09120032701

Industrie-Steckverbinder Industrial Connectors Han® Han Economic and Reliable Connections Specifications VDE 0627 Connectors DIN EN 61 984 Note: The connectors included in this catalogue should not be coupled or decoupled under electrical load unless otherwise stated. The provision of protection against electric shock is the responsibility of the user. Protection can be achieved by the use of HARTING hoods and housings coupled with/or alternatively appropriate installation methods provided by the user. The female connector in a HARTING hood or housing offers finger safe protection according to relevant standards for the mating face, even in the unmated condition, unless otherwise stated. Connectors of the same or different series being mounted side by side may be protected against incorrect mating by the use of coding options. Standard DIN EN 175 301-801 Approvals UL File No. E 23 50 76 (www.ul.com) CSA File No. LR 18 753, SEV for inserts For "non standard applications" we can manufacture designs to match your requirements. Please discuss requirements with us. Terminations Anschlusstechnik Schraubanschluss • Screw terminal Crimpanschluss • Crimp terminal Käfigzugfederanschluss • Cage-clamp terminal Wickelanschluss • Wrap terminal • Lötanschluss Solder terminal • • Axialschraubanschluss Axial-screw terminal • • Schnellanschluss Rapid terminal • • Schneidklemmanschluss IDC termination VDE 0110 table 4, concerning clearance and creepage distances HARTING components help you to ­construct top quality products – ­economically and in line with market ­requirements. Kontakteinsätze Inserts • Schutzkontakte • Voreilende Leading protective ground • Sicherung gegen fehlpolarisiertes • Polarised for correct mating Stecken • Interchangeability of male and female • inserts Montage Gehäuseoberin wahlweise hoods and in housings oder -unterteilen • Captive fixing screws • Unverlierbare Befestigungsschrauben • Can be used with hoods and housings, • Verwendbarkeit in Gehäusen or for rack and panel applications und Einschüben Hoods/Housings Gehäuse • Hoods/Housings • Standard Standard-Gehäuse • Hoods/Housings for harsh environmen• Gehäuse für erhöhte Umwelttal requirements anforderungen • Gehäuse Hoods/Housings for intrinsically safe • für eigensichere elektrische plant Anlagen • of protection IP 65 • Degree Strahlwassergeschützt IP 65 • Electrical connection with protective • Leitende Verbindung ground mit dem Schutzkontakt • strength and vibration­ • High Hohemechanical mechanische Sicherheit auch resistance ensured by locking levers bei Rüttel- und Stoßbelastung durch • Verriegelungsbügel Spring-loaded covers in shockproof or metalAbdeckkappen covers, both • thermoplastic Federnd schließende lockable aus schlagfestem Kunststoff oder ­Metall, beide verriegelbar Accessories Zubehör • Extensive range of cable protection sealing accessories • and Umfangreiche Kabelverschraubungen • Protective covers available Separat lieferbare Abdeckkappen • Coding options forCodierungsincorrect mating Unterschiedliche protection möglichkeiten Certified according to EN ISO 9001 in design/development, production, ­installation and servicing General information It is the customer's responsibility to check whether the components illustrated in this catalogue comply with different regulations from those stated in special fields of application which we are unable to foresee. We reserve the right to modify designs in order to improve quality, keep pace with technological advancement or meet particular requirements in production. No part of this catalogue may be reproduced in any form (print, photocopy, microfilm or any other process) or processed, duplicated or distributed by means of electronic systems without the written permission of ­HARTING Electric GmbH & Co. KG, Espelkamp. We are bound by the German version only. 00 . 02 © HARTING Electric GmbH & Co. KG, Espelkamp – All rights reserved, including those of the translation. Contents Industrial Connectors Han® – Technical Characteristics Page HARKIS® – part configuration/CAD library . . . . . . . . . . . . . . . . . . . . . . . . . . 00.05 Summary Han® – Sizes A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00.06 Summary Han® – Sizes B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00.07 How to order connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00.08 Hoods/housings connector insert protection . . . . . . . . . . . . . . . . . . . . . . . . 00.09 Summary hoods/housings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00.10 Summary locking systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00.11 Hoods/Housings variants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00.12 Termination technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00.13 Electrical engineering data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00.19 Current Carrying Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00.22 Cross Reference from PG thread to metric cable thread . . . . . . . . . . . . . . . 00.24 Declaration of Comformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00.25 Han Visit our homepage: www.HARTING.com 00 . 03 Notes Han 00 . 04 HARKIS ® HARKIS ® is the abbreviation for HARTING-Katalog-Informations-System (HARTING catalogue information system). HARKIS ® is an electronic catalogue with part configuration and 3D components library. Here you can configure a connector part by part ­according to your demands. Afterwards you are able to send your inquiry created with the listed parts. The drawings to every single part are available in PDF-format. The parts are downloadable in 2D-format (DXF) and 3D-format (IGES, STEP). The 3D-models can be viewed with a VRML-viewer. Han You can find HARKIS ® our homepage www.HARTING.com. It is also available on CD-Rom and DVD. Part configuration CAD library Identification HARKIS ® CD-Rom Part number 98 40 000 0401 Basic product catalogue HARKIS ® DVD Basic product catalogue 2D and 3D CAD files inclusive 98 40 000 0405 00 . 