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98 42 914 0201 HARTING News 2010 People | Power | Partnership HARTING worldwide Transforming customer wishes into concrete solutions The HARTING Technology Group is skilled in the fields of electrical, electronic and optical connection, transmission and networking, as well as in manufacturing, mechatronics and software creation. The Group uses these skills to develop customized solutions and products such as connectors for energy and data transmission applications including, for example, mechanical engineering, rail technology, wind energy plants, factory automation and the telecommunications sector. In addition, HARTING also produces electromagnetic components for the automobile industry and offers solutions in the field of Enclosures and Shop Systems. The HARTING Group currently comprises 32 subsidiary companies and worldwide distributors employing a total 2 of approximately 3,000 staff. HARTING Subsidiary company HARTING Representatives ALWAYS at hand, wherever our customers may be. Increasing industrialization is creating growing markets characterized by widely diverging demands and requirements. The search for perfection, increasingly efficient processes and reliable technologies is a common factor in all sectors across the globe. HARTING is providing these technologies – in Europe, America and Asia. The HARTING professionals at our international subsidiaries engage in close, partnership based interaction with our customers, right from the very early product development phases, in order to realize customer demands and requirements in the best possible manner. Our people on location form the interface to the centrally coordinated development and production departments. In this way, our customers can rely on consistently high, superior product quality – worldwide. our claim: pusHing performance. HARTING provides more than optimally attuned components. In order to serve our customers with the best possible solutions, HARTING is able to contribute a great deal more and play a closely integrative role in the value creation process. From ready assembled cables through to control racks or ready-togo control desks: Our aim is to generate the maximum benefits for we aspire to top performance. our customers – without compromise! Connectors ensure functionality. As core elements of electrical and optical wiring, connection and infrastructure technologies, QuaLity creates reliability – and warrants trust. they are essential in enabling the modular construction of The HARTING brand stands for superior quality and reliability devices, machines and systems across a very wide range of – worldwide. The standards we set are the result of consistent, industrial applications. Their reliability is a crucial factor stringent quality management that is subject to regular guaranteeing smooth functioning in the manufacturing area, certifications and audits. in telecommunications, applications in medical technology – EN ISO 9001, the EU Eco-Audit and ISO 14001:2004 are key in fact, connectors are at work in virtually every conceivable elements here. We take a proactive stance to new requirements, application area. Thanks to the consistent further development of which is why HARTING ranks among the first companies our technologies, customers enjoy investment security and benefit worldwide to have obtained the new IRIS quality certificate from durable, long term functionality. for rail vehicles. 3 The HARTING Technology Group Harting tecHnoLogy creates added value for customers. commands the full array of conventional tools and basic Technologies by HARTING are at work worldwide. HARTING ’s constantly harnessing and refining its broad base of knowledge presence stands for smoothly functioning systems, powered and experience to create new solutions that ensure continuity at by intelligent connectors, smart infrastructure solutions and the same time. In securing this know-how lead, HARTING draws mature network systems. In the course of many years of close, on a wealth of sources from both in-house research and the world trust-based cooperation with its customers, the HARTING of applications alike. Technology Group has advanced to one of the worldwide leading Salient examples of these sources of innovative knowledge specialists for connector technology. Extending beyond the include microstructure technologies, 3D design and construction basic functionalities demanded, we offer individual customers technology, as well as high temperature or ultrahigh frequency specific and innovative solutions. These tailored solutions applications that are finding use in telecommunications or deliver sustained effects, provide investment security and enable automation networks, in the automotive industry, or in industrial customers to achieve strong added value. sensor and actuator applications, RFID and wireless technologies, technologies. Over and beyond these capabilities, HARTING is in addition to packaging and housing made of plastics, aluminum OPTING FOR HARTING OPENS UP AN INNOVATIVE, COMPLEX WORLD OF CONCEPTS AND IDEAS. or stainless steel. In order to develop connectivity and network solutions serving Harting solutions extend across tecHnoLogy boundaries. an exceptionally wide range of connector Drawing on the comprehensive applications and task scopes in kpl an Network Technologies es b Ca Com C onn ectors puting Systems Actuator s em Syst cast Broad l B ac m eco Tel bed ded ust rial lies lin Asse mb ly Information Technologies Mechatronic Ind Sy es evic Interconnect Technologies Metal Treatment Technologies Micro Structure Technologies devises D ial Production Technologies Ven din g HARTING s tr Simulation PCB Technologies Em Advanced To ols du In es 3D ckages ropa Mic technology pool, mat ion s em st Mac hin ery not only on tati ed ica or nsp Tra HARTING Auto le A optimized manner, 4 resources of the group’s Energy ss em b a professional and cost M practical solutions for its customers. Whether this involves The key focus is on applications in every solution approach. In this industrial networks for manufacturing automation, or context, uncompromising, superior quality is our hallmark. Every hybrid interface solutions for wireless telecommunication new solution found will invariably flow back into the HARTING infrastructures, 3D circuit carriers with microstructures, or cable technology pool, thereby enriching our resources. And every new assemblies for high-temperature applications in the automotive solution we go on to create will draw on this wealth of resources industry - HARTING technologies offer far more than components, in order to optimize each and every individual solution. In this and represent mature, comprehensive solutions attuned to way, HARTING is synergy in action. individual customer requirements and wishes. The range covers ready-to-use cable configurations, completely assembled backplanes and board system carriers, as well as fully wired and tested control panels. In order to ensure the future proof design of RF- and EMCcompatible interface solutions, the central HARTING laboratory (certified to EN 45001) provides simulation tools, as well as experimental, testing and diagnostics facilities all the way through to scanning electron microscopes. In the selection of materials and processes, lifecycle and environmental aspects play a key role, in addition to product and process capability considerations. Harting KNOWLEDGE IS PRACTICAL KNOW-how GENERATING SYNERGY EFFECTS. HARTING commands decades of experience with regard to the applications conditions of connectors in telecommunications, computer and network technologies and medical technologies, as well as industrial automation technologies, such as the mechanical engineering and plant engineering areas, in addition to the power generation industry or the transportation sector. HARTING is highly conversant with the specific application areas in all of these technology fields. 5 HARTING News Contents Page Installation Technology Han-Yellock® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Han-Yellock® Hoods/Housings . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Han-Yellock® Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Han-Yellock® Adapter frames . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Han-Yellock® Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Han-Yellock® Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Han®-Eco . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Han®-Eco Hoods/Housings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Han®-Eco Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 6 Han-Modular® Han-Modular® RJ45 Module with RJ Industrial . . . . . . . . . . . . . . 36 Han-Modular® USB Module, female, with screw termination, with T function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Han-Modular® 70 A Module with crimp termination . . . . . . . . . . . 44 Han-Modular® 200 A Module with crimp termination . . . . . . . . . . 46 Han® 3 A with Han-Quick Lock® termination . . . . . . . . . . . . . . . . . . . . 48 Hoods/Housings Han® 3 A EMC Housing, panel feed through . . . . . . . . . . . . . . . . 50 Han® 3 A EMC Housing, bulkhead mounting . . . . . . . . . . . . . . . 51 Han® 3 A HPR Housing, bulkhead mounting . . . . . . . . . . . . . . . . 52 Han® 3 A HPR Housing, surface mounting . . . . . . . . . . . . . . . . . 53 Han-INOX® 3 A Hoods/Housings . . . . . . . . . . . . . . . . . . . . . . . . . 54 HARTING News Contents Han® HC Modular 250 with crimp termination . . . . . . . . . . . . . . . . . . . Han-Power® Page 56 Han-Power® S with power supply . . . . . . . . . . . . . . . . . . . . . . . . 58 Han-Power® S with maintenance switch . . . . . . . . . . . . . . . . . . . 60 Han® Q 4/2 with axial screw termination . . . . . . . . . . . . . . . . . . . . . . . 62 Han-Compact® Hoods/Housings metal . . . . . . . . . . . . . . . . . . . . . . . . 64 Han-Compact® Protection cover plastic . . . . . . . . . . . . . . . . . . . . . . . . 66 Crimping tool CP 600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 Automation IT Fast Track Switching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 Ha-VIS FTS 3100s-A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Ha-VIS FTS 3100-A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Ha-VIS eCon 4000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 Ha-VIS eCon 4080-BPoE1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 Ha-VIS mCon Ha-VIS mCon Management functions . . . . . . . . . . . . . . . . . . . . . 78 7 HARTING News Contents Page   81 Ha-VIS mCon 3000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   84 Ha-VIS mCon 1000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   85 Ha-VIS mCon 1042-AASFP . . . . . . . . . . . . . . . . . . . . . . . . . . . .   89 Ha-VIS mCon 1083-ASFP-PoE . . . . . . . . . . . . . . . . . . . . . . . . . .   91 Ha-VIS mCon 1083-ASFP4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   93 Ha-VIS pCon 7000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   95 Ha-VIS pCon 7150-110/48 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   96 Ha-VIS pCon 7060-110/24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   97 Ha-VIS preLink® Ha-VIS preLink® RJ45 jack module . . . . . . . . . . . . . . . . . . . . . . .   98 Ha-VIS preLink® M12 connector module, male . . . . . . . . . . . . . .   99 Ha-VIS preLink® mounting tool . . . . . . . . . . . . . . . . . . . . . . . . . . 100 8 Ha-VIS mCon 3082-AFV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Industrial Data cables, 8-wire, Category 6 HARTING Han® 3 A RJ45 Cat. 6 Hybrid 4x1,5 . . . . . . . . . . . . . . 101 Ha-VIS Smart Patch cable IP 20 Cat. 6 . . . . . . . . . . . . . . . . . . . . 103 Cabling system and Components for SERCOS III . . . . . . . . . . . 105 Ha-VIS EtherRail Data cable, 4-wire, Cat. 5 . . . . . . . . . . . . . . . . 107 HARTING News Contents Page Device Connectivity RJ Industrial 10G connectors General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 har-speed M12 connectors General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 har-speed M12 products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 D-Sub connectors with ferrite-filter General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 Technical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 Connectors with straight solder pins . . . . . . . . . . . . . . . . . . . . . . 118 Connectors with right angled solder pins . . . . . . . . . . . . . . . . . . 119 Connectors with solder buckets . . . . . . . . . . . . . . . . . . . . . . . . . 120 bellows connectors for SMC General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 Technical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 Connectors with right angled solder pins . . . . . . . . . . . . . . . . . . 125 DIN 41612 connectors Complementary female connectors and shell housings type 2C 126 Complementary mezzanine adapter for types C and 2C . . . . . . 128 Shell housing D 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130 Male connectors type D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132 Male connectors type E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 Interface connectors I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 9 HARTING News Contents Page Cable assemblies General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable assemblies with , 135 , D-Sub and SEK connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 Cable assemblies with HARTING PushPull and Han® 3 A connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138 TCA connectors Technical characteristics for AdvancedMC™ connectors 10 for MicroTCA™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 AdvancedMC™ connectors for MicroTCA™ . . . . . . . . . . . . . . . . 141 General information about Plug Connectors . . . . . . . . . . . . . . . . 142 Technical characteristics for Plug Connectors . . . . . . . . . . . . . . . 144 Plug Connectors for AdvancedMC™ moduls . . . . . . . . . . . . . . . 145 General information about MCH Plug Connectors . . . . . . . . . . . 147 Plug Connectors for MCH moduls . . . . . . . . . . . . . . . . . . . . . . . . 148 Summary Catalogues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152 Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153 Han-Yellock® Description of the Han-Yellock® system The Han-Yellock® - a special Han® connector Han-Yellock® is a new product series which retains the core functionality but differs significantly from current size and shape formats. The approach of this series makes many new functions possible, for example: ❑ An internal, latched locking mechanism on the hood ❑ Multiplies the potentials in the connector with Han-Yellock® modules ❑ Usage of Han-Modular® modules with adapter frames ❑ Insulators can snap into the front or back walls of the housing ❑ Protected Earth contact (PE) in crimp or Quick Lock termination These new technical features encourage sustained and effective improvements: When purchasing products – ❑ Less article numbers and less inventory, When planning for the electrical and mechanical layout – ❑ Less wiring work within a machine, During the work flow – ❑ Less steps in the work flow and quicker assembly, And during the after-sales stage – ❑ Reduced down times because of the latched locking mechanism and maintenance-friendly design Thus, the Han-Yellock® offers improved functionality in the form of increased variability, multiplied potential, simplified handling, reduced incidence of errors and maximized safety. Assembly details Design overview The Han-Yellock® interface consists of a housing, bulkhead mounting, on the housing side and a carrier hood with cover on the cable side. Han-Yellock® offers the following features when assembling components: ❑ Han-Yellock® modules require only male crimp contacts. ❑ The PE is contacted on the housing; it can be connected with crimp and/or Quick Lock contacts. ❑ The Han-Yellock® hoods/housing are not plug-compatible with all other Han® hood/housing series. The Han-Yellock® system can be used with a variety of insulators and contact inserts in order to establish an interface. 11 Han-Yellock® Hoods/Housings Features Technical Characteristics Shell • Two-part hoods for easy wiring and testing • High robustness via an internal locking mechanism • Earthed contacts PE in crimped or Quick Lock termination technique • Protection cover retrofit on housing side Material Surface Locking element Limiting temperatures Degree of protection acc. to DIN EN 60 529 when locking Tightening tourque M4 fixing screw aluminium powder-coated -40 °C ... +125 °C IP 67 1.2 Nm   Carrier hoods and Housings, bulkhead mounting Number of Han-Yellock® modules 3 Han-Yellock® 30 Han-Yellock® 60 6 Zinc die-cast Material Surface Locking element PA / stainless steel NBR Hoods/Housings sealing Limiting temperatures -40 °C ... +125 °C Un-/Locking temperature -10 °C .... +85 °C Degree of protection acc. to DIN EN 60 529 when locking IP 67 Mechanical working life - mating cycles 500 PE wire termination gauge ≤ 4 mm² Tightening tourque M4 fixing screw ≥ 1 Nm panel fastener 2.3 Nm M4 fixing screw panel fastener 1 ... 4 ② ① M4 fixing screw ③ ④   Protection covers ➀ Shell with top entry ➁ cable entry M25 ➂ Carrier hood with push button release ➃ Housing, bulkhead mounting 12 Material Hoods/Housings sealing Degree of protection acc. to DIN EN 60 529 when locking Flammability acc. to UL 94 PA NBR IP 67 V0   Han-Yellock® Hoods/Housings Han-Yellock® Hoods Identification Part number Cable entry metric Drawing Dimensions in mm Shell side entry Han-Yellock® 30 by e l ab ail 010 v A y2 Ma Han-Yellock® 60 by le 10 b a 20 ail Av gust Au 11 12 300 1500 M20 11 12 300 1501 M25 11 12 300 1502 M32 11 12 600 1501 M25 11 12 600 1502 M32 11 12 600 1503 M40 11 12 300 1400 M20 11 12 300 1401 M25 11 12 300 1402 M32 11 12 600 1401 M25 11 12 600 1402 M32 11 12 600 1403 M40 Shell top entry Han-Yellock® 30 by e l ab ail 010 v A y2 Ma Han-Yellock® 60 by le 10 b a 20 ail Av gust Au 13 Han-Yellock® Hoods/Housings Han-Yellock® Hoods Identification Part number Cable entry metric Carrier hood plain push button Han-Yellock® 30 11 12 300 0100 - 11 12 600 0101 - 11 12 300 0110 - by le ab 0 l i a 1 Av y 20 Ma Han-Yellock® 60 by e l 0 b ila t 201 a Av gus Au Carrier hood push button, slot Han-Yellock® 30 by le b a ail 10 Av y 20 Ma Han-Yellock® 60 by e l 0 b ila t 201 a Av gus Au 11 12 600 0100 Protection cover for carrier hoods with cord Han-Yellock® 30 11 12 300 5451 by le 10 b a 20 ail Av gust Au Han-Yellock® 60 14 0 by le r 201 b a be ail Av ptem Se 11 12 600 5451 Drawing Dimensions in mm Han-Yellock® Hoods/Housings Han-Yellock® Housings Identification Part number Cable entry metric Drawing Dimensions in mm Housing, bulkhead mounting Han-Yellock® 30 11 12 300 0301 by le b a ail 10 Av y 20 Ma Han-Yellock® 60 11 12 600 0301 by e l 0 b ila t 201 a Av gus Au Housing, bulkhead mounting Han-Yellock® 30 Set consists of Han-Yellock® 30 housing, bulkhead mounting and panel fastener 11 12 300 0302 by le b a ail 010 v A y2 Ma Han-Yellock® 60 Set consists of Han-Yellock® 60 housing, bulkhead mounting and panel fastener 11 12 600 0302 by e l 0 b ila t 201 a Av gus Au 15 Han-Yellock® Hoods/Housings Han-Yellock® Housings Identification Part number Protection cover for housings, bulkhead mounting Han-Yellock® 30 11 12 300 5401 Set consists of protection cover and bearing pedestal by 010 e l 2 b ila ber a Av ptem Se Han-Yellock® 60 Set consists of protection cover and bearing pedestal 0 by le r 201 b a be ail Av ptem Se 16 11 12 600 5401 Cable entry metric Drawing Dimensions in mm Han-Yellock® 17 Han-Yellock® Modules Features Technical Characteristics • Snap-in assembly from mating side and from termination side • Wiring with male contacts only • Bus bar within bridge attachements • Finger safe design • Fast and tool-less assembly Specifications DIN EN 60 664-1 DIN EN 61 984   Modules Electrical data acc. to DIN EN 61 984 Rated current Rated voltage Rated impulse voltage Pollution degree Pollution degree 2 also Placement for Han-Yellock 30 ® with 3 Han-Yellock modules ® Insulation resistance Material Limiting temperatures Flammability acc. to UL 94 Mechanical working life - mating cycles Placement for Han-Yellock® 60 with 6 Han-Yellock® modules 20 A 500 V 6 kV 3 20 A 500 V 6 kV 3 20 A 690 V 8 kV 2 ≥ 1010 Ω Polycarbonate -40 °C ... +125 °C V0 ≥ 500   Contacts   Current carrying capacity Operating current The current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts. The derating curve is therefore valid for currents which flow constantly (non-intermittent) through each contact element of the connector evenly, without exceeding the allowed maximum temperature. Measuring and testing techniques according to DIN EN 60 512-5 Ambient temperature ① Wire gauge: 1.5 mm² ② Wire gauge: 2.5 mm² ③ Wire gauge: 4.0 mm² 18 for connector with 3 Han-Yellock® modules, fully loaded (multiplier 1:1) 1) ... other wire gauges on request Material Surface - hart-silver plated Contact resistance Crimp terminal - wire gauge 1) - AWG - Stripping length copper alloy 3 µm Ag ≤ 2 mΩ 0.14 ... 