09 38 042 3001

Han-Com® Contents Page Han-Com® Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 05.02 Han® K 8/24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 05.04 Han® K 4/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 05.06 Han® K 4/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 05.08 Han® K 6/12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 05.10 ® Han K 6/36 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 05.12 Han® K 12/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 05.14 Han® K 4/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 05.16 Han® K 6/6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 05.18 Han® K 8/0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 05.20 Assembly instructions Han® K 4/4 / Han® K 6/12 / Han® K 6/6 / Han® K 8/0 05.22 Han Com 05 . 01 Han-Com® Summary Size Description 10 B Han Com Power area Signal area Han® K 8/24 16 A / 230/400 V 10 A / 160 V Page 05.04 Han® K 4/4 63 A / 690 V 16 A / 230 V Page 05.06 Power area Signal area Han® K 4/0, 4/2 80 A / 830 V 16 A / 400 V Page 05.08 Han® K 6/12 40 A / 690 V 10 A / 230/400 V Page 05.10 Han® K 6/36 40 A / 690 V 10 A / 160 V Page 05.12 Power area Signal area Han® K 4/8 80 A / 400 V 16 A / 400 V Page 05.16 Han® K 6/6 100 A / 690 V 16 A / 400 V Page 05.18 Han® K 8/0 100 A / 690 V 16 B 24 B 05 . 02 32 B suitable for 2 inserts of size 16 B 48 B suitable for 2 inserts of size 24 B Page 05.20 Han® K 12/2 40 A / 690 V 10 A / 250 V Page 05.14 Han-Com® Summary Summary Technical characteristics Type Power area Number of contacts A V∼ Han® K 4/0 4+PE 80 830 K 4/2 4+PE 80 Han® K 4/4 4+PE Han® K 4/8 Suitable Hoods/ Housings Signal area Number of contacts A V∼ screw — — — 830 screw 2 16 63 690 axial screw 4 4+PE 80 400 screw Han® K 6/6 6+PE 100 690 Han® K 6/12 6+PE 40 Han® K 6/36 6+PE Han® K 8/0 Termination Termination Size — 16 B, 32 B 400 screw 16 B, 32 B 16 250 cage clamp 10 B 8 16 400 screw 24 B, 48 B axial screw 6 16 400 screw 24 B, 48 B 690 axial screw 12 10 230/400 screw 16 B, 32 B 40 690 crimp 36 10 160 crimp 16 B, 32 B 8+PE 100 690 axial screw — — — — 24 B, 48 B Han® K 8/24 8+PE 16 230/400 crimp 24 10 160 crimp 10 B K 12/2 12+PE 40 690 crimp 2 10 250 crimp 16 B, 32 B Han® Han® Han Com Type identification Han® K 6/12 Han® K 6 12 Industrial connectors Han® Series Han® K / Han-Com® Number of power contacts Number of signal contacts Identification of contact position Han® K connectors f rom 11 to... (signal area) Exceptions Han® K 4/8 and Han® K 8/24 Han® K 12/2 with „a“ and „b“ (signal area) from 1 to ... (power area) from 1 to ... (consecutively) from 1 to 12 (power area) Comment for users For the combination of several circuits in one cable and/or e.g. one connector the following standards are valid: VDE 0100-410/06.2007 § 411.1.3.2 and EN 60 204/06.2007 § 13.1.3 Accessories Crimping tools Cable clamps Coding of hoods/housings Label acc. to CSA-approval Han-Snap® PCB adapter chapter 99 chapter 40 chapter 40 chapter 40 chapter 11 chapter 40 05 . 03 Han® K 8/24 Features Technical characteristics • Combination of power and signal area in one connector • Crimp termination for power and signal area • Use of standard Han E® and Han D® contacts Specifications Approvals Inserts Number of contacts 8 / 24 + PE Electrical data acc. to EN 61 984 Power area 16 A 230/400 V 4 kV 3 Rated current 16 A Rated voltage conductor - ground 230 V Rated voltage conductor - conductor 400 V Rated impulse voltage 4 kV Pollution degree 3 Pollution degree 2 also 10 A 250 V 4 kV 2 ➀ Push cross-slotted screw driver ( size 0 acc. to DIN 5260) in the relevant hole of the contact until it reaches the bottom ➁ Withdraw the crimped contact from the insert Han Com Signal area 10 A 160 V 2.5 kV 3 Rated current 10 A Rated voltage 160 V Rated impulse voltage 2.5 kV Pollution degree 3 Rated voltage acc. to