05 Summary Han® – Size 3 A, 10 A, 16 A, 32 A Size Han A Description Hood side-entry 230/400 V 50 V 10 A 10 A Staf 6 Han® 3 A / 4 A chapter 01 chapter 09 Hood top-entry 250 V 10 A Han® 7 D chapter 02 50 V 10 A Han® 8 D chapter 02 230/400 V 16 A Han® Q 5/0 chapter 13 400 V 10 A Han® Q 7/0 chapter 13 50 V 10 A Han-Brid® chapter 19 3 3/4+ 6 7+ 8 5+ 7+ 4+2 screw mounting Hood top-entry Hood side-entry cable to cable coupling 50 V – 1000 V 10 A – 40 A Han-Modular® chapter 06 Housing Housing Housing bulkhead mounting surface mounting bulkhead mounting Housing 250 V 16 A Han A® chapter 01 250 V 10 A Han D® chapter 02 Hood 50 V 10 A Staf® chapter 09 10 10 + 15 + 14 16 25 + 20 16 + 00 . 06 32 Housing bulkhead mounting suitable for 2 inserts of size 16 A Housing surface mounting 1 module Hood cable to cable coupling Summary Han® – Size 6 B, 10 B, 16 B, 24 B, 32 B, 48 B Size Description B Han Hood side-entry Hood top-entry 250 V 250 V 500 V 500 V 400/690 V 830 V 250 V – 690 V 10 A – 100 A 10 A 10 A 16 A 16 A 35 A 16 A Han DD® Han E® Han® EE Han® HsB Han Hv E® Han-Com® Han D® ® Han® Hv ES Han ES chapter 02 chapter 02 chapter 03 chapter 03 chapter 07 chapter 04 chapter 05 50 V – 1000 V 5 A – 100 A HanModular® chapter 06 … 6 … 24 + 6+ 10 + 2 modules … 10 … 42 + 10 + 18 + 3+ 8/24 + … 16 3 modules … … 40 + 72 + 16 + 32 + 6+ 6/36 + 4/2 + 6+ … 4 modules … 24 … 64 + 32 48 108 + 24 + Housing surface mounting suitable for 2 inserts of size 16 B suitable for 2 inserts of size 24 B 46 + Housing bulkhead mounting 16 + 10 + 4/8 + 6/6 + 6 modules Hood cable to cable coupling 00 . 07 How to order For a complete connector components may be ordered from the following sub headings Han Cable clamp Cable entry protection Universal cable glands Special cable clamp with strain relief, bell ­mouthed cable fitting and anti-twist devices Cable gland with normal or multiple seal Extensive range of accessories Hood Hoods low or high construction top or side cable entry 1 or 2 locking levers Male contacts Male insert with screw terminal or crimp terminal (order contacts separately) or cage-clamp terminal Male insert Female insert with Female insert screw terminal or crimp terminal (order contacts separately) or cage-clamp terminal Female contacts Housings Housing (bulkhead mounting) with or without thermoplastic or metal covers 1 or 2 locking levers Housing (surface mounting) low or high construction with or without thermoplastic or metal covers 1 or 2 locking levers 1 or 2 cable entries Hood (cable to cable) low or high construction for cable to cable connections Housing Part number explanation Our computerized ordering system uses the following code: 09 Accessories Protective covers available Code and guide pins for coding Special insert fixing screws for use without hoods and housings Label according to CSA-approval 00 . 08 Suitable hoods and housings will be found on the same ­page. Product-group (connectors) Series (i. e. Han E®) Number of contacts (i. e. 6, 10, 16, 24) Part of connector assembly (hoods/housings, inserts) 33 024 2601 Hoods/housings connector insert protection The connector’s housing, sealing and locking mechanism protect the connection from external influences such as ­mechanical shocks, foreign bodies, humidity, dust, water or other fluids such as cleansing and cooling agents, oils, etc. The degree of protection the housing offers is explained in the IEC 60 529, DIN EN 60 529, standards that ­categorize enclosures according to foreign body and water protection. The following table shows the different degrees of protection. Code letters (International Protection) First Index Figure (Foreign bodies protection) Second Index Figure (Water protection) IP 6 5 Index figure Degree of protection No ­protection No protection against accidental contact, no protection against solid foreign bodies Protection against large foreign ­bodies Protection against contact with any large area by hand and against large ­solid foreign bodies with Ø > 50 mm 2 Protection against ­medium ­sized foreign bodies Protection against contact with the fingers, protection against solid foreign bodies with Ø > 12 mm 3 Protection against small solid foreign ­bodies Protection against tools, ­wires or similar objects with Ø > 2.5 mm, protection against small foreign solid bodies with Ø > 2.5 mm 4 Protection against grain-shaped foreign ­bodies As 3 however Ø > 1 mm 5 Protection against ­injurious ­deposits of dust Full protection against contact. Protection against interior injurious dust deposits Protection against ­ingress of dust Total protection against contact. Protection against penetration of dust 0 1 6 Index figure 0 No ­protection against ­water No protection against water Drip-proof Protection against ­vertical water drips Drip-proof Protection against ­water drips (up to a 15° angle) Spray-proof Protection against ­diagonal water drips (up to a 60° angle) Splash-proof Protection against splashed water from all ­directions Hose-proof Protection against ­water (out of a nozzle) from all directions Strong hose-proof Protection against strong ­water (out of a nozzle) from all ­directions Protected against ­immersion Protected against ­temporary immersion Water-tight Protected against water pressure 2 3 4 5 7 8 Degree of protection 1 6 Han Description according to DIN EN 60 529, IEC 60 529 00 . 