20310500201

HARTING Hall effect current sensors HARTING worldwide Transforming customer wishes into concrete solutions The HARTING Technology Group is skilled in the fields of electrical, electronic and optical connection, transmission and networking, as well as in manufacturing, mechatronics and software creation. The Group uses these skills to develop customized solutions and products such as connectors for energy and data transmission applications including, for example, mechanical engineering, rail technology, a wind energy plants, factory automation and the telecommunications sector. In addition, HARTING also produces electro-magnetic components for the automobile industry and offers solutions in the field of Enclosures and Shop Systems. The HARTING Group currently comprises 37 subsidiary companies and worldwide distributors employing a total of more than 3,500 staff. 2 HARTING Subsidiary company We aspire to top performance. HARTING Representatives Our people on location form the interface to the centrally Connectors ensure functionality. As core elements coordinated development and production departments. of In this way, our customers can rely on consistently high, electrical and infrastructure optical wiring, technologies, they connection are and essential in superior product quality – worldwide. enabling the modular construction of devices, machines and systems across a very wide range of industrial Our claim: Pushing Performance. applications. HARTING Their reliability is a crucial factor provides more than optimally attuned guaranteeing smooth functioning in the manufacturing components. In order to serve our customers with the best area, in telecommunications, applications in medical possible solutions, HARTING is able to contribute a great technology – in fact, connectors are at work in virtually deal more and play a closely integrative role in the value every conceivable application area. Thanks to the creation process. consistent further development of our technologies, From ready assembled cables through to control racks customers enjoy investment security and benefit from or ready-to-go control desks: Our aim is to generate the maximum benefits for our customers – without durable, long term functionality. compromise! Always at hand, wherever our customers may be. Increasing industrialization is creating growing Quality creates reliability – and warrants trust. markets characterized by widely diverging demands and The HARTING brand stands for superior quality and requirements. The search for perfection, increasingly reliability – worldwide. The standards we set are the efficient processes and reliable technologies is a common result of consistent, stringent quality management that is factor in all sectors across the globe. subject to regular certifications and audits. HARTING is providing these technologies – in Europe, EN ISO 9001, the EU Eco-Audit and ISO 14001:2004 are America and Asia. The HARTING professionals at our key elements here. We take a proactive stance to new international subsidiaries engage in close, partnership requirements, which is why HARTING ranks among the based interaction with our customers, right from the very first companies worldwide to have obtained the new IRIS early product development phases, in order to realize quality certificate for rail vehicles. customer demands and requirements in the best possible manner. 3 HARTING worldwide HARTING technology creates added value for customers. or ultrahigh frequency applications that are finding use Technologies by HARTING are at work worldwide. in telecommunications or automation networks, in the HARTING’s presence stands for smoothly functioning automotive industry, or in industrial sensor and actuator systems, powered by intelligent connectors, smart applications, RFID and wireless technologies, in addition infrastructure solutions and mature network systems. In to packaging and housing made of plastics, aluminum or the course of many years of close, trust-based cooperation stainless steel. with its customers, the HARTING Technology Group has advanced to one of the worldwide leading specialists HARTING solutions extend across technology boundaries. for connector technology. Extending beyond the basic Drawing on the comprehensive resources of the group’s functionalities demanded, we offer individual customers technology pool, HARTING devises practical solutions specific and innovative solutions. These tailored solutions for its customers. Whether this involves industrial deliver sustained effects, provide investment security and networks for manufacturing automation, or hybrid enable customers to achieve strong added value. interface Opting for HARTING opens up an innovative, complex world of concepts and ideas. or cable assemblies for high-temperature applications In order to develop connectivity and network solutions offer far more than components, and represent mature, solutions for wireless telecommunication infrastructures, 3D circuit carriers with microstructures, 4 in the automotive industry – HARTING technologies serving an exceptionally wide range of connector comprehensive solutions attuned to individual customer applications and task scopes in a professional and cost requirements and wishes. The range covers ready-to-use optimized manner, HARTING not only commands the full cable configurations, completely assembled backplanes array of conventional tools and basic technologies. Over and board system carriers, as