UL/CSA 600 V / 300 V Insulation resistance ≥ 1010 Ω Material Polyamide Limiting temperatures -40 °C ... +125 °C Flammability acc. to UL 94 HB Mechanical working life - mating cycles ≥ 500 Removal of signal contacts (Han D®) Description see removal tool chapter 99     Contacts Power contacts Material Surface - hard-silver plated - hard-gold plated Contact resistance Crimp terminal - mm² - AWG Signal contacts Material Surface - hard-silver plated - hard-gold plated Contact resistance Crimp terminal - mm² - AWG Operating current The current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts. The derating curve is therefore valid for currents which flow constantly (non-intermittent) through each contact element of the connector evenly, without exceeding the allowed maximum temperature. Measuring and testing techniques according to DIN EN 60 512-5 ,   Removal of power contacts (Han E®) Current carrying capacity DIN EN 60 664-1 DIN EN 61 984 copper alloy 3 µm Ag 2 µm Au over 3 µm Ni ≤ 1 mΩ 0.5 ... 4 mm² 20 ... 12 copper alloy 3 µm Ag 2 µm Au over 3 µm Ni ≤ 3 mΩ 0.14 ... 2.5 mm² 25 ... 14   Ambient temperature Wire gauge: ➀ 4 mm² ➁ 2.5 mm² 05 . 04 Hoods/Housings   see chapter 30 / 31 Han® K 8/24 Size 10 B 400/160V 16/10A Number of contacts 8/24 + Part number Identification Male insert (M) Female insert (F) Drawing Dimensions in mm Crimp terminal Order crimp contacts separately Han Com 09 38 032 3001 09 38 032 3101 1) Distance for contact max. 21 mm Contact arrangement view from termination side Identification Wire gauge Part number (mm²) Male contact Female contact Crimp contacts 0.5 0.75 1 1.5 2.5 4 09 33 000 6121 09 33 000 6114 09 33 000 6105 09 33 000 6104 09 33 000 6102 09 33 000 6107 09 33 000 6220 09 33 000 6214 09 33 000 6205 09 33 000 6204 09 33 000 6202 09 33 000 6207 gold plated 0.5 0.75 1 1.5 2.5 4 0.75-1 1.5 2.5 09 33 000 6122 09 33 000 6115 09 33 000 6118 09 33 000 6116 09 33 000 6123 09 33 000 6119 09 33 000 6109 09 33 000 6110 09 33 000 6111 09 33 000 6222 09 33 000 6215 09 33 000 6218 09 33 000 6216 09 33 000 6223 09 33 000 6221 0.14-0.37 0.5 0.75 1 1.5 2.5 0.14-0.37 0.5 0.75 1 1.5 2.5 09 15 000 6104 09 15 000 6103 09 15 000 6105 09 15 000 6102 09 15 000 6101 09 15 000 6106 09 15 000 6124 09 15 000 6123 09 15 000 6125 09 15 000 6122 09 15 000 6121 09 15 000 6126 09 15 000 6204 09 15 000 6203 09 15 000 6205 09 15 000 6202 09 15 000 6201 09 15 000 6206 09 15 000 6224 09 15 000 6223 09 15 000 6225 09 15 000 6222 09 15 000 6221 09 15 000 6226 20 10 001 3211 20 10 001 3221 Power contacts silver plated Relay contacts silver plated Signal contacts silver plated gold plated F.O. contacts for 1 mm Drawing Dimensions in mm Operating contact Identification Identification no groove 1 groove* 1 groove 2 grooves 3 grooves no groove Relay contact Wire gauge 0.5 mm² 0.75 mm² 1 mm² 1.5 mm² 2.5 mm² 4 mm² AWG 20 AWG 18 AWG 18 AWG 16 AWG 14 AWG 12 Stripping length 7.5 mm 7.5 mm 7.5 mm 7.5 mm 7.5 mm 7.5 mm * on the back crimp collar Wire gauge 0.14-0.37 0.5 0.75 1 1.5 2.5 mm² AWG 26-22 mm² AWG 20 mm² AWG 18 mm² AWG 18 mm² AWG 16 mm² AWG 14 ∅ Stripping length 0.9 1.1 1.3 1.45 1.75 2.25 8 mm 8 mm 8 mm 8 mm 8 mm 6 mm Stock items in bold type 05 . 05 Han® K 4/4 Features Technical characteristics • Combination of power area and signal area in the same connector • Axial screw termination for power area • Cage clamp termination for signal area • Finger safe • Same range of wire gauge for PE contact and power contacts Specifications Approvals   Inserts Number of contacts 4 / 4 + PE Electrical data acc. to EN 61 984 Power area 63 A 690 V 8 kV 3 Rated current 63 A Rated voltage 690 V Rated impulse voltage 8 kV Pollution degree 3 Signal area 16 A 250 V 4 kV 3 Rated current 16 A Rated voltage 250 V Rated impulse voltage 4 kV Pollution degree 3 Rated voltage acc. to UL 600 V / 230 V Insulation resistance ≥ 1010 Ω Material polycarbonate Limiting temperatures -40 °C ... +125 °C Flammability acc. to UL 94 V0 Mechanical working life - mating cycles ≥ 500 Assembly instructions see page 05.22 Han Com     Contacts Current carrying capacity Power contacts Material Surface - hard-silver plated Contact resistance Axial screw termination - geometric wire gauge - AWG Max. insulation diameter 6 ... 