4 mm² 26 ... 12 6.5 mm Han-Yellock® Modules 500 V 20 A Number of contacts 5 Identification Part number Drawing Dimensions in mm Han-Yellock® module by le b a ail 010 v A y2 Ma Identification 11 05 105 3001 Wire gauge (mm²) Part number Drawing Dimensions in mm Han-Yellock® Crimp contacts male contact Han-Yellock® TC20 silver-plated by e l ab ail 010 v A y2 Ma Removal tool for crimp contacts 0.14-0.37 0.5 0.75 1.0 1.5 2.5 3.0 4.0 11 05 000 6101 11 05 000 6102 11 05 000 6103 11 05 000 6104 11 05 000 6105 11 05 000 6106 11 05 000 6107 11 05 000 6108 Wire gauge 0.14 - 0.37 0.5 0.75 1 1.5 2.5 3 4 mm² mm² mm² mm² mm² mm² mm² mm² AWG 26-22 AWG 20 AWG 18 AWG 18 AWG 16 AWG 14 AWG 12 AWG 12 Stripping length 6.5 mm 6.5 mm 6.5 mm 6.5 mm 6.5 mm 6.5 mm 6.5 mm 6.5 mm 09 99 000 0319 19 Han-Yellock® Modules Features • Visible bridge position from mating side and from termination side • Multiplier can be placed on the housing side or on the cable side • Bus bar functionality for 1 up to 5 contacts • Fast and easy exchange Technical Characteristics Specifications DIN EN 60 664-1 DIN EN 61 984   Multiplier Number of contacts Material Flammability acc. to UL 94 Mechanical working life - mating cycles 20 5 Polycarbonate V0 Bus bar contacts Single contacts ≥ 500 multiplier 1:1 0 5 multiplier 2:3 2 3 multiplier 3:2 3 2 multiplier 4:1 4 1 multiplier 5:0 5 0 Circuit diagram Han-Yellock® Modules Number of contacts 5 by e l ab ail 010 v A y2 Ma Identification Part number Drawing Dimensions in mm Han-Yellock® multiplier multiplier 1:1 11 05 105 2801 multiplier 2:3 11 05 105 2802 multiplier 3:2 11 05 105 2803 multiplier 4:1 11 05 105 2804 multiplier 5:0 11 05 105 2805 21 Han-Yellock® Adapter frames Features Technical Characteristics Specifications • Suitable for Han-Modular® modules up to 4 mm² • Snap-in functionality from mating side and from termination side DIN EN 60 664-1 DIN EN 61 984   Adapter frames Number of modules Material Flammability acc. to UL 94 Mounting Removal • • • • • • • • The adapter frame can be snapped into the housing, bulkhead mounting, on the connection side and the plug-in side (refer to the illustration). The lateral plastic tabs („B“) are pressed into the metal clamps on the housing. The adapter frame then snaps in with a distinctly audible click. metal clamp „B“ „B“ 22 max. 2 Polycarbonate V0 The removal tool part no. 09 99 000 0001 is required for removal. The removal tool is inserted into the metal clamp and pressed down as shown in the following illustration. A screwdriver can also be placed into the notch in the housing. The removal tool should then be pulled outwards to remove the adapter frame from the housing. The removal can be made from the connection side as well as from the plug-in side. The process is identical for both housings, bulkhead mounting, and carrier hoods. Han-Yellock® Adapter frames by e l ab ail 010 v A y2 Ma Identification Part number Drawing Dimensions in mm Han-Yellock® Adapter frame for carrier hoods 11 00 300 0101 for housings, bulkhead mounting 11 00 300 0301 23 Summary Han-Modular® Modules Han® CC Protected module Han® CD module Han E® module Han® EE module 4 3/4 6 8 Crimp terminal Crimp terminal Crimp terminal Crimp terminal 40 A 830 V 1.5 - 6 mm² 40 A / 10 A 830 V / 830 V 1.5 - 6 mm² / 0.14 - 2.5 mm² 16 A 500 V 0.5 - 4 mm² 16 A 400 V 0.5 - 4 mm² Han® EE module Han E® Protected module Han® EEE module Han® ES module 8 6 20 5 Quick Lock terminal Crimp terminal Crimp terminal Cage-clamp terminal 16 A 400 V 0.5 - 2.5 mm² 16 A 830 V 0.5 - 4 mm² 16 A 500 V 0.5 - 4 mm² 16 A 400 V 0.14 - 2.5 mm² Han DD® module Han® DDD module Han® High Density module Han® D-Sub module 12 17 25 9 Termination Crimp terminal Crimp terminal Crimp terminal Crimp terminal Rated current Rated voltage Wire gauge 10 A 250 V 0.14 - 2.5 mm² 10 A 160 V 0.14 - 2.5 mm² 4A 50 V 0.08 - 0.52 mm² 5A 50 V 0.08 - 0.52 mm² Han® USB module Han® FireWire module Han® RJ45 module Han® GigaBit module 4 6 8 8 USB 2.0 IEEE 1394 Ethernet Cat. 5e Ethernet Cat. 6 Number of contacts Termination Rated current Rated voltage Wire gauge Modules Number of contacts Termination Rated current Rated voltage Wire gauge Modules Number of contacts Modules Number of contacts Termination 24 Summary Han-Modular® Modules Han-Quintax® module Han® Multi Contact module 2 4 Number of contacts Contacts Modules Quintax contact 4 + shielding High Density Quintax contact 8 + shielding Han D® Coax contact 1 + shielding Han E® Coax contact 1 + shielding F.O. contact Coaxial contact 75 Ω 50 Ω Multimode F.O. HCS®*/PCF F.O. 1 mm POF 50 Ω RG 174 75 Ω RG 179 50 Ω RG 58 Han® Pneumatic module Number of contacts 2 Contacts Pneumatic contacts ∅ 6.0 mm 3 Han® SC module 4 SC contact ∅ 1.6 mm ∅ 3.0 mm ∅ 4.0 mm * HCS®=Hard Clad Silica (is registered trade mark of SpecTran Corporation) 25 Han-Yellock® - Accessoires Identification Part number Han-Yellock® Profile seal for Han-Yellock® 30 11 00 300 9501 for Han-Yellock® 60 11 00 600 9501 by le b a ail 10 Av y 20 Ma by e l 0 b ila t 201 a Av gus Au Han-Yellock® Seal for carrier hoods for Han-Yellock® 30 11 00 300 9502 for Han-Yellock® 60 11 00 600 9502 by e l ab ail 010 v A y2 Ma by e l 0 b ila t 201 a Av gus Au Han-Yellock® Gasket for Han-Yellock® 30 11 00 300 9503 for Han-Yellock® 60 11 00 600 9503 by le b a ail 10 Av y 20 Ma by le 10 b a 20 ail Av gust Au 26 Drawing Dimensions in mm Han-Yellock® - Accessoires Identification Part number Han-Yellock® Fixing cord for protection cover cable side Drawing Dimensions in mm 11 00 000 9507 by le 10 b a 20 ail Av gust Au Han-Yellock® Bearing pedestal 11 00 000 9506 by 010 e l 2 b ila ber a Av ptem Se Han-Yellock® 30 Adapter plate circular 68 mm punch to Han-Yellock® panel cut out 11 00 300 9601 by e l 0 b ila t 201 a Av gus Au Han-Yellock® Identification sticks 11 00 000 9601 by le b a ail 10 Av y 20 Ma Han-Yellock® Coding pins Set of 8 coding pins 11 00 000 9501 by le b a ail 010 v A y2 Ma PE Contact chamber with Quick Lock temination 11 05 001 2601 by e l ab ail 010 v A y2 Ma 27 Tools for contacts Han-Yellock® (11 05 ...) Part number Identification Drawing Dimensions in mm BUCHANAN crimping tool Locator Han-Yellock® by le b a ail 10 Av y 20 Ma Multiple crimping tool depth adjustment gauge 09 99 000 0001 Wire gauge 0.14 ... 4 mm² 09 99 000 0342 09 99 000 0379 Wire gauge 0.14 ... 0.37 0.5 ... 1.0 1.5 ... 2.5 3.0 ... 4.0 mm² mm² mm² mm² Ø Ø Ø Ø 1.00 1.55 1.80 2.00 order separately HARTING crimping tool Han D®, Han E®, Han® C locator included 09 99 000 0110 Locator Han-Yellock® by le ab 0 l i a 1 Av y 20 Ma Wire gauge 0.5 ... 4 mm² 09 99 000 0341 HARTING Service crimping tool Han D®, Han E® locator included 09 99 000 0021 Locator Han-Yellock® Removal tool by le b a ail 10 Av y 20 Ma by le b a ail 10 Av y 20 Ma for Han-Yellock® modules and frames Removal tool for crimp contacts Wire gauge 0.14 ... 1.5 mm² 09 99 000 0343 11 99 000 0001 09 99 000 0319 This removal tool is necessary if contacts are to be replaced in the insert. The tool is inserted from the wiring side until a stop is noticeable. The wire with the crimp contact can then be pulled out from the same side of the insert. Panel Punch panel cut out tool panel thickness steel: stainless steel: for hydraulic pump punch force: thread: for Han-Yellock® 30 28 ≤ 2.5 mm ≤ 2.0 mm ≥ 60 kN 3/4“ UNF by le b a ail 010 v A y2 Ma 11 99 300 0001 Han®-Eco Description of the Han®-Eco series Han®-Eco – a new hoods and housings series made of thermoplastic material. Han®-Eco is the ideal solution for applications that do not require the full range of product features offered by the Han® B series of hoods and housings, and users want to take advantage of the weight and cost advantages. Like the Han® B standard series, the Han®-Eco series is available in the following sizes: 6 B, 10 B, 16 B and 24 B. Depending on size, versions of the hoods with straight or angled cable exit as well as housings, bulkhead mounting, can be supplied. The cable exits are available with metric threading, a cable gland is implemented. For hoods/housing sizes 6 B and 10 B size of the cable gland is M 32, for 16 B and 24 B the size of cable gland is M 40. Han®-Eco hoods and housings are made of high-performance plastic that is highly resistant to environmental stress and – in combination with the design - provides very good mechanical stability. When the connector is closed and locked, it provides IP 65 protection as defined in DIN EN 60 529. The material also meets demanding flammability requirements of UL 94 Class V 0. Fast, simple assembly is another outstanding product feature. Click-andmate design totally eliminates the need for tools during assembly of the Han®-Eco hoods and housings. The Han®-Eco hoods and housings are compatible with the full range of modules from the Han-Modular® series. One extra module fits into the Han®-Eco hoods and housings compared to the equivalent product in the Han® B Standard series. This special feature applies to all four sizes. A optional PE contact module with screw terminal has been developed specifically for the Han®-Eco hoods and housings to hold the protective ground conductor. Advantages: ❑ weight reduction combined with mechanical strength ❑ fast assembly process without tools ❑ complete range of modules from Han-Modular® series usable Assembly details 29 Han®-Eco Hoods/Housings Features • New hoods/housings series made of thermoplastic material with excellent mechanical properties and high resistance against environmental influence • Weight and cost optimised • Quick assembly without screws and tools („click and mate“) • Capable for applications according protection class II • Available in sizes 6 B, 10 B, 16 B and 24 B • integrated cable glands • Complete range of modules of series Han-Modular® is usable • One extra module fits into the Han®-Eco hoods/ housings compared to equivalent size of Han® B series • Optional PE contact module for hold the protective ground conductor • Same panel cut out as Han® B housings, bulkhead mounting • Not mating compatible with series Han® B 30 Technical characteristics Specifications Hoods/Housings Material Locking element Hoods/Housings sealing Limiting temperatures Degree of protection acc. to DIN EN 60 529 for coupled connector Flammability acc. to UL 94   DIN EN 61 984 Polyamide, fibre-glass reinforced PA NBR -40 °C ... +125 °C IP 65 V0 Han®-Eco Hoods/Housings Size 6 B Plastic hoods for industrial applications / 2 lever locking system Identification Part number Cable entry Drawing Dimensions in mm Hoods side entry 19 41 106 0522 M32 19 41 106 0422 M32 Hoods top entry Plastic housings for industrial applications / 2 lever locking system Identification Part number Cable entry Drawing Dimensions in mm Housings, bulkhead mounting 19 41 006 0301 PE contact modules Identification Part number Drawing Dimensions in mm Han®-Eco PE contact module with screw terminal wire gauge 1.5 mm² ... 16 mm² male module 19 41 001 2600 female module 19 41 001 2700 31 Han®-Eco Hoods/Housings Size 10 B Plastic hoods for industrial applications / 2 lever locking system Identification Part number Cable entry Drawing Dimensions in mm Hoods side entry 19 41 110 0522 M32 19 41 110 0422 M32 Hoods top entry Plastic housings for industrial applications / 2 lever locking system Identification Part number Cable entry Drawing Dimensions in mm Housings, bulkhead mounting 19 41 010 0301 PE contact modules Identification Part number Han®-Eco PE contact module with screw terminal wire gauge 1.5 mm² ... 16 mm² 32 male module 19 41 001 2600 female module 19 41 001 2700 Drawing Dimensions in mm Han®-Eco Hoods/Housings Size 16 B Plastic hoods for industrial applications / 2 lever locking system Identification Part number Cable entry Drawing Dimensions in mm Hoods side entry 19 41 116 0523 M40 19 41 116 0423 M40 Hoods top entry Plastic housings for industrial applications / 2 lever locking system Identification Part number Cable entry Drawing Dimensions in mm Housings, bulkhead mounting 19 41 016 0301 PE contact modules Identification Part number Drawing Dimensions in mm Han®-Eco PE contact module with screw terminal wire gauge 1.5 mm² ... 16 mm² male module 19 41 001 2600 female module 19 41 001 2700 33 Han®-Eco Hoods/Housings Size 24 B Plastic hoods for industrial applications / 2 lever locking system Identification Part number Cable entry Drawing Dimensions in mm Hoods side entry 19 41 124 0523 M40 19 41 124 0423 M40 Hoods top entry Plastic housings for industrial applications / 2 lever locking system Identification Part number Cable entry Drawing Dimensions in mm Housings, bulkhead mounting 19 41 024 0301 PE contact modules Identification Part number Han®-Eco PE contact module with screw terminal wire gauge 1.5 mm² ... 16 mm² 34 male module 19 41 001 2600 female module 19 41 001 2700 Drawing Dimensions in mm Han®-Eco Accessories Identification Part number Drawing Dimensions in mm Han®-Eco Reduction sealing insert size of cable gland: M32 19 41 000 5132 size of cable gland: M40 19 41 000 5142 35 Han® RJ45 Module Features • Single module with standard shielded RJ45 plug and jack • Cat. 5e for all data pairs (all 8 pins) • RoHS compliant • The RJ45 inserts are protected by means of a rugged plastic insulator • Patch cables are assembled/removed without tools within the module • RJ Industrial connectors: field assembly possible 36 Technical characteristics Specifications DIN EN 60 664-1 DIN EN 61 984 IEC 60 603-7 Inserts Number of contacts 8 Transmission performance Cat. 5/class D up to 100 MHz acc. to ISO/IEC 11 801:2002 and EN 50 173-1 Transmission rate 10/100 Mbit/s Insulation resistance ≥ 1010 Ω Material Polycarbonate Limiting temperatures -40 °C ... +85 °C Flammability acc. to UL 94 V0 Mechanical working life ≥ 500 mating cycles Han® RJ45 Module Number of contacts 8 Identification Part-Number Male insert (M) Female insert (F) Drawings Dimensions in mm Gender Changer for patch cable 09 14 001 4721 F Male module for patch cable 09 14 001 4623 M Adapter for HARTING patch cable 09 14 000 9966 HARTING RJ Industrial 09 14 000 9967 37 Han® RJ45 Module - RJ Industrial Features • RoHS compliant • 360° shielded contact Han-Modular® RJ Industrial RJ 45 connector set (4 pins, and 10G, 8 pins) • field assembly without tools possible by means of HARAX® rapid termination in IDC technology • suitable for termination of massive and flexible wires Han-Modular® RJ Industrial Gigalink RJ 45 connector set, • field assembly by means of piercing contacts • suitable for termination of flexible wires Technical characteristics Specifications DIN EN 60 664-1 DIN EN 61 984 IEC 60 603-7 Inserts HARTING RJ Industrial® 4 pins Number of contacts 4 Transmission performance Cat. 5/class D up to 100 MHz acc. to ISO/IEC 11 801:2002 and EN 50 173-1 Transmission rate 10/100 Mbit/s Termination Terminated cable without tools by means of IDC contacts - wire gauge flexible massive - outer wire diameter AWG 24/7 ... AWG 22/7 AWG 23/1 ... AWG 22/1 max. 1.6 mm Material insert Polyamide, UL 94 V0 Limiting temperatures -40 °C ... +70 °C HARTING RJ Industrial® Gigalink, 8 pins Number of contacts 8 Transmission performance Cat. 6/class E up to 250 MHz acc. to ISO/IEC 11 801:2002 and EN 50 173-1 Transmission rate 10/100/1000 Mbit/s Termination by means of piercing contacts Terminated cable - wire gauge - outer wire diameter AWG 28/7 ... AWG 24/7 (flexible) max. 1.05 mm Material insert Polyamide, UL 94 V0 Limiting temperatures -40 °C ... +70 °C HARTING RJ Industrial® 10G, 8 pins Number of contacts 8 Transmission performance Cat. 6/class EA up to 250 MHz acc. to ISO/IEC 11 801:2002 and EN 50 173-1 Transmission rate 10/100/1000 Mbit/s Termination without tools by means of IDC contacts Terminated cable 38 - wire gauge flexible massive AWG 27/7 ... AWG 22/7 AWG 27/1 ... AWG 22/1 - outer wire diameter max. 1.5 mm Material insert Polyamide, UL 94 V0 Limiting temperatures -40 °C ... +70 °C Han® RJ45 Module - RJ Industrial Identification Part-Number Drawings Dimensions in mm Han-Modular® RJ Industrial RJ45 connector set Cat. 5 4 pins for AWG 24 ... 22 09 45 400 1100 4 pins for AWG 26 09 45 400 1109 Cat. 6 Gigalink, 8 pins with cable manager white 09 45 400 1500 Gigalink, 8 pins with cable manager blue 09 45 400 1510 Cat. 6 10G, 8 pins 09 45 400 1560 HARTING RJ Industrial® Gigalink assembly tool 09 45 800 0500 Set consists of the relevant RJ45 insert and the suitable adapter for Han® RJ45 male module 09 14 001 4623 39 Han® RJ45 Module Patch Cable Features • Locking lever protection for RJ45 connector latch • Very short plug design in combination with robust bend protection • RoHS compliant Technical characteristics Specifications ISO/IEC 24 702 ISO/IEC 11801 ISO/IEC 61 935-2 Cat. 5e RJ45 patch cable Transmission performance Cat. 5/ Class D acc. to ISO/IEC 24 702 resp. ISO/IEC 11801 Cat. 5e acc. to ISO/IEC 61 935-2 Transmission rate 1 Gigabit Ethernet 1000 Mbit/s Wiring 1:1 TIA/EIA 568 B, 8-pole Material cable SF/UTP, PUR jacket, yellow Operating temperatures mobile stationary 0 °C ... +60 °C -40 °C ... +80 °C Flammability flame retardant, halogen-free Protection class IP 20 Cat. 6 RJ45 patch cable 40 Transmission performance Cat. 6/ Class E acc. to ISO/IEC 24 702 resp. ISO/IEC 11801 Cat. 6 acc. to ISO/IEC 61 935-2 Transmission rate 1 Gigabit Ethernet 1000 Mbit/s Wiring 1:1 TIA/EIA 568 B, 8-pole Material cable S/FTP, PUR jacket, yellow Operating temperatures mobile stationary 0 °C ... +60 °C -20 °C ... +80 °C Flammability flame retardant, halogen-free Protection class IP 20 Han® RJ45 Module Patch Cable Part-Number Male insert (M) Identification Drawings Dimensions in mm Cat 5e RJ45 patch cable Length 0.2 m 0.3 m 0.4 m 0.5 m 0.6 m 0.7 m 0.8 m 0.9 m 1.0 m 1.5 m 2.0 m 2.5 m 3.0 m 4.0 m 5.0 m 6.0 m 7.0 m 7.5 m 8.0 m 9.0 m 10.0 m 15.0 m 20.0 m 09 47 474 7001 09 47 474 7002 09 47 474 7003 09 47 474 7004 09 47 474 7005 09 47 474 7006 09 47 474 7007 09 47 474 7008 09 47 474 7009 09 47 474 7010 09 47 474 7011 09 47 474 7012 09 47 474 7013 09 47 474 7014 09 47 474 7015 09 47 474 7016 09 47 474 7017 09 47 474 7018 09 47 474 7019 09 47 474 7020 09 47 474 7021 09 47 474 7022 09 47 474 7023 0.2 m 0.3 m 0.4 m 0.5 m 0.6 m 0.7 m 0.8 m 0.9 m 1.0 m 1.5 m 2.0 m 2.5 m 3.0 m 4.0 m 5.0 m 6.0 m 7.0 m 7.5 m 8.0 m 9.0 m 10.0 m 15.0 m 20.0 m 09 47 474 7101 09 47 474 7102 09 47 474 7103 09 47 474 7104 09 47 474 7105 09 47 474 7106 09 47 474 7107 09 47 474 7108 09 47 474 7109 09 47 474 7110 09 47 474 7111 09 47 474 7112 09 47 474 7113 09 47 474 7114 09 47 474 7115 09 47 474 7116 09 47 474 7117 09 47 474 7118 09 47 474 7119 09 47 474 7120 09 47 474 7121 09 47 474 7122 09 47 474 7123 Cat 6 RJ45 patch cable Length 41 Stock items in bold type Han® USB Module Features • According to USB 2.0 specification • Screw terminal for max. 1.5 mm² • T functionality as an option 42 Technical characteristics Specifications DIN EN 60 664-1 DIN EN 61 984 Inserts Number of contacts 4 Electrical data acc. to DIN EN 61 984 1 A 50 V 0.8 kV 3 1A 50 V 0.8 kV 3 Rated current Rated voltage Rated impulse voltage Pollution degree Insulation resistance ≥ 1010 Ω Material Polycarbonate Limiting temperatures -40 °C ... +85 °C Flammability acc. to UL 94 V0 Mechanical working life ≥ 500 mating cycles Han® USB Module Number of contacts 4 USB module with screw termination Identification Part-Number Female insert (F) Drawings Dimensions in mm Han® USB module with screw termination 61 04 301 0538 View termination side double clamp X2 clamp 4 pins max. 1.5 mm² wiring plan Han® USB module with screw termination and T functionality 61 04 301 0573 View termination side double clamp X1 clamp 4 pins max. 1.5 mm² wiring plan 43 Han® 70 A Crimp Module Features • Crimp termination • Compatible with Han® 70 A module with axial screw termination Technical characteristics Specifications DIN EN 60 664-1 DIN EN 