well as fully wired and and beyond these capabilities, HARTING is constantly tested control panels. harnessing and refining its broad base of knowledge In order to ensure the future proof design of RF- and and experience to create new solutions that ensure EMC-compatible interface solutions, the central HARTING continuity at the same time. In securing this know-how laboratory (certified to EN 45001) provides simulation lead, HARTING draws on a wealth of sources from both in- tools, as well as experimental, testing and diagnostics house research and the world of applications alike. facilities all the way through to scanning electron Salient examples of these sources of innovative knowledge microscopes. In the selection of materials and processes, include microstructure technologies, 3D design and lifecycle and environmental aspects play a key role, in construction technology, as well as high temperature addition to product and process capability considerations. HARTING knowledge is practical know-how generating synergy effects. HARTING commands decades of experience with The key focus is on applications in every solution approach. In this context, uncompromising, superior quality is our hallmark. Every new solution found will regard to the applications conditions of connectors in invariably flow back into the HARTING technology pool, telecommunications, computer and network technologies thereby enriching our resources. And every new solution and medical technologies, as well as industrial automation we go on to create will draw on this wealth of resources in technologies, such as the mechanical engineering order to optimize each and every individual solution. In and plant engineering areas, in addition to the power this way, HARTING is synergy in action. generation industry or the transportation sector. HARTING is highly conversant with the specific application areas in tem s nnectors lies Network Technologies Actua s stem y S r to Broad cast and Entertainment al Medic I nf ra str uc b Ca tur e ss em b Asse mb ly ery es e dd S ys l Devices an be Em u ti ng ust rial Co Sy Information Technologies Mechatronic Ind Au to m ia ustr Ind B ac m Co mp Ven din g Micro Structure Technologies Interconnect Technologies Metal Treatment Technologies stri but io n ion Teleco PCB Technologies d Advanced To ols Simulation Production Technologies kpl Mach in 3D ckages ropa c i M d Di s em st es ergy Power Generati Wind En on an le A n tio lin sp ta or a S ol ergy r En at Tr an all of these technology fields. k or w t e lN ria t s nd u I 5 General information Field of applications General information: HARTING Hall effect current sensors are used for current measurement in power electronic applications. The hall effect sensors can measure different kinds of currents (AC, DC, pulsed... ) It is the user’s responsibility to check whether the components illustrated in this catalogue comply with different regulations from those stated in special fields of application which we are unable to foresee. ● Generators ● electrical drives We reserve the right to modify designs in ­order to improve quality, keep pace with technological advancement or meet particular ­requirements in production. ● Switch mode power supplies ● USV ● Other power electronic applications Certified according to EN ISO 9001 in design/development, production, ­installation and servicing No part of this catalogue may be reproduced in any form (print, photocopy, microfilm or any other process) or processed, duplicated or distributed by means of electronic systems without the prior written consent of HARTING Electric GmbH & Co. KG, Espelkamp. We are bound by the German version only. Specifications: for Industrial equipement DIN EN 50 178: Electronic equipment for use in power installations for Railway equipement DIN EN 50 155: Railway applications –Electronic Devices on Rolling Stock © HARTING Electric GmbH & Co. KG, Espelkamp – All rights reserved, including those of the translation. 6 HARTING Hall effect current sensors Contents Page Measurement principles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   8 Current measurement in power electronics . . . . . . . . . . . . . . . . . . . . . . . . . . .   9 Fields of applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Industrial versions Current sensor HCS 200 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Current sensor HCS 300 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Current sensor HCS 500 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Current sensor HCS 1000 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Current sensor HCS 2000 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Railway equipment Current sensor HCSR 500 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Current sensor HCSR 1000 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Current sensor HCSR 2000 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Eco Serie Current sensors HCSE 100 A ... 1000 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 7 HARTING Hall effect current sensors measurement principles Direct current sensor Compensated current sensor Characteristics Characteristics • Accuracy ~ 1 % of IPn at 25 °C • Accuracy ~ 0.5 % of IPn at 25 °C • Accuracy ~ 5 % at -40 °C … 85 °C (Max. error) • Accuracy ~ 1 % at -40 °C … 85 °C (Max. error) • Linearity < 0.5 % • Linearity < 0.1 % • Delay time ~ 3 µs • Delay time ~ 1 µs • Frequency range 0 ... 25 kHz • Frequency range 0 ... 