16 mm² 22 mm² Tightening tourque The current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts. The derating curve is therefore valid for currents which flow constantly (non-intermittent) through each contact element of the connector evenly, without exceeding the allowed maximum temperature. Measuring and testing techniques according to DIN EN 60 512-5 Operating current Stripping length Signal contacts Material Surface - hard-silver plated Contact resistance Cage clamp terminal - geometric wire gauge - AWG Stripping length Ambient temperature Wire gauge: ➀ 16 mm² ➁ 22 mm² 05 . 06 DIN EN 60 664-1 DIN EN 61 984 copper alloy 3 µm Ag ≤ 0.5 mΩ 6 ... 22 mm² 8 ... 4 8.9 mm 11 mm mm² Nm 6 2 10 3 16 4 mm² 6 10 16 22 mm 11+1 11+1 11+1 13+1 copper alloy 3 µm Ag ≤ 3 mΩ 0.14 ... 2.5 mm² 26 ... 14 7 ... 9 mm   Hoods/Housings   22 5 see chapter 30 / 31 Han® K 4/4 Size 10 B 690/230  V 63/16  A Number of contacts 4/4 + Part number Identification Male insert (M) Female insert (F) Drawing Dimensions in mm Han® K 4/4 Axial screw terminal / Cage clamp terminal Han Com finger safe 6 ... 16 mm² 09 38 008 2601 09 38 008 2701 finger safe 10 ... 22 mm² 09 38 008 2602 09 38 008 2702 not finger safe 6 ... 16 mm² 09 38 008 2611 not finger safe 10 ... 22 mm² 09 38 008 2612 1) Distance for contact max. 21 mm Identification Contact arrangement view from termination side Part number Drawing Dimensions in mm Hex key SW 2.5 for axial setscrew adapter 1/4“ 09 99 000 0375 Stock items in bold type 05 . 07 Han® K 4/0, Han® K 4/2 Features Technical characteristics • Combination of power and signal area in one connector • Screw termination for power and signal area • Missing signal contacts for Han® K 4/0 Specifications Approvals Inserts Han Com Current carrying capacity Signal area Rated current Rated voltage Rated impulse voltage Pollution degree Pollution degree 2 also 16 A 400 V 6 kV 3 16 A 400 V 6 kV 3 16 A 400/690 V 6 kV 2 80 A 830 V 8 kV 3 80 A 830 V 8 kV 3 80 A 1000 V 8 kV 2 Contacts Power contacts Material Surface - hard-silver plated Contact resistance Screw terminal - geometric wire gauge - AWG Tightening tourque Operating current 05 . 08 4 / 2 + PE   Stripping length Signal contacts Material Surface - hard-silver plated Contact resistance Screw terminal - geometric wire gauge - AWG Tightening tourque Stripping length Ambient temperature ➀ 16 mm² ➁ 10 mm² Number of contacts Electrical data acc. to EN 61 984 Power area Rated current Rated voltage Rated impulse voltage Pollution degree Pollution degree 2 also Rated voltage acc. to UL/CSA 600 V / 300 V Insulation resistance ≥ 1010 Ω Material polycarbonate Limiting temperatures -40 °C ... +125 °C Flammability acc. to UL 94 V0 Mechanical working life - mating cycles ≥ 500   Wire gauge: ,   In accordance with the appropriate regulations a wire-end sleeve has to be used at clamps without wire protection (see „Screw terminal“, chapter 00). The current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts. The derating curve is therefore valid for currents which flow constantly (non-intermittent) through each contact element of the connector evenly, without exceeding the allowed maximum temperature. Measuring and testing techniques according to DIN EN 60 512-5 DIN EN 60 664-1 DIN EN 61 984 copper alloy 3 µm Ag ≤ 0.3 mΩ 1.5 ... 16 mm² 16 ... 6 mm² 1.5 2.5 4 Nm 1.2 2 3 6 10 16 3 3 3 14 mm copper alloy 3 µm Ag ≤ 1 mΩ 0.5 ... 2.5 mm² 20 ... 