MV50V2.2M4*5 4.0TP

RoHS MESSRS: APPROVAL NO 753 - 001 DATE 2014.08.07 ALUMINUM ELECTROLYTIC CAPACITOR APPROVAL SHEET CATALOG TYPE MV SERIES USER PART NO. 适 用 机 种 特 记 事 项 Halogen-Free QINGDAO SAMYOUNG ELECTRONICS CO.,LTD MANAGER OF DEVELOPMENT DEPARTMENT GONG JANG SUG 长孔 硕 USER APPROVAL: APPROVAL NO.： SamYoung(Korea) : 47,SAGIMAKGOL-RO,JUNGWON-GU,SEONGNAM-SI,GYEONGGI-DO,KOREA SamYoung(China) : No.5 CHANGJIANG ROAD,PINGDU-CITY,SHANDONG-PROVINCE,CHINA A4 （210×297） 样式：H-1001-011 SamYoung Electronics Co., Ltd. APPROVAL NO. PAGE: 1 OF 6 ALUMINUM ELECTROLYTIC CAPACITOR 753 - 001 DATE: 2014.08.07 SPECIFICATIONS Item Characteristics Rated Voltage Range 4 ~ 100 VDC Operating Temperature Range - 40 ~ + 85 ℃ Capacitance Tolerance ( at 20 ℃,120Hz) ±20 I=0.01CV(μA) or 3 μA,whichever is greater(at 20℃,2minutes) Where,I:Max.Leakage current(μA),C :Nominal capacitance（μF ）V:Rated Voltage（VDC） Leakage Current Dissipation Factor(TANδ) Temperature characteristics (Impedance ratio at 120Hz) Refer to Table 1. Rated Voltage (VDC) Z(-25℃)/Z(20℃) Z(-40℃)/Z(20℃) 4 7 15 6.3 4 10 10 3 8 (at 120Hz,20℃) 16 2 6 25 2 4 35~50 2 3 63~100 3 4 The following specifications shall be satisfied when the capacitors are restored to 20℃ after the rated voltage applied for 2,000 hours at 85℃.(where,1,000 hours for 3Φ） Load Life Capacitance change : ≤± 20% of the initial Value TANδ : ≤200% of the initial specified value Leakage current : ≤The initial specified value The following specifications shall be satisfied when the capacitors are restored to 20℃ after exposing them at 85℃ for 500 hours without voltage applied. The rated voltage shall be appled to the capacitors for a minimum of 30 minutes,at least 24 Shelf Life hours and not more than 48 hours before the measurements. Capacitance change : ≤± 15% of the initial Value（Where,±20% for 3Φ） Others TANδ : ≤150% of the initial specified value（Where,200% for 3Φ） Leakage current : ≤The initial specified value Satisfies characteristic KS C IEC 60384-4 Table: RATINGS OF MV Series 4(OG) V DC Item CASE TANδ CODE μF 0.1 0.15 0.22 0.33 0.47 0.68 1 1.5 2.2 3.3 4.7 6.8 10 15 22 B55 D55 0.46 D55 0.46 33 D55 0.60 47 E55 0.42 68 E55 0.62 100 F55 0.72 220 330 470 1000 6.3(OJ) CASE CODE TANδ 10(1A) 16(1C) CASE CASE TANδ CODE CODE TANδ 25(1E) 35(1V) 50(1H) CASE CASE CASE TANδ TANδ CODE CODE CODE B55 B55 B55 B55 B55 D55 D55 E55 B55 D55 0.41 0.32 E55 0.27 E55 E55 0.35 F55 F55 0.38 F55 F55 0.40 F60 F60 H63 H63 F80 H10 J10 0.40 0.40 0.40 0.40 0.28 0.26 0.28 0.26 0.23 0.29 0.23 B55 D55 B55 D55 B55 D55 0.16 D55 0.22 D55 B55 D55 0.24 0.22 D55 0.15 E55 B55 D55 0.24 0.22 E55 0.15 E55 E55 0.20 F55 0.15 F55 E55 0.20 F55 0.15 F55 F55 0.21 F55 0.15 F60 F55 0.21 F60 0.16 H63 F80 H63 F80 0.16 F60 0.23 H10 H63 F55 H63 F80 0.16 0.26 H10 H63 F80 0.30 H10 F80 H10 0.30 H10 J10 0.30 J10 0.26 0.26 0.26 J10 0.16 J10 0.15 0.14 0.13 0.13 D55 D55 D55 D55 B55 D55 B55 D55 B55 D55 B55 D55 B55 D55 D55 E55 F55 63(1J) TANδ 