09140122632

98 48 917 0201 HARTING Han-Quick Lock® People | Power | Partnership 2 Contents 1.0 2.0 3.0 4.0 5.0 6.0 Precise technique, so simple as Han-Quick Lock® ........................................... Fast, simple and compact! . ..................................................................................... 2.1 Assembly ........................................................................................................... 2.2 Disassembly ...................................................................................................... Complete build-up .................................................................................................... X-ray cross section ................................................................................................... Advantages of Han-Quick Lock® . ........................................................................ 5.1 Time saving ....................................................................................................... 5.2 Vibration safety ................................................................................................ 5.3 Wire pull out forces ......................................................................................... 5.4 Contact resistance ............................................................................................ Product portfolio ....................................................................................................... 6.1 Han® 3 A Quick Lock ....................................................................................... 6.2 Han® 4 A Quick Lock ....................................................................................... 6.3 Han® Q 5/0 Quick Lock ................................................................................... 6.4 Han® Q 8/0 Quick Lock ................................................................................... 6.5 Han® Q 12/0 ...................................................................................................... 6.6 Han® PushPull Power 4/0 Quick Lock ......................................................... 6.7 Han® 7 D Quick Lock ....................................................................................... 6.8 Han® 8 D Quick Lock ....................................................................................... 6.9 Han DD® Module Quick Lock ......................................................................... 6.10 Han® EE Module Quick Lock .......................................................................... 04 04 05 06 07 08 09 09 10 10 11 12 14 15 16 17 18 19 20 21 22 23 3 Precise technique, so simple as Han-Quick Lock® 1.0 This new connection technique from HARTING combines the reliability and the simple operation of the cage clamp connection with the low space requirements of crimp technology. Han-Quick Lock® is ideally suited to high contact densities and is considerably superior over other connection techniques. No other technology is so simple, space saving and fast. For this vibration safe connection, no special tools are necessary. 2.0 Fast, simple and compact! Characteristics of Han-Quick Lock® Fast, simple and robust termination technique • Field assembly without a special tool • Compatible with many approved Han® insert connectors • Combines high contact density similar to crimp termination with the simple connection like a cage clamp terminal Suitable cable types The termination technology allows to use extra fine wires according to VDE 0295, class 5 The following wires are not suitable: • solid wires • stranded wires • twisted pair wires Technical variables Han-Quick Lock® Material: Isolation body: polycarbonate • Active termination element: polycarbonate • Quick-Lock spring: stainless steel • Contact: copper alloy • Blue slide: Terminal cross-section 0.5 - 2.5 mm2 / AWG 20 - 14 Black slide: Terminal cross-section 0.25 - 1.5 mm2 / AWG 23 - 16 • Stripping length: 10 mm Insulating resistance > 1010 Ohm • Flammability according to UL 94 V 0 • Mechanical working life ≥ 500 mating cycles • Termination tool: screwdriver 0.4 x 2.5 mm or 0.5 x 3.0 mm 4 1. 