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Installation of crimp contacts DIN signal female connector Fitting the crimp contacts After crimping the wires onto the contacts with the help of a crimping tool or an automatic crimping machine the contacts should be correctly oriented and inserted into the cavities of the connector moulding in the required configuration. They snap into position and are firmly held in place. A light pull on the wire assures the correct tensile strength of the contact. When using stranded wires with a gauge below 0.37 mm² an insertion tool is necessary. General information Design IEC 60 603-2 No. of contacts max. 96 Contact spacing 2,54 mm Test voltage 1000V Contact resistance < 20 mOhm Insulation resistance Working current > 1012 Ohm 2 A@20°C (see derating diagram) Temperature range -55°C … +125°C Termination technology crimp Clearance & creepage distance Insertion and withdrawal force Mating cycles types: B, C, 2C female Removing the crimp contacts The removal tool is inserted into a slot on the side of the respective crimp cavity. This action compresses the contact retaining spring therefore the contact can then be easily withdrawn using a light pull on the wire. This action will cause no damage to the contact/wire which can be repositioned/refitted as necessary. The drawing demonstrates the crimp removal procedure (max. 5x). min. 1,2 mm 16pol. ≤ 15N 20pol. ≤ 20N 30pol. ≤ 30N 32pol. ≤ 30N 48pol. ≤ 45N 64pol. ≤ 60N 96pol. ≤ 90N - PL1 acc. to IEC 60 603-2 => 500 mating cycles - PL2 acc. to IEC 60 603-2 => 400 mating cycles - PL3 acc. to IEC 60 603-2 => 50 mating cycles UL file E102079 RoHS - compliant Yes Leadfree Yes Hot plugging No Insulator material Material PC (thermoplastics, glass fiber reinforcement 20%) Color RAL 7032 (grey) UL classification UL 94-V0 Material group acc. IEC 60664-1 IIIa (175 < CTI < 400) NFF classification I2, F1 Contact material Copper alloy Plating termination zone Ni Plating contact zone I Au over Ni Derating diagram acc. to IEC 60512-5 (Current carrying capacity) The current carrying capacity is limited by maximum temperature of materials for inserts and contacts including terminals. The current capacity curve is valid for continuous, non interrupted current loaded contacts of connectors when simultaneous power on all contacts is given, without exceeding the maximum temperature. Control and test procedures according to DIN IEC 60512-5 Electrical load [A] Released / Freigegeben 2011-09-02-13:08:15:463 UTC Contact material Date Temperature [°C] EC01482 Mod. Subject to change without prior notice, all rights reserved Name Detail. 27/04/11 mte Inspec. 27/04/11 TD Stand. Date Name HARTING Electronics GmbH & Co. KG Technical data sheet DIN signal female connector DS 09 03 210 08 01 Page 1 of 1