14 0.5 Nm 7.5 mm   Hoods/Housings   see chapter 30 / 31 Han K 4/0, Han® K 4/2 Size 16 B 830/400  V 80/16  A Number of contacts 4/0, 4/2 + Part number Identification Male insert (M) Female insert (F) Drawing Dimensions in mm Han K 4/0, Han® K 4/2 Screw terminal Han Com Han® K 4/2 09 38 006 2601 09 38 006 2701 Han® K 4/0 09 38 006 2611 09 38 006 2711 1) Distance for contact max. 21 mm Han K 4/0 Han® K 4/2 Contact arrangement view from termination side Stock items in bold type 05 . 09 Han® K 6/12 Features Technical characteristics • Combination of power and signal area in one connector • Axial screw termination for power area • Screw termination for signal area Specifications Approvals Inserts Number of contacts 6 / 12 + PE Electrical data acc. to EN 61 984 Power area 40 A 690 V 8 kV 3 Rated current 40 A Rated voltage 690 V Rated impulse voltage 8 kV Pollution degree 3 Signal area 10 A 230/400 V 4 kV 3 Rated current 10 A Rated voltage conductor - ground 230 V Rated voltage conductor - conductor 400 V Rated impulse voltage 4 kV Pollution degree 3 Rated voltage acc. to UL/CSA 600 V / 300 V Insulation resistance ≥ 1010 Ω Material polycarbonate Limiting temperatures -40 °C ... +125 °C Flammability acc. to UL 94 V0 Mechanical working life - mating cycles ≥ 500 Han Com   Current carrying capacity Contacts The current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts. The derating curve is therefore valid for currents which flow constantly (non-intermittent) through each contact element of the connector evenly, without exceeding the allowed maximum temperature. Measuring and testing techniques according to DIN EN 60 512-5 Power contacts Material Surface - hard-silver plated Contact resistance Axial screw termination - geometric wire gauge - AWG Max. insulation diameter Tightening tourque Operating current Stripping length Signal contacts Material Surface - hard-silver plated Contact resistance Screw terminal - geometric wire gauge - AWG Tightening tourque Stripping length Ambient temperature Wire gauge: 05 . 10 ,   Assembly instructions see page 05.23   DIN EN 60 664-1 DIN EN 61 984 ➀ 10 mm² ➁ 6 mm² ➂ 4 mm² copper alloy 3 µm Ag ≤ 0.5 mΩ 2.5 ... 10 mm² 14 ... 8 6.1 mm mm² 2.5 4 Nm 1.5 1.5 6 2 mm² 2.5 4 6 10 mm 5+1 5+1 8+1 8+1 copper alloy 3 µm Ag ≤ 3 mΩ 0.2 ... 2.5 mm² 24 ... 14 0.8 Nm 7.5 mm   Hoods/Housings   10 2 see chapter 30 / 31 Han® K 6/12 Size 16 B 690/400  V 40/10  A Number of contacts 6/12 + Part number Identification Male insert (M) Female insert (F) Drawing Dimensions in mm Han® K 6/12 Axial screw terminal / Screw terminal Han Com 2.5 ... 8 mm² 09 38 018 2601 09 38 018 2701 6 ... 10 mm² 09 38 018 2602 09 38 018 2702 1) Distance for contact max. 21 mm Contact arrangement view from termination side Identification Part number Drawing Dimensions in mm Hex key SW 2 for axial setscrew adapter 1/4“ 09 99 000 0369 Stock items in bold type 05 . 11 Han® K 6/36 Features Technical characteristics • Combination of power and signal area in one connector • Crimp termination for power and signal area • Use of standard Han® C and Han D® contacts Specifications Approvals ,   Removal of power contacts (Han® C) Inserts Description see removal tool chapter 99 Number of contacts Electrical data acc. to EN 61 984 Power area Rated current Rated voltage Rated impulse voltage Pollution degree Signal area Rated current Rated voltage Rated impulse voltage Pollution degree Pollution degree 2 also Removal of signal contacts (Han D®) Description see removal tool chapter 99 Han Com DIN EN 60 664-1 DIN EN 61 984 6 / 36 + PE 40 A 690 V 8 kV 3 40 A 690 V 8 kV 3 10 A 160 V 2.5 kV 3 10 A 160 V 2.5 kV 3 10 A 250 V 4 kV 2 Rated voltage acc. to UL/CSA 600 V / 300 V Insulation resistance ≥ 1010 Ω Material polycarbonate Limiting temperatures -40 °C ... +125 °C Flammability acc. to UL 94 V0 Mechanical working life - mating cycles ≥ 500     Current carrying capacity The