61 984 EN 50 124-1 Inserts Number of contacts 2 Electrical data acc. to DIN EN 61 984 Assembly Details Cut the cable square and strip the insulation Rated current 70 A Rated voltage conductor - ground 1000 V Rated voltage conductor - conductor 1000 V Rated impulse voltage 8 kV Pollution degree 3 Insulation resistance ≥ 1010 Ω Material Polycarbonate Limiting temperatures -40 °C ... +125 °C Flammability acc. to UL 94 V0 Mechanical working life ≥ 500 mating cycles The copper strands must be cleaned from dirt and oxide film Contacts Copper strands must not be twisted Insert the cable strand completely into the crimp ferrule. Check insertion via inspection hole 44 Power contacts Material Copper alloy Surface - hard-silver plated 3 µm Ag Contact resistance ≤ 0.5 mΩ Crimp terminal - mm² Max. insulation diameter 10 - 25 mm² 11 mm Stripping length 15.5 mm Han® 70 A Crimp Module 1000 V 70 A Number of contacts 0 01 2 er 2 mb te ep yS b ble ila a Av Identification Part-Number Male insert (M) Female insert (F) Drawings Dimensions in mm Han® 70 A module Crimp terminal 09 14 002 3041 M 09 14 002 3141 F Identification Wire gauge Part-Number mm² Male contacts (M) Female contacts (F) Drawings Dimensions in mm Crimp contacts* Silver plated 10 09 11 000 6131 09 11 000 6231 16 09 11 000 6132 09 11 000 6232 25 09 11 000 6133 09 11 000 6233 16 25 35 Wire gauge Ø Stripping length 10 mm² 4.3 15.5 mm 16 mm² 5.5 15.5 mm 25 mm² 7.0 15.5 mm for stranded wires acc. to IEC 60 228 class 5 45 * Crimp zone acc. to DIN EN 46 235 Han® 200 A Crimp Module Features • Crimp termination Technical characteristics Specifications • Contacts can be unlocked from the mating side • Compatible with Han® 200 A module with axial screw termination Inserts Number of contacts DIN EN 60 664-1 DIN EN 61 984 EN 50 124-1 1 Electrical data acc. to DIN EN 61 984 Assembly Details Cut the cable square and strip the insulation Rated current 200 A Rated voltage conductor - ground 1000 V Rated voltage conductor - conductor 1000 V Rated impulse voltage 8 kV Pollution degree 3 Insulation resistance ≥ 1010 Ω Material Polycarbonate Limiting temperatures -40 °C ... +125 °C Flammability acc. to UL 94 V0 Mechanical working life ≥ 500 mating cycles The copper strands must be cleaned from dirt and oxide film Contacts Copper strands must not be twisted Insert the cable strand completely into the crimp ferrule. Check insertion via inspection hole 46 Power contacts Material Copper alloy Surface - hard-silver plated 3 µm Ag Contact resistance ≤ 0.3 mΩ Crimp terminal - mm² Max. insulation diameter 25 - 70 mm² 18 mm Stripping length 22.5 mm Han® 200 A Crimp Module 1000 V 200 A Number of contacts 1 Identification Part-Number Male insert (M) Female insert (F) Drawings Dimensions in mm Contact arrangement: view from termination side Han® 200 A module Crimp terminal 09 14 001 3001 M 09 14 001 3101 Identification F Wire gauge Part-Number mm² Male contacts (M) Female contacts (F) Drawings Dimensions in mm Crimp contacts* Silver plated 25 09 11 000 6120 09 11 000 6220 35 09 11 000 6121 09 11 000 6221 50 09 11 000 6122 09 11 000 6222 25 70 09 11 000 6123 09 11 000 6223 16 35 Wire gauge Ø Stripping length 25 mm² 7.0 22.5 mm 35 mm² 8.2 22.5 mm 50 mm² 10.0 22.5 mm 70 mm² 11.5 22.5 mm for stranded wires acc. to IEC 60 228 class 5 47 * Crimp zone acc. to DIN EN 46 235 Han-Quick Lock® Han® 3 A Quick Lock Features • Innovative Han-Quick Lock® termination technology • Field assembly without special tools • Compatible with Han® 3 A standard inserts • Reduced wiring times • Insert suitable for all hoods and housings using the Han® 3 A size • Vibration resistant Technical characteristics Specifications DIN EN 60 644-1 DIN EN 61 984 Inserts Number of contacts Electrical data acc. to DIN EN 61 984 Rated current Rated voltage - conductor - ground - conductor - conductor Rated impulse voltage Pollution degree Termination Insulation resistance Material insert Material seal Limiting temperatures Flammability acc. to UL 94 3 + PE 230 V 400 V 4 kV 3 Han-Quick Lock® ≥ 1010 Ω Polycarbonate NBR -40 °C ... +125 °C V0 Mechanical working life ≥ 500 mating cycles 10 A 230/400 V 4 kV 3 10 A Contacts Material Surface - hard silver plated Contact resistance Han-Quick Lock® - mm² - AWG Maximum insilation cross section Copper alloy 3 µm Ag ≤ 1 mΩ 0.5 – 2.5 mm² 20 – 14 ø = 3.6 mm Plastic hoods/ housings Material Locking element Flammability acc. to UL 94 Hoods/ housings seal Limiting temperatures Degree of protection acc. to DIN EN 60 529 in locked position Polycarbonate RAL 7032 Polyamide RAL 7032 V0 NBR -40 °C ... +125 °C IP 65 / 67 Metal hoods/ housings Material Die cast zinc alloy Locking element Stainless steel Flammability acc. to UL 94 V0 Hoods/ housings seal NBR Limiting temperatures -40 °C ... +125 °C Degree of protection acc. to IP 44 DIN EN 60 529 in locked position IP 65/67 with sealing screw 09 20 000 9918 48 Han-Quick Lock® Han® 3 A Quick Lock Number of contacts 3+ 0 01 2 ne Ju l ab ail Av y eb Inserts with Han-Quick Lock® Termination Identification Part Number Drawing Dimensions in mm Han® 3 A Quick Lock male insert 09 20 003 2633 Han® 3 A Quick Lock female insert 09 20 003 2733 Assembly Manual Removal Manual Remove cable jacket and strip the fine stranded wires Please insert the screw driver1) at an angle of 45° into the opening and lever the slide out Push fine stranded wires into the Han-Quick Lock® contact and push the slide with a screw driver1) until it comes to a stop 1) Screw driver: 0.4 x 2.5 mm 49 Han® 3 A Cable to Cable Housing 0 01 2 st gu le lab u yA b i a Av Features Technical characteristics • Allows assembly from both sides within the cabinet • Excellent electro magnetic compatibility Identification Part Number Material Zinc die-cast Surface standard version EMC version Powder-coated RAL 7037 ( grey) non coated, electrically conductive Limiting temperatures -40 °C ... 125 °C Degree of protection acc. to EN 60 529 in locked position IP 44 Seal IP 65/67 with use of sealing screw 09 20 000 9918 NBR M Drawing Cable to cable housing 19 20 003 1120 M20 19 62 003 1120 M20 Cable to cable housing for higher EMC requirements Panel cut out 50 Dimensions in mm Han® 3 A Angled Bulkhead Mounted Housing Features Technical characteristics • Fixing with 4 screws for maximum security Material Zinc die-cast • Large cabling space Surface standard version EMC version Powder-coated RAL 7037 ( grey) non coated, electrically conductive Limiting temperatures -40 °C ... 125 °C Degree of protection acc. to EN 60 529 in locked position IP 44 Seal IP 65/67 with use of sealing screw 09 20 000 9918 NBR • Excellent electro magnetic compatibility Identification Part Number Drawing Dimensions in mm Angled bulkhead mounted housing 09 20 003 0810 Angled bulkhead mounted housing for higher EMC requirements 09 62 003 0810 Panel cut out 51 Han® 3 HPR 0 01 2 ril Ap l ab ail Av y eb Angled bulkhead mounted housing, long construction Features Technical characteristics • Long construction, therefore large cabling space Material • Also suitable for Han-Quintax® inserts • Suitable for extreme environmental conditions • Highly EMC resistant • For interfaces, that have to be protected and shielded Identification Part-Number Zinc die-cast Surface: Powder-coated RAL 9005 (black) RoHS conform Black chromate not RoHS conform Tightening torque for Fixing screws (M4) min. 1 Nm Limiting temperatures -40 °C ... 125 °C Degree of protection acc. to EN 60 529 in locked position IP 68 Drawing Dimensions in mm Angled bulkhead mounted housing, long construction With open bottom and feed through hole for fixing screws black chromate 09 40 003 0951 Panel cut out powder-coated 09 40 703 0951 Ø 4.3 mm With open bottom and tapped blind hole for fixing screws black chromate 09 40 003 0953 Panel cut out powder-coated 09 40 703 0953 Ø 4.3 mm 52 Han® 3 HPR 0 01 2 ril Ap l ab ail Av y eb Surface mounted housing with top entry, long construction Features Technical characteristics • Long construction, therefore large cabling space Material • Also suitable for Han-Quintax® inserts • M25 cable entry • Suitable for extreme environmental conditions • Highly EMC resistant • For interfaces, that have to be protected and shielded Identification Zinc die-cast Surface: Powder-coated RAL 9005 (black) RoHS conform Black chromate not RoHS conform Tightening torque for Fixing screws (M4) min. 1 Nm Limiting temperatures -40 °C ... 125 °C Degree of protection acc. to EN 60 529 in locked position IP 68 Part-Number M black chromate 19 40 003 0951 25 powder-coated 19 40 703 0951 25 Drawing Dimensions in mm Surface mounted housing with top entry long construction With closed bottom and feed through hole for fixing screws Panel cut out Ø 4.3 mm With closed bottom and tapped blind hole for fixing screws black chromate 19 40 003 0953 25 Panel cut out powder-coated 19 40 703 0953 25 Ø 4.3 mm 53 Han-INOX® 3 A Available by July 2010 Identification Part-Number M side entry 19 44 003 1640 20 with glued seal 19 44 003 1643 20 19 44 003 0801 _ Drawing Hood Bulkhead mounted housing Panel cut out 22 x 22 mm Surface mounted housing 19 44 003 1250 20 19 44 003 54262) _ side entry Cover for housings Cover 19 44 003 5425 _ 19 44 003 54222) _ 1) 1) for hoods 19 44 003 5421 54 2) for mounted female insert, 1) for mounted male insert _ Dimensions in mm Han-INOX® 3 A Stainless steel hoods and housings Features Technical characteristics • Hoods and housings as well as locking elements out of stainless steel • Resistant against aggressive detergents • Fields of application - Food and beverage industry - Water and sewage industry - Pharmaceutical industry - Chemical industry - Offshore and shipbuilding • Suitable for all standard inserts that fit into size Han® 3 A Material Stainless steel Seal NBR Limiting temperatures -40 °C ... +125 °C Protection degree acc. to DIN EN 60 529 in locked position IP 44 IP 65 / IP 67 with use of sealing screw 09 20 000 9918 Locking lever Stainless steel Identification Part-Number M top entry 19 44 003 1440 20 with glued seal 19 44 003 1443 20 Drawing Dimensions in mm Hood Panel cut out 22 x 22 mm Bulkhead mounted housing with 1 metal locking lever 19 44 003 0301 _ 55 Han® HC Modular 250 Features • Crimp termination • Designed for thick cable insulations • For crimp dies acc. to DIN 46 235 • For crimping tools with 13 t pressing force Assembly Details Cut the cable square and strip the insulation Technical characteristics Specifications DIN EN 60 664-1 DIN EN 61 984 EN 50 124-1 Inserts Electrical data acc. to DIN EN 61 984 Rated current Rated voltage Rated impulse voltage Pollution degree 250 A 2000 V 12 kV 3 Insulation resistance ≥ 1010 Ω Material PC Limiting temperatures -40 °C ... +125 °C Flammability acc. to UL 94 V0 Mechanical working life ≥ 500 mating cycles Contacts The copper strands must be cleaned from dirt and oxide film Copper strands must not be twisted Insert the cable strand completely into the crimp ferrule. Check insertion via inspection hole Power contacts Material Copper alloy Surface - hard-silver plated 3 µm Ag Contact resistance ≤ 0.3 mΩ Crimp terminal - mm² Max. insulation diameter 35 - 70 mm² 18 mm Crimp dies acc. to DIN 46 325 Pressing force requirement 130 kN For more information to create different contact arrangements please refer to main catalogue HARTING Industrial Connectors Han® chapter 14, from page 06 on. 56 Han® HC Modular 250 le ab ail Av Identification 0 01 2 st u ug A by 2000 V 250 A Part-Number Female insert (F) Male insert (M) Drawings Dimensions in mm Han® HC Modular 250 Crimp terminal 09 11 001 3021 M 09 11 001 3121 F Identification Wire gauge Part-Number mm² Male contacts (M) Female contacts (F) Drawings Crimp contacts* 1) Silver plated 351) 09 11 000 6127 09 11 000 6227 50 09 11 000 6128 09 11 000 6228 09 11 000 6129 09 11 000 6229 09 11 000 9925 09 11 000 9926 162) 70 3) 25 Frames for 24 HPR hoods/housings 35 Dimensions in mm 2) 3) Wire gauge Tool identification Stripping length 35 mm² 50 mm² 70 mm² 12 14 16 22 mm 22 mm 22 mm * for stranded wire acc. to IEC 60 228 class 5 Tools * Crimp zone acc. to DIN EN 46 235 09 11 000 9925 09 11 000 9926 57 Han-Power® S with 1x Han® Q 4/2 with Power Supply 24 V Features • • • • • • • Technical characteristics 6 IDC‘s + PE for 4.0 mm² to 6.0 mm² wires No interruption of the energy supply Space-saving and compact design Leading protective ground within the insert Assembly with standard tools 24 V power supply integrated Secondary connection 2 x M12 Assembly Details The Han-Power® S connector is suitable for the assembly of serial power bus. Having assembled the energy supply Han-Power® S can be inserted at any place of the power cable. The cable mantle has to be removed, the conductor is placed without interruption in the IDC. Han-Power® S is suitable for cables with single strands manufactured acc. to DIN VDE 0281/ DIN EN 60 228 with wire gauges of 4.0 mm² up to 6 mm². For the distribution of the device Han-Compact® hoods or cable to cable housings are used. This power supply can be used with Han-Compact® hood. Current carrying capacity The current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts. The derating curve is therefore valid for currents which flow constantly (non-intermittent) through each contact element of the connector evenly, without exceeding the allowed maximum temperature. Measuring and testing techniques according to DIN EN 60 512-5 Specifications Han-Power® S Number of contacts - Power contacts - Signal contacts Operating current Ambient temperature Han® Q 4/2 fully loaded with wire gauge 4 x 6 mm² 58 4 + PE 2 Electrical data acc. to EN 61 984 40 A 400/690 V 6 kV 3 Power side Rated current 40 A Rated voltage conductor - ground 400 V Rated voltage conductor - conductor 690 V Rated impulse voltage 6 kV 3 Pollution degree Signal side Rated current Rated voltage Rated impulse voltage Pollution degree Rated voltage acc. to UL/CSA Insulation resistance Material Limiting temperatures Flammability acc. to UL 94 Mechanical working life - mating cycles Degree of protection acc. to DIN EN 60 529 Cables Design of conductor acc. to Wire gauge - Number of single strands - Outer diameter Wire gauge - Number of single strands - Outer diameter Technical data power supply ➀ Han® Q 4/2 Wire gauge: 4 mm² ➁ Han® Q 4/2 Wire gauge: 6 mm² DIN EN 61 984 DIN EN 60 664-1 Input data Output data Max. operating temperature Efficiency Reverse voltage Tide overtime for power-fail Low voltage system Additionally features 10 A 250 V 4 kV 3 10 A 250 V 4 kV 3 600 / 250 V ≥ 1010 kΩ polycarbonate -40 °C ... +125 °C V0 ≥ 500 IP 65 DIN VDE 0281 DIN EN 60 228 4 mm² 56 x 0.3 mm ∅ 4.2 mm 6 mm² 84 x 0.3 mm ∅ 4.8 mm 90 V ... 264 V AC (50 Hz / 60Hz) 100 V … 300 V DC 24 V DC / 2 A (adjustable from 23 V ... 29 V) Pre-setting: 24.5 V ± 0,5 % -20°C ... 85°C >86% (at 230 V AC) max 32 V >20 ms SELV / PELV short-circuit proof open-circuit proof automatic switch off in the case of short-circuit Green LED marks normal operating condition. Han-Power® S 1x Han® Q 4/2 with Power Supply 24 V Identification Part-Number Drawings Dimensions in mm Han-Power® S with 1 x Han® Q 4/2 with power supply 24 V 09 12 008 4610 59 Han-Power® S with 1 x Han® Q 4/2 with Maintenance Switch Features Technical characteristics • • • • • • Specifications 6 IDC‘s + PE for 4.0 mm² to 6.0 mm² wires No interruption of the energy supply Space-saving and compact design Leading protective ground within the insert Assembly with standard tools Line breakout switch Assembly Details The Han-Power® S connector is suitable for the assembly of serial power bus. Having assembled the energy supply Han-Power® S can be inserted at any place along the power cable. The cable outer sheath has to be removed, the conductor is placed without interruption in the IDC. Han-Power® S is suitable for cables with single strands manufactured acc. to DIN VDE 0281/ DIN EN 60 228 with wire gauges of 4.0 mm² to 6.0 mm². For the distribution of the device Han-Compact® hoods or cable to cable housings are used. This power supply can be used with Han-Compact® hood. Han-Power® S Number of contacts - Power contacts - Signal contacts Operating current The current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts. The derating curve is therefore valid for currents which flow constantly (non-intermittent) through each contact element of the connector evenly, without exceeding the allowed maximum temperature. Measuring and testing techniques according to DIN EN 60 512-5 Signal side Rated current Rated voltage Rated impulse voltage Pollution degree Rated voltage acc. to UL/CSA Insulation resistance Material Limiting temperatures Flammability acc. to UL 94 Mechanical working life - mating cycles Degree of protection acc. to DIN EN 60 529 Design of conductor acc. to Wire gauge - Number of single strands - Outer diameter Wire gauge - Number of single strands - Outer diameter Technical data of switches Max. operating temperature Mechanical life Electrical life Positive opening NC contact 10 A 250 V 4 kV 3 10 A 250 V 4 kV 3 600 / 250 V ≥ 1010 kΩ polycarbonate -40 °C ... +125 °C V0 ≥ 500 IP 65 DIN VDE 0281 DIN EN 60 228 4 mm² 56 x 0.3 mm ∅ 4.2 mm 6 mm² 84 x 0.3 mm ∅ 4.8 mm -25°C … 55°C 50000 operations 50000 operations acc. to EN60947-5-1, appendix. K Electrical data acc. to IEC/EN 60947-5-1 (VDE 0660 sect. 200) for emergency stop switches Ambient temperature ➀ Han® Q 4/2 Wire gauge: 4 mm² ➁ Han® Q 4/2 Wire gauge: 6 mm² Han® Q 4/2 fully loaded with wire gauge 4 x 6 mm² 60 4 + PE 2 Electrical data acc. to EN 61 984 Power side 40 A 400/690 V 6 kV 3 Rated current 40 A Rated voltage conductor - ground 400 V Rated voltage conductor - conductor 690 V Rated impulse voltage 6 kV Pollution degree 3 Cables Current carrying capacity DIN EN 61 984 DIN EN 60 664-1 Alternating current Utilisation category Rated insulation voltage Rated operating voltage Rated operating current AC15 A600 600 V 240 V / 380 V 3 A / 1.9 A Direct current Utilisation category Rated insulation voltage Rated operating voltage Rated operating current DC13 Q300 400 V 250 V / 125 V / 60 V / 24 V 0.27 A / 0.55 A / 1 A / 2 A Electrical data acc. to IEC/EN 61058-1 (VDE 0630 sect. 1) for switch-disconnectors Rated voltage Rated current 250 V~ / 400 V~ 16 (10) A / 10 (5) A Han-Power® S 1 x Han® Q 4/2 with Maintenance Switch Identification Part-Number Drawings Dimensions in mm Han-Power® S with 1 x Han® Q 4/2 with maintenance switch 09 12 008 4620 61 Han-Quick Lock® Han® Q 4/2 Axial screw Features Technical characteristics • Field assembly without special tools • Compatible with Han® Q 4/2 standard inserts with crimp terminations • Reduced wiring times • Inserts suitable for standard plastic and metal hoods/housings with additional PE contact from the Han-Compact® size • Space-saving and compact design • With or without Han-Quick Lock® signal contacts as an option Specifications Attention • • For termination please use only hexagonal screw driver with wrench size SW 2. If PE contact is not used: Please screw the PE contact maximal on both sides clockwise with a hexagonal screwdriver, wrench size SW 2. DIN EN 60 644-1 DIN EN 61 984 Inserts Number of contacts 4/2 + PE Electrical data acc. to DIN EN 61 984 Power area 40 A 400/690 V 6 kV 3 Rated current 40 A Rated voltage conductor - ground 400 V Rated voltage conductor - conductor 690 V Rated impulse voltage 6 kV Pollution degree 3 Signal area Rated current Rated voltage Rated impulse voltage Pollution degree 10 A 250 V 4 kV 3 10 A 250 V 4 kV 3 Insulation resistance Material insert Material seal Limiting temperatures Flammability acc. to UL 94 Mechanical working life - mating cycles ≥ 1010 Ω Polycarbonate NBR -40 °C ... +125 °C V0 ≥ 500 Contacts Current Carrying Capacity Working current [A] The current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts. The derating curve is therefore valid for currents which flow constantly (non-intermittent) through each contact element of the connector evenly, without exceeding the allowed maximum temperature. Measuring and testing techniques according to DIN EN 60 512-5. Material Surface - hard silver plated Power contacts Contact resistance Axial screw termination - mm² - AWG max. Insulation cross section Stripping length max. Tightening tourque Signal contacts Contact resistance Han-Quick Lock® - mm² - AWG max. Insulation cross section Stripping length Copper alloy 3 µm Ag ≤ 0.3 mΩ 4 ... 10 mm² 12 ... 8 5 mm 8 mm+1 1.8 Nm ≤ 3 mΩ 0.25 ... 1.5 mm² 23 ... 