150 kHz • Nominal power supply ±15 V • Nominal power supply ±15 V ... 24 V • Output 4 V at IPn • Output 100 mA at IPn (typisch) Description Description For open loop sensors, the primary current‘s magnetic field is Compensated current sensors (Closed-loop sensors) have a concentrated in a magnetically soft toroid. A Hall element that design similar to that of direct sensors. The Hall voltage, however generates a voltage proportional to the magnetic field or to the is not used directly as measurement signal instead it is used to current is positioned in the toroid’s air gap. The Hall voltage is regulate a secondary current. The secondary current flows through amplified and delivers a mapping of the primary current as an a coil with N windings and generates a magnetic compensation output signal. One advantage of these sensors is the simple field in the toroid. If the secondary current x N is exactly the same design. The temperature dependency of the Hall element and as the primary current, the two magnetic fields cancel each other the amplification (Offset and gain drift) influence the precision, in the toroid. The Hall element always regulates the magnetic flux however. to zero. The secondary current is simultaneously the sensor‘s output signal (Isec = Ipri/N). These sensors consume more power, but work very precisely throughout the entire temperature range. 8 Current measurement in power electronics Application examples ● Frequency converter for drive control Measurement of the input currents and motor currents to control the system and for protection of the power semiconducters ● Frequency converter for Generator-Grid connection Measurement of the generator currents and output currents to control the system and for protection of the power semiconducters ● Switch mode power supplies ● Uninterruptible power supplies/ Battery systems ● Electrical heating 9 Fields of applications for HARTING current sensors Other application environments - Robots - Elevators - Cranes - Welding systems - Electro-plating - Electric vehicles - Ship propulsion systems 10 Fields of applications for HARTING current sensors ① Traction drive ② Auxilary converter ③ Full power converter ④ Pitch- and Yaw-Drive ⑤ Solar converter 11 HARTING Hall effect current sensor HCS 200 A Features Advantages • Hall effect compensated current sensor • High accuracy • Galvanic insulation between primary and secondary current • Wide measuring range • Panel mounting • High current overload capability • Very low susceptance to external magnetic fields • Housing material and potting mass have a flammability rating UL94 V0 • Standard EN 50 178: Electronic equipment for use in power installations Technical characteristics IPN IP R M ISN KN VC IC Nominal primary current Measuring range Burden resistance with ±12 V with ±15 V Nominal secondary current Turns ratio Nominal power supply (±5 %) Supply current @ VC = 15 V 200 A 0 ... ±300 A at ±200 A max at ±300 A max at ±200 A max at ±300 A max 100 mA 1 : 2000 ±12 ... 15 V 20+ IS mA X Overall accuracy at IPN TA = +25 °C ΕL Linearity IO Offset current at IP = 0, T = +25 °C IOT Zero offset/temperatur, IO, -40°C ... +85 °C Delay time of IPN t r Di/dt di/dt correctly following f Bandwidth ±0.8 % < 0.1 % max ±0.3 mA max ±0.8 mA < 1 μs > 100 A/μs DC ...100 kHz TA TS m RS Operating temperature range Storage temperature range Weight Coil resistance at TA = +85 °C -40 °C ... +85 °C -45 °C ... +90 °C ~ 0.15 kg 38 Ω VD Vst VB Proof stress voltage, effective, 50 Hz, 1 minute 3 kV Rated impulse voltage 1.2/50 µs 10 kV Rated voltage 1) 600 V RM min 0 RM max RM min 0 RM max RM min 5 RM max RM min 5 RM max 65 Ω 29 Ω 92 Ω 48 Ω Approval 12 1)  afe separation (Overvoltage Category III, Pollution degree 2). Value applies for sensors with clamp terminal, for other secondary connections S are higher values possible  HARTING Hall effect current sensor HCS 200 A IPN= 200 A Measureable currents are AC, DC, pulsed … Identification Part numbered Drawing Dimensions in mm HCS 200 Sensor fastening: 2 x M5 Steel screws (recommended fastening torque 4 Nm) Tolerances ±0.5 mm HCS 200 Connections: Faston 6.3 x 0.8 mm 3pins 20 31 020 0101 HCS 200 Connections: Spring clamp terminal, pluggable Centerline 5.0 mm; 3pins 20 31 020 0102 HCS 200 Clamp terminal, pluggable including signal cable 300 mm, 0.5 mm², stripped with end sleeve 1 2 3 - M + 20 31 020 0202 Sensor with separate cable (numbered stands) Other secondary connections on request 13 HARTING Hall effect current sensor HCS 300 A Features Advantages • Hall effect compensated current sensor • High accuracy • Galvanic insulation between primary and secondary current • Wide measuring range • Panel mounting • High current overload capability • Very low susceptance to external magnetic fields • Housing material and potting mass have a flammability rating UL94 V0 • Standard EN 50 178: Electronic equipment for use in power installations Technical characteristics IPN IP R M ISN KN VC IC Nominal primary current Measuring range Burden resistance with ±15 V with ±24 V Nominal secondary current Turns ratio Nominal power supply (±5 %) Supply current @ VC = 15 V 300 A 0 ... ±500 A at ±300 A max at ±500 A max at ±300 A max at ±500 A max 150 mA 1 : 2000 ±12 ... 24 V 25+ IS mA X Overall accuracy at IPN TA = +25°C ΕL Linearity IO Offset current at IP = 0, T = +25 °C IOT Zero offset/temperatur, IO, -40 °C ... +85 °C Delay time of IPN t r Di/dt di/dt correctly following f Bandwidth ±0.5 % < 0.1 % max ±0.3 mA max ±0.7 mA 100 A/μs DC ... 