current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts. The derating curve is therefore valid for currents which flow constantly (non-intermittent) through each contact element of the connector evenly, without exceeding the allowed maximum temperature. Measuring and testing techniques according to DIN EN 60 512-5 Contacts Operating current Power contacts Material Surface - hard-silver plated - hard-gold plated Contact resistance Crimp terminal - mm² - AWG Max. insulation diameter Signal contacts Material Surface - hard-silver plated - hard-gold plated Contact resistance Crimp terminal - mm² - AWG copper alloy 3 µm Ag 2 µm Au over 3 µm Ni ≤ 0.3 mΩ 1.5 ... 6 mm² 16 ... 10 5 mm copper alloy 3 µm Ag 2 µm Au over 3 µm Ni ≤ 3 mΩ 0.14 ... 2.5 mm² 26 ... 14   Ambient temperature Wire gauge: ➀ 6 mm² ➁ 4 mm² 05 . 12 Hoods/Housings   see chapter 30 / 31 Han® K 6/36 Size 16 B 690/160 V 40/10 A Number of contacts 6/36 + Part number Identification Male insert (M) Female insert (F) Drawing Dimensions in mm Crimp terminal Order crimp contacts separately Han Com 09 38 042 3001 09 38 042 3101 1) Distance for contact max. 21 mm Contact arrangement view from termination side Identification Crimp contacts Power contacts silver plated Wire gauge Part number (mm²) Male contact Female contact 1.5 2.5 4 6 09 32 000 6104 09 32 000 6105 09 32 000 6107 09 32 000 6108 Drawing Dimensions in mm 09 32 000 6204 09 32 000 6205 09 32 000 6207 09 32 000 6208 Wire gauge 1.5 2.5 4 6 Signal contacts silver plated gold plated F.O. contacts for 1 mm 0.14-0.37 0.5 0.75 1 1.5 2.5 0.14-0.37 0.5 0.75 1 1.5 2.5 09 15 000 6104 09 15 000 6103 09 15 000 6105 09 15 000 6102 09 15 000 6101 09 15 000 6106 09 15 000 6124 09 15 000 6123 09 15 000 6125 09 15 000 6122 09 15 000 6121 09 15 000 6126 09 15 000 6204 09 15 000 6203 09 15 000 6205 09 15 000 6202 09 15 000 6201 09 15 000 6206 09 15 000 6224 09 15 000 6223 09 15 000 6225 09 15 000 6222 09 15 000 6221 09 15 000 6226 20 10 001 3211 20 10 001 3221 mm² mm² mm² mm² AWG 16 AWG 14 AWG 12 AWG 10 Wire gauge 0.14-0.37 0.5 0.75 1 1.5 2.5 mm² AWG 26-22 mm² AWG 20 mm² AWG 18 mm² AWG 18 mm² AWG 16 mm² AWG 14 ∅ Stripping length 1.75 2.25 2.85 3.5 9 mm 9 mm 9.6 mm 9.6 mm ∅ Stripping length 0.9 1.1 1.3 1.45 1.75 2.25 8 mm 8 mm 8 mm 8 mm 8 mm 6 mm Stock items in bold type 05 . 13 Han® K 12/2 Features Technical characteristics • Combination of power and signal area in one connector • Crimp termination for power and signal area • Use of standard Han® C and Han D® contacts Specifications Approvals Inserts Description see removal tool chapter 99 Number of contacts 12 / 2 + PE Electrical data acc. to EN 61 984 Power area 40 A 690 V 8 kV 3 Rated current 40 A Rated voltage 690 V Rated impulse voltage 8 kV Pollution degree 3 Signal area 10 A 250 V 4 kV 3 Rated current 10 A Rated voltage 250 V Rated impulse voltage 4 kV Pollution degree 3 Rated voltage acc. to UL/CSA 600 V / 300 V Insulation resistance ≥ 1010 Ω Material polycarbonate Limiting temperatures -40 °C ... +125 °C Flammability acc. to UL 94 V0 Mechanical working life - mating cycles ≥ 500 Removal of signal contacts (Han D®) Description see removal tool chapter 99     Contacts Current carrying capacity Power contacts Material Surface - hard-silver plated - hard-gold plated Contact resistance Crimp terminal - mm² - AWG Signal contacts Material Surface - hard-silver plated - hard-gold plated Contact resistance Crimp terminal - mm² - AWG Operating current The current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts. The derating curve is therefore valid for currents which flow constantly (non-intermittent) through each contact element of the connector evenly, without exceeding the allowed maximum temperature. Measuring and testing techniques according to DIN EN 60 512-5 copper alloy 3 µm Ag 2 µm Au over 3 µm Ni ≤ 0.3 mΩ 1.5 ... 6 mm² 16 ... 