16 3 mm 10 mm+1 Hoods / housings ➀ Wire gauge: 4 mm² ➁ Wire gauge: 6 mm² 62 Ambient temperature [°C] Material plastic Material metal Flammability acc. to UL 94 Hoods/ housings seal Limiting temperatures Degree of protection acc. to DIN EN 60 529 in locked position Polycarbonate Zinc die-cast V0 NBR -40 °C ... +125 °C IP 65 Han-Quick Lock® Han® Q 4/2 Axial screw 4/2 + 0 01 2 st Number of contacts gu le lab u yA b i a Av Inserts with axial screw termination Signal contacts with Han-Quick Lock® termination Identification Part-Number Drawing Dimensions in mm Han® Q 4/2 Quick Lock Male insert 09 12 006 2663 Male insert without Han-Quick Lock® signal contacts 09 12 006 2666 Female insert 09 12 006 2763 Female insert without Han-Quick Lock® signal contacts 09 12 006 2766 contact arrangement view termination side 63 Han-Compact® Features Technical characteristics • Metal hood in compact and space saving design • High degree of flexibility due to two-part construction • Additional and separate PE contact on the hood • Suitable for all inserts as used in the Han-Compact® series • Standard and EMC version Material Zinc die cast Surface black powder coated matt nickel plated black chromate Hoods/housings seal NBR Limiting temperatures -40 °C ... +125 °C Protection degree in locked position IP 65 Mechanical working life ≥ 500 mating cycles Wire gauge PE conductor 10 mm² / AWG 8 Tightening torque PE contact 1.2 Nm Assembly Manual 1. Pre-assemble fixing screws in the lower part 2. Push cable gland and two-part hood onto the cable, prepare the conductor and assemble the insert 3. Connect PE conductor to the separate PE contact Fix insert with 2 screws within the lower part of the hood Push upper part of the hood together with the cable gland 64 4. Fix the two parts of the hood with the pre-assembled screws and screw the cable gland Han-Compact® 0 01 2 st gu le b ila u yA b a Av Metal hoods in straight and angled version Identification Part-Number M black powder coated 25 Drawing Dimensions in mm Hood side entry 19 12 708 0511 matt nickel plated 25 19 12 008 0512 black chromate 25 19 12 008 0511 Hood top entry black powder coated 25 19 12 708 0411 matt nickel plated 25 19 12 008 0412 black chromate 25 19 12 008 0411 65 Han-Compact® Thermoplastic Protection Cover Features Technical characteristics • Suitable for Han-Compact® plastic hoods and Han-Power® S with female insert Material Polycarbonate Locking lever Polyamide Hood/housing seal Limiting temperatures NBR -40 °C ... 125 °C Protection degree acc. to DIN EN 60 529 in locked position IP 65 Flammability acc. to UL 94 V0 Identification Part-Number Protection cover for plastic hoods 61 83 401 0070 66 Drawing Dimensions in mm Crimping Tool CP 600 Pneumatic cimping tool Features Technical characteristics • Pneumatic crimping tool for Han D®, Han E® and Han® C contacts for wire gauges of 0.14 mm² up to 10 mm² Specification IEC 60 352-2 Dimensions: 280 mm x 65 mm (length x diameter) Pneumatic pressure: 6 - 8 bar (For crimping of Han® C contacts 8 bar is necessary) • Hexagonal crimp • Easy handling with snap closing crimp dies • Foot switch and table fixing as an option • RoHS conforming Identification Part-Number Depiction Crimping tool CP 600 for Han D®, Han E®, Han® C 09 99 000 0810 Crimp dies 0.14 - 4 mm² 09 99 000 0813 ® ® ® for Han D , Han E , Han C Crimp dies 6 mm² / 10 mm² 09 99 000 0814 ® for Han C Foot switch Table fixing 09 99 000 0811 09 99 000 0812 67 Fast Track Switching Introduction ­Fast Track Switching Automation IT is a communication platform that serves all applications within an industrial manufacturing firm. By connecting all applications, the uniform platform network increases the efficiency of company workflows. Automation IT supports Standard Ethernet at all levels – including the office, management and control levels, and also in the field. The currently available switching technology used in IEEE 802.3 Ethernet, however, does not offer the level of determinism required for automation applications. That is why automation solutions that only implement standard (unchanged) Ethernet require a restricted network design in order to match automation performance levels. Thus there are limited options for the network topology or segmentation – to the extent that IT communications are not allowed within the automation environment. Automation requires for Industrial Ethernet: • top performance • safety • flexible topology • and above all determinism Standard Ethernet switching is based on store-and-forward switching and this introduces long latency times for the frames. But even more serious is the tight dependency on the degree of network traffic: if only automation frames are present in the network, then these frames can be transmitted with no problems. But additional data traffic on the network will compete with the automation frames for forwarding and can thus delay these frames. Standard switching uses the QoS (Quality of Service) option to influence this. If multiple frames are located in the switch queue, then the frames with the highest priority are forwarded first. But it is still possible for other data frames with priorities equal to or greater than the automation frames to be present. And even when the automation frame has the highest priority, if a data frame is in the process of being sent, the next automation frame must wait until 1522 bytes have been completely sent. Only then is the path open for the automation frame. The same delay could then happen on the next network switch once more. So these wait delays can quickly add up to times which are critical for automation applications. This behaviour can be seen as stochastically random. Most of the time the transfer times will be sufficient. But it only takes one delayed frame to trigger a problem. 68 Fast Track Switching Several Ethernet-based methods have identified this problem and eliminated it. However such methods require each network node to implement specialized hardware for communication. With the development of Fast Track Switching (FTS), HARTING has found a new path. FTS switches solve the performance and deterministic problems while all other nodes require only the standard Ethernet interfaces. Fast Track Switching uses three key features to achieve this: 1. Preferred frames (such as automation frames) are detected first. The switch can focus on any specific part of the Ethernet header for special properties. For example, PROFINET frames are Ethertype 8892. This type is then monitored and evaluated if the application needs to accelerate their transmission. 2. These key frames get fast-track forwarding – a cut-through process instead of store-and-forwarding. As a result, the switch latency time is minimized. 3. If the switch port needed for the forwarding is busy at that moment sending a data frame, then the data frame is buffered and the forwarding is aborted so that the automation frame can be forwarded immediately. Only after the automation frame is sent is a second attempt made to send the data frame. A simple example serves to illustrate the superior performance of this Fast Track Switching: An automation frame must travel on a path through 16 switches. The transmission time for the Ethernet frames under standard switching rules is tightly dependent on the network load. Thus the transmission time for the frames can vary widely according to the network load: a few arrive quite quickly, the majority have an average time, and a few frames travel quite slowly. As a reference point, a comparable cycle for one of the Field bus protocols used widely in automation applications is shown in black. This protocol has state-of-the-art levels of determinism and transfer speeds. Sometimes the data arrives just as fast at its destination when standard switching is used – but only sometimes. Fast Track Switching, on the contrary, exhibits excellent results and is deterministic. 69 Fast Track Switching Now it has finally become possible to setup a universal Automation IT communications platform that reaches into the field level. And finally automation protocols which rely on standard unchanged Ethernet (such as PROFINET RT or EtherNet/IP) can deliver the high performance needed for automation applications. HARTING has also integrated this groundbreaking technology into production models available for the user: The configurable FTS 3100 model offers an easy-to-configure FTS solution for users. Many switch options can be customized to fit your application – even by those who are not trained network administrators. And with the fully managed switches from the FTS 3000 line, HARTING combines FTS technology with all of the well-known functions of modern managed industrial Ethernet Switches. 70 Ha-VIS FTS 3000 Ethernet Switch Ha-VIS FTS 3100s-A 10-port Ethernet Switch with Fast Track Technology configurable via USB Advantages General Description • Identification, acceleration and preference for automation frames • Deterministic data transfer for selected profiles • Ethernet Switch acc. IEEE 802.3, individually configurable via USB • Fast Track Switching Mode, Store and Forward Switching mode • Robust metal housing, RoHS compliant The Fast Ethernet Switches of the product family Ha-VIS FTS 3000 can identifiy automation profiles (e.g PROFINET, EtherNet/IP, Modbus TCP and customized profiles), accelerate their data transmission and prefer them. They are suitable for industrial applications. The product family enables the connection of up to 10 network devices over shielded Twisted Pair. It supports Ethernet (10 Mbit/s) and Fast Ethernet (100 Mbit/s). The Ethernet Switch works as an unmanaged switch and can work in Fast Track Switching mode and in Store and Forward mode. It supports Auto-crossing, Auto-negotiation and Autopolarity. Identification Drawing Part number Dimensions in mm Ha-VIS FTS 3100s-A FTS Ethernet Switch with 10 ports RJ45 20 78 110 1000 for top-hat mounting rail 71 Ha-VIS FTS 3000 Technical characteristics Features • • • • • Auto-crossing Auto-negotiation Auto-polarity Store and Forward Switching mode Fast Track Switching mode Ethernet Interface Number of ports • 10x 10/100Base-TX, unmanaged Cable types acc. to IEEE 802.3 • Shielded Twisted Pair (STP) or Unshielded Twisted Pair (UTP), Category 5 Data rate • 10/100 Mbit/s (RJ45) Maximum cable length • 100 m (Twisted Pair; with cable Category 5 acc. to EN 50 173-1) Terminating method • RJ45 (Twisted Pair) Diagnostics (via LED) • Status Link: Green • Status Data transfer (Act): Green flashing • Data transfer rate (Speed): 100 Mbit/s: Yellow / 10 Mbit/s: OFF Topology Line, Star or mixed Parameterisation via USB • • • • • • • • • Power Supply Power supply Permissible range Current consumption Diagnostics (via LED) Terminating Power supply 24 V DC 12 V ... 48 V 270 mA (at 24 V DC) • Power supply in permissible range: Green • Undervoltage: Red 5-pole pluggable screw contact, for redundant power supply Auto-negotiation 10/100 Mbit/s Full/Half Duplex Port enable/disable Port mirroring Flow Control FTS Port enable/disable Industrial Profile (PROFINET, EtherNet/IP, Modbus TCP, customized) NRT Bandwidth Control Design features Material of housing Dimensions (W x H x D) Degree of protection acc. to DIN 60 529 Mounting Weight Aluminium, anodized 44 x 130 x 100 mm (without connectors) IP 30 • 35 mm top-hat rail acc. to EN 60 715 • Panel mounting, vertical assembly approx. 0.5 kg Environmental conditions Operating temperature Storage temperature Relative humidity 72 0 °C ... +55 °C -40 °C ... +85 °C 30 % ... 95 % (non-condensing) Ha-VIS FTS 3000 0 01 2 er mb ble by te ep S ila a Av Ethernet Switch Ha-VIS FTS 3100-A 10-port Ethernet Switch with Fast Track Technology managed Advantages General Description • Identification, acceleration and preference for automation frames • Deterministic data transfer for selected profiles • Managed Ethernet Switch • Fast Track Switching Mode, Store and Forward Switching mode • Robust metal housing, RoHS compliant The Fast Ethernet Switches of the product family Ha-VIS FTS 3000 can identifiy automation profiles (e.g PROFINET, EtherNet/IP, Modbus TCP and customized profiles), accelerate their data transmission and prefer them. They are suitable for industrial applications. The product family enables the connection of up to 10 network devices over shielded Twisted Pair. It supports Ethernet (10 Mbit/s) and Fast Ethernet (100 Mbit/s). The Ethernet Switch works as a managed switch and can work in Fast Track Switching Mode and in Store and Forward mode. It supports Auto-crossing, Auto-negotiation and Auto-polarity. Identification Drawing Part number Dimensions in mm Ha-VIS FTS 3100-A FTS Ethernet Switch with 10 ports RJ45 20 78 110 4000 for top-hat mounting rail 73 Ha-VIS FTS 3000 Technical characteristics Features • • • • • Auto-crossing Auto-negotiation Auto-polarity Store and Forward Switching mode Fast Track Switching mode Ethernet Interface Number of ports • 10x 10/100Base-TX, managed Cable types acc. to IEEE 802.3 • Shielded Twisted Pair (STP) or Unshielded Twisted Pair (UTP), Category 5 Data rate • 10/100 Mbit/s (RJ45) Maximum cable length • 100 m (Twisted Pair; with cable Category 5 acc. to EN 50 173-1) Terminating method • RJ45 (Twisted Pair) Diagnostics (via LED) • Status Link: Green • Status Data transfer (Act): Green flashing • Data transfer rate (Speed): 100 Mbit/s: Yellow / 10 Mbit/s: OFF Topology Line, Star or mixed Basic functions Parameterisation via USB Management functions • • • • • • • • • • • • • • Power Supply Power supply Permissible range Current consumption Diagnostics (via LED) Terminating Power supply 24 V DC 12 V ... 48 V 270 mA (at 24 V DC) • Power supply in permissible range: Green • Undervoltage: Red 5-pole pluggable screw contact, for redundant power supply Design features Material of housing Dimensions (W x H x D) Degree of protection acc. to DIN 60 529 Mounting Weight Environmental conditions Operating temperature Storage temperature Relative humidity 74 10/100 Mbit/s Full/Half Duplex Port enable/disable Port mirroring Flow Control Industrial Profile (PROFINET, EtherNet/IP, Modbus TCP, customized) NRT Bandwidth Control STP, RSTP IGMP Snooping with support for querier Port Based VLANs Alarm via email, SNMP traps PROFINET diagnosis DHCP Option 82 Plugable Memory Card Aluminium, anodized 44 x 130 x 100 mm (without connectors) IP 30 • 35 mm top-hat rail acc. to EN 60 715 • Panel mounting, vertical assembly approx. 0.5 kg 0 °C ... +55 °C -40 °C ... +85 °C 30 % ... 95 % (non-condensing) Ha-VIS eCon 4000 – Introduction and features Ethernet Switch Ha-VIS eCon 4000 Ethernet Switches, unmanaged, for flat wall mounting General Description Features The Fast Ethernet Switches of the product family Ha-VIS eCon 4000 are recommended for use in the widest range of industrial applications and support both Ethernet (10 Mbit/s) and Fast Ethernet (100 Mbit/s). The product family enables the connection of up to 8 network devices over Twisted Pair cables. • Ethernet Switch according to IEEE 802.3 The robust M12 interface shows its adantages especially in applications at risk of vibrations. • Auto-negotiation The Ha-VIS eCon 4000 Ethernet Switch product family, with its integrated LEDs, supports fast and easy network diagnosis. The Ha-VIS eCon Ethernet Switch operates as an Unmanaged Switch in Store and Forward Switching Mode and supports Auto-crossing, Auto-negotiation and Auto-polarity. • Ethernet (10 Mbit/s) and Fast Ethernet (100 Mbit/s) • Auto-crossing • Auto-polarity • Store and Forward Switching Mode, non blocking • Diagnostic LEDs (Link status, Data, Power) • Mounting onto wall, optionally onto top-hat mounting rail Advantages Application fields • Robust metal housing and flat housing style • Railway applications • EMC, temperature range and mechanical stability meet the highest demands • Industrial automation • Wide range for power supply input • Wide range for type test according to EN 50 155 and EN 50 121-3-2 • Automotive industry • Wind power 75 Ha-VIS eCon 4000 Technical characteristics Ethernet interface Number of ports Cable types according to IEEE 802.3 Data rate Maximum cable length Termination Diagnostics (via LED) Link (per port) PoE (per port) Topology 8x 10/100Base-T(X) Shielded Twisted Pair (STP) or Unshielded Twisted Pair (UTP), Category 5 10 Mbit/s or 100 Mbit/s 100 m (Twisted Pair; with Category 5 cable acc. to DIN EN 50 173-1) M12 D-coding • Status Link – ON • Data transfer (Act) – flashing • Data transfer rate (Speed) – 100 Mbit/s: Yellow / 10 Mbit/s: Green • no PoE device – OFF • PoE device connected – Green • PoE device with failure – Red Line, Star or mixed Power supply Input voltage Ha-VIS eCon 4080-BPoE1 mode PoE 48 V DC (46 ... 55 V DC) mode non PoE 24 / 48 V DC (12 … 55 V DC) Termination M12 A-coding, male, for redundant power supply Diagnostics (via LED) Pwr X9 (switch) Pwr PoE (mode PoE) Power supply – Green > 46 V DC – Green < 46 V DC – Red Design features Housing material Dimensions (W x H x D) Degree of protection acc. to DIN 60 529 Mounting Weight Environmental conditions Operating temperature Storage temperature Relative humidity 76 Metal (powder coated) 130 x 166 x 50 mm IP 40 / IP 30 (Ha-VIS eCon 4080-BPoE1 only) Wall mounting, flat approx. 0.85 kg –40 °C … +70 °C –40 °C … +85 °C 10 % … 95 % (non-condensing) Ha-VIS eCon 4000 Ethernet Switch Ha-VIS eCon 4080-BPoE1 8-port PoE Ethernet Switch for flat installation Unmanaged IP 30 PROFINET compatible X EtherNet/IP compatible Number of ports, Copper / Termination 8x 10/100Base-T(X) / M12 D-coding / PoE supports 8 ports Mode PoE Input voltage / Termination Permissible range (min/max) 48 V DC / M12 A-coding, male 46 V … 55 V DC Input current Mode Non-PoE Input voltage / Termination Permissible range (min/max) Input current 24 / 48 V DC / M12 A-coding, male, for redundant power supply 12 V … 55 V DC approx. 150 mA (at 24 V DC) Housing material Dimensions (W x H x D) Weight Operating temperature Approvals Metal (powder coated) 130 x 166 x 50 mm approx. 0.85 kg –40 °C … +70 °C cUL (in preparation) Identification max. 3.0 A (at 48 V DC, load 350 mA per port) Part number Drawing Dimensions in mm Ha-VIS eCon 4080-BPoE1 PoE Ethernet Switch with 8 ports M12 D-coding for wall mounting 20 77 208 3009 77 Ha-VIS mCon Management Functions Overview The following management functions are available for these managed Ethernet Switches from HARTING: Family Ha-VIS mCon 3000 Type Ha-VIS mCon 3100-AV Ha-VIS mCon 3100-AAV Ha-VIS mCon 3061-ADV Ha-VIS mCon 3063-ADV Ha-VIS mCon 3082-ADV Ha-VIS mCon 3061-AEV Ha-VIS mCon 3063-AEV Ha-VIS mCon 3082-AEV Ha-VIS mCon 3082-AFV Ha-VIS mCon 4080-B1V Ha-VIS mCon 4080-B3V Part number 20 76 110 4002 20 76 110 4003 20 76 107 4101 20 76 109 4101 20 76 110 4101 20 76 107 4201 20 76 109 4201 20 76 110 4201 20 76 110 4102 20 77 208 4001 20 77 208 4003 Ha-VIS mCon 9000 Ha-VIS mCon 9100-AAV Ha-VIS mCon 9082-ADV Ha-VIS mCon 9082-AEV Ha-VIS mCon 9070-BV Ha-VIS mCon 9080-BV 20 76 110 7002 20 76 110 7101 20 76 110 7201 20 76 207 7002 20 76 208 7002 Ha-VIS mCon 7000 Ha-VIS mCon 7050-A1V Ha-VIS mCon 7050-B1V Ha-VIS mCon 7100-A1V Ha-VIS mCon 7100-B1V Ha-VIS mCon 7100-AAV 20 70 305 4923 20 70 305 4943 20 70 310 4925 20 70 310 4945 20 70 310 4924 Ha-VIS mCon 4000 Please find descriptions and technical details for these Ethernet Switches in the HARTING catalogue „Ethernet Network Solutions Automation IT“. NOTE: The Ethernet Switch family Ha-VIS mCon 1000 includes management functions, which are partially different from the above-mentioned table. 