: 100mΩ
● J=±5.0%
● 5: 5.0W
Fort Technology Co., Ltd
Page 3 of 8
High Power Current Sensing Resistor
Remark 備註:
a. “*” The packing quantity per reel are listed below (“*”:每個膠盤可裝的產品數量):
Model (種類)
CUM1206
CUM1206 R001
Tape Width (寬度)
Diameter (直徑)
Piece/reel (標準(每個膠盤))
5,000 pieces (5,000 顆)
8 mm/embossed plastic
4,000 pieces (4,000 顆)
4,000 pieces (4,000 顆)
CUM2512
CUM2725
CUM2725(0.2~0.8)
12 mm/embossed plastic
178 mm/7”
2,000 pieces (2,000 顆)
1,000 pieces (1,000 顆)
2,000 pieces (2,000 顆)
CUM2728
CUM4527
1,000 pieces (1,000 顆)
24 mm/embossed plastic
b. “**” Special tolerance and range of resistance are under requested (“**”如需特殊的公差和阻值請與我們聯絡).
c.
“***” Normal product order information has 3 digits, if includes one decimal point then the order information
should be 4 digits (e.g. 0.5mΩ is R0005), if includes 2 decimal points, then it should be 5 digits (e.g. 0.25mΩ is R00025)
(“***” 正常的產品是三碼, 如有一位小數點則為四碼 (例如 0.5mΩ 是 R0005), 如有兩位小數點則為五碼 (例如 0.25mΩ
是 R00025)).
8.
Dimensions: Unit mm
MODEL
Power
Rating
Resistance
Range
0.75W
51~75mΩ
0.400±0.254
1mΩ
2mΩ
3mΩ
4~20mΩ
0.820±0.254
0.700±0.254
0.600±0.254
0.550±0.254
1206
1W
2512
2512
1W
1W
2W
L
3.200±0.254
W
1.650±0.254
H
21~50mΩ
0.470±0.254
451~500mΩ
0.5mΩ
0.75 mΩ
1mΩ
0.350±0.254
0.820±0.254
0.700±0.254
1.5mΩ
0.720±0.254
2~5mΩ
6mΩ
7~10mΩ
11~75mΩ
76~100mΩ
101~135mΩ
136~200mΩ
201~450mΩ
6.350±0.254
3.050±0.254
T1
T2
0.508±0.254
0.508±0.254
0.750±0.254
1.980±0.254
0.850±0.254
2.000±0.254
1.980±0.254
2.200±0.254
1.15±0.254
1.400±0.254
1.150±0.254
0.550±0.254
0.600±0.254
0.550±0.254
0.470±0.254
0.400±0.254
Fort Technology Co., Ltd
1.05±0.254
1.100±0.254
0.75±0.254
0.850±0.254
Page 4 of 8
High Power Current Sensing Resistor
Type
Power
Resistance
Rating
Range
L
W
H
0.50mΩ
0.820±0.254
0.75mΩ
0.700±0.254
1mΩ
3W
2~5mΩ
6mΩ
1.980±0.254
0.720±0.254
6.350±0.254
T2
2.000±0.254
1.980±0.254
1.15±0.254
1.5mΩ
2512
T1
2.200±0.254
1.400±0.254
3.050±0.254
1.150±0.254
0.550±0.254
7~10 mΩ
0.600±0.254
1.15±0.254
1.100±0.254
11~75mΩ
76~100mΩ
0.550±0.254
0.2mΩ
1.100±0.254
0.75±0.254
2.150±0.254
0.25mΩ
2.287±0.254
0.3mΩ
1.975±0.254
0.950±0.254
0.35mΩ
1.710±0.254
6.900±0.254
1.20±0.254
0.4mΩ
2725
4W
1.440±0.254
6.350±0.254
0.5mΩ
0.6mΩ
2.080±0.254
0.850±0.254
1.780±0.254
0.8mΩ
1mΩ
1.5~1.6mΩ
1.300±0.254
4W
4~450mΩ
1.15±0.254
1.500±0.254
0.40±0.254
1.050±0.254
0.550±0.254
2~3mΩ
2728
1.800±0.254
0.650±0.254
6.800±0.254
6.600±0.254
6.700±0.254
0.5mΩ
0.580±0.254
0.770±0.254
3.000±0.254
1mΩ
2W
0.650±0.254
0.90±0.254
1.5~5mΩ
4527
2.000±0.254
6~100mΩ
0.550±0.254
0.5mΩ
0.770±0.254
1mΩ
3W
3.000±0.254
11.300±0.500
6.600±0.500
0.650±0.254
0.90±0.254
1.5~5mΩ
5W
2.000±0.254
6~60mΩ
0.550±0.254
0.5mΩ
0.800±0.254
3.000±0.254
1mΩ
0.680±0.254
1.5~5mΩ
2.000±0.254
6~500mΩ
9.