0.12 0.11 0.12 0.12 0.12 0.12 0.12 0.13 0.13 0.13 0.11 0.11 0.11 0.11 0.11 0.11 0.11 0.11 0.11 0.11 0.11 0.13 F55 0.13 F60 0.13 F60 0.14 H63 F80 0.14 H10 0.14 J10 0.14 J10 0.11 0.12 0.12 0.12 0.12 0.12 0.12 100(2A) CASE CASE TANδ TANδ CODE CODE D55 D55 D55 D55 D55 D55 0.12 0.12 0.12 0.12 0.12 0.12 D55 D55 D55 E55 E55 F55 F60 F60 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12 F80 H10 H10 J10 0.12 0.12 0.12 0.12 H10 J10 0.12 0.12 0.14 ← 李波 SamYoung Electronics Co., Ltd. ← 立范 波 ← 阿吕 勇 PAGE: 2 OF 6 APPROVAL NO. ALUMINUM ELECTROLYTIC CAPACITOR 753 - 001 DIMENSIONS OF MV Series Dimensions Recommended solder land on PC board Marking Lot No. Capacitance Symbol mark (Note2) c - + v a Rated voltage(Note3) Solder land on PC board Note1: L±0.5 for 8× 6.3(H63),8×10(H10),10×10(J10) Note2: 3×5.2(B55),4×5.2(D55) is excluded symbol mark. 0.3max. L ±0.3（ Note1） ΦD±0.5 Note3: 6.3WV is marked by 6V. Case code ΦD L A B C W P a b c B55 Φ3 5.2 3.3 3.3 3.7 0.45-0.75 0.8 0.8 2.2 1.6 1.6 D55 Φ4 5.2 4.3 4.3 5.1 0.5-0.8 1.0 1.0 2.6 E55 Φ5 5.2 5.3 5.3 5.9 0.5-0.8 1.4 1.4 3 1.6 F55 Φ6.3 5.2 6.6 6.6 7.2 0.5-0.8 1.9 1.9 3.5 1.6 F60 Φ6.3 5.7 6.6 6.6 7.2 0.5-0.8 1.9 1.9 3.5 1.6 F80 Φ6.3 7.7 6.6 6.6 7.2 0.5-0.8 1.9 1.9 3.5 1.6 H63 Φ8 6.3 8.3 8.3 9.0 0.5-0.8 2.3 2.3 4.5 1.6 H10 Φ8 10 8.3 8.3 9.0 0.7-1.1 3.1 3.1 4.2 2.2 J10 Φ10 10 10.3 10.3 11.0 0.7-1.1 4.5 4.5 4.4 2.2 A ±0.2 W B±0.2 - b + P C±0.2 RATINGS OF MV Series VDC Item μF 4(OG) CASE CODE Ripple current 6.3(OJ) CASE CODE Ripple current 10(1A) CASE Ripple CODE current 16(1C) CASE CODE 25(1E) Ripple current CASE CODE 35(1V) Ripple CASE current CODE 50(1H) 63(1J) 0.1 B55 D55 1.1 1.3 D55 1.3 0.15 B55 D55 2.0 2.0 D55 2.5 0.22 B55 D55 2.0 2.9 D55 3.0 0.33 B55 D55 3.0 3.5 D55 4.0 0.47 B55 D55 3.8 4.2 D55 5.0 0.68 B55 D55 4.6 5.1 D55 6.0 1 B55 D55 5.6 6.2 D55 8.0 1.5 B55 D55 6.9 7.5 D55 9.5 B55 D55 8.3 10 D55 12 2.2 3.3 4.7 6.8 D55 10 B55 D55 11.6 10 B55 D55 12.8 15 D55 20 E55 B55 D55 10.5 B55 D55 7.7 B55 D55 9.4 D55 14 E55 17 D55 15 E55 19 E55 20 D55 16 E55 20 F55 24 F55 25 E55 25 E55 25 F55 29 F60 32 26 F55 33 F55 33 F60 32 F60 40 B55 D55 14 17 100(2A) Ripple CASE Ripple CASE Ripple CASE Ripple current CODE current CODE current CODE current 22 B55 D55 14 B55 D55 23 E55 32 E55 32 F55 40 F55 40 F60 45 F80 60 H10 90 33 D55 23 E55 35 E55 35 F55 45 F55 45 F60 55 H63 F80 95 H10 110 J10 120 47 D55 27 E55 38 F55 50 F55 50 F60 65 H63 F80 105 H10 140 H10 130 68 E55 38 F55 54 F55 54 F60 78 H63 F80 115 H10 157 J10 170 J10 170 100 E55 46 F55 60 F60 70 175 H63 F80 145 H10 175 J10 195 F55 74 220 F60 H63 80 175 H63 F80 175 F55 H63 74 H10 F80 215 130 330 H63 F80 190 H10 270 H10 270 470 H10 265 J10 330 J10 330 1000 J10 400 J10 265 H10 215 J10 265 Permissible ripple current(mArms/85℃,120Hz) Case code SamYoung Electronics Co., Ltd. PAGE: ALUMINUM ELECTROLYTIC CAPACITOR 3 OF 6 APPROVAL NO. 753 - 001 TAPING DIMENSIONS FIG.2 +0.1 -0 A A P±0.1 P±0.1 t Feed Direction t Feed Direction