09 Summary Hoods/Housings Standard Hoods/Housings Field of application for excellent mechanical and electrical protection in demanding environments, for example, in the automobile and ­mechanical engineering industries also for process and regulation control applications Distinguishing feature hoods/housings 7037) Han colour-coded grey (RAL Material of hoods/housings Die cast light alloy Locking levers Han-Easy Lock® Cable entry protection Optional special cable clamp for hoods with strain relief, bell mouthed cable ­fitting and anti-twist devices Han® M Hoods/Housings for harsh environmental requirements Field of application for all applications where aggressive ­environmental conditions and extreme climatic atmospheres are encountered Distinguishing feature hoods/housings colour-coded ­ black (RAL 9005) Material of hoods/housings Die cast light alloy, corrosion resistant Locking levers Corrosion resistant stainless steel Cable entry protection Special cable clamp for hoods with strain relief, bell mouthed cable fitting and antitwist devices Han® EMC Hoods/Housings with high shielding efficiency Field of application For sensitive interconnections that have to be shielded against electrical, ­magnetic or electro-magnetic inter­ferences Distinguishing feature Electrically conductive surface, internal seal Material of hoods/housings Die cast light alloy Locking levers Han-Easy Lock® Cable entry protection EMC cable clamp in order to connect the cable shielding to the hood without ­interruption of the shielding Han® HPR Hoods/Housings, pressure tight Field of application For external electrical interconnections in vehicles, in highly demanding ­environments and wet areas, as well as for sensitive interconnections that have to be shielded Distinguishing feature hoods/housings colour-coded ­internal seal (RAL 9005) Locking parts Stainless steel black, Material of hoods/housings Die cast light alloy, corrosion resistant 00 . 10 Cable entry protection Optional universal cable clamp for hoods with strain relief, or special cable clamp with bell mouthed cable fitting and anti-twist devices (use of adapter is ­necessary) Summary locking systems Housing with 2 levers Han-Easy Lock® ❑ ❑ ❑ ❑ ❑ ❑ ❑ easy operation high degree of pressure tightness reliable locking guaranteed by 4 locking points space saving mounting ideal for mounting side by side cable to cable connection is possible high seal force Han Details of Han-Easy Lock® see chapter 30 and chapter 31 Housing with 1 lever Han-Easy Lock® ❑ ❑ ❑ ❑ easily accessible, even with side entry possibility to lock protective covers on the housing cable to cable connection is possible 2 locking points on the longitudinal axis 1 lever in central position ❑ ❑ ❑ ❑ ❑ easily accessible, even with side entry 2 locking points on the lateral axis space saving mounting ideal for mounting side by side single hand operation Screw locking / toggle locking ❑ ❑ ❑ ❑ hexagon nuts tightened with spanner highest degree of pressure tightness easily accessible, also with side entry use of tools avoids access by unauthorized persons Hood with 2 levers Han-Easy Lock® ❑ ❑ ❑ ❑ easy operation high degree of pressure tightness ideal for mating to housings with protection cover high seal force Details of Han-Easy Lock® see chapter 30 and chapter 31 00 . 11 Hoods/Housings variants Han-INOX® Hoods/Housings Field of application for excellent mechanical and electrical protection in demanding environments, for example, in the food, automobile and mechanical engineering industries also for process and regulation control applications Distinguishing feature matt-finished metal surface Material of hoods/housings Stainless steel Locking levers Stainless steel Han Recommended tightening torque 00 . 12 Series Number of screws Han® 3 A Han® 10 A / 16 A Han® 15 EMV / 25 EMV Han® 32 A ® Han 6 B / 10 B / 16 B / 24 B Han® 32 B Han® 48 B Han® HPR 3 Han® HPR 6 / 10 / 16 / 24 2 4 4 4 4 4 4 2 4 Size of screws M3 M3 M3 M4 M4 M5 M6 M4 M6 Recommended Tightening torque (Nm) 0.8 - 1.0 0.8 - 1.0 min. 1.0 0.8 - 1.0 0.8 - 1.0 min. 2.5 min. 3.0 min. 1.0 min. 3.0 Remarks Gasket Gasket 0-ring Gasket Gasket 0-ring 0-ring 0-ring 0-ring To offer safe IP 65 protection the surface condition for bulkhead mounting housings should be according to DIN 4766: • Waviness ≤ 0.2 mm on 200 mm distance ≤ 16 µm • Roughness Ra Terminations Screw terminal The relevant regulations state that in the case of ● Terminals with wire protection Han the use of ferrules is not necessary. Series Han E®, Han® HsB, Han Hv E®, Han® K 6/12 ● Terminals without wire protection Screw terminals meet VDE 0609 /EN 60 999. Dimensions and tightening torques for testing are shown in following table. Screw dimensions and tightening torque for screw terminals Wire gauge (mm²) 1.5 2.5 4 6 10 16 Screw thread M3 M3 M3.5 M4 M4 M6 Test moment of torque (Nm) 0.5 0.5 0.8 1.2 1.2 1.2* min. pull-out for stranded wire (N) 40 50 60 80 90 100 * for screws without heads (Han® K 4/8) The insulation is first stripped and then a wire ferrule must be used. Series Han® K 4/x, Han A®, Staf® Inserts max. wire gauge Stripping length (mm²) AWG l (mm) Han® 3 A, Han® 4 A Han E®, Han® K, Han A®, Han Hv E® 2.5 14 4.5 2.5 14 7.5 Han® HsB Staf® 6.0 10 11.5 1.5 16 4.5 Han® K 4/x (80 A) 16.5 6 14.0 Recommended tightening torque and size of screw driver Screw size Connector type M3 M3 Screw terminal Han® 3 A /4 A /Q 5/0 Screw terminal Han®10 A –32 A M3 Screw terminal Han E®, Hv E® fixing screws of all kinds, guiding pins and bushes Ground terminal Han A®, Han E®, Han D®, DD®, Ground terminal K(8/24) Screw terminal Han®HsB Ground terminal Han® HsB, Han® HsC (K 12/2), K4/x, K 6/12 Screw terminal Han® K 4/x (80 A) M4 M4 M5 M6 Ø Tightening torque* (Nm) 0.25 0.50 Ø Tightening torque (lbft) 0.20 0.40 0.50 0.40 1.20 0.90 1.20 2.00 0.90 1.40 see chapter 05 Recommended size of screw driver 0.4 x 2.5 0.5 x 3.5 or ± size 1 0.5 x 3.5 or ± size 1 + 2 0.5 x 3.5 or ± size 1 + 2 0.8 x 4.5 0.8 x 4.5 1.2 x 8 0.8 x 4.5 Increasing the tightening torque does not improve considerably the contact resistances.The torque moments were determined when optimum mechanical, thermal and electrical circumstances were given. If the recommended figures are considerably exceeded the wire or the termination can be damaged. 