09990000368

Tools Contents Page Tools for contacts Han D ® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99.02 Tools for contacts Han E ® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99.04 Tools for contacts Han ® C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99.06 Tools for other contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99.08 Tools for FOC contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99.10 Tools for Han ® high current contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99.12 Summary Han ® Crimping tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99.14 Crimping machine TK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99.16 Crimping machine TC-C01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99.18 Tools 99 . 01 Tools for contacts Han D® (09 15 ...) Identification Part number Drawing Dimensions in mm HARTING Service crimping tool with locator set for Han D®, Han E® 09 99 000 0021 Wire gauge Han D® 0.14 ... 1.5 mm² 09 99 000 0001 Wire gauge 0.14 ... 2.5 mm² BUCHANAN crimping tool Locator Han D® 09 99 000 0311 Wire gauge Multiple crimping tool depth adjustment gauge 09 99 000 0379 0.14 0.25 0.37 0.5 ... 1.0 1.5 2.5 mm² mm² mm² mm² mm² mm² Ø Ø Ø Ø Ø Ø 1.001) 1.001) 1.30 1.55 1.80 1.55 HARTING crimping tool with locator for Han D®, Han E®, Han® C HARTING Pneumatic crimping tool CP 600 09 99 000 0110 Wire gauge Han D® 0.14 ... 1.5 mm² 09 99 000 0810 Crimp die Han D®, Han E®, Han® C 09 99 000 0813 Footswitch 09 99 000 0811 Table fixing 09 99 000 0812 Wire gauge Han D® 0.14 ... 1.5 mm² Tools 99 . 02 1)For wire gauge 0.14 and 0.25 mm² use only male contact 09 15 000 6107 or female contact 09 15 000 6207. Stock items in bold type Tools for contacts Han D® (09 15 ...) Identification Part number Drawing Dimensions in mm Insertion tool for crimp contacts 09 99 000 0059 For crimp contacts with wires of less than 0.75 mm² it is recommended that an insertion tool is used. Contacts should be inserted from the wiring side and pushed down until a positive locking is achieved. Removal tool for crimp contacts Removal tool 09 99 000 0012 Replacement-tip for removal tool 09 99 000 0004 Removal tool 09 99 000 0052 A removal tool is necessary if contacts are to be replaced in the insert. It is inserted from the mating face and pushed over the contact until a stop is noticeable. Additional pressure unlocks the contact and pushes it out of the wiring side. In case of the removal tool (. . 0052) the unlocking process is achieved by pressure on the central rod. Tools Stock items in bold type 99 . 03 Tools for contacts Han E® (09 33 ...) Identification Part number Drawing Dimensions in mm HARTING Service crimping tool with locator set for Han D®, Han E® 09 99 000 0021 Wire gauge Han E® 0.5 ... 2.5 mm² 09 99 000 0001 Wire gauge 0.14 ... 4 mm² BUCHANAN crimping tool Locator Han E® 09 99 000 0310 Wire gauge Multiple crimping tool depth adjustment gauge 09 99 000 0379 0.14 ... 0.37 0.5 ... 1.0 1.5 ... 2.5 3.0 ... 4.0 mm² mm² mm² mm² Ø Ø Ø Ø 1.00 1.55 1.80 2.00 HARTING crimping tool with locator for Han D®, Han E®, Han® C HARTING Pneumatic crimping tool CP 600 09 99 000 0110 Wire gauge Han E® 0.5 ... 4 mm² 09 99 000 0810 Crimp die Han D®, Han E®, Han® C 09 99 000 0813 Footswitch 09 99 000 0811 Table fixing 09 99 000 0812 Wire gauge Han E® 0.5 ... 4 mm² Tools 99 . 04 Stock items in bold type Tools for contacts Han E® (09 33 ...) Identification Part number Drawing Dimensions in mm Insertion tool for crimp contacts 09 99 000 0059 For crimp contacts with wires of less than 0.75 mm² it is recommended that an insertion tool is used. Contacts should be inserted from the wiring side and pushed down until a positive locking is achieved. Insertion tool for Han® ES inserts 09 99 000 0367 Removal tool for crimp contacts for Han® EE, Han® Q 5/0, Han® Q 8/0, Han E® and Han A® 09 99 000 0319 A removal tool is necessary if contacts are to be replaced in the insert. The tool is inserted from the wiring side until a stop is noticeable. The wire with the crimp contact can then be pulled out from the same side of the insert. Tools Stock items in bold type 99 . 