78 Ha-VIS mCon Management functions Basic Functions Port-Settings Network Discovery Protocols File Transfer Time Settings User Management Service Store and Forward Switching Mode Manual and Dynamic IP Address Assignment Auto-negotiation on / off Port Speed 10 Mbit/s / 100 Mbit/s / 1000 Mbit/s Half / Full duplex Port disable / enable Link Up/Down Trap disable / enable Flow Control disable / enable Link Layer Discovery Protocol (LLDP) IPv4 TCP UDP Ethernet ARP ICMP Firmware import and export via TFTP Configuration import and export via TFTP Manual time setting Simple Network Time Protocol (SNTP) Admin, Guest and Service Level Service Mode via port 1 IEEE 802.3 Quality of Service (QoS) Differentiated services (DiffServ) IEEE 802.1p RFC 2474 Port protocol based VLANs IEEE 802.1Q Rev D5.0, 2005 Spanning Tree (STP) Rapid Spanning Tree (RSTP) IEEE 802.1D (2004) IEEE 802.1D (2004) 802.1AB, 2005 RFC 791, 903, 951, 1293, 1519 RFC 793, 896 RFC 768 RFC 826 RFC 2521, 1191, 1788, 792 RFC 1305, RFC 4330 QoS VLAN Redundancy Security IP authorized manager Link Aggregation Link Aggregation (LACP) ISO/IEC 8802-3:2005 (E), IEEE 802.3-2005 Edition Clause 43 (IEEE 802.3ad) IGMP Snooping (v1, v2, v3) with support for querier RFC 1112, 2236, 3376 DHCP Client DHCP relay agent DHCP Option 82 RFC 2131 RFC 2131 RFC 3046 Multicast DHCP Alarm Alarms via E-mail (SMTP) and SNMP Traps Signalling contact for low voltage detection or Link break 79 Ha-VIS mCon Management functions Diagnostic Port diagnostic Port Mirroring Switch History MAC Address Table RMON (1,2,3 & 9 groups) RFC 2819 Management Password protected Web-Management interface SNMP (v1, v2c, v3) agent & MIB support RFC 1155, 1157, 1212, 1213, 1215, 2089, 2578, 3411, 3412, 3413, 3414, 3415, 3416, 3417, 3584 MIB Support Enterprise (HARTING MIB) MIB II MIB II for SNMPv1, SNMPv2, SNMPv3 Interface group MIB Bridge MIB MIB for Ethernet-like interfaces (requires support in hardware) VLAN MIB Spanning Tree Protocol MIB Rapid STP MIB Port-based Network Authentication Control MIB Definitions of managed objects for LLDP 802.1/LLDP extension MIB 802.3/LLDP extension MIB Radius Client MIB IPv4 MIB IGMP MIB DHCP The management functions described above are supported by all Ethernet Switches with the name Ha-VIS mCon xxxx-..V Exclusion: All Ethernet Switches of the family Ha-VIS mCon 1000. 80 Ha-VIS mCon 3000 – Introduction and features Ethernet Switch Ha-VIS mCon 3000 Ethernet Switches, managed, for mounting onto top-hat mounting rail in control cabinets General Description Features The fully Managed Ethernet Switches of the product family Ha-VIS mCon 3000 enable the connection of up to 10 network devices (according to type) over Twisted Pair cables and fibre-optic cables (Multiand Singlemode). The Ha-VIS mCon 3000 Ethernet Switch family, with its integrated LEDs on each port, supports fast and easy network diagnosis. • Ethernet Switch acc. to IEEE 802.3 The Ha-VIS mCon 3000 Ethernet Switches are designed for an effective, industrial and individual use. They support both SNMP and an easy Web interface for management functions. • Store and Forward Switching Mode • up to 10 ports, managed, non-blocking • Auto-crossing, Auto-negotiation, Auto-polarity Advantages Application fields • Metal housing • Industrial automation • EMC, temperature range and mechanical stability meet the highest demands • Automotive industry • Integrated management functions • Wind power • Power distribution systems 81 Ha-VIS mCon 3000 Technical characteristics Ethernet interface RJ45 Number of ports Cable types according to IEEE 802.3 Data rate Maximum cable length Termination Diagnostics (via LED) Topology Power supply Input voltage Termination Shielded Twisted Pair (STP) or Unshielded Twisted Pair (UTP), Category 5 10 Mbit/s or 100 Mbit/s (RJ45) 100 m (Twisted Pair; with Category 5 cable acc. to DIN EN 50 173-1) RJ45 (Twisted Pair) • Status Link – Green • Data transfer (Act) – Green flashing • Data transfer rate (Speed) – 100 Mbit/s: Yellow 10 Mbit/s: OFF Ring, Line, Star or mixed Diagnostics (via LED) 24 V DC 5-pole screw terminal, pluggable for redundant power supply Power supply Alarm signalling contact Change-over contact, potential-free, 24 V DC / 0.5 A 3-pole pluggable screw contact Design features Housing material Dimensions (W x H x D) Degree of protection acc. to DIN 60 529 Mounting 82 8x 10/100Base-T(X) Metal (powder coated) 60 x 132 x 104 mm (incl. cap, without connectors) Weight IP 30 • 35 mm top-hat rail acc. to EN 60 715 • Panel mounting, vertical assembly approx. 0.6 kg Environmental conditions Operating temperature Storage temperature Relative humidity –10 °C … +70 °C –40 °C … +85 °C 10 % … 95 % (non-condensing) Ha-VIS mCon 3000 Technical characteristics - F.O. termination Ethernet interface – F.O. Number of ports 2x 100Base-FX Cable types according to IEEE 802.3 Singlemode fibre, 1300 nm; 9 µm Data rate 100 Mbit/s Maximum cable length 15 km Termination SC-D female Diagnostics (via LED) • Status Link – Green • Data transfer (Act) – Green flashing Wavelength 1300 nm Transceive power T(X) max. (dynamic) • -14 dBm Transmission power T(X) min. • -23.5 dBm Receive power RX typical (dynamic) • -33.9 dBm (window) • -35.2 dBm (centre) Receive power RX max. (dynamic) -14 dBm Signal detection (dynamic) -33 dBm Topology Line, Ring, Star or mixed 83 Ha-VIS mCon 3082-AFV Ethernet Switch Ha-VIS mCon 3082-AFV 10-port Ethernet Switch for mounting onto top-hat mounting rail in control cabinets; including 2 F.O. ports (SC, SM) Managed IP 30 PROFINET compatible X EtherNet/IP compatible X Number of ports, Copper / Termination 8x 10/100Base-T(X) / RJ45 (Twisted Pair) Number of ports, F.O. / Termination 2x 100Base-FX / SC-D female Input voltage / Termination 24 V DC / 5  -pole screw terminal, pluggable redundant power supply Permissible range (min/max) Input current Alarm signalling contact 9.6 V … 36 V DC approx. 270 mA (at 24 V DC) Change-over contact, potential-free, 24 V DC / 0.5 A 3-pole pluggable screw contact Housing material Dimensions (W x H x D) Weight Operating temperature Approvals Management Metal (powder coated) 60 x 132 x 104 mm (incl. cap, without connectors) approx. 0.6 kg –10 °C … +70 °C cUL (in preparation) fully Managed via Web interface and SNMP Functions see page 79 Identification Part number Ha-VIS mCon 3082-AFV Ethernet Switch, managed 8 RJ45 ports 2 SC ports including Set for assembly on standard rail 20 76 110 4102 84 Drawing Dimensions in mm Ha-VIS mCon 1000 – Introduction and features Ethernet Switch Ha-VIS mCon 1000 Ethernet Switches, managed, for mounting onto top-hat mounting rail in control cabinets General Description Features Supporting Ethernet (10 Mbit/s), Fast Ethernet (100 Mbit/s) and Gigabit Ethernet (1000 Mbit/s), HARTING's manageable Fast Ethernet Switch product family Ha-VIS mCon 1000 is suitable for use in industrial environments. • Protocol-transparent transmission The product family Ha-VIS mCon 1000 is particularly well suited for communications networks in power distribution stations, wind turbine facilities, or similar applications. Selected Ethernet Switches of this product family conform to the demands of the IEC 61 850-3. Up to 10 Ethernet stations can be connected to the Ethernet Switches via shielded twisted-pair cable and fibre-optical cables. • Store-and-forward switching mode, self-learning • Automatic back-pressure flow control in halfduplex mode (HDX) • Flow Control according to IEEE 802.3x in fullduplex mode (FDX) • High performance non-blocking switching fabric • Ring, star and line topologies, can be implemented in any way The protection class, temperature range and mechanical stability ensure a high level of operational security and suitability for the most demanding industrial requirements. Advantages Application fields • Robust metal housing • Railway applications • EMC, temperature range and mechanical stability meet the highest demands • Industrial automation • Management functions are integrated • Automotive industry • Wind power 85 Ha-VIS mCon 1000 Technical characteristics Ethernet interface RJ45 Number of ports Ha-VIS mCon 1042 Ha-VIS mCon 1083 3x 10/100/1000Base-T(X) 1x 10/100/1000Base-T(X) (port 1 - combo port with SFP-Port 1) 7x 10/100Base-T(X) 1x 10/100/1000Base-T(X) (port 1 - combo port with SFP-Port 1) Cable types according to IEEE 802.3 Shielded Twisted Pair (STP) or Unshielded Twisted Pair (UTP), Category 5 Data rate 10 Mbit/s, 100 Mbit/s or 1000 Mbit/s (RJ45) Maximum cable length 100 m (Twisted Pair; with Cat. 5 cable acc. to DIN EN 50 173-1) Termination RJ45 (Twisted Pair) Diagnostics (via LED) • Status Link active: Green Data transfer (Act): Green flashing • Transmission mode (FDX) Full duplex: Yellow Half duplex: Yellow flashing • Management (State) active: Green Topology Ring, Line, Star or mixed Ethernet interface – F.O. Number of ports Ha-VIS mCon 1042 2x for SFP modules Ha-VIS mCon 1083 3x for SFP modules Data rate Ha-VIS mCon 1042 1 port 100 Mbit/s or 1000 Mbit/s (port 1* - combo port with RJ45 port 1) 1 port 1000 Mbit/s Ha-VIS mCon 1083 1 port 100 Mbit/s or 1000 Mbit/s (port 1* - combo port with RJ45 port 1) 2 ports 1000 Mbit/s Termination SFP module (see catalogue „HARTING Ethernet Network Solutions Automation IT“) Diagnostics (via LED) • Status Link – Green • Data transfer (Act) – Green flashing Topology Ring, Line, Star or mixed Alarm signalling contact Diagnostics (via LED) 2 change-over contacts, potential-free, 30 V DC / 1 A 4-pole pluggable screw contact • Alarm signalling contact M1 active: Red • Alarm signalling contact M2 active: Red 86 100 Mbit/s or 1000 Mbit/s Ha-VIS mCon 1000 Technical characteristics Design features Housing material Dimensions (W x H x D) Ha-VIS mCon 1042-AASFP Ha-VIS mCon 1083-ASFP-PoE Ha-VIS mCon 1083-ASFP4 Degree of protection acc. to DIN 60 529 Mounting Weight Ha-VIS mCon 1042-AASFP Ha-VIS mCon 1083-ASFP-PoE Ha-VIS mCon 1083-ASFP4 Environmental conditions Operating temperature Storage temperature Relative humidity Metal (coated) 75 x 105 x 106 mm (without connectors) 85 x 105 x 106 mm (without connectors) 126 x 105 x 106 mm (without connectors) IP 30 • 35 mm top-hat rail acc. to EN 60 715 • Panel mounting, vertical assembly approx. 0.7 kg approx. 0.8 kg approx. 1.25 kg –40 °C ... +70 °C –25 °C ... +70 °C (Ha-VIS mCon 1042 AASFP only) –40 °C ... +85 °C 20 % ... 90 % (non-condensing) 87 Ha-VIS mCon 1000 Management functions Basic functions • Store and Forward Switching Mode (IEEE 802.3) • Multicast filtering and bandwidth limiting • IGMP Snooping and Querier (IEEE 802.1) • VLAN (IEEE 802.1Q) • Spanning Tree Protocol (STP) (IEEE 802.1D) • Rapid Spanning Tree (RSTP) (IEEE 802.1W) • QoS (IEEE 802.1P) • DHCP Client, BootP • Port based Network Access control (IEEE 802.1x) • RADIUS • LLDP (IEEE 802.1AB) • CDP (Cisco Discovery Protocol) • SNMP V1 and SNMP V2 SNMP • Enterprise (HARTING MIB) • MIB II • RMON (statistics, history, alarm, events) • Dot1Bridge • DHCP Options • ICMP • IP • TCP • UDP • SNMP Web-based access (password protection) • Status overview • Port settings • Network configuration • Password settings • Alarm settings • Diagnostics Additional services • SYSLOG • Parameter and firmware import and export via TFTP • System time via SNTP Diagnostics 88 • LEDs for Power, Link, Status, Data transmission and Fault • Port diagnostic • Port mirroring • History • Alarms via SYSLOG and SNMP Traps • Cable diagnostic for all RJ45 ports • SFP diagnostic • Temperature monitoring Additional information about Management functions and Firmware updates can be found on our Web server. Ha-VIS mCon 1042-AASFP Ethernet Switch Ha-VIS mCon 1042-AASFP 6-port Ethernet Switch for mounting onto top-hat mounting rail in control cabinets including 2 ports for SFP modules Managed IP 30 PROFINET compatible EtherNet/IP compatible X Number of ports, Copper / Termination 4x 10/100/1000Base-T(X) / RJ45 (Twisted Pair) (3x 10/100/1000Base-T(X), if both SFP ports are used) Number of ports, F.O. / Termination Number of ports, V.24 / Termination 2x plug-in slot for SFP modules / SFP module 1x V.24 / RS 232 (interface for Telnet) Input voltage / Termination Permissible range (min/max) Input current Diagnostics (via LED) 24 / 48 V DC / 4  -pole screw terminal, pluggable redundant power supply 21 V ... 57 V DC approx. 350 mA (at 24 V DC) • Power supply S1 present Green • Power supply S2 present Green • Operating state (Run) Green Alarm signalling contact 2 change-over contacts, potential-free, 30 V DC / 1 A 4-pole pluggable screw contact Function contact 2-pole pluggable screw contact An openend/closed function contact will activate the operation sequence as configured in the management. Housing material Dimensions (W x H x D) Weight Operating temperature Metal (coated) 75 x 105 x 106 mm (without connectors) approx. 0.7 kg -25 °C ... +70 °C Management fully Managed via Web interface, SNMP, Telnet and V.24 (RS 232) Functions see page 88 89 Ha-VIS mCon 1042-AASFP Identification Part number Ha-VIS mCon 1042-AASFP Ethernet Switch, managed, with 4 ports RJ45 2 ports SFP 1 port V.24 (RS 232) 20 76 106 6303 including Set for assembly on standard rail 90 Drawing Dimensions in mm Ha-VIS mCon 1083-ASFP-PoE Ethernet Switch Ha-VIS mCon 1083-ASFP-PoE 10-port Ethernet Switch for mounting onto top-hat mounting rail in control cabinets; including 3 ports for SFP modules IEC 61 850-3 compliant Managed IP 30 PROFINET compatible X EtherNet/IP compatible X Number of ports, Copper / Termination 7x 10/100Base-T(X) 1x 10/100/1000Base-T(X) (port 1 - combo port with SFP port 1) Number of other ports 3x plug-in slot for SFP modules / SFP module Power supply Standard 24 V DC / 4-pole screw terminal, pluggable Input voltage / Termination redundant power supply 21 V ... 57 V DC Permissible range (min/max) approx. 470 mA (at 24 V DC) Input current PoE Input voltage / Termination Permissible range (min/max) Output current Output voltage Output power Diagnostics (via LED) 48 V DC / 4-pole screw terminal, pluggable 44 ... 57 V DC approx. 1800 mA (at 48 V DC) 48 V DC (46 ... 57 V DC) 15.4 W per port (1 ... 4) 0.35 A Mode A • Power supply S1 present Green • Power supply S2 present Green • Operating state (Run) Green • PoE power supply present: PSE Green • PD power supply present: PD Green Alarm signalling contact 2 change-over contacts, potential-free, 30 V DC / 1 A 4-pole pluggable screw contact Housing material Dimensions (W x H x D) Weight Operating temperature Metal (coated) 85 x 105 x 106 mm (without connectors) Management fully Managed via Web interface, SNMP, Telnet and V.24 (RS 232) Functions see page 88 Output current Type approx. 0.8 kg -40 °C ... +70 °C 91 Ha-VIS mCon 1083-ASFP-PoE Identification Part number Ha-VIS mCon 1083-ASFP-PoE Ethernet Switch, managed, with 8 ports RJ45 3 ports for SFP modules 20 76 111 6303 including Set for assembly on standard rail 92 Drawing Dimensions in mm Ha-VIS mCon 1083-ASFP4 Ethernet Switch Ha-VIS mCon 1083-ASFP4 10-port Ethernet Switch for mounting onto top-hat mounting rail in control cabinets; including 3 ports for SFP modules Managed IP 30 PROFINET compatible EtherNet/IP compatible X Number of ports, Copper / Termination 7x 10/100Base-T(X) 1x 10/100/1000Base-T(X) (port 1 - combo port with SFP port 1) Number of other ports 3x plug-in slot for SFP modules / SFP module Diagnostics (via LED / RJ45) Port 1 (Gigabit) • Status Link active: Data transfer (Act): • Transmission mode (FDX) flash short ON, long OFF: flash ON / OFF: flash long ON, short OFF: • Status Link active: Ports 2 ... 8 Data transfer (Act): • Transmission mode (FDX) Half duplex: Half duplex - collisions: Full duplex: OFF Yellow flashing Yellow Diagnostics (via LED / SFP) Status Link SFP Link 1*, 9, 10 Green Green flashing Power supply S1 Input voltage DC Input voltage AC Input current Termination S2 Input voltage Input current Termination active: Data transfer (Act): Green Green flashing 10 Mbit/s 100 Mbit/s 1000 Mbit/s Green Green flashing 110 / 220 V DC (88 ... 370 V DC) 110 / 230 V AC (100 ... 240 V DC) max. 0.55 A 3-pole screw terminal, pluggable (AC: L / N / PE; DC: + / - / PE) 24 / 48 V DC (21 ... 57 V DC) ca. 500 mA (at 24 V DC) 2pole screw terminal, pluggable PoE(PD) Input voltage Input current Termination 48 V DC (44 ... 57 V DC) according to IEEE 802.3af Class 3(0) via port 5 (mode A or mode B) Diagnostics (via LED) LED S1; 2 LED 48V LED PD LED Run LED State Power supply S1 (internal) / S2 (external) > 21 V DC: Power supply S1 (internal) / S2 (external) > 46 V DC: external power supply via PoE(PD) ON: Operating state: State MMC Memory Card active: Green Green Green Green Green 93 Ha-VIS mCon 1083-ASFP4 Alarm signalling contact 2 change-over contacts, potential-free, 30 V DC / 1 A 4-pole pluggable screw contact Function contact 4-pole pluggable screw contact The function bridge changes the system state into „Active“ to activate a function sequence which is configured in the Management area. Housing material Dimensions (W x H x D) Weight Operating temperature Metal 126 x 105 x 106 mm (without connectors) Management fully Managed via Web interface, SNMP, Telnet and V.24 (RS 232) Functions see page 88 Identification approx. 1.25 kg -40 °C ... +70 °C Part number Ha-VIS mCon 1083-ASFP4 Ethernet Switch, managed, with 8 ports RJ45 3 ports for SFP modules 20 76 111 6304 including Set for assembly on standard rail 94 Drawing Dimensions in mm Ha-VIS pCon 7000 – Industrial DC/DC Converters Industrial DC/DC converter Serial Ha-VIS pCon 7000 for centralised power supply with degree of protection IP 20 / IP 65 General Description Features These primary switched DC/DC converters of the product family Ha-VIS pCon 7000 are designed for the decentralised supply of control units, Ethernet components or automation devices in industrial areas and harsh environments. • Wide input range With their wide range of input voltage, the units are suitable for world-wide use. The converters need no ground load and are short-circuit protected by primary and secondary power limitation. • Easy installation • Galvanically seperated • Short circuit protected • Ambient Temperature up to 70 °C The converters are maintenance free, vacuum potted and prepared for the use in devices with Protection Class I or II, depending on the type of the converter. Advantages Application fields • Wide input range for world-wide use • Industrial automation • Wide operating temperature range • Automotive industry • Mechanical stability for highest demands • Railway applications • Can be used directly in industrial and railway environments • Compact design and high power density • Proofed against short-circuits, overloads and noload operation • International approvals 95 HARTING pCon 7000 DC/DC converter HARTING pCon 7150-110/48 for centralised power supply with degree of protection IP 65 Han® 3 A / M12 A-coding IP 65 Input 110 V DC 48 V DC Output Input voltage 50.4 ... 154 V DC (wide range input) Output voltage 48 V DC -1 % / +2 % Inrush current < 7 x Iin nom Ripple < 1 % p-p Switching frequency approx. 70 kHz Noise < 2 % p-p Efficiency ≥ 88 % Starting time < 200 ms Input filter two-step filter No load characteristics no ground load Reverse polarity protection by means of connector with coding Current limiting 105 ... 130 % stabilised current Termination Han® 3 A Termination M12 A-coding Protection class I General data Operating temperature -40 °C ... +70 °C MTBF tbd Cooling free convection Weight approx. 1400 g Identification Part number HARTING pCon 7150-110/48 DC/DC converter 20 80 300 3026 96 Drawing Dimensions in mm HARTING pCon 7000 DC/DC converter HARTING pCon 7060-110/24 for centralised power supply with degree of protection IP 20 2x spring-type terminals IP 20 Input 110 V DC 24 V DC Output Input voltage 43.2 ... 154 V DC (wide range input) Output voltage 24 V DC ±2 % Switching frequency approx. 70 kHz Ripple < 1.5 % p-p Efficiency ≥ 85 % Noise < 2 % p-p Input filter LC filter Starting time < 200 ms Transient protection 1.8 kV / 5/50 µs No load characteristics no ground load Reverse polarity protection cross diode (together with external fuse) Current limiting 105 ... 130 % stabilised current Termination Spring clamps Termination Spring clamps Protection class II (no earth connection necessary) General data Operating temperature -40 °C ... +70 °C MTBF > 1,400,000 h Cooling mounting on heat sink with Rth < 2.5 K/W, thermal coupling with Al base plate Weight approx. 400 g Identification Part number Drawing Dimensions in mm HARTING pCon 7060-110/24 DC/DC converter 20 80 300 3025 97 Ha-VIS preLink® Ha-VIS preLink® RJ45 jack module Advantages Application fields • Consistent connection technology in the cabling system • Quick and easy assembling of data cables • Small size, suitable for Hoods and Housings of series Han® 3 A and HARTING PushPull connetors RJ45 according to ISO/IEC 24 702, Variant 4 • Future proof, Cat. 6 Class EA 500 MHz transmission performance, transmission rate up to 10 Gbit/s • Structured cabling for industrial premises • For applications in IP20 and IP 65 / IP 67 environment Identification Part number preLink® Ha-VIS set RJ45 jack AWG 22/23 consists of: • 1x Ha-VIS preLink® module RJ45 jack • 1x Ha-VIS preLink® terminal module • 1x cable tie 20 82 001 0001 Ha-VIS preLink® module RJ45 jack Termination: RJ45 No. of contacts: 8 Transmission Category 6, for Class EA performance Transmission rate: 10 Gbit/s Shielding: fully shielded 360° flexible shielding termination 5 ... 