00 . 13 Terminations Crimp connection Han Han DD® Han D® R 15 Han-Modular® (10 A) Han E® Han A® Han Hv E® Identical, perfectly formed, connections can be produced using this crimping system. Crimp-cross section HARTING-crimp profile BUCHANAN crimp profile Tensile strength of crimped connections Conductor cross-section Han-Com® (40 A) Han-Modular® ( 40 A) Han E® Han A® Han Hv E® Han® EE Han-Modular® (16 A) Tensile strength mm² AWG N 0.05 30 6 0.08 28 11 0.12 26 15 0.14 18 0.22 24 28 0.25 32 0.32 22 40 0.5 20 60 0.75 A perfect crimp connection is gastight, therefore corrosion free and amounts to a cold weld of the parts being connected. For this reason, major features in achieving high quality crimp connections are the design of the contact crimping parts and of course the crimping tool itself. Wires to be connected must be carefully matched with the correct size of crimp contacts. If these basic requirements are met, users will be assured of highly reliable connections with low contact resistance and high resistance to corrosive attack. The economic and technical advantages are: ● Constant contact resistance as a result of precisely repeated crimp connection quality ● Corrosion free connections as a result of cold weld action ● Pre-preparation of cable forms with crimp contacts fitted ● Optimum cost cable connection Requirements for crimp connectors are laid down in DIN IEC 60 352-2, Amend.2, as illustrated in the table. Pull out force of stranded wire The main criterion by which to judge the quality of a crimp connection is the retention force achieved by the wire conductor in the terminal section of the contact. DIN IEC 60 352, part 2, defines the extraction force in relation to the cross-section of the conductor. When fitted using HARTING crimping tools and subject to their utilization in an approved manner, our crimp connectors comply with the required extraction forces. Crimping tools 00 . 14 Crimping tools (hand operated or automatic) are carefully designed to produce with high pressure forming parts a symmetrical connection of the crimping part of the contact and the wire being connected with the minimum increase in size at the connection point.The positioner automatically locates the crimp and wire at the correct point in the tool. A ratchet in the tool performs 2 functions: ● It prevents insertion of the crimp into the tool for crimping before the jaws are fully open ● It prevents the tool being opened before the crimping action is completed 85 0.82 18 1.0 90 108 1.3 16 1.5 135 150 2.1 14 2.5 200 230 3.3 12 4.0 275 310 5.3 10 6.0 355 360 8.4 8 10.0 370 380 Extract from DIN IEC 60 352-2, Amend. 2, table IV Wire gauge (mm²) AWG Internal diameter Ø (mm) 0.14 - 0.37 0.5 0.75 1 1.5 2.5 4 6 26 - 22 20 18 18 16 14 12 10 0.9 1.15 1.3 1.45 1.75 2.25 2.85 3.5 Stripping length l (mm) Han® DD Han E® Han® C Han® D Han A® R15 Han Hv E® Han-Modular® (10 A) 8 8 8 8 8 6 - 7.5 7.5 7.5 7.5 7.5 7.5 - 9 9 9.6 9.6 Terminations Axial screw terminal Strain relief: For safe operation the cable must be fixed at an adequate distance from the terminal to ensure that the contact is protected against radial stress. Details for professional strain relief design can be found in the standard DIN VDE 0100-520: 2003-06 (see enclosed table). Outer cable diameter (mm) D≤9 9 < D < 15 15 < D < 20 20 < D < 40 This termination combines the benefits of screw and crimp terminations: ● Less space required ● Easy handling ● No special tools Remarks on the axial screw technique The wire gauges mentioned in the catalogue refer to geometric wire gauges of cables. Background: According to DIN VDE 0295 for cables and insulated wires the wire gauge will be determined by conductance (Ω/km) and maximum wire diameter. A minimum cable diameter is not specified! (Example:nominal wire gauge 95 mm² → real, geometric wire gauge 89 mm²) Recommendation: The use of cables with an extreme geometric wire gauge deviation should be checked separately with the use of the axial screw termination. Han Maximum fixing distance (mm) horizontal vertical 250 400 300 400 350 450 400 550 Cables: The axial screw technology is developed for wires according to VDE 0295 class 5 (see table: Wire assembly according to VDE 0295). Deviating cable assemblies have to be tested separately. Assembly remarks: Before starting the assembly the user must ensure that the axial cone is screwed fully downward to completely open the contact chamber. After stripping the cable insulation the strands must not be twisted and the maximum cable insulation must not exceed the recommended dimension. Insert the wire completely into the contact chamber until the copper strands reach the bottom. Keep the cable in position while applying the recommended tightening torque. Maintenance of the axial screw termination: After initial assembly it is only allowed to reapply the recommended tightening torque once in order to avoid damage to individual cable strands. Wire assembly according to VDE 0295 Wire gauge (mm²) 0.14 0.25 0.34 0.38 0.5 0.75 1 1.5 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 Stranded wires VDE 0295 class 2 Fine stranded wires VDE 0295 class 5 7 x 0.30 7 x 0.37 7 x 0.43 7 x 0.52 7 x 0.67 7 x 0.85 7 x 1.05 7 x 1.35 7 x 1.70 7 x 2.13 7 x 2.52 19 x 1.83 19 x 2.17 19 x 2.52 37 x 2.03 37 x 2.27 37 x 2.52 61 x 2.24 14 x 0.15 19 x 0.15 12 x 0.20 16 x 0.20 24 x 0.20 32 x 0.20 30 x 0.25 50 x 0.25 56 x 0.30 84 x 0.30 80 x 0.40 128 x 0.40 200 x 0.40 280 x 0.40 400 x 0.40 356 x 0.50 485 x 0.50 614 x 0.50 765 x 0.50 944 x 0.50 1225 x 0.50 Super fine stranded wires VDE 0295 class 6 18 x 0.10 32 x 0.10 42 x 0.10 21 x 0.15 28 x 0.15 42 x 0.15 56 x 0.15 84 x 0.15 140 x 0.15 224 x 0.15 192 x 0.20 320 x 0.20 512 x 0.20 800 x 0.20 1120 x 0.20 705 x 0.30 990 x 0.30 1340 x 0.30 1690 x 0.30 2123 x 0.30 1470 x 0.40 1905 x 0.40 18 x 0.10 32 x 0.10 42 x 0.10 18 x 0.10 64 x 0.10 96 x 0.10 128 x 0.10 192 x 0.10 320 x 0.10 512 x 0.10 768 x 0.10 1280 x 0.10 2048 x 0.10 3200 x 0.10 36 x 0.07 65 x 0.07 88 x 0.07 100 x 0.07 131 x 0.07 195 x 0.07 260 x 0.07 392 x 0.07 651 x 0.07 1040 x 0.07 1560 x 0.07 2600 x 0.07 72 x 0.05 128 x 0.05 174 x 0.05 194 x 0.05 256 x 0.05 384 x 0.05 512 x 0.05 768 x 0.05 1280 x 0.05 00 . 