2. 4. 2.1 3. 5. Assembly 1. Step: Removing cable sheath and wire stripping (10 mm). Do not twist conductors. 2. Step: Insert wire into the Han-Quick Lock® contact chamber. 3. Step: Push in the active termination element with a screwdriver until it comes to a stop. 4. Step: Visual inspection - Check if the wire is deep enough in the contact chamber. 5. Step: Tensile test - Check, whether the wire is in the contact chamber firmly enough. 5 2.2 Disassembly 1 a/b Step: Insert a screwdriver into the side slot of the active termination element at an angle and slide this out. 2 a/b Step: Pull the wire out. 6 1a 1b 2a 2b 1. 3.0 2. 3. Complete build-up The Han-Quick Lock® termination consists of three individual components: 1. Contact with cone 2. Spring 3. Active termination element 7 4.0 Active termination element X-ray of the new Han-Quick Lock® connection showing the method of termination. Photos showing the combination of wire, cone and spring. X-RAY INSPECTION 8 X-RAY INSPECTION X-RAY INSPECTION 5.0 Advantages of Han-Quick Lock® Han-Quick Lock® is a new generation of connection technology. This HARTING patent technique offers a number of advantages which are explained more precisely on the following pages. The special features of this connection technology are: 1. Time saving 2. High vibration safety 3. High wire pull out forces 4. Low contact resistance 5.1 Time saving With use of Han-Quick Lock® a time saving of more than 20% is achieved against a traditional screw connection technique. 9 5.2 Vibration safety The wires terminated with Han-Quick Lock® fulfil the high requirements (shock and vibration test according to DIN EN 61373) from the transportation market. 5.3 Contact pull out forces The required minimum demands according to DIN EN 60352-7 are greatly exceeded. Contact pull out forces with terminal cross-section 0.5 mm2 Force (N) +125% 10 Minimum demand according to DIN EN 60352-7 Contact resistance (after climatic tests) with terminal cross-section 0.5 mm2 Resistance (mΩ) -80% Maximum permitted demand according to DIN EN 60352-7 Contact resistance (industry gas tests) with terminal cross-section 0.5 mm2 Resistance (mΩ) -50% Maximum permitted demand according to DIN EN 60352-7 5.4 Contact resistance Contact resistance Han-Quick Lock® termination achieves considerably lower figures than the permitted values after climate and gas tests according to DIN EN 60352-7. 11 6.0 Product portfolio Overview of the existing product portfolio Han-Quick Lock® Han® 3 A Han® 4 A Han® Q 5/0 Han® Q 8/0 Han® Q 12/0 Han® PushPull Power 4/0 12 Han® 7 D Han® 8 D Han DD® Module Han® EE Module 13 6.1 Han® 3 A Quick Lock Characteristics Technical details • • • • • • Blue slide Han-Quick Lock® quick termination technology Field assembly without special tool Compatible with standard Han® 3 A i nserts Reduced assembly times Fully compatible with the metal and plastic housings of the Han® 3 A series • • • • • • • • Degree of protection IP 65 / IP 67 Number of contacts 3 + PE Electrical data according to DIN EN 61 984 10 A  230/400 V  4 kV  3 Working current 10 A Working voltage conductor-ground 230 V Working voltage conductor-conductor 400 V Rated impulse voltage 4 kV Pollution degree 3 Termination Han-Quick Lock® • • • • • Terminal cross-section Insulation resistance Material Flammability according to UL 94 Mechanical working life 0.5 - 2.5 mm2 (AWG 20 - 14) ≥ 1010 Ohm Polycarbonate V0 ≥ 500 mating cycles Male insert Part number: 09 20 003 2633 Female insert Part number: 09 20 003 2733 14 6.2 Han® 4 A Quick Lock Characteristics Technical details • • • • • • Blue slide Han-Quick Lock® quick termination technology Field assembly without special tool Compatible with standard Han® 4 A i nserts Reduced assembly times Fully compatible with the metal and plastic housings of the Han® 3 A series • • • • • • • • • Degree of protection IP 65 / IP 67 Number of contacts 4 + PE Electrical data according to DIN EN 61 984 10 A  230/400 V  4 kV  3 Working current 10 A Working voltage conductor-ground 230 V Working voltage