10 copper alloy 3 µm Ag 2 µm Au over 3 µm Ni ≤ 3 mΩ 0.14 ... 2.5 mm² 26 ... 14   Hoods/Housings   Ambient temperature Wire gauge: ➀ 6 mm² ➁ 4 mm² 05 . 14 ,   Removal of power contacts (Han® C) Han Com DIN EN 60 664-1 DIN EN 61 984 see chapter 30 / 31 Han® K 12/2 Size 16 B 690/250 V 40/10 A Number of contacts 12/2 + Part number Identification Male insert (M) Female insert (F) Drawing Dimensions in mm Crimp terminal Order crimp contacts separately Han Com 09 32 012 3001 09 32 012 3101 1) Distance for contact max. 21 mm Contact arrangement view from termination side Identification Crimp contacts Power contacts silver plated Wire gauge Part number (mm²) Male contact Female contact 1.5 2.5 4 6 09 32 000 6104 09 32 000 6105 09 32 000 6107 09 32 000 6108 Drawing Dimensions in mm 09 32 000 6204 09 32 000 6205 09 32 000 6207 09 32 000 6208 Wire gauge 1.5 2.5 4 6 Signal contacts silver plated gold plated F.O. contacts for 1 mm 0.14-0.37 0.5 0.75 1 1.5 2.5 0.14-0.37 0.5 0.75 1 1.5 2.5 09 15 000 6104 09 15 000 6103 09 15 000 6105 09 15 000 6102 09 15 000 6101 09 15 000 6106 09 15 000 6124 09 15 000 6123 09 15 000 6125 09 15 000 6122 09 15 000 6121 09 15 000 6126 09 15 000 6204 09 15 000 6203 09 15 000 6205 09 15 000 6202 09 15 000 6201 09 15 000 6206 09 15 000 6224 09 15 000 6223 09 15 000 6225 09 15 000 6222 09 15 000 6221 09 15 000 6226 20 10 001 3211 20 10 001 3221 mm² mm² mm² mm² AWG 16 AWG 14 AWG 12 AWG 10 Wire gauge 0.14-0.37 0.5 0.75 1 1.5 2.5 mm² AWG 26-22 mm² AWG 20 mm² AWG 18 mm² AWG 18 mm² AWG 16 mm² AWG 14 ∅ Stripping length 1.75 2.25 2.85 3.5 9 mm 9 mm 9.6 mm 9.6 mm ∅ Stripping length 0.9 1.1 1.3 1.45 1.75 2.25 8 mm 8 mm 8 mm 8 mm 8 mm 6 mm Stock items in bold type 05 . 15 Han® K 4/8 Features Technical characteristics • Combination of power and signal area in one connector • Screw termination for power and signal area In accordance with the appropriate regulations a wire-end sleeve has to be used at clamps without wire protection (see „Screw terminal“, chapter 00). Specifications Approvals ,   Inserts Number of contacts Electrical data acc. to EN 61 984 Power area Rated current Rated voltage Rated impulse voltage Pollution degree Pollution degree 2 also Han Com 4 / 8 + PE 80 A 400 V 6 kV 3 80 A 400 V 6 kV 3 80 A 400/690 V 6 kV 2 Signal area 16 A 400 V 6 kV 3 Rated current 16 A Rated voltage 400 V Rated impulse voltage 6 kV Pollution degree 3 Rated voltage acc. to UL/CSA 600 V / 600 V Insulation resistance ≥ 1010 Ω Material Polyamide Limiting temperatures -40 °C ... +125 °C Flammability acc. to UL 94 HB Mechanical working life - mating cycles ≥ 500     Current carrying capacity The current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts. The derating curve is therefore valid for currents which flow constantly (non-intermittent) through each contact element of the connector evenly, without exceeding the allowed maximum temperature. Measuring and testing techniques according to DIN EN 60 512-5 Contacts Power contacts Material Surface - hard-silver plated Contact resistance Screw terminal - geometric wire gauge - AWG Tightening tourque Operating current Stripping length Signal contacts Material Surface - hard-silver plated Contact resistance Screw terminal - geometric wire gauge - AWG Tightening tourque Stripping length Ambient temperature Wire gauge: ➀ 16 mm² copper alloy 3 µm Ag ≤ 0.3 mΩ 1.5 ... 16 mm² 16 ... 6 mm² 1.5 2.5 4 Nm 1.2 2 3 6 10 16 3 3 3 14 mm copper alloy 3 µm Ag ≤ 1 mΩ 0.5 ... 2.5 mm² 20 ... 14 0.5 Nm 7.5 mm   Hoods/Housings ➁ 10 mm²   05 . 16 DIN EN 60 664-1 DIN EN 61 984 see chapter 30 / 31 Han® K 4/8 Size 24 B 400/400  V 80/16  A Number of contacts 4/8 + Part number Identification Male insert (M) Female insert (F) Drawing Dimensions in mm Han® K 4/8 Screw terminal 1.5 ... 16 mm² Han Com 09 38 012 2601 09 38 012 2701 1) Distance for contact max. 21 mm Contact arrangement view from termination side Stock items in bold type 05 . 