9 mm Cable sheath diameter Housing material: zink die-cast, nickel-plated 20 82 000 0002 Ha-VIS preLink® terminal module AWG 22/23 98 Contact block with IDC termination No. of contacts: 8 Wire gauge: AWG 22/7 ... AWG 23/1 (0.25 ... 0.34 mm²) solid and stranded Strand sheath 1.3 ... 1.6 mm diameter (incl. insulation) 20 82 000 0001 Drawing Dimensions in mm Ha-VIS preLink® 0 01 2 er mb te ep yS b ble ila a Av Ha-VIS preLink® M12 connector module, male Advantages Application fields • Consistent connection technology in the cabling system • Quick and easy assembling of data cables • Easy to upgrade from 10 / 100 Mbit/s to 1 / 10 Gbit/s • Compact design • Structured cabling for industrial premises • Safety engineering, observation cameras, monitors and displays • Next generation of factory automation Identification Part number Drawing Dimensions in mm preLink® Ha-VIS set* M12 connector, male, 4-poles Termination: No. of contacts: Transmission performance Transmission rate: Shielding: Cable diameter: Housing material: M12 D-coding 4 Category 5, Class D 20 82 005 0001 10 / 100 Mbit/s yes 5 ... 9 mm zink die-cast, nickel-plated mating face Ha-VIS preLink® set* M12 connector, male, 8-poles Termination: M12, shielding cross No. of contacts: 8 Transmission Category 6, for Class EA performance Transmission rate: 1 / 10 Gbit/s Shielding: yes Cable sheath diameter: 5 ... 9 mm zink die-cast, nickel-plated Housing material: 20 82 006 0001 mating face Ha-VIS preLink® terminal module AWG 22/23 Contact block with IDC termination 20 82 000 0001 No. of contacts: 8 Wire gauge: AWG 22/7 ... AWG 23/1 (0.25 ... 0.34 mm²) solid and stranded 1.3 ... 1.6 mm Strand sheath diameter (incl. insulation) * ... Set consists of 1x M12 connector, male / 1x terminal module 99 Ha-VIS preLink® Ha-VIS preLink® assembly tool Advantages Application fields • IDC-bonding and wire cutting in one step • Professional assembly tool for Ha-VIS preLink® terminal modul Identification Part number HARTING assembly tool for Ha-VIS PreLink® terminal module 100 20 82 000 9901 Drawing Dimensions in mm HARTING Ethernet Cabling – 8-poles HARTING Han® 3 A RJ45 Cat. 6 Hybrid 4x1.5 Advantages General Description • Reduction of installation time up to 50 % • 10 Gigabit Ethernet and high power connection for 48 V DC / 16 A • Space saving at the devices for the connections • Cost reduction This products offers the possibility to connect different applications with one combinated connection for data communication and power supply instead of the two connections. Typical applications for this hybrid connection are: • Broadcast applications, like video walls • Traffic control systems • Applications for decentral automation, like DC servo drives or industrial W-LAN access points Identification Part number Drawing Dimensions in mm System cable 4x2x AWG 28/7 / 4x 1.5 mm² PUR, black 2x Han® 3 A Cat. 6 Hybrid Plastic version, short length (a) 1.5 m 3.0 m 5.0 m 10.0 m 20.0 m 09 45 725 1503 09 45 725 1505 09 45 725 1507 09 45 725 1512 09 45 725 1514 1.5 m 3.0 m 5.0 m 10.0 m 20.0 m 09 45 725 1533 09 45 725 1535 09 45 725 1537 09 45 725 1542 09 45 725 1544 System cable 4x2xA WG 28/7 / 4x 1.5 mm² PUR, black 2x Han® 3 A Cat. 6 Hybrid Metal version length (a) 101 HARTING Ethernet Cabling – 8-poles Part number Identification Drawing Dimensions in mm Device side Hybrid panel feed through Plastic version, black 09 45 225 1300 Panel cut out Metal version, grey Metal version, Han® M, black 10 12 005 1002 09 45 215 1301 Panel cut out Cable side Hybrid connector sets including Cable manager (CM) Plastic version, black, CM white Plastic version, black, CM blue 09 45 125 1700 09 45 125 1710 Metal version, grey, CM white Metal version, grey, CM blue Metal version, Han® M, black, CM white Metal version, Han® M, black, CM blue 09 45 115 1700 09 45 115 1710 09 45 115 1701 09 45 115 1711 Hybrid cable, 8-wire, Cat. 6 4x2xAWG 28/7 4x1.5mm² PUR 102 Ring, 20 m Ring, 50 m Reel, 100 m 09 45 600 0332 09 45 600 0342 09 45 600 0302 HARTING Ethernet Cabling – 8-poles Ha-VIS Smart Patch Cable IP 20 Cat. 6 Advantages General Description • Easy and fast illuminated detection of patch cables • Easy to use • Transmission performance in acc. with Cat. 6 ISO/IEC 11 801 • Compact and space saving plug by dual boot design • Capable for Multiport applications • Very robust locking lever protection and unlocking latch • Good shielding against EMC influence • Flame retardant and halogen-free • Colour coding option This RJ45 patch cable comes with illuminated RJ45 Ethernet plugs. The plugs are very easy and comfortable to identify each other over distances up to 100 meters, e.g. in Clusters of Racks in data centres facilitate enormous the allocation of ports. Identification Part number Each RJ45 connector has an integrated LED which is illuminated by a detector. It works in anyway if the connectors are pluged in or not. That function has no influence to the Ethernet data transmission. Drawing Dimensions in mm Ha-VIS Smart Patch Cable IP 20 Cat. 6 RJ45 according to IEC 60 603-7 Boot grey Locking lever protection and unlocking latch Cable: S/FTP AWG 27 LSZH cable jacket, yellow Wiring: 1:1 TIA/EIA-568-B, 8-wire, shielded 100 % electrical tested further lengths on request 1.0 m 2.0 m 5.0 m 7.0 m 10.0 m 09 47 474 7201 09 47 474 7203 09 47 474 7206 09 47 474 7208 09 47 474 7211 103 HARTING Ethernet Cabling – 8-poles Identification Part number Ha-VIS Smart Patch Cable detector 09 47 900 0001 HARTING RJ Industrial® NG6 Colour clips 104 White Grey Yellow Magenta Red Blue Green Brown 09 45 850 0001 09 45 850 0002 09 45 850 0003 09 45 850 0005 09 45 850 0007 09 45 850 0008 09 45 850 0009 09 45 850 0010 Drawing Dimensions in mm HARTING Ethernet Cabling – 8-poles Cabling products and Components for SERCOS III Advantages General Description • • • • • Security and reliability are important requirements for an automation cabling system. To support SERCOS III applications in the field, HARTING offers a programme of cabling components to build the passive infrastructure for industrial and automation facilities. All components are especially designed for use in cabinets with IP 20 level as well as installation in harsh environments requiring IP 65 / IP 67 protection. The robust and completely shielded M12 D-coding connector is commonly used, well known, proven and tested in the area of automation. The product programme also covers industrial outlets, distribution modules, feed-through connectors and bulk heads as well as preassembled system cords, connect - or sets for onsite assembly and cables for fixed and flexible installation. Robust and Industrial Design Long life Ethernet connecting hardware Widely resistant cables Easy and rugged installation concept Guarantees best Cat. 5 resp. Cat. 5e performance • Good EMC characteristics Identification Part number Drawing Dimensions in mm Flexible system cable in fix lengths (total length) 1.5 m 3.0 m 5.0 m 10.0 m 20.0 m 09 47 020 2003 018 09 47 020 2005 018 09 47 020 2007 018 09 47 020 2012 018 09 47 020 2014 018 1.5 m 3.0 m 5.0 m 10.0 m 20.0 m 09 47 020 2023 018 09 47 020 2025 018 09 47 020 2027 018 09 47 020 2032 018 09 47 020 2034 018 Trailing system cable in fix lengths (total length) 105 HARTING Ethernet Cabling – 8-poles Identification Part number Flexible system cable HARTING PushPull to HARTING PushPull in fix lengths (total length) 1.5 m 3.0 m 5.0 m 10.0 m 20.0 m 09 47 363 6025 018 09 47 363 6027 018 09 47 363 6029 018 09 47 363 6034 018 09 47 363 6036 018 Trailing system cable HARTING PushPull to HARTING PushPull in fix lengths (total length) 1.5 m 3.0 m 5.0 m 10.0 m 20.0 m 09 47 363 6047 018 09 47 363 6049 018 09 47 363 6051 018 09 47 363 6056 018 09 47 363 6058 018 1.5 m 3.0 m 5.0 m 10.0 m 20.0 m 09 47 222 2003 018 09 47 222 2005 018 09 47 222 2007 018 09 47 222 2012 018 09 47 222 2014 018 1.5 m 3.0 m 5.0 m 10.0 m 20.0 m 09 47 220 2004 018 09 47 220 2005 018 09 47 220 2007 018 09 47 220 2012 018 09 47 220 2014 018 SERCOS III 4-pole M12 D-coding to M12 D-coding in fix lengths (total length) SERCOS III 4-pole M12 D-coding to RJ45 in fix lengths (total length) SERCOS III flexible cable 4-pole, shielded SF/UTQ, type B ring 20 m ring 50 m ring 100 m reell 500 m 09 45 600 0134 09 45 600 0144 09 45 600 0104 09 45 600 0114 ring 20 m ring 50 m ring 100 m reell 500 m 09 45 600 0137 09 45 600 0147 09 45 600 0107 09 45 600 0117 SERCOS III trailing cable 4-pole, shielded SF/UTQ, type C 106 Drawing Dimensions in mm Ha-VIS EtherRail Cables Ha-VIS EtherRail highly elastic data cable, 4-poles, Cat. 5 / 5e Advantages General Description • Transmission of Fast Ethernet 100Base-T acc. IEEE 802.3 • Suitable for data cabling in rail vehicle and between coaches • Design according EN 45 545-1 and TS EN 45 545-5, flame-retardant and heat resistant acc. DIN 5510 (1-4) and EN 50264-1 • Temperature range from –40 °C up to +90 °C • LSZH and RoHS compliant This data cable was especially designed for the cabling connection between coaches but also for installation within rail vehicles and busses. The cable fulfils the actual safety and fire protection requirements acc. international standards. The robust star quad cable construction guaranties a reliable data transmission up to 100 Mbit/sec. The cable was designed in accordance with HARTING connecting hardware components like Han-Quintax® and Han® M12 crimp series. Identification Part number Drawing Ha-VIS EtherRail highly elastic data cable, star quad 1x4xAWG22/19, Cat. 5 / 5e 1 2 3 Sheath material: Elastomer, electron beam cross-linked Colour: Black Cable sheath diameter: (7.4 +/- 1) mm Transmission performance: Category 5 / 5e transmission class D up to 100MHz acc. to ISO/IEC 11 801 and EN 50 173-1 Transmission rate: 4 5 6 10/100 Mbit/sec. Operating temperature range: -40 °C ... +90 °C Cable weight: 77 kg/km ring 100 m reel 500 m reel 1000 m Dimensions in mm 09 45 600 0138 09 45 600 0148 09 45 600 0158 1. 2. 3. 4. 5. 6. Conductor 4x stranded copper wire, tin-plated AWG 22 19 x 0,16 mm Isolation: PE, Comp. 655 colours: Blue, Yellow, White, Orange Filler Interlayer Aluminium foil-clad polyester Screening Double shield, copper braid and foil Banding Textile braid ribbon Jacket Elastomer electron beam cross-linked Comp 603 107 HARTING RJ Industrial® 10G – General information The next generation of the first field installable RJ45 connector In 2004 under the product name HARTING RJ Industrial® – HARTING launched the RJ45 connector (plug) for Fast Ethernet onto the market and thus set a new benchmark for industrial Ethernet cabling. The innovative connector is equipped with vibration proof HARAX® insulation displacement connector technology and allows the connection of twisted pair industrial Ethernet cables with solid or stranded wires and a wire-section of up to AWG 22. The next generation of HARTING RJ Industrial® 10G RJ45 connectors now combines the experiences of 100.000-fold application of this global first, without special tools, lockable RJ45 connector with market demands of 1 and 10 Gigabit Ethernet. It is equipped for all commercially 2 or 4 twisted pair Ethernet cables and allows an 8-pole cable connection with solid or stranded wire section of AWG 27 to AWG 22. A newly developed cable clamp ensures a secure fixing in a range from 4.5 – 9 mm. And so the connector can be attached to almost all cable types used in office and the industry, even the usual solid cables installed in buildings. Industrial strength actuator with a locking lever protection For this reason the HARTING RJ Industrial® 10G RJ45 connector can be used in a wide range of cables and consistently fulfills customer demands for simple, safe and rapid cabling. In particular, the captive cable manager, with the clear circuit plan on the connector, enables optimum and timesaving cabling. The HARTING RJ Industrial® 10G RJ45 connector suits industrial needs, is robust and nonetheless lightly constructed and optimized for use in multi-port sockets. Colour clips for colour coding are optional and if required can be equipped with an RFID chip for saving patch cable-ID and parameters. Optional colour coding with colour clips 10 Gigabit Ethernet furiously fast 108 Light, small and multi-port capable HARTING RJ Industrial® 10G – General information The universal connector for Automation IT The HARTING RJ Industrial® 10G RJ45 connector with its outstanding product characteristics can be used in office networks as well as in all industrial applications. Through the integration of RJ45 functions container in all HARTING IP 65/67 series from Han® 3 A to PushPull this innovative connector technology is well suited to rough industrial application as well as for outdoor uses and offers the user universal and secure connector technology in all fields of Automation IT cabling. The HARTING RJ Industrial® 10G RJ45 connector is the innovative and future proof platform for Fast Ethernet, 1 Gigabit or 10 Gigabit Ethernet: It can be universally applied – from Office IT to industrial automation or also in outdoor applications. HARTING RJ Industrial® 10G – the new standard RJ45 connector for Automation IT. • D  ouble connector friendly for wire sections of AWG 27 / 7 to AWG 22 / 1 and cable diameter from 4.5 to 9 mm for all usual Ethernet cable types in industry and Office IT • Safe and rapid tool free cabling with captive wire manager • Cat. 6, transfer class EA, suitable for 1 and 10 Gigabit Ethernet • Small and multi-port capable • Suitable for industry, robust yet light • The same installation technology for all connector types from IP 20 to PushPull AWG 27 - 22 Tool free IDC connector clamps Tool free cabling with captive wire manager ø 4.5 - 9 mm Secure cable fixing 360° shielding concept 109 HARTING RJ Industrial® 10G – General information Container principle for universal use • Han-Max® RJ45 10G – Connector for IP 65/67 (Variant 1 according to IEC 61076-3-106, preferred type for EtherNet/IP™ according to ODVA specification) HARTING offers the most comprehensive product range for IP 65/67 protected Ethernet connectors on the market. The outstanding characteristic of all connector types is the universal connector technology and the use of the unchanging RJ45 function container in all series. The big advantage for the user: The basic steps of the connector cabling is always identical, regardless whether it is installed in the office environment IP 20 connector or the robust industrial IP 65/67 connector. Thereby, additional training effort is not required, it saves time and cost. For all Automation IT applications a universal, safe and rapid connector technology can be implemented with the HARTING installation technology. • HARTING PushPull RJ45 10G – Connector for IP 65/67 (Variant 4 according to IEC 61076-3-106, preferred type for industrial construction cabling) The HARTING range currently consists of the following types: • HARTING RJ Industrial® 10G – Connector for IP 20 • Han® 3 A RJ45 10G – Connector for IP 65/67 (Variant 5 according to IEC 61076-3-106, preferred type for PROFINET) • Han® 3 A RJ45 Hybrid 10G – Connector for IP 65/67 (Variant 5 according to IEC 61076-3-106, preferred type for PROFINET) • Han® PushPull RJ45 10G – Connector for IP 65/67 (Variant 14 according to IEC/PAS 61076-3-117, preferred type for PROFINET and AIDA [Automation Initiative of German Domestic Automobile manufacturers]) Alongside the available range, the integration of this RJ45 function container in further HARTING series, such as the Han-Modular ® is possible and currently in preparation. Universal installation technology for all connector types 110 HARTING RJ Industrial® 10G – General information The cabling Simple, safe and fast Connectors must allow a reliable cable connection with few parts and minimal effort. With the development of the new HARTING RJ Industrial® 10G RJ45 connector these customer requirements were paramount. The connector housing with the novel cable clamp is delivered with pre-assembled connecting nut. The RJ45 insert comprises of only two parts. The moveable cable manager mounted on the connector body allows the simple insertion of wires and always guarantees a fault free circuit of the insulation displacement connector. For 1. Ø 4.5 – 9 mm rapid identification of the correct position of the coloured individual wires, the cable manager has been furnished with a label containing a circuit plan. This circuit label displays the universally used wire colours according to EIA/ TIA-568/A and B and for 4-wire industrial Fast Ethernet applications indicating the relative contact allocation. After wiring the connector a portion of the label remains on the plug thus allowing simple recognition of the relative contact position in the cable manager on re-wiring the plug. All these details permit – in only six steps – a rapid and safe local assembly, whereby a time saving of up to 30 % can be realized. 2. b 14 0.5 - 16 m - 0. m 6 in ch AWG 27 - 22 solid / stranded 24 0.9 - 26 m - 1. m 0 in ch Slide connector housings with a pre-assembled screw over the cable, then cut and strip the cable 3. a Insert wires according to selected colour coding into the cable manager 4. ! Cut wires to correct length with side cutters Close cable manager and lock with an audible “click“ 6. 5. b a Lock the shield sheet with an audible “click” Slide the RJ45 insert into the connector housing and lock with an audible “click”. Tighten the cable screw nut by hand 111 HARTING RJ Industrial® 10G – Connectors III I II IV V Identification Part No. • Field installable using IDC-technology HARTING RJ Industrial® 10G connector Description 09 45 151 1560 I • For solid and stranded wire AWG 27 to AWG 22 • Cat. 6, transfer class EA, suitable for 1/10 Gigabit Ethernet • Temperature range –40 °C to +70 °C • Degree of protection IP 20 • Cable diameter 4.5 – 9 mm HARTING RJ Industrial® 10G colour clips II White Grey Yellow Magenta Red Blue Green Brown Colour clips for colour coding the HARTING RJ Industrial® 10G connector 09 45 850 0001 09 45 850 0002 09 45 850 0003 09 45 850 0005 09 45 850 0007 09 45 850 0008 09 45 850 0009 09 45 850 0010 Each order number equates to a packing unit of 50 pieces. • Field installable using IDC-technology HARTING PushPull RJ45 10G connector, plastic If required the colour clips can be equipped with an RFID-chip for automatic patch cable-ID recognition and storage. 