FIG.4 +0.1 -0 0.75±0.05 B t P±0.1 Feed Direction Case code Φ3（B55） Fig 1 W 12 A 3.5±0.2 B 3.5±0.2 F 5.5 E 1.75±0.1 P 8 Φ4（D55，D56，D60） 1 12 4.7±0.2 4.7±0.2 5.5 1.75±0.1 8 Φ5（E55，E56，E60） 2 12 5.7±0.2 5.7±0.2 5.5 1.75±0.1 12 Φ6.3（F55，F56，F60） 2 16 7.0±0.2 7.0±0.2 7.5 1.75±0.1 12 Φ6.3×8L（F80） Φ8×6L（H63） Φ8×6.7L（H70） Φ8×10L（H10） Φ8×11.5L（H12） Φ10×10L（J10） Φ10×12.2L（J12） Φ12.5×13.5L（K14） 2 2 2 3 3 3 3 4 16 16 24 24 24 24 24 32 7.0±0.2 8.7±0.2 8.7±0.2 8.7±0.2 8.7±0.2 10.7±0.2 10.7±0.2 13.4±0.2 7.0±0.2 8.7±0.2 8.7±0.2 8.7±0.2 8.7±0.2 10.7±0.2 10.7±0.2 13.4±0.2 7.5 7.5 11.5 11.5 11.5 11.5 11.5 14.5 1.75±0.1 1.75±0.1 1.75±0.1 1.75±0.1 1.75±0.1 1.75±0.1 1.75±0.1 1.75±0.1 12 12 12 16 16 16 16 24 Φ50min. Case code Φ3（B55） Φ4（D55，D56，D60） Φ5（E55，E56，E60） Φ6.3（F55，F56，F60） Φ6.3×8L（F80） Φ8×6L（H63） Φ8×6.7L（H70） Φ8×10L（H10） Φ8×11.5L（H12） Φ10×10L（J10） Φ10×12.2L（J12） Φ12.5×13.5L（K14） W ORIENTATION OF POLARITY Feed Direction [ φ3 ~ φ10 ] + (mm) t 5.9±0.2 5.7±0.2（D55， D56） 5.7±0.2（E55， E56） 5.7±0.3（F55， F56） 8.2±0.2 6.8±0.2 7.3±0.2 11.0±0.2 12.3±0.2 11.0±0.2 13.0±0.2 14.0±0.2 S — — — — — — — — — — — 28.4±0.1 QUANTITY PER REEL 382max + sporatic hole sporatic hole A Feed Direction 13±0.5 - S t REEL + F w±0.3 A P±0.1 0.6max + + W（mm） 14 14 14 18 18 18 26 26 26 26 26 34 Q‘ty （pcs/reel） 2,000 2,000 1,000 1,000 900 1,000 1,000 500 400 500 400 200 + [ φ12.5 ] SamYoung Electronics Co., Ltd. 0.2±0.05 φ1.5 4±0.1 2±0.1 0.6max B w±0.3 F±0.1 4±0.1 2±0.1 +0.1 -0 E φ1.5 E±0.1 FIG.3 + 0.6max B φ1.5 2±0.1 F±0.1 B F±0.1 w±0.3 4±0.1 0.6max w±0.3 2±0.1 +0.1 -0 E 4±0.1 φ1.5 E FIG.1 Q‘ty （pcs/box ） 20,000 20,000 10,000 10,000 9,000 10,000 6,000 3,000 2,400 3,000 2,400 1,000 PAGE: 4 OF 6 APPROVAL NO： ALUMINUM ELECTROLYTIC CAPACITOR 753 - 001 CE32 TYPE MINIATURE SIZED TYPE CAPACITORS COMPONENT PART NAME LEAD WIRE MATERIALS VENDER TINNED COPPER - PLY WIRE(PB-FREE) KISTRON (KOREA/CHINA) KOHOKU (JAPAN/CHINA) NANTONG HONGYANG AL LEAD ALUMINUM 99.92% (CHINA) KISTRON (KOREA/CHINA) KOHOKU (JAPAN/CHINA) NANTONG HUIFENG PACKING PAD SUNG NAM SYNTHETIC RUBBER (CHINA) (KOREA/CHINA) CCW BASE CHIP BASE AL CASE AL FOIL （+） AL FOIL （-） SEPARATOR ADHESIVE TAPE ZICVISION PPA ( POLY PHTHAL AMIDE ) SANKYO TOHOKU COATED ALUMINUM FORMED ALUMINUM 99.9% OVER ETCHED ALUMINUM 98% OVER INSULATION PAPER POLYPHENYLENE SULFIDE OR POLY IMIDE FILM (CHINA) (KOREA) (JAPAN) VIVID (CHINA) D.N TECH/HA NAM (KOREA) LINAN AOXING (CHINA) SAM YOUNG (KOREA) K.D.K/JCC/MATSUSHITA (JAPAN) BECROMAL (ITALY) HEC/HISTAR (CHINA) K.D.K (JAPAN) K-JCC (KOREA) ELECON/WU JIANG FEILO (CHINA) N.K.K (JAPAN) KAN (CHINA) DAEIL/SWECO (KOREA) NITTO/NICHIBAN (JAPAN) PRECAUTIONS TO USERS Soldering method for rework of solder, and do not exceed an iron tip temperature of 300℃ and The capacitors of Al chip have no capability to withstand such a max. exposure time of 5 seconds. dip or wave soldering as totally immerses components into a Mechanical stress solder bath. Do not lift up or push the