conductor-conductor 400 V Rated impulse voltage 4 kV Pollution degree 3 Pollution degree 2 also 10 A  320/500 V  4 kV  2 Termination Han-Quick Lock® • • • • • Terminal cross-section Insulation resistance Material Flammability according to UL 94 Mechanical working life 0.5 - 2.5 mm2 (AWG 20 - 14) ≥ 1010 Ohm Polycarbonate V0 ≥ 500 mating cycles Male insert Part number: 09 20 004 2633 Female insert Part number: 09 20 004 2733 15 6.3 Han® Q 5/0 Quick Lock Characteristics Technical details • • • • • • Blue slide Han-Quick Lock® quick termination technology Field assembly without special tool Reduced assembly times Fully compatible with the metal and plastic housings of the Han® 3 A series Compatible with Han® Q 5/0 crimp inserts • • • • • • • • • Degree of protection IP 65 / IP 67 Number of contacts 5 + PE Electrical data according to DIN EN 61 984 16 A  230/400 V  4 kV  3 Working current 16 A Working voltage conductor-ground 230 V Working voltage conductor-conductor 400 V Rated impulse voltage 4 kV Pollution degree 3 Pollution degree 2 also 16 A  320/500 V  4 kV  2 Termination Han-Quick Lock® • • • • Terminal cross-section Insulation resistance Material Flammability according to UL 94 Mechanical working life 0.5 - 2.5 mm2 (AWG 20 - 14) ≥ 1010 Ohm Polycarbonate V0 ≥ 500 mating cycles Male Part number: 09 12 005 2633 Female Part number: 09 12 005 2733 16 6.4 Han® Q 8/0 Quick Lock Characteristics • Blue slide • Han-Quick Lock® quick termination technology • Field assembly without special tools • Compatible with Han® Q 8/0 standard inserts with crimp terminal • Reduced wiring times • Insert suitable for plastic hoods and housings of the sizes Han-Compact® • Space-saving and compact design • Leading protective ground contact Technical details • Specifications • Number of contacts • Electrical data according to DIN EN 61 984 • Working current • Working voltage • Rated impulse voltage • Pollution degree • Pollution degree 2 also DIN EN 60 664-1 DIN EN 61 984 8 + PE Termination Han-Quick Lock® • • • • • • Terminal cross-section Insulation resistance Material Category temperature Flammability according to UL 94 Mechanical working life 0.5 - 2.5 mm2 (AWG 20 - 14) ≥ 1010 Ohm Polycarbonate -40 °C ... +125 °C V0 ≥ 500 mating cycles 16 A  500 V  6 kV  3 16 A 500 V 6 kV 3 16 A  400/690 V  6 kV  2 Male Part number: 09 12 008 2633 Female Part number: 09 12 008 2733 17 6.5 Han® Q 12/0 Characteristics • Blue slide • PE-contact with Han-Quick Lock® quick termination technology • 16x coding possibilities without loss of a contact place • Fully compatible with the metal and plastic housings of the Han® 3 A series • 12 contact chambers for the contacts of the series Han D® with crimp termination Technical details • Specifications • Number of contacts • Electrical data according to DIN EN 61 984 • Working current • Working voltage • Rated impulse voltage • Pollution degree • Pollution degree 2 also • Termination Han D® contacts DIN VDE 0627 / 0110 DIN EN 61 984 12 + PE 10 A  400 V  6 kV  3 10 A 400 V 6 kV 3 10 A  400/690 V  6 kV  2 Crimp; 0.14 - 2.5 mm2 (AWG 26 - 14) Termination PE-contact Han-Quick Lock® • • • • • • Terminal cross-section PE-contact Insulation resistance Material Category temperature Flammability according to UL 94 Mechanical working life 0.5 - 2.5 mm2 (AWG 20 - 14) ≥ 1010 Ohm Polycarbonate -40 °C ... +125 °C V0 ≥ 500 mating cycles Male Part number: 09 12 012 3001 Female Part number: 09 12 012 3101 18 6.6 Han® PushPull Power 4/0 Quick Lock Characteristics • HARTING PushPull Technologie • Compact, space-saving design • Finger protection Metal Technical details • Locking device • Degree of protection • Number of contacts • Electrical data according to DIN EN 61 984 • Cable diameter PushPull-Technology IP 65 / IP 67 4 + PE Han-Quick Lock® Termination • Terminal cross-section • Housing material 16 A  690 V  4 kV  3 4 - 11 mm metal version 9 -13 mm plastic version 0.5 - 2.5 mm2 (AWG 20 - 14) Zinc die-cast (nickel plated), Plastic Cable side female Part number: 09 35 232 0401 Bulkhead mounting male Part number: 09 35 232 0313 Plastic Cable side female