09 45 145 1560 III • For solid and stranded wire AWG 27 to AWG 22 • Cat. 6, transfer class EA, suitable for 1/10 Gigabit Ethernet • Temperature range –40 °C to +70 °C • Degree of protection IP 65 / IP 67 HARTING PushPull RJ45 10G connector, metal 09 45 195 1560 • Cable diameter 4.9 – 8.6 mm IV HARTING PushPull colour clips V 112 White Yellow Red Blue Green Colour clips for colour coding the HARTING PushPull connectors 09 45 840 0011 09 45 840 0013 09 45 840 0017 09 45 840 0018 09 45 840 0019 Each order number equates to a packing unit of 10 pieces. HARTING RJ Industrial® 10G – Connectors III I II IV Identification Han® PushPull RJ45 10G connector, plastic Part No. 09 35 225 0421 • PROFINET standard solution according to the demands of the German automobile industry (AIDA) • Field installable using IDC-technology I Han® PushPull RJ45 10G connector, metal Description • For solid and stranded wire AWG 27 to AWG 22 09 35 225 0401 • Cat. 6, transfer class EA, suitable for 1/10 Gigabit Ethernet • Temperature range –40 °C to +70 °C • Degree of protection IP 65 / IP 67 • Cable diameter: Plastic: Metal: Han® 3A RJ45 10G connector, plastic 6.5 – 9.5 mm 4 – 11 mm • Field installable using IDC-technology 09 45 125 1560 • For solid and stranded wire AWG 27 to AWG 22 • Cat. 6, transfer class EA, suitable for 1/10 Gigabit Ethernet Han® 3A RJ45 10G connector, metal • Temperature range –40 °C to +70 °C 09 45 115 1560 II • Cable diameter 5 – 9 mm Han® 3A RJ45 10G connector insert 09 45 100 1560 Han® 3A RJ45 Hybrid 10G connector, plastic 09 45 125 1760 • PROFINET data and 24 volt power supply in one connector III 3A RJ45 Hybrid 10G connector, metal • Degree of protection IP 65 / IP 67 • 4 power contacts with max. 48 V / 16 A • Field installable using IDC-technology Han® • For solid and stranded wire AWG 27 to AWG 22 09 45 115 1760 • Cat. 6, transfer class EA, suitable for 1/10 Gigabit Ethernet • Temperature range –40 °C to +70 °C • Degree of protection IP 65 / IP 67 • Cable diameter 6 – 12 mm Han-Max® RJ45 10G connector IV • Field installable using IDC-technology 09 15 300 0431 • For solid and stranded wire AWG 27 to AWG 22 • Cat. 6, transfer class EA, suitable for 1/10 Gigabit Ethernet • Temperature range –40 °C to +70 °C • Degree of protection IP 65 / IP 67 • Cable diameter 4 – 8 mm 113 har-speed M12 – General information The innovative solution With har-speed M12 HARTING bases the Ethernet network on a sustainable M12 foundation. The har-speed M12 differs significantly from today’s M12 connectors for Ethernet because it is based on a 4-pair connector face with paired shielding. This allows har-speed M12 to be used for Ethernet transfer rates up to 10 Gigabit. The new HARTING har-speed M12 connector is, therefore, capable of complying with the high requirements of the transfer class EA , respectively the Cat. 6A . For the first time an M12 cabling system can be used for relevantly high data performance and permanent sustainability. The har-speed M12 connectors can be optimally used for applications with bandwidths in machine and facility engineering, but also for the IP 67 infrastructure. The basis for the new development is the new PAS 61076-2-109 that defines a uniform connector face for 8-pole M12 connectors. The new connector face complies with the following requirements: • Maximum data rates through the configuration of the contacts in conformance with Ethernet technology. • Minimal interaction and perfect shielding through paired shielding of the contacts. • Fault proof connection through coding of the connector face. A connection error with other 8-pole M12’s is impossible. Overmolded versions in different lengths and a crimp connector for the local cabling are the first system components for a comprehensive cabling infrastructure solution by HARTING. Technical Data har-speed M12 connector har-speed M12 PCB receptacle • Cabling with crimp technology • Stable, industrial standard design • Compact, robust design • Fully shielded • Fully shielded • Transfer class EA for 1 and 10 Gigabit Ethernet • Transfer class EA for 1 and 10 Gigabit Ethernet • Temperature range -40 °C to 70 °C • AWG 28 to AWG 24 • Protection class IP 65 / IP 67 • Temperature range -40 °C to 85 °C • Protection class IP 65 / IP 67 114 har-speed M12 – Connectors Identification Part No. Drawing Dimensions in mm har-speed M12 connector 21 03 881 5805 har-speed M12 PCB receptacle 21 03 381 2801 har-speed M12 single ended overmoulded system cable Length: 1m 3m 5m 7m 10 m 21 03 483 1801 21 03 483 1803 21 03 483 1805 21 03 483 1807 21 03 483 1810 115 D-Sub connectors with ferrite-filter Interference – Yesterdays problem! General information HARTINGs broad Filter range In a fast developing technological environment the management of electromagnetic interference is becoming more challenging. Therefore HARTING developed a range of filter solutions to help designers of electronic equipments to achieve the demanding goal of electromagnetic compatibility. HARTING offers a wide range of solutions by the integration of a filter inside one of the most standard I/O ports on the market; the D-Sub. From standard simple ferrite-filter solution to complex customized high performance filters, you will be able to find in the HARTING filter D-Sub range the adequate solution to protect your application from any introduction or radiation of noise through D-Sub port apertures. Ferrite block mounted directly on rear side of the D-Sub Ferrite-filter Ferrite-filter D-Subs providing a low level of filtering thanks to simple blocks of inductive ferrite attached to the back end of the connectors. Providing a few dB attenuation only at high frequencies HARTING ferrite-filter D-Subs represent a cost effective solution in applications where the emission level is close to the limit. Advantages Wide range: • 9, 15, 25 and 37 contact versions • Various terminations such as solder buckets, straight and right angled solder pins 4 layers PCB populated with SMT chip capacitors • A large range of accessories • High performance (C-filter) as well as simple, quick and cost effective solutions (ferrite-filter) Compatible with standard wave and lead-free reflow soldering (C-filter) Same layout and shell dimensions as standard D-Sub connectors, no modification of PCB design necessary Elimination of ringing, crosstalk phenomenon thanks to specific multilayer PCB used in C-filter design. Flexible filter structure allowing a wide range of customization: • Filter value (even pin by pin approach) • Pi-filter • Dielectric withstanding and working voltage • Specific ESD / lightening protection 116 C-filter To address higher EMI disturbances HARTING propose a comprehensive range of C-filter D-Sub connectors. HARTING C-filter D-Sub integrates a patented 4 layer printed circuit board equipped with chip capacitors. This patented solution provides complete protection of the I/O port due to the filtering performance of the capacitors and the screening effect of the PCB. Further more the 4 layers PCB also limits the ability of interference to enter the equipment through the D-Sub aperture. Available in 4 standard filter values 47, 470, 1000 and 3900 pF HARTING C-filter D-Subs represent for all designers a smart filtering solution allowing replacement of a “defective” port by a filtered one without any change of the PCB design. Filter adapter To support engineers in the diagnosis of EMI disturbances HARTING has developed, in addition to its filter series a range of male/female filter D-Sub adapters. These back-to-back adapters can be used as testing tools and replaced later on in production directly by a filtered D-Sub connector. D-Sub connectors with ferrite-filter Number of contacts 9, 15, 25, 37 Technical characteristics Contact arrangement View from termination side Working current 7.5 A max. M F 9 way M F 15 way Working voltage M F 25 way 250 V AC max. M F 37 way Dielectric withstanding voltage 500 V AC for 1 minute M = Male connector F = Female connector Contact resistance Insulation resistance ≤ 15 mΩ ≥ 1000 MΩ Mating conditions as per CECC 75 301 Temperature range Terminations -55 OC … + 105 OC a) Solder buckets AWG 20 b) Solder pins for P.C.B. holes Ø 1 ± 0.05 mm c) Solder pins, angled 90O for P.C.B. holes Ø 1 ± 0.05 mm Materials Insulation PBT, flame retardant acc. to UL 94-V0 Contacts Contact surface Performance level Metal shell Copper alloy Performance level 3, as per IEC 60 807-2, IEC 60 512-25-2 Steel (tin-plated) Minimum insertion loss Frequency [MHz] Attenuation [dB]     1 0.5    10 1.0    50 2.5   100 3.0   500 3.5 1000 4.0 117 D-Sub connectors with ferrite-filter Number of contacts 9--25 Solder pins, straight, through hole Identification Connectors with ferrite-filter No. of contacts 9 15 25 Part No. male connectors female connectors 09 64 122 7800 09 64 222 7800 09 64 322 7800 09 64 112 7800 09 64 212 7800 09 64 312 7800 Male connector No. of contacts A B1 B2 C D  9 30.8 16.92 16.3 25.0 19.2 15 39.2 25.25 24.6 33.3 27.7 25 53.1 38.96 38.3 47.1 41.1 Female connector Board drillings 118 Dimensions in mm D-Sub connectors with ferrite-filter Number of contacts 9--37 Solder pins, right angled, board lock and clinch nut Identification Connectors with ferrite-filter No. of contacts 9 15 25 37 Part No. male connectors female connectors 09 64 123 7802 09 64 223 7802 09 64 323 7802 09 64 423 7802 09 64 113 7802 09 64 213 7802 09 64 313 7802 09 64 413 7802 Male connector No. of contacts A B1 B2 C E F  9 30.8 16.92 16.3 25.0  3  4 15 39.2 25.25 24.6 33.3  6  7 25 53.1 38.96 38.3 47.1 11 12 37 69.4 55.42 54.8 63.5 17 18 Female connector Board drillings Dimensions in mm 119 D-Sub connectors with ferrite-filter Number of contacts 9--37 Solder buckets, through hole Identification Connectors with ferrite-filter No. of contacts 9 15 25 37 Part No. male connectors female connectors 09 64 121 7800 09 64 221 7800 09 64 321 7800 09 64 421 7800 09 64 111 7800 09 64 211 7800 09 64 311 7800 09 64 411 7800 Male connector No. of contacts A B1 B2 C D  9 30.8 16.92 16.3 25.0 19.2 15 39.2 25.25 24.6 33.3 27.7 25 53.1 38.96 38.3 47.1 41.1 37 69.4 55.42 54.8 63.5 57.3 Female connector 120 Dimensions in mm Bellows for SMC The continuing trend towards miniaturisation has revolutionised the assembly of electronic ­components. For the past 15 years, most ­components have been secured directly to the pcb surface by means of Surface Mount ­Technology (SMT). By dispensing with drilled ­holes on the pcb, a space saving of up to 70 ­percent is achieved. General information are equipped with both types of machine. Therefore the "Pin in Hole Intrusive Reflow" process entails no extra investment costs for the user. Conventional assembly process: Today, typical components such as ICs, resistors, ­capacitors, inductors, and connectors with straight terminal pins are almost exclusively fitted using SMD (Surface Mount Device) technology in mass ­production. In contrast, angled SMD connectors at the edge of the board have not been successful because of tolerance problems (co-planarity) and stresses ­during mating. 1. Application of solder paste 2. Positioning the components 3. Positioning odd form components 4. Reflow soldering 5. Pressing in or partially dip soldering the connector at the board edge 6. Quality inspection “Pin in Hole Intrusive Reflow” assembly: 1. Application of solder paste 2. Positioning the components 3. Positioning odd form components 4. Reflow soldering D-Sub SMC connector 5. Pressing in or partially dip soldering the connector at the board edge 6. Quality inspection “Pin in Hole Intrusive Reflow*” In this process, the connector is inserted into plated through holes in a comparable way to conventional component mounting. All other components can be assembled on the pcb surface. The components are positioned using pick-and-place machines. These automatic assembly machines differ according to whether the components are small, lightweight or bulky. Connectors, compared to ICs, are considered bulky (odd form). They are more difficult to grip, due to their comparatively heavy weight and ­larger size. But machines for odd form components, provide the higher insertion power, necessary to fit the components into pcb holes, which are filled with solder paste. Generally modern SMC production lines * Also known as Pin-in-Paste or Through Hole Reflow (THR) D-Sub in pick and place machine equipped with vacuum nozzle 121 Bellows for SMC Interface connectors were designed for Pin in Hole ­Intrusive Reflow with features like an inspection ­friendly black colour, tape and reel packaging for ­automated handling and it is self retaining on pcb via kinked pin. The open design – moulded from high temperature resistant material – ensures good heat distribution, so that current solder temperature ­profiles can be used. The special material of the ­insulation body withstands also the higher ­temperatures of lead free soldering. General information Solder paste volume There are numerous scientific studies dealing with calculation of the required quantity of solder paste. These studies use various parameters, e.g. the ­shrinking factor of the paste during soldering or the thickness of the screens used for masking the pcb. Since such calculation methods are complicated to apply, the following rule of thumb has proved valuable in practice: Advantages for using interface connectors are: ●  artial dip soldering or press-in P is no longer ­required ● High mechanical stability ●  omplete compatibility C with Surface Mount ­Technology ●  avings through integration S into the automated ­assembly process VH = Volume of the plated through hole ● Reduced floor space in the production plant VP = Volume of the connector termination in the hole Application of solder paste Before the components are assembled, solder paste is applied to all the solder pads and the plated through holes. Usually a screen printing process is used for this purpose. A squeegee moves across the pcb, which is masked with screens and presses the solder paste into all unmasked areas. A good solder joint is basically determined by the amount of the applied ­solder paste. Only a few parameters (illustrated on the right) will lead to the right quantity. As an alternative to screen printing, the solder paste can be applied by means of a dispenser. A high-­precision robot moves the dispenser to all required positions on the pcb. The dispensing method is ­particularly suitable for small pcb’s or applications which demand high precision and flexibility in ­dispensing volumes. VPaste = 2(VH – VP) in which: VPaste = Required volume of solder paste Comment: the multiplier “2” compensates for solder paste shrinkage during soldering. For this purpose, it was assumed that 50 % of the paste consists of the actual solder, the other 50 % being soldering aids. Requirements for the solder connection At the beginning of a new production batch, the process parameters, such as quantity of solder paste and soldering temperature, can be set by interpreting simple cross-sections of the soldered connection. A reliable measure for achieving optimum parameters is the quantity of solder required to fill the hole. In ­soldered connections of high quality, the holes are filled to between 75 % and 100 %. Volume of solder paste Connector termination pcb 122 Dispenser in operation Plated through hole with connector termination Bellows for SMC General information SMC connectors HARTING SMC technology SMC (Surface Mount Compatible) connectors have to withstand temperatures of up to 225°C in the reflow oven for 10 to 15 seconds. Therefore, the moulding must be made from a dimensionally stable plastic which expands at the same rate as the pcb material when subjected to heat. HARTING offers its customers a complete system ­concept for integrating SMC technology into existing production lines. We manufacture a wide range of SMC connectors (3 and 5 row) in compliance with IEC 60 603-2, D-Sub connectors in compliance with CECC 75 301-802 and connectors from the har-mik® series with contact spacing of 1.27 millimetres. In ­addition, HARTING supports the market with ­packaging and processing concepts, which have ­been developed in collaboration with renowned manu­facturers of SMC soldering and assembly plants. The length of the connector contacts should be such that they protrude by no more than 1.5 millimetres after insertion to the pcb. Each contact collects solder on its tip as it penetrates the solder paste in the hole. So if the contact was too long, this solder would no longer be able to reflow back into the plated through ­hole by capillary action during the soldering process, therefore the quality of the soldered connection would ­suffer as a result. Connector design must permit both automatic ­assembly with pick-and-place machines and manual positioning for test and pre-production batches. It is also important for the packaging of the connectors to be suitable for automated assembly. Experience shows that deep-drawn film and reel packaging fed ­into the pick-and-place machines with the aid of a conveyor system is particularly suitable. Advantages of the “Pin in ­Hole Intrusive Reflow” process: • Partial dip soldering or press-in is no ­longer required • Complete compatibility with Surface Mount Technology • Complete integration into the automated assembly process • Reduced floor space in the production plant • As a rule, no additional investment costs SEK connector mounted in a tape ready for ­placement using an odd form assembly station. 123 Bellows for SMC Number of contacts 14, 20, 26, 36, 50, 68 Pitch 1.27 mm Working current 1A Working voltage 240 V ~ Test voltage Ur.m.s. 500 V Contact resistance ≤ 45 mΩ Insulation resistance Temperature range reflow soldering ≥ 103 MΩ -55 OC … + 105 OC according to ICP/JEDEC J-STD-020 Revision D Terminations Solder pins Angled for pcb holes min. Ø 0.62 mm Materials Moulding Thermoplastic resin glass-fibre filled UL 94-V0 Liquid Christal Polymer (LCP) Contacts Copper alloy Contact surface Contact zone Selectively gold plated ­according to performance level Metal shell 124 Die cast zamac or stamped steel, nickel-plated Technical characteristics Bellows for SMC Number of contacts 14--68 SMC female connectors, angled Identification No. of contacts SMC female connectors with angled solder pins Without board lock With board lock 32 40 for one reel (300 pieces) 14 20 26 36 50 68 Part No. standard tray packaging 60 11 014 57 . . 710 60 11 020 57 . . 710 60 11 026 57 . . 710 60 11 036 57 . . 710 60 11 050 57 . . 710 60 11 068 57 . . 710 60 11 014 57 . . 60 11 020 57 . . 60 11 026 57 . . 60 11 036 57 . . 60 11 050 57 . . 60 11 068 57 . . Dimensions with board lock 14 20 26 36 50 68 a 29.54 33.35 37.16 43.51 52.40 63.83 b 23.64 27.45 31.26 37.61 46.50 57.93 c   9.62 13.43 17.24 23.59 32.48 43.91 without board lock d   7.62 11.43 15.24 21.59 30.48 41.91 e 12.62 16.43 20.24 26.59 35.48 46.91 f 17.14 20.95 24.76 31.11 40.00 51.43 g 19.54 23.35 27.16 33.51 42.40 53.83 h  8 11 14 19 26 35 i  9 12 15 20 27 36 j  7  9 13 17 25 33 k  6 10 12 18 24 34 l 14 19 26 35 50 67 m 13 20 25 36 49 68 n 44.0 56.5 56.0 56.0 72.5 88.5 Board drillings (Components side) Packaging (1 reel = 300 pieces) Reel diameter = 380 mm Dimensions in mm 125 DIN 41 612 · Type 2C Number of contacts max. 48 Female connectors, shell housings Identification Number of contacts Part No. Drawing type C Dimensions in mm Female connector for crimp contacts Order contacts ­separately Type 2C 09 23 048 3214f) 48 Shell housing 2C for female connectors type 2C 09 23 048 0501f) Supplied with: Shell 1x Blinding plate 1x Cable tie 1x Screw 2.2 x 9.5 4x (09 06 001 9974) Part No. Identification Performance levels according to IEC 60 603-2. 2 1 Female crimp contacts BC Bandoliered contacts (approx. 5 ,000 pieces) 09 02 000 6484 09 02 000 6474 Bandoliered contacts (approx. 500 pieces) 09 02 000 8434 09 02 000 8444 Individual contacts1) 09 02 000 8484 09 02 000 8474 Wire gauge mm² AWG Insulation ø mm 0.09 - 0.5 0.7 - 1.5 28 - 20 Bandoliered contacts 3.5 + 0.5 mm of insulation is stripped from the wires Individual contacts to be crimped For the fabrication in line with the specification please use exclusively crimp tools approved by HARTING (see DIN EN 60 352-2) 126 1) f) Packaging unit 1,000 pieces  ailway classification NFF 16-101, Smoke index: F1, Flammability class: I2 R DIN 41 612 · Type 2C II Accessories for shell housing 2C Identification Part No. III I Drawing Dimensions in mm Fixing brackets C for angled male ­connectors on pcb without fixing possibility in 19" racks left 09 02 000 9926 right 09 02 000 9927 Fixing brackets C for male connectors for 19“ racks according to DIN EN 60 297, part 3-101 Multiple fixing left 09 02 000 9919 Shell housing 2C right 09 02 000 9920 Male connector type 2C I Single fixing II left 09 02 000 9921 Shell housing 2C right 09 02 000 9922 Male connector type 2C Fixing brackets R for inverse male ­connectors on pcb’s III R1 09 02 000 9953 Shell housing 2C R32 R 32 09 02 000 9954 R1 Male connector type 2R 127 Railway classification NFF 16-101, Smoke index: F1, Flammability class: I2 DIN 41 612 · Type C, R, 2C, 2R Number of contacts 96, 48 Mezzanine Adapter Identification Number Contact of contacts arrangement Part No. Performance levels according to IEC 60 603-2. 3 2 1 Male connector type R with pin shroud for pcb distance 41.0 mm 96 09 73 196 5531 Performance level 3 on request Male connector type 2R with pin shroud for pcb distance 41.0 mm 37.5 mm 48 09 28 148 6532 Dimensions 09 28 148 5531 position row 09 73 148 5531 09 28 148 5531 09 28 148 6532 128 a 94.9 ± 0.1 54.9 ± 0.1 54.9 ± 0.1 b 31 15 15 c 78.74 38.1 38.1 d 29.6 ± 0.3 29.6 ± 0.3 26.15 ± 0.3 Dimensions in mm Application examples Backplane Female connector 09 03 296 6845 Adapter 09 73 196 5531 Female connector 09 03 296 6850 Backplane Backplane Female connector 09 23 248 6866 Adapter 09 28 148 6532 Female connector 09 23 248 6824 Backplane 40.5 – 41.5 Application 1 37.05 – 37.80 Application 2 129 Shell housing D 20 metal for types F, H and MH III V IV I Identification Part No. Shell housing D 20 metal I Supplied with: Shell with coding Cover Locking screw (hexagonal) M2.5 x 22 Screw (torx) M2.5 x 10 Earth screw M4 x 8 1x 1x 2x 09 06 848 0550 4x 2x Shell housing D 20 metal HF with nickel-plated ­surface II Supplied with: Shell with coding and HF-sealing spring Cover with shielding plate Locking screw (hexagonal) M2.5 x 22 Screw (torx) M2.5 x 10 Earth screw M4 x 8 Blinding piece Cable clamp 1x 09 06 848 0551 1x 2x 4x 2x III 09 06 800 9951 IV 09 06 800 9955 V 09 06 800 9950 Cable grommet with strain relief 130 II Drawing Dimensions in mm Shell housing D 20 metal HF for types F, H and MH IV I V II Identification Part No. Dimensions in mm Shell housing D 20 for 19” racks according to DIN EN 60 297, part 3-101 with nut M 2.5 DIN EN ISO 4 036 VII III Drawing Fixing brackets B metallised for male connectors I left 20 mm 09 06 901 9924f) II right 20 mm 09 06 901 9925f) Single fixing VI left right M 2.5 DIN EN ISO 4 036 Multiple fixing with coding at fixing bracket with nut M 2.5 DIN 562 Shell housing D 20 III left 20 mm 09 06 900 9997f) IV right 15 mm 09 06 900 9996f) left right Fixing brackets B metal for male connectors for 19” racks according to DIN EN 60 297, part 3-101 V left 09 06 800 9943 VI right 09 06 800 9944 Single fixing with ejector handle Crimp flange insert 09 06 800 9952 Cable clamp cable-Ø appr. 5- 7 mm cable-Ø appr. 7-10 mm cable-Ø appr. 10-12 mm Blanking piece 61 03 000 0042 for hoods Code pin Earth screw f) 61 03 000 0141 61 03 000 0044 61 03 000 0143 VII 09 06 001 9905 Order 13 pieces per code comb 09 06 800 9958 Railway classification NFF 16-101, Smoke index: F1, Flammability class: I2 131 DIN 41 612 · Type D Number of contacts w Ne C SM 1 / I2 FF NF 32 Male connectors Identification Number Contact of contacts arrangement Male connector with angled solder pins SMC Male connector with straight solder pins Part No. Performance levels according to IEC 60 603-2. 