09031606901

Assembly and soldering instructions DIN signal male connector with special contacts The connectors should be protected when being soldered in a dip, flow or film soldering baths. Otherwise, they might become contaminated as a result of soldering operations or deformed as a result of overheating. (1) For prototypes and short runs protect the connectors with an industrial adhesive tape, e.g. Tesaband 4331 (www.tesa.de). Cover the underside of the connector moulding and the adjacent parts of the pcb as well as the open sides of the connector. This will prevent heat and gases of the soldering apparatus from damaging the connector. About 140 + 5 mm of the tape should suffice. General information Design IEC 60603-2 No. of contacts 78+2, 60+4, 42+6, 24+8, 6+10 (2) For large series a jig is recommended. Its protective cover with a fast action mechanical locking device shields the connectors from gas and heat generated by the soldering apparatus. As an additional protection a foil can be used for covering the parts that should not be soldered. types: M male Contact spacing 2,54 mm for signal contacts Test voltage 1000V Contact resistance < 20 mOhm Insulation resistance > 1012 Ohm 2 A@20°C (see derating diagram) for signal contacts Working current -55°C … +125°C Termination technology signal contacts solder pins Insertion and withdrawal force without special contacts Cross section of solder terminations for special contacts refer to corresponding data sheet Temperature range Clearance & creepage distance 7,62 mm for special contacts min. 1,2 mm 6pol. ≤ 6N 78pol. ≤ 74N 24pol. ≤ 23N 60pol. ≤ 57N 42pol. ≤ 40N Mating cycles - PL1 acc. to IEC 60 603-2 => 500 mating cycles - PL2 acc. to IEC 60 603-2 => 400 mating cycles - PL3 acc. to IEC 60 603-2 => 50 mating cycles UL file E102079 RoHS - compliant Yes Leadfree Yes Hot plugging No Insulator material Material PBT (thermoplastics, glass fiber reinforcement 30%) Color RAL 7032 (grey) UL classification UL 94-V0 Material group acc. IEC 60664-1 IIIa (175 < CTI < 400) NFF classification I3, F4 Contact material Copper alloy Plating termination zone signal contacts Sn over Ni Plating contact zone signal contacts Au over PdNi over Ni Derating diagram acc. to IEC 60512-5 (Current carrying capacity) The current carrying capacity is limited by maximum temperature of materials for inserts and contacts including terminals. The current capacity curve is valid for continuous, non interrupted current loaded contacts of connectors when simultaneous power on all contacts is given, without exceeding the maximum temperature. Control and test procedures according to DIN IEC 60512-5 Electrical load [A] Released / Freigegeben 2011-09-02-13:07:54:807 UTC Contact material Date Temperature [°C] EC01482 Mod. Subject to change without prior notice, all rights reserved Name Detail. 27/04/11 mte Inspec. 27/04/11 TD Stand. Date Name HARTING Electronics GmbH & Co. KG Technical data sheet DIN signal male connector with special contacts DS 09 03 120 02 02 Page 1 of 1