0.65±0.254
0.580±0.254
Marking Format(蓋印型式):
9.1 All the other products marking are 4 digits.
(所有的產品字碼均為 4 碼).
9.2 R” designates the decimal location in ohms,, e.g. 1mΩ the product marking is R001, 25mΩ the product
marking is R025 and 100mΩ the product marking is R100.
(當阻值小於 1 歐姆時以”R”來表示之; 例如 1mΩ 其蓋印字碼為”R001”; 10mΩ 其蓋印字碼為”R010;25mΩ 其蓋
Fort Technology Co., Ltd
Page 5 of 8
High Power Current Sensing Resistor
印字碼為”R025”;100mΩ 其蓋印字碼為”R100”).
9.3 “m” designates the decimal location in milli-ohms, e.g. 0.25mΩ the product marking is 0m25, 0.5mΩ the
product marking is 0m50, 5.5mΩ the product marking is 5m50 and 25.5mΩ the product marking is 25m5.
(當阻值有毫歐姆時以”m”來表示之; 例如 0.25mΩ 其蓋印字碼為”0m25”; 0.5mΩ 其蓋印字碼為”0m50”; 25.5mΩ
其蓋印字碼為”25m5”).
9.4
The criteria to distinguishing the mark on the surface of products are that characters can be identified.
(產品表面字碼以可識別為主)
10. Recommended Land Pattern (建議印刷電路板上銲墊的尺寸):
a
i
a
b
■ Dimension
Unit: mm
TYPE
Resistance Range
a
b
i
1206 – 0.75W,1W
1mΩ~75mΩ
1.46
2.15
1.68
0.5mΩ~1mΩ
3.24
3.68
1.27
2512 -1W,2W,3W
2725 - 4W
2728 - 4W
4527 – 2W,3W,5W
1.5 mΩ
3.20
3.68
1.35
2 ~5mΩ
2.60
3.68
2.55
6mΩ~200mΩ
2.30
3.68
3.15
201mΩ~500mΩ
2.05
3.68
3.65
0.2~0.35mΩ
2.90
6.70
1.28
0.4~0.8mΩ
3.25
6.85
1.70
1~3mΩ
2.75
6.85
2.70
4mΩ~450mΩ
2.05
7.20
3.90
0.5mΩ~1.5mΩ
4.50
8.74
4.50
2.0mΩ~100mΩ
3.50
8.74
6.50
101mΩ~500mΩ
3.50
8.74
6.50
Fort Technology Co., Ltd
Page 6 of 8
High Power Current Sensing Resistor
11. Product Reliability Performance(產品可靠度特性):
Test Item
Temperature
Coefficient of
Resistance (T.C.R)
Test Method
Procedure
JIS-C-5201-1 4.8 At 25℃ /+150℃, 25℃ is the reference
IEC-60115-1 4.8 temperature
The number of rated power are as follows:
● 1206-0.75W: 5 times of rated power
● 1206-1W: 5 times of rated power
● 2512-1W: 5 times of rated power
● 2512-2W: 5 times of rated power
JIS-C-5201-1 4.13 ● 2512-3W: 5 times of rated power*(Note)*
Short Time Overload
IEC-60115-1 4.13 ● 2725-4W: 4 times of rated power
● 2728-4W: 4 times of rated power
● 4527-2W: 5 times of rated power
● 4527-3W: 5 times of rated power
● 4527-5W: 3 times of rated power
for 5 seconds.
Requirements
As Spec
● 4527: ΔR/R1≦±2.0%
● The others: ΔR/R1≦±0.5%
High Temperature
Exposure
JIS-C5201-1 4.25
At 170℃ for 1000 hours.
IEC 60068-2-2
● 4527: ΔR/R1≦±2.0%
● The others: ΔR/R1≦±1.0%
Resistance to
Soldering Heat
JIS-C-5201-1 4.18
260±5℃ for 10 seconds.
IEC-60115-1 4.18
ΔR/R1≦± 0.5%
Temperature Cycling
Biased Humidity
Load Life
(Endurance)
Solderability
Dielectric
Withstanding
Voltage
Core
Body Strength
Terminal Strength
(SMD)
Bending Strength
Moisture Resistance
1000 Cycles (-55°C to +155°C) Measurement at
24±4 hours after test conclusion. 30min maximum ΔR/R1≦± 0.5%
dwell time at each temperature extreme.