100 kHz TA TS m RS Operating temperature range Storage temperature range Weight Coil resistance at TA= +85 °C -40 °C ... +85 °C -45 °C ... +90 °C ~ 0.25 kg 35 Ω VD Vst VB Proof stress voltage, effective, 50 Hz, 1 minute 3 kV Rated impulse voltage 1.2/50 µs 10 kV Rated voltage 1) 600 V RM min 0 RM min 0 RM min 5 RM min 5 RM max 53 Ω RM max   7 Ω RM max 90 Ω RM max 40 Ω Approval 14 1)  afe separation (Overvoltage Category III, Pollution degree 2). Value applies for sensors with clamp terminal, for other secondary connections S are higher values possible  HARTING Hall effect current sensor HCS 300 A IPN= 300 A Measureable currents are AC, DC, pulsed … Identification Part numbered Drawing Dimensions in mm HCS 300 Sensor fastening: 4 x M4 Steel screws (recommended fastening torque 3.2 Nm) Tolerances ±0.5 mm HCS 300 Connections: Spring clamp terminal, pluggable Centerline 5.0 mm; 3pins 20 31 030 0101 HCS 300 Clamp terminal, pluggable including signal cable 300 mm, 0.5 mm², stripped with end sleeve 1 2 3 - M + 20 31 030 0201 Sensor with separate cable (numbered stands) Other secondary connections on request 15 HARTING Hall effect current sensor HCS 500 A Advantages Features • Hall effect compensated current sensor • High accuracy • Galvanic insulation between primary and secondary current • Wide measuring range • Panel mounting • High current overload capability • Very low susceptance to external magnetic fields • Housing material and potting mass have a flammability rating UL94 V0 • Standard EN 50 178: Electronic equipment for use in power installations Technical characteristics IPN IP R M ISN KN VC IC Nominal primary current Measuring range Burden resistance with ±15 V with ±24 V Nominal secondary current Turns ratio Nominal power supply (±5 %) Supply current @ VC = 15 V 500 A 0 ... ±800 A at ±500 A max at ±800 A max at ±500 A max at ±800 A max 100 mA 1 : 5000 ±15 ... 24 V 24+ IS mA X Overall accuracy at IPN TA= +25 °C ΕL Linearity IO Offset current at IP = 0, T = +25 °C IOT Zero offset/temperatur, IO, -40 °C ... +85 °C Delay time of IPN t r Di/dt di/dt correctly following f Bandwidth ±0.6 % < 0.1 % max ±0.4 mA max ±0.7 mA < 1 μs > 100 A/μs DC ...100 kHz TA TS m RS Operating temperature range Storage temperature range Weight Coil resistance at TA= 85 °C -40 °C ... +85 °C -45 °C ... +90 °C ~ 0.25 kg 82 Ω VD Vst VB Proof stress voltage, effective, 50 Hz, 1 minute 3 kV Rated impulse voltage 1.2/50 µs 10 kV Rated voltage 1) 600 V RM min 0 RM min 0 RM min 5 RM min 5 RM max   55 Ω RM max   10 Ω RM max 140 Ω RM max   60 Ω Approval 16 1)  afe separation (Overvoltage Category III, Pollution degree 2). Value applies for sensors with clamp terminal, for other secondary connections S are higher values possible  HARTING Hall effect current sensor HCS 500 A IPN= 500 A Measureable currents are AC, DC, pulsed … Identification Part numbered Drawing Dimensions in mm HCS 500 Sensor fastening: 4 x M4 Steel screws (recommended fastening torque 3.2 Nm) Tolerances ±0.5 mm HCS 500 Connections: Spring clamp terminal, pluggable Centerline 5.0 mm; 3pins 20 31 050 0101 HCS 500 Clamp terminal, pluggable including signal cable 300 mm, 0.5 mm², stripped with end sleeve 1 2 3 - M + 20 31 050 0201 Sensor with separate cable (numbered stands) Other secondary connections on request 17 HARTING Hall effect current sensor HCS 1000 A Advantages Features • Hall effect compensated current sensor • High accuracy • Galvanic insulation between primary and secondary current • Wide measuring range • Panel mounting • High current overload capability • Very low susceptance to external magnetic fields • Housing material and potting mass have a flammability rating UL94 V0 • Standard EN 50 178: Electronic equipment for use in power installations Technical characteristics IPN IP R M ISN KN VC IC Nominal primary current Measuring range Burden resistance with ±15 V with ±24 V Nominal secondary current Turns ratio Nominal power supply (±5 %) Supply current @ VC = 15 V 1000 A 0 ... ±1500 A at ±1000 A max at ±1000 A max at ±1500 A max 200 mA 1 : 5000 ±15 ... 24 V 28+ IS mA X Overall accuracy at IPN TA = +25 °C ΕL Linearity IO Offset current at IP = 0, T = +25 °C IOT Zero offset/temperatur, IO, -40 °C ... +85 °C Delay time of IPN t r Di/dt di/dt correctly following f Bandwidth ±0.4 % < 0.1 % max ±0.4 mA max ±0.8 mA < 1 μs > 100 A/μs DC ...100 kHz TA TS m RS Operating temperature range Storage temperature range Weight Coil resistance at TA = +85 °C -40 °C ... +85 °C -45 °C ... +90 °C ~ 0.5 kg 50 Ω VD Vst VB Proof stress voltage, effective, 50 Hz, 1 minute 3 kV Rated impulse voltage 1.2/50 µs 12 kV Rated voltage 1) 900 V RM min 0 RM max RM min 10 RM max RM min 10 RM max 15 Ω 55 Ω 20 Ω Approval 18 1)  afe separation (Overvoltage Category III, Pollution degree 2). Value applies for sensors with clamp terminal, for other secondary connections S are higher values possible  HARTING Hall effect current sensor HCS 1000 A IPN= 1000 A Measureable currents are AC, DC, pulsed … Identification Part numbered Drawing Dimensions in mm HCS 1000 Sensor fastening: 2 x M5 Steel screws (vertical) (recommended fastening torque 4 Nm) 4 x M4 Steel screws (vertical) (recommended fastening torque 3.2 Nm) 4 x M5 Steel screws (horizontal) (recommended fastening torque 4 Nm) Tolerances ±0.5 mm HCS 1000 Connections: Spring clamp terminal, pluggable Centerline 5.0 mm; 3pins 20 31 100 0101 HCS 1000 Clamp terminal, pluggable including signal cable 300 mm, 0.5 mm², stripped with end sleeve 1 2 3 - M + 20 31 100 0201 