17 Han® K 6/6 Features Technical characteristics • Combination of power and signal area in one connector • Axial screw termination for power area • Screw termination for signal area Specifications Approvals Inserts Number of contacts Electrical data acc. to EN 61 984 Power area Rated current Rated voltage Rated impulse voltage Pollution degree Pollution degree 2 also Hoods/Housings see chapter 30 / 31 Han Com Current carrying capacity Contacts Operating current Power contacts Material Surface - hard-silver plated Contact resistance Axial screw termination - geometric wire gauge - AWG Max. insulation diameter Tightening tourque Stripping length Signal contacts Material Surface - hard-silver plated Contact resistance Screw terminal - geometric wire gauge - AWG Tightening tourque Stripping length ➀ 35 mm² ➁ 25 mm² 05 . 18 100 A 690 V 8 kV 3 100 A 690 V 8 kV 3 100 A 1000 V 8 kV 2   Ambient temperature ➂ 16 mm² 6 / 6 + PE Signal area 16 A 400 V 6 kV 3 Rated current 16 A Rated voltage 400 V Rated impulse voltage 6 kV Pollution degree 3 Rated voltage acc. to UL 600 V / 300 V Rated voltage acc. to CSA 600 V / 600 V Rated current acc. to CSA 100 A / 15 A Insulation resistance ≥ 1010 Ω Material polycarbonate Limiting temperatures -40 °C ... +125 °C Flammability acc. to UL 94 V0 Mechanical working life - mating cycles ≥ 500   Wire gauge: ,   Assembly instructions see page 05.24 The current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts. The derating curve is therefore valid for currents which flow constantly (non-intermittent) through each contact element of the connector evenly, without exceeding the allowed maximum temperature. Measuring and testing techniques according to DIN EN 60 512-5 DIN EN 60 664-1 DIN EN 61 984   copper alloy 3 µm Ag ≤ 0.5 mΩ 16 ... 35 mm² 5 ... 2 11.4 mm mm² 16 Nm 6 25 7 13±1 mm copper alloy 3 µm Ag ≤ 3 mΩ 0.2 ... 2.5 mm² 24 ... 13 0.8 Nm 7.5 mm 35 8 Han® K 6/6 Size 24 B 690/400  V 100/16  A Number of contacts 6/6 + Part number Identification Male insert (M) Female insert (F) Drawing Dimensions in mm Han® K 6/6 Axial screw terminal / Screw terminal 16 ... 35 mm² Han Com 09 38 012 2651 09 38 012 2751 1) Distance for contact max. 21 mm Contact arrangement view from termination side Identification Part number Drawing Dimensions in mm Hex key SW 4 for axial setscrew with grip 09 99 000 0363 adapter 3/8“ 09 99 000 0370 Stock items in bold type 05 . 19 Han® K 8/0 Features Technical characteristics • Axial screw termination for power area • No signal contacts Specifications DIN EN 60 664-1 DIN EN 61 984 Approvals Assembly instructions see page 05.25   Inserts Number of contacts Electrical data acc. to EN 61 984 Power area Rated current Rated voltage Rated impulse voltage Pollution degree Pollution degree 2 also Han Com 8 + PE 100 A 690 V 8 kV 3 100 A 690 V 8 kV 3 100 A 1000 V 8 kV 2 Rated voltage acc. to UL 600 V Rated current acc. to UL 82 A Insulation resistance ≥ 1010 Ω Material polycarbonate Limiting temperatures -40 °C ... +125 °C Flammability acc. to UL 94 V0 Mechanical working life - mating cycles ≥ 500   Contacts   Current carrying capacity The current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts. The derating curve is therefore valid for currents which flow constantly (non-intermittent) through each contact element of the connector evenly, without exceeding the allowed maximum temperature. Measuring and testing techniques according to DIN EN 60 512-5 Material Surface - hard-silver plated Contact resistance Axial screw termination - geometric wire gauge - AWG Max. insulation diameter Tightening tourque copper alloy Stripping length 13±1 mm 3 µm Ag ≤ 0.5 mΩ 10 ... 25 mm² 7 ... 3 11.4 mm mm² 10 Nm 6 16 6 25 7   Hoods/Housings Operating current   Ambient temperature 05 . 