05 Tools for contacts Han® C (09 32 ...) Identification Part number Drawing Dimensions in mm BUCHANAN crimping tool 09 99 000 0001 Locator Han® C Wire gauge 0.14 ... 4 mm² 09 99 000 0308 Wire gauge Multiple crimping tool depth adjustment gauge 09 99 000 0379 1.5 2.5 4 mm² Ø 1.80 mm² Ø 1.80 mm² Ø 2.00 HARTING crimping tool with locator for Han D®, Han E®, Han® C 09 99 000 0110 Wire gauge Han® C 1.5 ... 4 mm² with locator for Han® C 09 99 000 0303 Wire gauge 4 ... 6 mm² Locator as spare part 09 99 000 0304 HARTING crimping tool HARTING crimping tool for Han® C HARTING Pneumatic crimping tool CP 600 Tools 99 . 06 09 99 000 0377 Wire gauge 6 ... 10 mm² 09 99 000 0810 Crimp die Han® C 09 99 000 0814 Footswitch 09 99 000 0811 Table fixing 09 99 000 0812 Wire gauge Han® C 6 ... 10 mm² Stock items in bold type Tools for contacts Han® C (09 32 ...) Identification Part number Drawing Dimensions in mm Removal tool for crimp contacts Removal tool 1.5 ... 6 mm² 09 99 000 0305 10 mm² 09 99 000 0381 A removal tool is necessary to remove the contacts. For each „C“ contact cavity, the location of the internal locking levers are marked on the wiring side with two black arcs. The sides of the tool must be first properly aligned so that the edges of the tool engage both levers simultaneously and then inserted until a stop is noticeable ➀. Once it has been inserted, the tool must not be turned. The wire together with the tool can then be pulled out from the wiring side of the insert ➁. a ... lever marking Tools Stock items in bold type 99 . 07 Tools for other contacts Identification Part number Drawing Dimensions in mm HARTING crimping tool for coaxial contacts 09 99 000 0194 Use the middle crimping position. HARTING crimping tool for wire end ferrules 10 mm² 09 99 000 0374 Removal tools for contacts in the multi-contact module 09 99 000 0328 Insertion / removal tool for D-Sub crimp contacts 09 99 000 0368 Removal tools for locking sleeves in the HV module 09 99 000 0327 Removal tools for Quintax contact Tools 09 99 000 0323 Stripping tool 09 99 000 0159 99 . 08 For stranded fine wires and solid wires 0.08 up to 10 mm² Stock items in bold type Tools for other contacts Identification Part number Drawing Dimensions in mm Hexagonal driver for axial screw with grip Bit 1/4“ adapter 3/8“ 40 A contacts (SW 2) 09 99 000 0313 100 A contacts (SW 4) 09 99 000 0363 200 + 350 A contacts (SW 5) 09 99 000 0364 650 A contacts (SW 8) 09 99 000 0365 40 A contacts (SW 2) 09 99 000 0369 70 A contacts (SW 2.5) 09 99 000 0375 100 A contacts (SW 4) 09 99 000 0370 200 + 350 A contacts (SW 5) 09 99 000 0371 650 A contacts (SW 8) 09 99 000 0372 Tools Stock items in bold type 99 . 09 Tools for F.O. contacts hinged frames Identification Part number Drawing Dimensions in mm Polishing tool DIN 41 626 20 99 000 1092 POF1) cable ∅ 2.2 20 99 000 1093 Fibre stripper 0.3 mm 20 99 000 1041 1 mm 20 99 000 1045 0.18 / 0.3 mm 20 99 000 1046 Crimping tool for following 1 mm POF1) contacts Han D®, Han E® DIN 41 626 Ferrule F-SMA, -ST 20 99 000 1035 HARTING crimping tool for F.O. connector (glass fibre) SW 4.3 mm SW 3.8 mm SW 4.95 mm for crimping the strain relief to the connector F.O. cable for glass fibre 20 99 000 1033 HARTING crimping tool for F.O. connector (plastic fibre) SW 6.95 mm SW 4.95 mm SW 3.0 mm for crimping the strain relief to the connector F.O. cable for glass fibre Tools 20 99 000 1031 Epoxy adhesive glass fibre 99 . 