Sensor with separate cable (numbered stands) Other secondary connections on request 19 HARTING Hall effect current sensor HCS 2000 A Advantages Features • Hall effect compensated current sensor • High accuracy • Galvanic insulation between primary and secondary current. • Wide measuring range • Panel mounting • Very low susceptance to external magnetic fields • Housing material and potting mass have a flammability rating UL94 V0 • High current overload capability • Standard EN 50 178: Electronic equipment for use in power installations Technical characteristics IPN IP R M ISN KN VC IC Nominal primary current Measuring range Burden resistance with ±15 V with ±24 V Nominal secondary current Turns ratio Nominal power supply (±5 %) Supply current @ VC = 15 V 2000 A 0 ... ±3000 A at ±500 A max at ±2000 A max at ±3000 A max 400 mA 1 : 5000 ±15 ... 24 V 33+ IS mA X Overall accuracy at IPN TA = +25 °C ΕL Linearity IO Offset current at IP = 0, T = +25 °C IOT Zero offset/temperatur, IO, -40 °C ... +85 °C Delay time of IPN t r Di/dt di/dt correctly following f Bandwidth ±0.3 % < 0.1 % max ±0.5 mA max ±1.2 mA < 1 μs > 60 A/μs DC ...100 kHz TA TS m RS Operating temperature range Storage temperature range Weight Coil resistance at TA= +85 °C -40 °C ... +85 °C -45 °C ... +90 °C ~ 1.5 kg 28 Ω VD Vst VB Proof stress voltage, effective, 50 Hz, 1 minute 4 kV Rated impulse voltage 1.2/50 µs 15 kV Rated voltage 1) 1500 V RM min 0 RM max RM min 5 RM max RM min 5 RM max  7Ω 27 Ω 10 Ω Approval 20 1)  afe separation (Overvoltage Category III, Pollution degree 2). Value applies for sensors with clamp terminal, for other secondary connections S are higher values possible  HARTING Hall effect current sensor HCS 2000 A IPN= 2000 A Measureable currents are AC, DC, pulsed … Identification Part numbered Drawing Dimensions in mm HCS 2000 Sensor fastening: 4 x M6 Steel screws (recommended fastening torque 4.2 Nm) Tolerances ±0.5 mm HCS 2000 Connections: Spring clamp terminal, pluggable Centerline 5.0 mm; 3pins 20 31 200 0101 HCS 2000 Clamp terminal, pluggable including signal cable 300 mm, 0.5 mm², stripped with end sleeve 1 2 3 - M + 20 31 200 0201 Sensor with separate cable (numbered stands) Other secondary connections on request 21 HARTING Hall effect current sensor HCSR 500 A Railway equipment Advantages Features • Hall effect compensated current sensor • High accuracy • Galvanic insulation between primary and secondary current. • Wide measuring range • Panel mounting • Very low susceptance to external magnetic fields • Housing material and potting mass have a flammability rating UL94 V0, NF F 16-101 I3 F1 • High current overload capability • Standard EN 50 155: Railway applications – Electronic Devices on Rolling Stock • Internal Screen between primary and secondary circuit Technical characteristics IPN IP R M ISN KN VC IC Nominal primary current Measuring range Burden resistance with ±15 V with ±24 V Nominal secondary current Turns ratio Nominal power supply (±5 %) Supply current @ VC = 15 V 500 A 0 ... ±1200 A at ±500 A max at ±500 A max at ±1200 A max 125 mA 1 : 4000 ±15 ... 24 V 35+ IS mA X Overall accuracy at IPN TA = +25 °C ΕL Linearity IO Offset current at IP = 0, T = +25 °C IOT Zero offset/temperatur, IO, -40 °C ... +85 °C Delay time of IPN t r Di/dt di/dt correctly following f Bandwidth ±0.6 % < 0.1 % max ±0.5 mA max ±0.8 mA < 1 μs > 100 A/μs DC ...100 kHz TA TS m RS Operating temperature range Storage temperature range Weight Coil resistance at TA = +85 °C -40 °C ... +85 °C -45 °C ... +90 °C ~ 0.4 kg 48 Ω VD Vst VB Proof stress voltage, effective, 50 Hz, 1 minute - primary – secondary / screen 7 kV - secondary / screen 0.5 kV Rated impulse voltage 1.2/50 µs 20 kV Rated voltage 1) 2000 V   45 Ω RM min 0 RM max 100 Ω RM min 0 RM max RM min 0 RM max   20 Ω Approval 22 1)  afe separation (Overvoltage Category III, Pollution degree 2). Value applies for sensors with screw terminal, for other secondary connections S are other values possible  HARTING Hall effect current sensor HCSR 500 A Railway equipment IPN= 500 A Measureable currents are AC, DC, pulsed … Identification Part numbered Drawing Dimensions in mm HCSR 500 Sensor fastening: 4x M5 Steel screws (recommended fastening torque 4 Nm) Tolerances ±0.5 mm HCSR 500 Connections: Screw terminal with faston; 4pins Screen connected to separate terminal without mounting feet 20 31 050 9101 with mounting feet 20 31 050 8101 HCSR 500 including shielded cable 1000 mm 0.5 mm², stripped with end sleeve 1 - (numbereded white strands) 2 M 3 + Internal screen on separate terminal Sensor with separate cable without mounting feet 20 31 050 9201 with mounting feet 20 31 050 8201 Other secondary connections on request 23 HARTING Hall effect current sensor HCSR 1000 A Railway equipment Advantages Features • Hall effect compensated current sensor • High accuracy • Galvanic insulation between primary and secondary current. • Wide measuring range • Panel mounting • Very low susceptance to external magnetic fields • Housing material and potting mass have a flammability rating UL94 V0, NF F 16-101 I3 F1 • High current overload capability • Standard EN 50 155: Railway applications – Electronic Devices on Rolling Stock • Internal Screen between primary and secondary circuit Technical characteristics IPN IP R M ISN KN VC IC Nominal primary current Measuring range Burden resistance with ±15 V with ±24 V Nominal secondary current Turns ratio Nominal power supply (±5 %) Supply current @ VC = 15 V 1000 A 0 ... ±2400 A at ±1000 A max at ±1000 A max at ±2000 A max 200 mA 1 : 5000 ±15 ... 