15 Terminations Insert Han Han® K 4/4 finger proofed Wire gauge (mm²) 6 – 16 Han® K 8/0 Han® Q 2/0 Han® Q 2/0 High Voltage Han® 200 A module Han® 200 A module with PE Han® 200 A module Han® 200 A module with PE Han® 100 A module Han® 70 A module 8.9 8.9 11 2.5 7.4 7.4 5.4 PE +1.5 7.4 PE +1.5 6 mm²: 10 mm²: 16 mm²: 10 mm²: 16 mm²: 22 mm² 11+1 11+1 11+1 11+1 11+1 13+1 6 mm²: 10 mm²: 16 mm²: 10 mm²: 16 mm²: 22 mm² 2 3 4 3 4 5 8.9 2.5 8.9 8.9 11 2.5 2.5 mm²: 4 mm²: 6 mm²: 8 mm²: 6 mm²: 8 mm²: 10 mm²: 6.1 2 4.7 11.4 4 4.9 13+/-1 11.4 4 4.9 10 – 25 13+/-1 1.5 1.5 2 2 2 2 2 6 7 8 6 6 7 6 6 7 1.8 2 10 – 25 2.5 mm² 4 mm²: 6 mm²: 8 mm²: 6 mm²: 6 mm²: 10 mm²: 16 mm²: 25 mm²: 35 mm²: 10 mm²: 16 mm²: 25 mm²: 10 mm²: 16 mm²: 25 mm²: 6.1 16 – 35 5+1 5+1 8+1 8+1 8+1 8+1 8+1 13+/-1 7.4 7.4 5.4 PE +1.5 4.7 11.4 4 4.75 7.3 2 5.6 - 12 16 12 16 11.4 11.4 5 4 4 3 3 4.9 4.9 11.4 4 4.9 8.9 2.5 7.4 10 2.5 5.9 4 4 6 10.5 6 10.5 4 4 6 8.2 15 2 4.7 2 4.7 2 5.2 5 8.2 6 – 16 2.5 – 8 4-6 10 optional 8+1 PE: 2 mm longer 25 – 40 16 40 –70 16 38 16 – 35 13+/-1 13+/-1 10 – 25 13+/-1 6 - 16 2.5 – 8 6 – 10 00 . 16 ISK dimension for cable indication (mm) 7.4 PE +1.5 2 3 4 3 4 5 6 mm²: 10 mm²: 16 mm²: 14 - 22 Han® 40 A module Size hexagon recess (SW) 2.5 (Nm) 6 mm²: 10 mm²: 16 mm²: 10 mm²: 16 mm²: 22 mm² 6 - 10 Han® K 6/6 Max. cable insulation diameter (mm) 8.9 11+1 11+1 11+1 11+1 11+1 13+1 10 – 22 Han® K 6/12 Tightening torque (mm) 6 mm²: 10 mm²: 16 mm²: 10 mm²: 16 mm²: 22 mm² 10 – 22 Han® K 4/4 Stripping length Han® C module with axial screw terminal 2.5 – 8 6 – 10 Han® K3/0 straight 35 – 70 2.5 mm²: 4 mm²: 6 mm²: 8 mm²: 6 mm²: 10 mm²: 2.5 mm²: 4 mm²: 6 mm²: 10 mm²: 11+1 11+1 11+1 12.5+1 5+1 5+1 8+1 11+1 8+1 11+1 5+1 5+1 8+1 11+1 22 25 mm²: 35 mm²: 50 mm²: 70 mm²: 16 mm²: 25 mm²: 35 mm²: 10 mm²: 16 mm²: 25 mm²: 6 mm²: 10 mm²: 16 mm²: 14 mm²: 16 mm²: 22 mm²: 2.5 mm²: 4 mm²: 6 mm²: 10 mm²: 6 mm²: 10 mm²: 2.5 mm²: 4 mm²: 6 mm²: 10 mm²: 35 mm²: 50 mm²: 70 mm²: 8 8 9 10 8 6 7 8 6 6 7 2 3 4 4 4 5 1.5 1.5 2 2 2 2 1.5 1.5 2 2 8 9 10 5 Terminations Insert Wire gauge Stripping length Han® K3/0 angled (mm²) 35 – 70 (mm) Han® K3/2 straight 35 – 70 22 Han® K3/2 angled 35 – 70 22 Han® HC Modular 350 35 – 70 19 + 1 95 – 120 19 + 1 Ground contact for Han® HC Modular 35 – 70 19 + 1 Han® HC Modular 650 70 – 120 23 + 2 150 – 185 23 + 2 22 Tightening torque (Nm) 35 mm²: 50 mm²: 70 mm²: 35 mm²: 50 mm²: 70 mm²: 35 mm²: 50 mm²: 70 mm²: 35 mm²: 50 mm²: 70 mm²: 95 mm² 120 mm² 35 mm²: 50 mm²: 70 mm²: 70 mm²: 95 mm²: 120 mm²: 150 mm²: 185 mm²: 8 9 10 8 9 10 8 9 10 8 10 12 14 16 8 10 12 12 14 16 17 18 Max. cable insulation diameter (mm) 15 Size hexagon recess (SW) 5 ISK dimension for cable indication (mm) 9.0 Power: 15 PE: 10 5 Power: 8.2 PE: 7.2 Power: 15 PE: 10 5 9.0 19.5 5 13 19.5 5 13 - 5 - 26.5 8 28 26.5 8 28 Han Overview inserts with axial screw terminal 00 . 17 Terminations Cage-clamp terminal One conductor per termination Slot for screwdriver Han This termination method requires very little preparation of the wire and no special tools, leading to a low installed cost and a high degree of mechanical security. ● For all stranded and solid wires with a cross section 0.14 to 2.5 mm². ● Ease of termination. Conductor and screwdriver are in same plane. ● No special preparation of stripped conductor. ● The larger the conductor the higher the clamping force. ● The termination is vibration-proof. ● Guaranteed constant low resistance connection of the cageclamp terminal. ● The cage-clamp system is internationally approved. VDE, SEV, CSA, UL, ÖVE, SEMKO, LCIE (France), Germanischer Lloyd, DET Norske Veritas IDC (Insulation displacement terminal) Inserts M8-S/M12-S Circular connectors M12 angled Circular connectors M12-L M12-L PROFIBUS M12-L Ethernet Panel feed through Pg 13,5 /M20 Panel feed through Pg 9 HARAX® 3 A 00 . 18 max. wire gauge (mm²) AWG 0.14 - 0.34 26 - 22 0.25 - 0.50 24 (7/32) - 22 0.34 - 0.75 22 - 18 0.25 - 0.34 24 - 22 0.25 - 0.34 24 - 22 0.34 - 0.5 22 - 18 0.75 - 1.50 18 - 16 0.25 - 0.50 24 (7/32) - 22 0.75 - 1.5 18 - 16 Screwdriver width:3.0 x 0.5 mm Inserts max. wire gauge Stripping length (mm²) AWG l (mm) Han® ES, Han® Hv ES Han® ESS 0.14 - 2.5 26 - 14 7-9 0.14 - 2.5 26 - 14 9 - 11 Han® K 4/4 0,14 - 2,5 26 - 14 9 - 11 Electrical engineering data General Extract from DIN VDE 0110-1 and IEC 60 664-1, Para. 2.2.2.1.1 The choice of connectors entails more than just considering factors such as functionality, the number of contacts, current and voltage ratings. It is equally important to take account of where the connectors are to be used and the prevailing ambient conditions. This in turn means that, dependent on the conditions under which they are to be installed and pursuant to the relevant standards, different voltage and current ratings may apply for the same connectors. Equipment of overvoltage category I is equipment for connection to circuits in which measures are taken to limit transient ­overvoltages to an appropriately low level. Han Note: Examples are protected electronic circuits. Equipment of overvoltage category II is energy-consuming equipment to be supplied from the fixed installation. The most important influencing factors