10 1)POF = Polymer optical fibre 20 80 001 9902 2 ml EPO-TEK 360 with hardener (10:1), 4 g foil pack Stock items in bold type Tools for F.O. contacts hinged frames Identification Part number Polishing paper Drawing Dimensions in mm Range of delivery Each part number means 5 pieces. for POF1) grain size 1000 20 80 001 9911 for GI 9 µ-grain size 20 80 001 9912 for GI 1 µ-grain size 20 80 001 9913 Tools 1)POF = Polymer optical fibre Stock items in bold type 99 . 11 Tools for Han® high current contacts Identification Part number Drawing Dimensions in mm HARTING crimping tool Hydraulic handtool; Pressing force: 130 kN 09 99 000 0385 • fast forward action • storage box • weight: 6.4 kg • Length: 620 mm Die holder 09 99 000 0389 Crimp dies DIN 46 235 (supplied as apair) use in combination with die holder 09 99 000 0398 09 99 000 0386 09 99 000 0387 09 99 000 0388 09 99 000 0391 09 99 000 0392 09 99 000 0393 09 99 000 0394 Part number Wire gauge acc. to DIN 46 235 a b c d 09 99 000 0398 09 99 000 0386 09 99 000 0387 09 99 000 0388 09 99 000 0391 09 99 000 0392 09 99 000 0393 09 99 000 0394 10 mm² 16 mm² 25 mm² 35 mm² 50 mm² 70 mm² 95 mm² 120 mm² B6 DIN B8 DIN B10 DIN B12 DIN B14 DIN B16 DIN B18 DIN B20 DIN 5.5 8 10 12 14 16 18 20 2.1 3.2 3.8 4.7 5.5 6 7.3 8 8 8 10 10 10 13 15 15 13 13 13 13 13 13 15 15 Crimp die Wire gauge 240 mm² 09 99 000 0801 Tools 99 . 12 C ... Crimp zone acc. to EN 46 235 2 crimps Stock items in bold type Tools for Han® high current contacts Identification Part number Drawing Dimensions in mm Removal tool for crimp contacts 100 A 09 99 000 0383 Tools Stock items in bold type 99 . 13 Overview Han® crimping tools Han D® F.O. contacts 20 10 001 .... Han E® Power contacts 09 33 000 .... Han E® F.O. contacts 20 10 001 .... x x 1.80 6107 6207 4.0 12 x x x x 2.00 6108 6208 6.0 10 6109 6209 10.0 8 6107 6207 6127 6227 6104 6204 6124 6224 0.14 0.25 26 - 24 6107 6207 6127 6227 6104 6204 6124 6224 0.37 22 6103 6203 6123 6223 0.5 6105 6205 6125 6225 6102 6202 6122 6101 6201 6106 6206 Male contact 3211 3212 / 3213 x x x x x x x x x x x 99 . 14 Locator Han® C 1.00 x x x x x x 1.30 20 x x x x x x 1.55 0.75 18 x x x x x x 1.55 6222 1.0 18 x x x x x x 1.55 6121 6221 1.5 16 x x x x x x 1.80 6126 6226 2.5 14 x x x x 1.55 Female contact 3221 3222 1 mm POF 6227 6117 6217 6121 6220 6122 6222 0.5 20 x x x x 6114 6214 6115 6215 0.75 18 x x x 6105 6205 6118 6218 1.0 18 x x 6104 6204 6116 6216 1.5 16 x 6102 6202 6123 6223 2.5 14 6106 6206 3.0 6107 6207 4.0 6119 6221 Female contact 3321 0.14 - 0.37 26 - 22 x 6127 Male contact 3311 x x 09 99 000 0308 x x x 1.00 x x 1.55 x x x 1.55 x x x x 1.55 x x x x x 1.80 x x x x x x 1.80 12 x x x x x 2.00 12 x x x x x 2.00 1 mm POF x x x 09 99 000 0304 Locator Han D® 09 99 000 0311 Locator Han E® 09 99 000 0310 x x 09 99 000 0022 09 99 000 0022 1) For using changeable units 09 99 000 6001 / 6002 2) Adjustment gauge with Ø 1.00 mm; 1.30 mm; 1.55 3) For using of tool head the basic unit CP 600 (09 99 09 99 000 0052 x 1.00 09 99 000 0012 x x removal tools x 09 99 000 0381 x 09 99 000 0305 adjustment gauge 09 99 000 0379 2) 14 09 98 000 9002 2.5 09 98 000 9001 6205 09 98 000 6002 1) 6105 09 98 000 6001 1) 1.80 09 99 000 0814 3) x 09 99 000 0813 3) x 20 99 000 1035 x 09 99 000 0377 x 09 99 000 0303 16 09 99 000 0021 1.5 female contact gold plated 6204 male contact silver plated 6104 Description Tools Tools 09 98 000 9003 Crimping machines 09 99 000 0110 Crimping tools 09 99 000 0001 AWG female contact silver plated Han D® Signal contacts 09 15 000 .... mm² male contact silver plated Han® C Power contacts 09 32 000 .... Part number x x x x x basic unit 09 99 000 6000 is required. mm; 1.80 mm; 2.00 mm 000 0810) is required. 09 99 000 0319 Crimp contacts Series Notes Tools 99 . 