24 V 30+ IS mA X Overall accuracy at IPN TA = +25 °C X Overall accuracy at IPN TA = -40 °C ... +85 °C ΕL Linearity IO Offset current at IP = 0, T = +25 °C IOT Zero offset/temperatur, IO, -40 °C ... +85 °C Delay time of IPN t r Di/dt di/dt correctly following f Bandwidth ±0.4 % ±1 % < 0.1 % max ±0.5 mA max ±0.8 mA < 1 μs > 100 A/μs DC ... 100 kHz TA TS m RS VD Vst VB -40 °C ... +85 °C -45 °C ... +90 °C ~ 0.7 kg 44 Ω Operating temperature range Storage temperature range Weight Coil resistance at TA = +85 °C Proof stress voltage, effective, 50 Hz, 1 minute - primary – secondary / screen - secondary / screen Rated impulse voltage 1.2/50 µs Rated voltage 1) 15 Ω RM min 0 RM max 45 Ω RM min 0 RM max RM min 0 RM max   5 Ω 12 kV 1 kV 20 kV 2000 V Approval 24 1)  afe separation (Overvoltage Category III, Pollution degree 2). Value applies for sensors with screw terminal, for other secondary connections S are other values possible  HARTING Hall effect current sensor HCSR 1000 A Railway equipment IPN= 1000 A Measureable currents are AC, DC, pulsed … Identification Part numbered Drawing Dimensions in mm HCSR 1000 Sensor fastening: 4 x M5 Steel screws (recommended fastening torque 4 Nm) Tolerances ±0.5 mm HCSR 1000 Connections: Screw terminal with faston; 4pins Screen connected to separate terminal without mounting feet 20 31 100 9101 with mounting feet 20 31 100 8101 HCSR 1000 including shielded cable 1000 mm 0.5 mm², stripped with end sleeve 1 - (numbereded white strands) 2 M 3 + Internal screen on separate terminal Sensor with separate cable without mounting feet 20 31 100 9201 with mounting feet 20 31 100 8201 Other secondary connections on request 25 HARTING Hall effect current sensor HCSR 2000 A Railway equipment Advantages Features • Hall effect compensated current sensor • High accuracy • Galvanic insulation between primary and secondary current • Wide measuring range • Panel mounting • Very low susceptance to external magnetic fields • Housing material and potting mass have a flammability rating UL94 V0, NF F 16-101 I3 F1 • High current overload capability • Standard EN 50 155: Railway applications – Electronic Devices on Rolling Stock • Internal Screen between primary and secondary circuit Technical characteristics IPN IP R M ISN KN VC IC Nominal primary current Measuring range Burden resistance with ±15 V with ±24 V Nominal secondary current Turns ratio Nominal power supply (±5 %) Supply current @ VC = 15 V 2000 A 3600 A at ±2000 A max at ±2000 A max at ±3600 A max 400 mA 1 : 5000 ±15 ... 24 V 33+ IS mA X Overall accuracy at IPN TA = +25 °C ΕL Linearity IO Offset current at IP = 0, T = +25 °C IOT Zero offset/temperatur, IO, -40 °C ... 85 °C Delay time of IPN t r Di/dt di/dt correctly following f Bandwidth ±0.3 % < 0.1 % max ±0.5 mA max ±1 mA < 1 μs > 100 A/μs DC ...100 kHz TA TS m RS Operating temperature range Storage temperature range Weight Coil resistance at TA= +85 °C -40 °C ... +85°C -45 °C ... +90°C ~ 1.5 kg 28 Ω VD Vst VB Proof stress voltage, effective, 50 Hz, 1 minute - primary – secondary / screen - secondary / screen Rated impulse voltage 1.2/50 µs Rated voltage 1) 12 kV 1.5 kV 20 kV 2000 V  7Ω RM min 0 RM max 13 Ω RM min 3 RM max RM min 3 RM max   3 Ω Approval 26 1)  afe separation (Overvoltage Category III, Pollution degree 2). Value applies for sensors with screw terminal, for other secondary connections S are other values possible  HARTING Hall effect current sensor HCSR 2000 A Railway equipment IPN= 2000 A Measureable currents are AC, DC, pulsed … Identification Part numbered Drawing Dimensions in mm HCSR 2000 Sensor fastening: 4 x M6 Steel screws (recommended fastening torque 4.2 Nm) Tolerances ±0.5 mm HCSR 2000 Connections: Screw terminal with faston; 4pins Screen connected to separate terminal 20 31 200 9101 HCSR 2000 including shielded cable 1000 mm 0.5 mm², stripped with end sleeve 1 - (numbereded white strands) 2 M 3 + Internal screen on separate terminal 20 31 200 9201 Sensor with separate cable Other secondary connections on request 27 HARTING Hall effect current sensor Eco Serie 100 A ... 800 A Advantages Features • Direct hall effect current sensor • High accuracy • IPmax = 300 A … 1000 A • Wide measuring range • Galvanic insulation between primary and secondary current • High current overload capability • Panel mounting • Very low susceptance to external magnetic fields • Housing material and potting mass have a flammability rating UL94 V0 • Standard EN 50 178: Electronic equipment for use in power installations Technical characteristics HCSE 100 IPN Nominal primary current IP Measuring range HCSE 300 IPN Nominal primary current IP Measuring range HCSE 500 IPN Nominal primary current IP Measuring range HCSE 800 500 A 0 ... ±1000 A 800 A 0 ... ±1000 A Vout Output voltage at IPN RL Load resistance VC Nominal power supply (±5 %) 4V >1 kΩ ±15 V IC Supply current @ VC = 15 V RIN Insulation resistance < 25 mA > 500 MΩ Accuracy at IPN TA= 25°C without offset Linearity VO Offset voltage at IP = 0, T = 25 °C VOOL Offset after IPmax VOT Thermal offset drift, T = -25°C … +85°C VoutT Thermal gain drift, T = -25 °C … +85 °C Delay time of IPN t r Di/dt di/dt correctly following f Bandwidth 1) 300 A 0 ... ±900 A IPN Nominal primary current IP Measuring range X Ε L 28 100 A 0 ... ±300 A TA TS m VD VB Operating temperature range Storage temperature range Weight Proof stress voltage, effective, 50 Hz, 1 minute Rated voltage 1) -25 °C ... +85 °C -25 °C ... +90 °C ~ 0.2 kg 3.5 kV 690 V Approval ±1 % < 0.5 % ±10 mV ±10 mV ±1 mV/K ±0.05 %/K < 3 μs > 50 A/μs DC ...50 kHz  afe separation (Overvoltage Category III, Pollution degree 2). Value applies for sensors with clamp terminal, for other secondary connections S are higher values possible  HARTING Hall effect current sensor Eco Serie 100 A ... 