and the corresponding electrical characteristics of the associated connectors are illustrated here in greater detail. Note: Examples of such equipment are appliances, portable tools and other household equipment with similar loads. If such equipment is subjected to special requirements with ­regard to reliabiliy and availability, overvoltage category III ­applies. Overvoltage category Equipment of overvoltage category III is equipment in fixed installations and for cases where the reliability and the ­availability of the equipment is subject to special requirements. The overvoltage category is dependent on the mains voltage and the location at which the equipment is installed. It describes the maximum overvoltage resistance of a device in the event of a power supply system fault, e. g. in the event of a lightening strike. Note: Examples of such equipment are switches in the fixed installation and equipment for industrial use with permanent connection to the fixed installation. The overvoltage category affects the dimensioning of components in that it determines the clearance air gap. Pursuant to the relevant standards, there are 4 overvoltage categories. Equipment of overvoltage category IV is for use at the origin of the installation. Note: Examples of such equipment are electricity meters and ­ rimary overcurrent protection equipment. p Equipment for industrial use, such as fall HARTING heavy duty Han connector, fall into Overvoltage Category III. Rated impulse voltages (Table 5 of DIN EN 61 984) Preferred values for the rated impulse voltage kV (1.2/50 µs) Overvoltage category I II III IV Voltage line AC voltage AC voltage AC voltage AC voltage Special Level for Level for Input level ­protected ­electrical ­distribution to earth de- (r. m. s. value) (r. m. s. value) (r. m. s. value, (r. m. s. value, d. c. voltage) d. c. voltage) ­levels rived from equipment supply the ­nominal ­systems (household ­voltage of the and others) supply system to the a. c. voltage (r. m. s. value) or d. c. voltage Nominal voltage of the supply system (= rated insulation voltage of equipment) V V 100 66/115 ;120/208; 150 127/220 ;220/380; 300 ;230/400; ;240/415; ;260/440; 277/480 600 ;347/600; ;380/660; ;400/690; ;415/720; 480/830 1000 V V 66 60 ;115; 120; 110; 120 127 ;220; 230; 220 ;240; 260; 277 V – ;220-110; 240-120 440-220 0.5 0.8 0.8 1.5 1.5 2.5 2.5 4.0 1.5 2.5 4.0 6.0 ;347; 380; ;400; 415; ;440; 480; ;500; 577; 600 ;660; 690; ;720; 830; 1000 480 960-480 2.5 4.0 6.0 8.0 1000 – 4.0 6.0 8.0 12.0 00 . 19 Electrical engineering data Pollution degree Han The dimensioning of operating equipment is dependent on environmental conditions. Any pollution or contamination may give rise to conductivity that, in combination with moisture, may affect the insulating properties of the surface on which it is deposited. The pollution degree influences the design of components in terms of the creepage distance. The pollution degree is defined for exposed, unprotected insulation on the basis of environmental conditions. HARTING heavy duty Han connectors are designed as standard for Pollution Degree 3. Pollution degree 1 in air-conditioned or clean, dry rooms, such as computer and measuring instrument rooms, for example. Pollution degree 2 in residential, sales and other business premises, precision engineering workshops, laboratories, testing bays, rooms used for medical purposes. As a result of occasional moisture condensation, it is to be anticipated that pollution/contamination may be temporarily conductive. Pollution degree 3 in industrial, commercial and agricultural premises, unheated storage premises, workshops or boiler rooms, also for the electrical components of assembly or mounting equipment and machine tools. The conditions fulfills, ●  connector which is protected to at least IP 54 as per a IEC 60 529, ●   connector which is installed in a housing and which as a ­described in the standard is disconnected for testing and maintenance purposes only, ●  connector which is installed in a housing and which when a ­disconnected is protected by a cap or cover to at least IP 54, ● a connector located inside a switching cabinet to at least IP 54. These conditions do not extend to connectors which when dis­ connected remain exposed to the industrial atmosphere for an ­indefinite period. It should be noted that pollution can affect a connector from the ­inside of an installation outwards. Typical applications in which to choose pollution ­degree 2 connectors: ●   connector serving a drive motor which is disconnected only for A the purpose of replacing a defective motor, even when the plant or system otherwise calls for pollution degree 3. ●  onnectors serving a machine of modular design which are disC connected for transport purposes only and enable rapid erection and reliable commissioning. In transit, protective covers or adequate packing must be provided to ensure that the connectors are not affected by pollution/contamination. ●  onnectors located inside a switching cabinet to IP 54. In such C cases, it is even possible to dispense with the IP 54 housings of the connectors themselves. Pollution degree 4 in outdoor or exterior areas such as equipment mounted on the roofs of locomotives or tramcars. Extract from DIN VDE 0110-1 and IEC 60 664-1, Para. 2.5.1 Pollution degree 1: No pollution or only dry, non-conductive ­ ollution occurs. The pollution has no influence. p Pollution degree 2: Only non-conductive pollution occurs ­except that occasionally a temporary conductivity caused by condensation is to be excepted. Pollution degree 3: Conductive pollution occurs or dry nonconductive pollution occurs which becomes conductive due to condensation which is to be excepted. Pollution degree 4: The pollution generates persistent conductivity caused by conductive dust or by rain or snow. Electrical data for connectors are specified as per DIN EN 61 984. This example identifies a connector suitable for use in an ­unearthed power system or earthed delta circuit (see page 00.16, Table 5 of DIN EN 61 984): Special ruling for connectors Subject to compliance with certain preconditions, the standard for connectors permits a lower pollution degree than that which applies to the installation as a whole. This means that in a pollution degree 3 environment, connectors may be used which are electrically rated for pollution degree 2. The basis for this is contained in DIN EN 61 984, Para. 6.19.2.2. Extract form DIN EN 61 984, Para. 6.19.2.2 For a connector with a degree of protection IP 54 or higher ­according to IEC 60 529 the insulating parts inside the enclosure may be dimensioned for a lower pollution degree. 