1,000 hours; 85°C / 85% RH, 10% of operating
MIL-STD-202
ΔR/R1≦± 0.5%
power. Measurement at 24±4 hours after test
Method 103
conclusion.
70±2℃, RCWV or Max. working voltage
JIS-C-5201-1 4.25
● 4527: ΔR/R1≦±2.0%
whichever is less for 1000 hrs with 1.5 hrs〝ON〞
IEC-60115-1 4.25.1
● The others: ΔR/R1≦±1.0%
and 0.5 hr〝OFF〞.
JESD22 Method
JA-104
JIS-C-5201-1 4.17
245±5℃ for 3 seconds.
IEC-60115-1 4.17
JIS-C5201-1 4.7
Applied 500VAC for 1 minute.
>95% coverage
No short or burned on the
appearance.
JIS-C5201-1 4.15 Central part pressurizing force:5N , 10 seconds No broken
AEC Q200-006
Pressurizing force 17.7N for 60 seconds
JIS-C-5201-1 4.33
Bending once 2mm for 10 seconds
IEC-60115-1 4.33
MIL-STD 202
Method 106
T=24 hours / Cycle ,10Cycles .
Steps 7a& 7b not required. Unpowered .
(Figure 1)
No broken
ΔR/R1≦± 0.5%
No broken
ΔR/R1≦± 0.5%
*Note: This test is a destructive experiment. The top protective layer is prone to damage and peculiar smell during, in the
50mR~100mR resistance test. The resistance change rate can meets the specifications.
Fort Technology Co., Ltd
Page 7 of 8
High Power Current Sensing Resistor
12.
Packaging:
12.1 Embossed Dimensions:
DIRECTION OF FEED
▓Dimension
Unit:mm
Item
Resistance
Range (mΩ)
W
1206
1mΩ
8.0±0.30
4.0±0.10 1.75±0.10
1206
2~75mΩ
8.0±0.30
2512
0.5~1mΩ
2512
ψD1
G
H
A
B
T1
T
3.5±0.10
1.0±0.10
4.0±0.10
2.0±0.10
2.03±0.10
3.55±0.10
1.10±0.10
0.20±0.05
4.0±0.10 1.75±0.10
3.5±0.10
1.0±0.10
4.0±0.10
2.0±0.10
2.03±0.10
3.55±0.10
0.85±0.10
0.20±0.05
12.0±0.30
4.0±0.10 1.75±0.10
5.5±0.10
1.55±0.10
4.0±0.10
2.0±0.10
3.50±0.10
6.75±0.10
1.10±0.10
0.20±0.05
2~500mΩ
12.0±0.30
4.0±0.10 1.75±0.10
5.5±0.10
1.55±0.10
4.0±0.10
2.0±0.10
3.50±0.10
6.75±0.10
0.90±0.10
0.20±0.05
2725
0.2~0.8mΩ
12.0±0.30
8.0±0.10 1.75±0.10
5.5±0.10
1.55±0.10
4.0±0.10
2.0±0.10
6.81±0.10
7.16±0.10
1.30±0.10
0.25±0.05
2725
1~3mΩ
12.0±0.30
8.0±0.10 1.75±0.10
5.5±0.10
1.55±0.10
4.0±0.10
2.0±0.10
6.81±0.10
7.16±0.10
1.05±0.10
0.25±0.05
2728
4~450mΩ
12.0±0.30
8.0±0.10 1.75±0.10
5.5±0.10
1.55±0.10
4.0±0.10
2.0±0.10
7.10±0.10
7.05±0.10
0.95±0.10
0.20±0.05
4527
0.5~500mΩ
2.0±0.10
7.38±0.10
12.0±0.10
1.05±0.10
0.30±0.10
P
E
ψD
F
24.0±0.30 12.0±0.10 1.75±0.10 11.5±0.10
1.50±0.10 4.0±0.10
12.2 Reel Dimensions:
Reel Type / Tape
7” reel for 8 mm embossed
7” reel for 12 mm embossed
7” reel for 24 mm embossed
A
2.0±0.5
2.5±0.5
2.0±0.5
ψB
ψC
ψD
13.2±0.5
13.5±0.5
13.2±0.5
17.7±0.5
17.7±0.5
17.7±0.5
60.0±0.5
60.0±0.5
60.0±0.5
W
12.0±0.5
16.2±0.5
24.4±2.0
ψM
178±1.0
178±1.0
178±1.0
■ Storage Temperature
Temperature:25±5℃, Humidity:60±20%
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Page 8 of 8