800 A IPN= 100 A ... 800 A Measureable currents are AC, DC, pulsed … Identification Part numbered Drawing Dimensions in mm HCSE 100 – HCSE 800 Sensor fastening: 2 x M4 Steel screws (recommended fastening torque 3.2 Nm) Tolerances ±0.5 mm HCSE 100 20 32 010 0101 HCSE 300 20 32 030 0101 HCSE 500 20 32 050 0101 HCSE 800 20 32 080 0101 Connections: Spring clamp terminal, pluggable Centerline 5.0 mm; 4pins Pin output: 1 2 3 4 +15 V -15 V Signal 0V 29 HARTING Hall effect current sensor Definitions Definitions IPN Nominal primary current RMS Value for AC Currents IP Primary current, measuring range Maximum measureable Current, Overloads 5 kHz, dependig on the sensor type) IP has to be reduced to avoid overheating of the transducer. Maximum allowed temperature of the sensor is 120 °C. RM Burden resistance Compensated current sensors: The larger the burden resistor RM the lower the measuring range IP IP = (VC -VA)/(Rm +Rs )xN VA = Voltage drop internal amplifier VA in V HCS HCSR 30 200 A 300 A 500 A 1000 A 2000 A 1.5 1.5 1.5 1.5 1.5 1.5 1 1 HARTING Hall effect current sensor Remarks ● If IP flows in the direction of the Arrow ISek is positive ● Over currents (»IPN) or the missing of the supply voltage can cause an additional remaining magnetic offset ● The temperature of the primary conductor may not exceed 100 °C ● Protection degree of the standard interface is IP 20 ● This Sensors may only be used in electrical or electronic systems which fulfill the relevant regulations (Standards, EMC Requirements,…) ● Pay attention to protect non-isolated high-voltage current carrying parts against direct contact (e.g. with a protective housing) ● When installing this sensor you must ensure that the safe separation (between primary circuit and secondary circuit) is maintained over the whole circuits and their connections ● The Sensor may only be connected to a power supply respecting the SELV/PELV protective regulations acc. to EN 50 178 ● Disconnecting the main power must be possible ● The Current Sensors support a Save Separation. The creepage and clearance distances taken as a basis for the rated voltage are the shortest distance between the secondary connection and the transducer window. The actual rated voltage depends on the position of the primary conductor respectively on the actual distance between the primary conductor and the secondary connection 31 Notes 32 Tochtergesellschaft / Local subsidiary Fertigungsstätte / Production Plant F&E/R&D Sales Network – worldwide Albania see Eastern Europe Belarus see Eastern Europe Argentina Condelectric S.A. Hipólito Yrigoyen 2591, 1640 - Martínez Buenos Aires – Argentina Phone +54 11 4836 1053 Fax +54 11 4836 1053 comercial@condelectric.com.ar Belgium HARTING N.V./S.A. Z.3 Doornveld 23, B-1731 Zellik Phone +32 2 466 0190 Fax +32 2 466 7855 be@HARTING.com www.HARTING.be Armenia see Eastern Europe Australia HARTING Pty Ltd Suite 11 / 2 Enterprise Drive Bundoora 3083, AUS-Victoria Phone +61 3 9466 7088 Fax +61 3 9466 7099 au@HARTING.com www.HARTING.com.au Austria HARTING Ges.m.b.H. Deutschstraße 19, A-1230 Wien Phone +431 6162121 Fax +431 6162121-21 at@HARTING.com www.HARTING.at Azerbaijan see Eastern Europe Bahrain see United Arab Emirates China HARTING (Zhuhai) Manufacturing Co., Ltd. Shanghai Branch Room 3501- 3503, No. 1, Hong Qiao Road, Grand Gateway I Xu Hui District, Shanghai 200030, China Phone +86 21 6386 2200 Fax +86 21 6386 8636 cn@HARTING.com www.HARTING.com.cn Bosnia and Herzegovina see Eastern Europe Brazil HARTING Ltda. Rua Major Paladino 128; Prédio 11 CEP 05307-000 São Paulo SP – Brazil Phone +55 11 5035 0073 Fax +55 11 5034 4743 br@HARTING.com www.HARTING.com.br Brunei see Singapore Croatia see Eastern Europe Czech Republic HARTING s.r.o. Mlýnská 2, CZ-160 00 Praha 6 Phone +420 220 380 460 Fax +420 220 380 461 cz@HARTING.com www.HARTING.cz Bulgaria see Eastern Europe Canada HARTING Canada Inc. 8455 Trans-Canada Hwy., Suite 202 St. Laurent, QC, H4S1Z1, Canada Phone 855-659-6653 Fax 855-659-6654 info.ca@HARTING.com www.HARTING.ca Denmark HARTING ApS Hjulmagervej 4a DK - 7100 Vejle Phone +45 70 25 00 32 Fax +45 75 80 64 99 dk@HARTING.com www.HARTING.com 33 Sales Network – worldwide Eastern Europe HARTING Eastern Europe GmbH Bamberger Straße 7 D-01187 Dresden Phone +49 351 4361 760 Fax +49 351 436 1770 Eastern.Europe@HARTING.com www.HARTING.com Estonia see Eastern Europe Finland HARTING Oy Teknobulevardi 3-5 FI-01530 Vantaa Phone +358 207 291 510 Fax +358 207 291 511 fi@HARTING.com www.HARTING.fi France HARTING France 181 avenue des Nations, Paris Nord 2 BP 66058 Tremblay en France F-95972 Roissy Charles de Gaulle Cédex Phone +33 1 4938 3400 Fax +33 1 4863 2306 fr@HARTING.com www.HARTING.fr Germany HARTING Deutschland GmbH & Co. KG P.O. Box 2451, D-32381 Minden Simeonscarré 1, D-32427 Minden Phone +49 571 8896 0 Fax +49 571 8896 282 de@HARTING.com www.HARTING.de Georgia see Eastern Europe Great Britain HARTING Ltd., Caswell Road Brackmills Industrial Estate GB-Northampton, NN4 7PW Phone +44 1604 827 500 Fax +44 1604 706 777 gb@HARTING.com www.HARTING.co.uk 34 Hong Kong HARTING (HK) Limited Regional Office Asia Pacific 