Part number: 09 35 232 0421 Bulkhead mounting male Part number: 09 35 232 0333 19 6.7 Han® 7 D Quick Lock Characteristics • Black slide • Han-Quick Lock® quick termination technology • Field assembly without special tools • Compatible with Han® 7 D standard inserts with crimp terminals • Reduced wiring times • Insert suitable for plastic hoods and housings using the Han® 3 A size • Space-saving and compact design • Leading protective ground contact Technical details • Specifications • Number of contacts • Electrical data according to DIN EN 61 984 • Working current • Working voltage • Rated impulse voltage • Pollution degree • Pollution degree 2 also DIN EN 60 664-1 DIN EN 61 984 7 + PE Termination Han-Quick Lock® • • • • • • Terminal cross-section Insulation resistance Material Category temperature Flammability according to UL 94 Mechanical working life 0.25 - 1.5 mm2 (AWG 24 - 16) ≥ 1010 Ohm Polycarbonate -40 °C ... +125 °C V0 ≥ 500 mating cycles 10 A  250 V  4 kV  3 10 A 250 V 4 kV 3 10 A  230/400 V  4 kV  2 Male Part number: 09 21 007 2632 Female Part number: 09 21 007 2732 20 6.8 Han® 8 D Quick Lock Characteristics • Black slide • Han-Quick Lock® quick termination technology • Field assembly without special tools • Compatible with Han® 8 D standard inserts with crimp terminals • Reduced wiring times • Insert suitable for metal hoods and housings using the Han® 3 A size • Space-saving and compact design • Leading protective ground contact Technical details • Specifications • Number of contacts • Electrical data according to DIN EN 61 984 • Working current • Working voltage • Rated impulse voltage • Pollution degree DIN EN 60 664-1 DIN EN 61 984 8 Termination Han-Quick Lock® • • • • • • Terminal cross-section Insulation resistance Material Category temperature Flammability according to UL 94 Mechanical working life 0.25 - 1.5 mm2 (AWG 24 - 16) ≥ 1010 Ohm Polycarbonate -40 °C ... +125 °C V0 ≥ 500 mating cycles 10 A  ~50 V/–120 V  4 kV  3 10 A ~50 V / –120 V 4 kV 3 Male Part number: 09 12 012 3001 Female Part number: 09 12 012 3101 21 6.9 Han DD® Module Quick Lock Characteristics • Black slide • Han-Quick Lock® quick termination technology • Field assembly without special tools • Mating compatible with standard Han DD® Module with crimp terminal • Reduced wiring times Technical details • Specifications • Number of contacts • Electrical data according to DIN EN 61 984 • Working current • Working voltage • Rated impulse voltage • Pollution degree DIN EN 60 664-1 DIN EN 61 984 12 Termination Han-Quick Lock® • • • • • • Terminal cross-section Insulation resistance Material Category temperature Flammability according to UL 94 Mechanical working life 0.25 - 1.5 mm2 (AWG 24 - 16) ≥ 1010 Ohm Polycarbonate -40 °C ... +125 °C V0 ≥ 500 mating cycles 10 A  250 V  4 kV  3 10 A 250 V 4 kV 3 Male Part number: 09 14 012 2632 Female Part number: 09 14 012 2732 22 6.10 Han® EE Module Quick Lock Characteristics • Blue slide • Han-Quick Lock® quick termination technology • Field assembly without special tools • Mating compatible with standard Han® EE module with crimp terminal • Reduced wiring times Technical details • Specifications • Number of contacts • Electrical data according to DIN EN 61 984 • Working current • Working voltage • Rated impulse voltage • Pollution degree • Pollution degree 2 also DIN EN 60 664-1 DIN EN 61 984 8 Termination Han-Quick Lock® • • • • • • Terminal cross-section Insulation resistance Material Category temperature Flammability according to UL 94 Mechanical working life 0.5 - 2.5 mm2 (AWG 20 - 14) ≥ 1010 Ohm Polycarbonate -40 °C ... +125 °C V0 ≥ 500 mating cycles 16 A  400 V  6 kV  3 16 A 400 V 6 kV 3 16 A  400/690 V  6 kV  2 Male Part number: 09 14 008 2633 Female Part number: 09 14 008 2733 23 24 Sales Network – worldwide Albania see Eastern Europe Argentina see Brazil Armenia see Eastern Europe Australia HARTING Pty Ltd Suite 11 / 2 Enterprise Drive Bundoora 3083, AUS-Victoria Phone +61 9466 7088 Fax +61 9466 7088 au@HARTING.com www.HARTING.com Austria HARTING Ges.m.b.H. 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