00 . 20 Specifying electrical data This also applies to mated connectors where enclosure is ­ensured by the connector housing and which may only be disengaged for test and maintenance purposes. 16 A 400 V 6 kV 3 Working current Working voltage Rated impulse voltage Pollution degree This example identifies a connector suitable exclusively for use in earthed power systems (see page 00.16, Table 5 of DIN EN 61 984): Working current Working voltage conductor – ground Working voltage conductor – conductor Rated impulse voltage Pollution degree 10 A 230/400 V 4 kV 3 Electrical engineering data Other terms explained Clearance air gap The shortest distance through the air between two conductive elements (see DIN VDE 0110-1, Para. 1.3.3). The air gaps are determined by the surge voltage withstand level. Creepage distance Shortest distance on the surface of an insulating material between two conductive elements (see DIN VDE 0110-1, Para. 1.3.3). The creepage distances are dependent on the rated voltage, the pollution degree and the characteristics of the insulating material. clearance Working current Fixed current, preferably at an ambient temperature of 40 °C, which the connector can carry on a permanent basis (without interruption), passing simultaneously through all contacts which are in turn connected to the largest possible conductors, without exceeding the upper temperature limit. The dependence of the rated current on ambient temperature is illustrated in the respective derating diagrams. Han Transient overvoltages Short-term overvoltage lasting a few milliseconds or less, oscillatory or non-oscillatory, generally heavily damped (see DIN VDE 0110-1, Para. 1.3.7.2). An overvoltage may occur as a result of switching activities, a defect or lightening surge, or may be intentionally created as a necessary function of the equipment or component. Power-frequency withstand voltage A power-frequency overvoltage (50/60 Hz). Applied for a duration of one minute when testing dielectric strength. For test voltages in association with surge voltage withstand levels, see extract from Table 8, DIN EN 61 984. Test voltages (Extract from Table 8, DIN EN 61 984) creepage distance Working voltage Fixed voltage value on which operating and performance data are based. More than one value for rated voltage or rated voltage range may be specified for the same connector. Rated impulse voltage The rated impulse voltage is determined on the basis of the overvoltage category and the nominal power supply voltage. This level in turn directly determines the test voltage for testing the overvoltage resistance of the connector (Waveform voltage in 1.2/50 µs as per IEC 60 060-1). Impulse withstand voltage kV (1.2/50 µs) RMS withstand voltage kV (50/60 Hz) 0.5 0.8 1.5 2.5 4.0 6.0 8.0 12.0 0.37 0.50 0.84 1.39 2.21 3.31 4.26 6.60 CTI (Comparative Tracking Index) This figure gives an indication of the conductivity of insulating materials and affects the specified creepage distances. The influence of the CTI value on the creepage distance is as follows: the higher the index value, the shorter the creepage distance. The CTI is used to divide plastics into insulation groups. Breakdown of insulation groups: I 600 ≤ CTI II 400 ≤ CTI < 600 IIIa 175 ≤ CTI < 400 IIIb 100 ≤ CTI < 175 Protection levels as per IEC 60 529 The protection level describes the leak-proof character of housing, e. g. for electrical equipment. It ranges from IP 00 to IP 68. ­HARTING heavy duty Han connectors feature a standard protection level of IP 65 (see page 00.09, Table based on DIN VDE 0470, DIN EN 60 529, IEC 60 529). Derating diagram as per DIN IEC 60 512 These diagrams are used to illustrate the maximum current carrying capacity of components. The illustration follows a curve which shows the current in relation to ambient temperature. Current carrying capacity is limited by the thermal characteristics of contacts and insulating elements which have an upper temperature limit which should not be exceeded. 00 . 21 Current carrying capacity Han The current carrying capacity is determined in tests which are ­conducted on the basis of the DIN IEC 60 512 part 5. The current carrying capacity is limited by the thermal properties of materials which are used for inserts as well as by the insulating materials. These components have a limiting temperature which should not be exceeded. The relationship between the current, the temperature rise (loss at the contact resistance) and the ambient temperature of the ­connector is represented by a curve. On a linear co-ordinate ­system the ­ current lies on the vertical line (ordinate) and the ­ambient ­temperature on the horizontal line (abscissa) which ends at the upper limiting temperature. In another measurement the self-heating (∆t) at different currents is determined. At least 3 points are determined which are connected to a ­parabolic curve, the basic curve. The corrected current