20 Wire gauge: ➀ 25 mm² ➁ 16 mm² ➂ 10 mm² see chapter 30 / 31 Han® K 8/0 Size 24 B 690  V 100  A Number of contacts 8/0 + Part number Identification Male insert (M) Female insert (F) Drawing Dimensions in mm Han® K 8/0 Axial screw terminal 10 ... 25 mm² Han Com 09 38 008 2653 09 38 008 2753 1) Distance for contact max. 21 mm Contact arrangement view from termination side Identification Part number Drawing Dimensions in mm Hex key SW 4 for axial setscrew with grip 09 99 000 0363 adapter 3/8“ 09 99 000 0370 Stock items in bold type 05 . 21 Assembly instructions Han® K 4/4 Description Depiction Step 1: Signal contacts: Push screwdriver (0.5 x 3.5) into rectangular chamber. Strip insulation from the wire with a length given on page 05.06 and insert the wire into the round contact chamber. Han Com Power contacts: Strip insulation from the wire with a length given on page 05.06 and insert the wire into the contact chamber until insulation is flush with contact. Do not twist the strands of the wire. l: Stripping length for signal contacts L: Stripping length for power contacts Step 2: Signal contacts: Push screwdriver (0.5 x 3.5) out of rectangular chamber. Power contacts: Hold the wire in position and tighten by a hexagonal driver (SW 2.5) from the mating side with a tightening torque given on page 05.06. Step 3: Complete connection 05 . 22 The male insert is shown. The same method is applicable for female inserts. Dimensions in mm Assembly instructions Han® K 6/12 Description Depiction Dimensions in mm Step 1: Signal contacts: Strip insulation from the wire with a length given on page 05.10 and insert the wire into the rectangular contact chamber. Power contacts: Strip insulation from the wire with a length given on page 05.10 and insert the wire into the contact chamber until insulation is flush with contact. Do not twist the strands of the wire. l: Stripping length for signal contacts L: Stripping length for power contacts Han Com Step 2: Signal contacts: Tighten screw termination with screwdriver (0.5 x 3.5) with a tightening torque given on page 05.10. Power contacts: Hold the wire in position and tighten by a hexagonal driver (SW 2) from the mating side with a tightening torque given on page 05.10. Step 3: Complete connection The male insert is shown. The same method is applicable for female inserts. 05 . 23 Assembly instructions Han® K 6/6 Description Depiction Step 1: Signal contacts: Strip insulation from the wire with a length given on page 05.18 and insert the wire into the rectangular contact chamber. Han Com Power contacts: Strip insulation from the wire with a length given on page 05.18 and insert the wire into the contact chamber until insulation is flush with contact. Do not twist the strands of the wire. l: Stripping length for signal contacts L: Stripping length for power contacts Step 2: Signal contacts: Tighten screw termination with screwdriver (0.5 x 3.5) with a tightening torque given on page 05.18. Power contacts: Hold the wire in position and tighten by a hexagonal driver (SW 4) from the mating side with a tightening torque given on page 05.18. Step 3: Complete connection 05 . 24 The male insert is shown. The same method is applicable for female inserts. Dimensions in mm Assembly instructions Han® K 8/0 Description Depiction Dimensions in mm Step 1: Strip insulation from the wire with a length given on page 05.20 and insert the wire into the contact chamber until insulation is flush with contact. Do not twist the strands of the wire. L: Stripping length for power contacts Step 2: Han Com Hold the wire in position and tighten by a hexagonal driver (SW 4) from the mating side with a tightening torque given on page 05.20. Step 3: Complete connection The male insert is shown. The same method is applicable for female inserts. 05 . 25 Application Han Com Welding robots in automotive production ABB Robotics AB, Västeras, Sweden 05 . 26