3 2 1 09 04 132 7921 32 09 04 132 6921 09 04 132 6921 222f) 09 04 332 6921b) 09 04 632 6921c) 09 04 332 6919b)d) 32 30 + 2▲ 09 04 132 6951 09 04 632 6951c) 32 09 04 132 6922 30 + 2▲ 09 04 132 6952 09 04 132 2921 09 04 132 2921 222f) 09 04 632 2951c) Dimensions Angled solder pins Straight solder pins Board drillings Mounting side all holes Dimensions in mm 132  ale connectors with 2 leading contacts [(0.8 mm) pos. a2 and a32] M Other contact arrangements on request b) Connectors with snap-in clips c) Connectors with coding ▲ d) CTI  f) > 400  ailway classification NFF 16-101, Smoke index: F1, R Flammability class: I2 DIN 41 612 · Type E Number of contacts w Ne C SM 1 / I2 FF NF 48 II I Male connectors Identification Number Contact of contacts arrangement Male connector with angled solder pins Row separation termination side 5.08 mm I Row separation termination side 2.54 mm Part No. Performance levels according to IEC 60 603-2. 3 09 05 148 7921 48 2 1 09 05 148 6921 09 05 148 6921 222f) b)09 05 348 6921b) c)09 05 648 6921c) 09 05 148 2921 09 05 148 2921 222f) 46 + 2▲ 09 05 148 6951 48 09 05 148 6931 48 09 05 148 7931 c)09 05 648 2921c) 09 05 148 2931 II SMC b)09 46 + 2▲ 05 148 6920d) 09 05 148 6961 Dimensions I II Angled solder pins Board drillings Mounting side I II Dimensions in mm  ale connectors with 2 leading contacts [(0.8 mm) pos. a2 and a32] M Other contact arrangements on request b) Connectors with snap-in clips c) Connectors with coding ▲ d)  TI > 400 C f) Railway classification NFF 16-101, Smoke index: F1, Flammability class: I2 133 DIN 41 612 · complementary to type F Number of contacts 48, 32 Interface connector I Identification Number Contact of contacts arrangement Part No. Drawing Dimensions in mm Shroud1) for screw-fixing of shell housing D20 plastic or D20 metallised . The shroud is assembled onto the Interface connector I and is screwfixed onto the pcb or to the rack. 09 06 001 9964 Performance level 1* Interface connector I with solder pins1) 0.6 x 0.6 mm 48 09 06 048 2905f) 32 09 06 032 2905f) 32 09 06 032 2941f) Board drillings Mounting side all holes 134 * Acc. to IEC 60 603-2, performance level 2 on request 1) With shroud coding f) Railway classification NFF 16-101, Smoke index: F1, Flammability class: I2 Cable assemblies – General information The cabling represents the backbone of an application. Mistakes during the selection and laying of cables may lead to serious errors in data transfer, data loss and even total network failure. Especially in the industrial environment, reliable and fully functional cables are an The range of HARTING cable assemblies uses these upscale cables combined with high-grade connectors. All of them use different types of connectors like har-mik®, har-link®, HARTING PushPull, fibre optic and many more. All HARTING cable assemblies provide an optimized electrical and mechanical support. Since these products are tested 100 % a stable quality on a high level can be assured. Without having any assembly work the application can “play” by “unpacking and plug”, so that “plug and play” becomes reality. D-Sub important element in planning and implementing high-performance networks ensuring a high degree of availability. By covering various lengths and supporting customized solutions, including overmoulding, a wide range of applications can be served. For the overmoulding solutions we offer different materials like PVC, PUR and more. The overmoulding solution can be used with inner shielding or without. HARTING offers both standard cable assemblies and customer specific versions for small and high volumes! HARTING offers a wide range of cable assemblies, which are specially designed for use in different environment. Data transfer in the Categories 5, 6 and 7 according to ISO/IEC 11801 is supported. Additionally options like solid, stranded, or trailing cable are provided. Oil resistance, high mechanical stability and halogen-free are only a few of the features HARTING demands from on its cables. Han ® 3 A 135 Cable assemblies III I II Identification Part No. Drawing High end cable assembly har-link® 10 pole Cable: 5 twisted pairs, AWG 30, double shielded, PVC Wiring: 1:1 First mate pin I Length: L = 0.5 m L = 1.0 m L = 2.0 m 33 27 243 0500 006 33 27 243 1000 007 33 27 243 2000 008 Cable assembly har-mik® pin and socket, 68 pole Hood: metal hood with top entry Cable: 34 twisted pairs, AWG 28, shielded, PVC Wiring: 1:1 II Length: L =   0.5 m L =   1.0 m L =   2.0 m L =   5.0 m L = 10.0 m L = 15.0 m L = 20.0 m 33 60 214 5000 102 33 60 213 1000 103 33 60 213 2000 104 33 60 213 5000 105 33 60 212 1000 106 33 60 212 1500 107 33 60 212 2000 108 Cable assembly D-Sub HD 78 pole Hood: shielded plastic hood with side entry, screw 4-40 UNC Cable: 39 twisted pairs, AWG 26, double shielded, PVC Wiring: 1:1 III Length: L =   0.5 m L =   1.0 m L =   2.0 m L =   5.0 m L = 10.0 m L = 20.0 m 33 56 212 0050 028 33 56 213 1000 002 33 56 213 2000 016 33 56 212 0500 029 33 56 212 1000 030 33 56 212 2000 031 136 Further cable lengths are available on request har·link male IDC connector Dimensions [mm] Cable assemblies II I Identification Part No. Drawing Dimensions [mm] Cable assembly D-Sub HD 44 pole Hood: overmoulded with side entry Cable: 24 twisted pairs, solid wires, AWG 26, shielded, halogen free Wiring: 1:1 I Length: L = 0.5 m L = 1.0 m L = 2.0 m L = 5.0 m 33 56 224 5000 001 33 56 221 0010 001 33 56 221 0020 001 33 56 221 0050 001 Cable assembly SEK 20 pole Cable: Flat cable, 10 twisted pairs, AWG 28/7, 1.27 mm pitch Wiring: 1:1 II Length: L = 0.5 m L = 1.0 m L = 1.5 m 33 18 243 0500 060 33 18 243 1000 062 33 18 243 1500 068 137 Further cable lengths are available on request Cable assemblies I II Identification Part No. Drawing Fibre optic cable, double ended, single mode 2 x HARTING PushPull LC duplex Length: I a =    1 m 33 58 211 0010 002 a =    5 m 33 58 211 0050 002 a =   10 m 33 58 211 0100 002 a =   20 m 33 58 211 0200 002 a =   40 m 33 58 211 0400 002 a =   50 m 33 58 211 0500 002 a = 100 m 33 58 211 1000 002 a = length Fibre optic cable, double ended, multi mode, metal, 50 µm 2 x Han® 3 A, 2 x LC duplex Length: II a =    1 m 33 54 211 0010 002 a =    5 m 33 54 211 0050 002 a =   10 m 33 54 211 0100 002 a =   20 m 33 54 211 0200 002 a =   40 m 33 54 211 0400 002 a =   50 m 33 54 211 0500 002 a = 100 m 33 54 211 1000 002 138 Further cable lengths are available on request a = length Dimensions in mm Cable assemblies I II Identification Part No. Drawing Dimensions in mm Hybrid fibre optic cable, multi mode, double ended, LC duplex 2 x G50/125 + 3 x 2.5 mm² Length: a =    1 m AC version DC version 33 57 211 0015 001 33 57 211 0015 002 a =    5 m AC version DC version 33 57 211 0055 001 33 57 211 0055 002 a =   10 m I AC version DC version 33 57 211 0105 001 33 57 211 0105 002 a =   20 m AC version DC version 33 57 211 0205 001 33 57 211 0205 002 a =   40 m AC version DC version 33 57 211 0405 001 33 57 211 0405 002 a =   50 m AC version DC version 33 57 211 0505 001 33 57 211 0505 002 a = 100 m AC version DC version 33 57 211 1005 001 33 57 211 1005 002 mm² a = length Hybrid cable, double ended, 4 x 2 x AWG 26/7 + 3 x 2.5 mm2 Length: a =   1 m AC version DC version 33 57 211 0010 001 33 57 211 0010 002 a =   5 m AC version DC version 33 57 211 0050 001 33 57 211 0050 002 a = 10 m AC version DC version 33 57 211 0100 001 33 57 211 0100 002 a = 20 m AC version DC version 33 57 211 0200 001 33 57 211 0200 002 II a = length 139 Further cable lengths are available on request AdvancedMC™ connectors for MicroTCA™ Technical characteristics Design according PICMG MTCA.0 R1.0 (RoHS compliance) Moulded parts Liquid Crystal Polymer (LCP), UL 94-V0 Contacts Copper Alloy Contact surface Pd/Ni with Au flash Au over Ni on request Number of contacts 170 Contact spacing 0.75 mm Clearance and creepage distance between contacts 0.1 mm min. Working current of power contacts as defined in MTCA.0 spec. Materials ~ 2.3 A @ 70 °C max. 30 °C temp. rise (PICMG requirement min. 1.52 A) Packaging Cardboard box (other ­packaging on request) Recommended plated through hole specification Test voltage 80 Vr.m.s. Working voltage typically 3.3 V; 5.0 V; 12.0 V Tin plated PCB (HAL) Initial contact resistance 25 mW max. Initial insulation resistance 100 MW min. A Drill hole-Ø 0.64±0.01 mm B Cu 25 - 35 µm C Sn 5 - 15 µm D Hole-Ø 0.53 - 0.60 mm C Ni 3 - 7 µm Au 0.05 - 0.12 µm D Hole-Ø 0.55 - 0.60 mm C Sn 0.8 - 1.5 µm D Hole-Ø 0.56 - 0.60 mm C Ag 0.1 - 0.3 µm Au / Ni plated PCB Nominal differential impedance 100 W±10 % Max. NEXT @ 25 ps risetime Adjacent Basic-to-extended (diagonal) Basic-to-extended (opposite) Multiline (five multi-aggressor ­differential pairs) 2.25 1.5 1.5 0.2 extended side ground basic side Crosstalk_MicroTCA.indd 1 2.88 % max. PCB library on request (PADS/Dx-Designer) 31.03.2008 16:15:27 Differential propagation delay Differential skew Temperature range Durability as per MTCA.0 spec. Bottom route 0.65 % 0.60 % 0.73 % SPICE models and S-Parameter on request 1.5 1.5 Chemical tin plated PCB Basic side: 70 ps ± 5 ps Extended side: 70 ps ± 5 ps Between basic and extended side: ±2 ps Within basic and extended side: ±2 ps -55 °C … +105 °C 200 mating cycles Termination technique Press-in termination Mating force 100 N max., typically 60 - 80 N (­depending on AdvancedMC™) Withdrawal force   65 N max., typically 40 - 60 N (­depending on AdvancedMC™) 140 Silver plated PCB OSP copper plated PCB D Hole-Ø 0.56 - 0.60 mm C --- --- D Hole-Ø 0.56 - 0.60 mm E Pad size min. 0.95 mm The press-in zone of the ­AdvancedMC™ connector is tested according to Telcordia/Bellcore GR 1217CORE Part7. It is approved to be used with a plated through hole according IEC 60352-5 with a ­diameter of 0.55 ±0.05 mm (drilled hole 0.64 ±0.01 mm). Based on our experiences ­regarding the production process of the PCB manufacturer we recommend a plated through hole configuration like shown in the above spreadsheet. To achieve the ­recommended ­plated through hole diameter, it is important to specify ­especially the drilled hole diameter of 0.64 ±0.01 mm to your PCB supplier. For drillings use e.g. drill bit # 72 (0.025" ≈ 0.64 mm). AdvancedMC™ connectors for MicroTCA™ I II III Card edge connectors, straight Contact length [mm] No. of termination Identification contacts side Part number AdvancedMC™ connectors for MicroTCA™ with GuideSpring  I with GuideSpring and protection shield  with GuideSpring and alignment peg  II III with GuideSpring, protection shield and alignment peg 170 2.1 16 11 170 5202 000 170 2.1 16 11 170 5205 000 170 2.1 16 11 170 5206 000 170 2.1 16 11 170 5207 000 with alignment peg without alignment peg without alignment peg alignment peg 1) recommended plated through hole specification see page 140 Guide Spring protection shield 2) non-metallized ­drillings optional: for part numbers 16 11 170 5202 000 and 16 11 170 5205 000 mandatory: for part numbers 16 11 170 5206 000 and 16 11 170 5207 000 3) for optional fixing: use self-tapping screws for plastic, 2.2 x length (length = PCB thickness + min. 6.5 mm to max. 10 mm) e.g. HARTING part number 09 06 001 9974 Screwing torque references: PCB + 6.5 mm: 20 cNm PCB + 10 mm: 40 cNm Board drillings (view magnified) all holes cL of card slot housing contour row for ground Dimensions [mm] 141 General information about Plug Connectors The PICMG specification AMC.0 defined a card edge with gold pads as the mating interface for the AdvancedMC™ module. As already explained in the chapter “con:card+”, it is very difficult for a PCB manufacturer to produce the tight tolerances required for the AdvancedMC™ module card edge in a consistent process. Furthermore, the quality of the gold pads is only specified in general terms. Replacing the PCB gold pads with a connector eliminates certain drawbacks of the card edge connection. The HARTING Plug Connector offers the following advantages: • Controlled quality of both mating sides • Small dimensional tolerances • Defined hard gold surface • Reduced mating forces • Allows use of thicker PCBs • Standard reflow solder process • Cost savings are possible Controlled quality of both mating sides The major advantage is that a solid contact with a band plated surface mates with the backplane connector. The connection is no longer made directly from the card edge to the backplane connector but instead indirectly via a module connector approved from one source. The AdvancedMC™ module with a Plug Connector is still within the dimensional range of the PICMG AMC.0 specification and is fully mating compatible with AdvancedMC™ card edge connectors. Consequently the Plug Connector can be used in both MicroTCA™ and ATCA® environments. 142 Small dimensional tolerances The injection moulding process is much more precise than the PCB production process. While the AMC.0 specification defines a PCB width tolerance of 0.1 mm, the moulding process has a dimensional tolerance less than 0.03 mm. The lead-in chamfer is milled for the PCB but is realized in the connector as a smooth moulded plastic chamfer. Compared with the rough surface of a PCB chamfer with exposed glass fibre, the smooth Plug chamfer avoids abrasion of the backplane connector contact surface. Defined hard gold surface The AMC.0 specification defines hard gold to be on the PCB pads. However a common and unique definition of hard gold does not exist today. Additionally, the interruptions of the gold pads (which are necessary for the hot-swap ability) require a selective hard gold process. This is a complex process which is relatively expensive, so commonly just chemical gold with insufficient surface thickness is used. As a result, there are significant differences in the durability of the gold and the surface structure on the modules which are currently available. The contacts of the HARTING AdvancedMC™ Plug Connector are plated all-around and are manufactured in a defined band plating process with controlled quality. There are different performance levels possible as the noble finish thickness can be adapted easily to meet customer demands. Reduced mating forces For the module card edge, the prepads of lagging contacts are required by the Telcordia/Bellcore specification to avoid stress of the connector contact when sliding on the FR4 base material. The Plug Connector does not need prepads. The four mating steps are realized with true lagging contacts. The sophisticated design of the insulator reduces the mating forces of the module significantly. Allows use of thicker PCBs By using a HARTING AdvancedMC™ Plug Connector, the mating interface of the module is defined by the connector instead of the PCB. This fact leads to clear advantages and provides a wider scope for the module development. The restriction of the PCB thickness of 1.6 mm +/-10% is no longer a limiting factor. A PCB General information about Plug Connectors thickness of e.g. 2 mm can be used as this fits in the mechanical environment. Standard reflow solder process For backplanes press-fit termination is the first choice, however solder termination offers advantages for module cards. The Plug Connector is mounted to the PCB through “pin-inhole-reflow” solder technology (PIHR). It can be soldered in the same production process as the other semi finished components on the AdvancedMC™ module. Optionally, the Plug Connector can be delivered with a pick-and-place-pad for automatic assembly. Another advantage of this mechanically stable technology is, that the connector can be replaced. This can avoid the cost of scrapping a module if the mating interface is damaged during handling. Cost savings are possible By offering so many different advantages during the manufacturing process, the use of HARTING Plug Connectors also contributes to keeping costs down. Selective plating increases the cost of producing gold pads. Tight tolerance specifications also cause a large number of rejects. The beveled PCB edge is another critical area, because damage can occur to the contact pads. A simple board layout with through-holes is sufficient for the HARTING Plug, and these boards can be produced inexpensively and with excellent quality control, thus reducing the number of rejects. Furthermore the cost of a reject can be high if a defective PCB edge is not detected until the board is populated with expensive components. A HARTING Plug on a module can be replaced easily, reducing scrapping costs. Mounting direction The HARTING Plug Connector is available in two versions. The difference is the mounting direction, i. e. the side of the AdvancedMC™ module PCB on which the Plug Connector is assembled. Basic side The so called basic side refers to the component side 1 as defined in the AMC.0 specification (pins 1 to 85). The main components are mounted on the basic side (sometimes also called top side). During the manufacturing process, a Plug Connector that is mounted from the basic side can be soldered in the same assembly step as the other large components. Extended side The so called extended side refers to the component side 2 as defined in the AMC.0 specification (pins 86 to 170). A Plug Connector mounted on the extended side is “hanging” at the bottom side of the AdvancedMC™ module. Extended side (Bottom side) Basic side (Top side) This picture shows an AdvancedMC™ module with a Plug Connector mounted on the extended side. The footprint of a Plug Connector for the basic side is different than that for the extended side. The connectors are not interchangeable. Due to advantages in the assembly of the connector, the basic side version is preferable. For an MCH stack, only connectors having the same mounting direction can be stacked. 143 Technical characteristics for Plug Connectors Design according PICMG MicroTCA.0 R1.0 PICMG AMC.0 R2.0 (RoHS compliance) Number of contacts 170 Contact spacing 0.75 mm Clearance and creepage distance between contacts 0.1 mm min. Working current of ~ 2.4 A @ 70 °C power contacts max. 30 °C temp. rise (PICMG requirement min. 1.52 A) as defined in AMC.0 spec., tested with HARTING MicroTCA™ backplane connector Materials Moulded parts Liquid Crystal Polymer (LCP), UL 94-V0 Contacts Copper alloy Contact surface Au over Ni Packaging Tray packaging (other ­packaging on request) Test voltage 80 Vr.m.s. Working voltage typically 3.3 V; 5.0 V; 12.0 V Initial contact resistance 25 mW max. Initial insulation resistance 100 MW min. Nominal differential impedance 100 Ω ± 10 % Max. crosstalk @ 25 ps risetime Adjacent Basic-to-extended (diagonal) Basic-to-extended (opposite) Multiline (five multi-aggressor differential pairs) Bottom route 0.5 % 0.2 % 0.7 % 2.1 % max. Propagation delay Long contact side: Short contact side: 152 ps / 147 ps 121 ps / 129 ps Skew within differential pairs Long contact side: Short contact side: 5 ps 8 ps Temperature range -55 °C … +105 °C during reflow soldering 220 °C for 2 minutes 270 °C max. short-term Durability as per AMC.0 specification Plated through hole recommendations A Plated hole-Ø 0.55±0.05 mm B Drill hole-Ø 0.65±0.01 mm C Pad size 0.95 mm Stencil recommendation 200 mating cycles in total Termination technique Solder termination (Pin in Hole Intrusive Reflow) Pick-and-place-weight