carrying capacity curve is derived from this basic curve. The reasons for the correction are external factors that bring an additional limitation to the current carrying capacity, i.e. connectable wire gauge or an unequal dispersion of current. Upper current ­limit set by ­external factors, i.e. connectable wire gauge, given current limit Permissible upper limiting temperature set by applied materials basic curve Definition: The rated current is the continuous, not interrupted ­current a connector can take when simultaneous power on all contacts is given, without exceeding the maximum temperature. Permissible upper temperature-limit set by applied materials Current carrying capacity Current carrying capacity Ambient temperature Example of a current carrying curve Acc. to IEC 61 984 the sum of ambient temperature and the temperature rise of a connector shall not exceed the upper limiting temperature. The limiting temperature is valid for a complete connector, that means insert plus housing. As a result the insert gives the limit for the temperature of a complete connector and thus housings as well. corrected curve In practice it is not usual to load all terminals simultaneously with the maximum current. In such a case one contact can be loaded with a higher current as permitted by the current capacity curve, if less than 20 % of the whole is loaded. permissible operation range However, for these cases there are no universal rules. The ­limits have to be determined individually from case to case. It is ­recommended to proceed in accordance with the relevant rules of the DIN IEC 60 512 part 5. Example of a current capacity curve Current carrying capacity of copper wires 00 . 22 Diameter [mm²] of single wires in a three-phase system Type of installation 0.75 1,0 1.5 2.5 4 6 10 16 25 35 B1 Wires in protective tubes and installation conduits 7.60 10.4 13.5 18.3 25 32 44 60 77 97 B2 Cables and wires in protective tubes and installation conduits – 9.6 12,0 16.5 23 29 40 53 67 83 C Cables and wires at walls – 11.7 15.2 21,0 28 36 50 66 84 104 D Cables and wires on a bed – 11.5 16.1 22,0 30 37 52 70 88 114 Depiction in accordance with DIN EN 60 204 for PVC-insulated copper wires in an ambient temperature of + 40 °C under permanent operating conditions. For different conditions and temperatures, installations, insulation materials or conductors the relevant corrections have to be carried out. Current carrying capacity Transient current carrying capacity Low currents and voltages A transient current in circuits can be generated by switching ­operations such as the starting of a motor or a short circuit in a faulty installation. This can cause thermal stress at the contact. These short and very high increases cannot be dissipated quickly and therefore a local heating effect at the contact is the result. Contact design is an important feature when transient currents are encountered. HARTING contacts are machined from solid ­material and are therefore relatively unaffected by short overloads when compared to stamped and formed designs. For guidance please see the table below. HARTING’s standard contacts have a silver plated surface. This precious metal has excellent conductive properties. In the course of a contact’s lifetime, the silver surface generates a black oxide layer due to its affinity to sulphur. This layer is smooth and very thin and is partly interrupted when the contacts are mated and ­unmated, thus guaranteeing very low contact resistances. In the case of very low currents or voltages small changes to the ­transmitted signal may be encountered. This is illustrated below where an artifically aged contact representing a twenty year life is compared with a new contact. Han In systems where such a change to the transmitted signal could lead to faulty functions and also in extremely aggressive environments, HARTING recommend the use of gold plated contacts. Changes to the transmitted signal after artifical ageing ➀ new contact ➁ after ageing Below is a table derived from actual experiences. ➀ Han D® ➁ Han® 3 A / 4 A ➂ Han A® / Han E®, Han® ES, EE, Q 5/0 ➃ Han® 6 HsB ➄ Han® C/K axial ➅ Han® K 4/8 ➆ Han® K 6/6 ➇ Han® K 3/0 ➈ Han® HC-Modular 350 ➉ Han® HC-Modular 650 Short circuit carrying capacity IN = 10 A IN =  10 A IN =  16 A IN = 35 A IN = 40 A IN = 80 A Silver 5V IN = 100 A Gold IN = 200 A IN = 350 A 5 mA IN = 650 A Recommendation 00 . 23 Cross Reference from PG thread to metric cable thread Han The reason for the new product offerings is the publication of the international DIN EN 50262 metric thread specification. The existing PG series, PG 7 to PG 48 will be, in time, replaced by the metric series M 12 to M 63. The adoption of metric threads considerably simplifies the understanding and specification of glands as the product type description contains the thread dimension. E.g. M 20 refers to 20 mm thread diameter. To differentiate the metric threaded hoods and housings from the previous PG versions metric types will be marked with M. The Cross Reference table shows the correlation between the PG versions and the new metric types. Please notice that the maximum cable diameter will be reduced by the new metric cable glands. Cross Reference Pg Metric Pg 11 Pg 13.5 Pg 16 Pg 21 Pg 29 Pg 36 Pg 42 M 20 M 25 M 32 M 40 M 50 Below is shown the cable range of metric glands: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 mm PG 29 PG 29 PG 29 PG 21 PG 21 PG 16 M 40 PG 16 M 40 PG 13.5 M 32 M 32 PG 11 PG 11 M 25 M 25 M 20 M 20 M 20 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 mm Cable The diagram shows different cable-diameters, being dependent on wire gauges and number of conductors. All data are averages for commercial cables. 00 . 24 Conductors 1 Cable-Ø Declaration of Conformity Han 00 . 25 Notes Han 00 . 26