15 Crimping machine TK Features ❏ Basic unit in compact construction Dimensions: Height Width Depth 400 mm 555 mm 440 mm ❏ Simple handling due to ergonomic design Total weight: Approx. 60 kg Local noise level: < 70 dB (A) ❏ Fast stripping and crimping in one operation ❏ For individual, turned male and female contacts (for the HARTING series Han D ®, Han E ®) ❏ Selective processing of male and female contacts (Wire gauge from 0.34 mm² to 4.0 mm², AWG 22 to AWG 12) ❏ Contact magazine with filling ­control ❏ Reproducible, top quality gas-tight crimp connections ❏ Infinitely variable adjustment parameters – Stripping depth – Stripping length – Crimping depth – Crimp contact feed rate ❏ Magazine empties automatically ❏ Low noise level ❏ For oil-free compressed air Tools ❏ Air servicing unit with water separator and pressure reducer ❏ Very low setup effort 99 . 16 Technical characteristics ❏ Low maintenance costs Drive: Electro-pneumatic Electrical connection: 230 V, 50 Hz Power rating: 0.75 kW Pneumatic pressure: 6 bar Compressed air connection: 3 dm³ / work cycle Control system: PLC Work cycle trigger: Sensor Machine work cycle: 2 seconds (stripping and crimping) Crimp type: Four-notch crimping Contact feed: Vibratory bowl feed Stroke counters: Resettable daily counter and permanent counter Crimping machine TK Identification Part No. Crimping machine TK (Basic machine without interchangeable unit) 09 98 000 6000 interchangeable units for Han D ® Han E ® 09 98 000 6001 09 98 000 6002 Pack contents ❏ Crimping machine TK – with one mounted interchangeable unit – with 2.0 m connection cable and grounding plug – with 2.0 m pneumatic hose with plug-in nipple N9 Options Interchangeable unit with plug gauges ❏ Plug gauge for setting the crimping depth ❏ Centering bushing for positioning the plug ­gauges Forming blades with feeding funnel ❏ Drawer for insulation pieces ❏ Drawer for holding contacts when the ­magazine is emptied ❏ Tool set for adjustments Tools ❏ 1 set of stripping blades ❏ Operating instructions ❏ Declaration of conformity Stock items in bold type 99 . 17 Crimping machine TC-C01 Features ❏ Basic unit in compact construction for ­ ­pre-stripped wire ❏ Simple handling due to ergonomic design ❏ For individual, turned male and female contacts ❏ Selective processing of male and female HARTING contacts (wire gauge from 0.14 mm² to 10.0 mm², AWG 26 to AWG 8) ❏ Automatic contact feed ❏ Reproducible, top quality gas-tight crimp connections ❏ Non-slip, anti-vibration adjustable feet for setting the height ❏ Low noise level ❏ Can be transported with carrying handle ❏ Removable electric and pneumatic supply connections ❏ Maintenance interval counter ❏ Minimal setup effort Tools ❏ Crimping depth can be set without tools ❏ Low maintenance costs ❏ Low follow-up costs for maintenance and ­repair 99 . 18 ❏ Easy replacement of wearing components Technical characteristics Dimensions: Height Width Depth 345 mm 230 mm 400 mm Total weight: app. 24 kg Local noise level: 62 dB (A) Electrical connection: 230 V, 50 Hz Power rating: 0.20 kW Compressed air connection: 6 bar Control system: PLC Work cycle trigger: Footswitch Machine work cycle: 1 second Crimp type: Four-point crimping Contact feed: Vibratory bowl feed Stroke counters: Resettable daily counter and permanent counter Crimping machine TC-C01 Identification Crimping machine TC-C01 for Han D ® contacts Han E ® contacts Han ® C contacts Other Part No. 09 98 000 9001 09 98 000 9002 09 98 000 9003 On request Included in the delivery ❏ Crimping machine TC-C01 – with 2.5 m connection cable and grounding plug – with 2.5 m pneumatic hose, quick-release coupling and N6 plug-in nipple Options Pneumatic maintenance unit ❏ Footswitch ❏ Carrying handle Wire guide ❏ Operating instructions ❏ Declaration of conformity Working light Tools Stock items in bold type 99 . 19 Notes Tools 99 . 20