3512 Metroplaza Tower 1 223 Hing Fong Road Kwai Fong, N. T., Hong Kong Phone +852 2423 7338 Fax +852 2480 4378 ap@HARTING.com www.HARTING.com.hk Hungary HARTING Magyarország Kft. Fehérvári út 89-95, H-1119 Budapest Phone +36 1 205 34 64 Fax +36 1 205 34 65 hu@HARTING.com www.HARTING.hu Iceland Smith & Norland, Nóatún 4 IS – 105 Reykjavík Phone +354 520 3000 Fax +354 520 3011 olaf@sminor.is, www.sminor.is India HARTING India Pvt Ltd 7th Floor (West Wing), Central Square II Unit No.B-19 Part, B 20&21 TVK Industrial Estate Guindy, Chennai - 600032 Phone : +91-44-43560415 +91-44-43456262 Fax : +91-44-43560417 in@HARTING.com http://www.HARTING.in Indonesia see Malaysia Israel COMTEL Israel Electronic Solutions Ltd. Bet Hapamon, 20 Hataas st. P.O.Box 66 Kefar-Saba 44425 Phone +972-9-7677240 Fax +972-9-7677243 sales@comtel.co.il www.comtel.co.il Italy HARTING SpA Via Dell' Industria 7 I-20090 Vimodrone (Milano) Phone +39 02 250801 Fax +39 02 2650 597 it@HARTING.com www.HARTING.it Japan HARTING K. K. Yusen Shin-Yokohama 1 Chome Bldg., 2F 1-7-9, Shin-Yokohama, Kohoku Yokohama 222-0033 Japan Phone +81 45 476 3456 Fax +81 45 476 3466 jp@HARTING.com www.HARTING.co.jp Korea (South) HARTING Korea Limited #308 Yatap Leaders Building 342-1, Yatap-dong, ­Bundang-gu Sungnam-City, Kyunggi-do 463-828, Republic of Korea Phone +82 31 781 4615 Fax +82 31 781 4616 kr@HARTING.com www.HARTING.co.kr Kosovo see Eastern Europe Kuwait see United Arab Emirates Latvia see Eastern Europe Lithuania see Eastern Europe Macedonia see Eastern Europe Malaysia (Office) HARTING Singapore Pte Ltd Malaysia Branch 11-02 Menara Amcorp Jln. Persiaran Barat 46200 PJ, Sel. D. E., Malaysia Phone +60 3 / 7955 6173 Fax +60 3 / 7955 5126 sg@HARTING.com Montenegro see Eastern Europe Netherlands HARTING B.V. Larenweg 44 NL-5234 KA 's-Hertogenbosch Postbus 3526 NL-5203 DM 's-Hertogenbosch Phone +31 736 410 404 Fax +31 736 440 699 nl@HARTING.com www.HARTINGbv.nl New Zealand see Australia Norway HARTING A/S Østensjøveien 36, N-0667 Oslo Phone +47 22 700 555 Fax +47 22 700 570 no@HARTING.com www.HARTING.no Jordan see United Arab Emirates Oman see United Arab Emirates Kazakhstan see Eastern Europe Pakistan see United Arab Emirates Kirghizia see Eastern Europe Philippines see Malaysia Sales Network – worldwide Poland HARTING Polska Sp. z o. o ul. Duńska 9 PL- 54-427 Wrocław Phone +48 71 352 81 71 Fax +48 71 350 42 13 pl@HARTING.com www.HARTING.pl Portugal HARTING Iberia, S. A. Avda. Josep Tarradellas 20-30 4o 6a E-08029 Barcelona Phone +351 219 673 177 Fax +351 219 678 457 es@HARTING.com www.HARTING.es/pt Qatar see United Arab Emirates Republic of Moldova see Eastern Europe Romania HARTING Romania SCS Europa Unita str. 21 550018-Sibiu, Romania Phone +40 369-102 671 Fax +40 369-102 622 ro@HARTING.com www.HARTING.com Russia HARTING ZAO Maliy Sampsoniyevsky prospect 2A 194044 Saint Petersburg, Russia Phone +7 812 327 6477 Fax +7 812 327 6478 ru@HARTING.com www.HARTING.ru Saudi Arabia see United Arab Emirates Serbia see Eastern Europe Singapore HARTING Singapore Pte Ltd. 25 International Business Park #04-108 German Centre Singapore 609916 Phone +65 6225 5285 Fax +65 6225 9947 sg@HARTING.com www.HARTING.sg Slovakia HARTING s.r.o. Sales office Slovakia J. Simora 5, SK - 940 52 Nové Zámky Phone +421 356-493 993 Fax +421 356-402 114 sk@HARTING.com www.HARTING.sk Slovenia see Eastern Europe South Africa HellermannTyton Pty Ltd. Private Bag X158 Rivonia 2128 34 Milky Way Avenue Linbro Business Park 2065 Johannesburg Phone +27(0)11879-6600 Fax +27(0)11879-6606 sales.jhb@hellermann.co.za Spain HARTING Iberia S.A. Avda. Josep Tarradellas 20-30 4o 6a E-08029 Barcelona Phone +34 93 363 84 75 Fax +34 93 419 95 85 es@HARTING.com www.HARTING.es Sweden HARTING AB Gustavslundsvägen 141 B 4tr S-167 51 Bromma Phone +46 8 445 7171 Fax +46 8 445 7170 se@HARTING.com www.HARTING.se Switzerland HARTING AG Industriestrasse 26 CH-8604 Volketswil Phone +41 44 908 20 60 Fax +41 44 908 20 69 ch@HARTING.com www.HARTING.ch Taiwan HARTING Taiwan Ltd. Room 1, 5/F 495 GuangFu South Road RC-110 Taipei, Taiwan Phone +886 2 2758 6177 Fax +886 2 2758 7177 tw@HARTING.com www.HARTING.com.tw Tajikistan see Eastern Europe Thailand see Malaysia Turkey HARTING TURKEI Elektronik Ltd. Şti. Barbaros Mah. Dereboyu Cad. Fesleğen Sok. Uphill Towers, A-1b Kat:8 D:45 34746 Ataşehir, İstanbul Phone +90 216 688 81 00 Fax +90 216 688 81 01 tr@HARTING.com www.HARTING.com.tr Turkmenistan see Eastern Europe Ukraine see Eastern Europe United Arab Emirates HARTING Middle East FZ-LLC Knowledge Village, Block 2A, Office F72 P.O. Box 454372, Dubai United Arab Emirates Phone +971 4 453 9737 Fax +971 4 439 0339 uae@HARTING.com www.HARTING.ae USA HARTING Inc. of North America 1370 Bowes Road USA-Elgin, Illinois 60123 Phone +1 (877) 741-1500 (toll free) Fax +1 (866) 278-0307 (Inside Sales) us@HARTING.com www.HARTING-USA.com Uzbekistan see Eastern Europe Vietnam see Singapore Distributors – worldwide Farnell: www.farnell.com RS Components: www.rs-components.com Mouser Electronics: www.mouser.com Digi-Key Corporation: www.digikey.com Other countries and general contact HARTING Electric GmbH & Co. KG P.O. Box 1473, D-32328 Espelkamp Phone +49 5772 47-97100 Fax +49 5772 47-495 electric@HARTING.com www.HARTING.com 35 Version 38 2 98 42 938 0201 MO/2013-05-03/3.0 HARTING Technology Group Marienwerderstr. 3, 32339 Espelkamp – Germany P.O. Box 11 33, 32325 Espelkamp – Germany Phone +49 5772 47-0, Fax +49 5772 47-400 info@HARTING.com www.HARTING.com