capacitor after soldering.Avoid curvature of the PC board. Reflow soldering These may damage the capacitor. Use the capacitors within the Recommended Reflow Soldering Cleaning of Assembly board Conditions, and also make sure to check the temperature stress Standard aluminnum electrolytic capacitors should be free from solvent during to the capacitors because the following makes a difference in the PC board cleaning after soldering.Use solvent—proof capacitors and follow the stress to the capacitors.If any other reflow soldering conditions are cleaning condition when halogenated solvents are used. applied,please consult us. After solvent cleaning, immediately evaporate the solvents residue for at least (1)Location of components.(The edge sides of a PC board 10 minutes with a hot forced air. If the assembly board is inadequately dried increases its temperature more than the center does.) after a washing process,the capacitors will keep suffering from the residual (2)Population of components. The less the component popluation solvent for long periods of time,and will be corroded while in service. is the more the temperature is increased. Coating on assembly board (3)Mater ial of printed circuit board. As a ceramic board needs (1)Before coating ,evaporate cleaning solvents from the assembly board. heating up more than a glass epoxy board to reach the same (2)Before the conformal coating ,using a buffer precoat which does not contain board temperature,the capacitors may be damaged. (4)Thickness of PC board. A thick PC board needs heating up chloride is recommended to reduce stress to the capacitors. Molding by resin more than a thin board. It may damage the capacitors. Inner pressure of a capcitor slowly increases over the service life of the capacitor (5)Size of PC board. A large PC board needs heating up more than with gas being produced by internal chemical reaction.If the end seal of the a small board and it may damage the capacitors. capacitor is completely be in danger. Also if the resin contains a large amount of (6)Location of infrared ray lamps. On IR reflow as well as hot chlorine ion,it will penetrate into the end seal,get into the inside element of the plate reflow, heating only the reverse side of the PC board will capacitor,and damage the capacitor while in service. reduce stress to the capaciors. Others Rework of soldering Pls refer to Page 5 of 6 and 6 of 6. Avoid soldering more than once by reflow. Use a soldering iron SamYoung Electronics Co., Ltd. PAGE： 5 OF 6 When using aluminum electrolytic capacitors,pay strict attention to the following: 1. Electrolytic capacitors for DC application require polarization. Confirm the polarity.If used in reversed polarity,the circuit life may be shortened or the capacitor may be damaged.For use on circuits whose polarity is occasionally reversed,or whose polarity is unknown,use bi-polarized capacitors (BPseries).Also,note that the electrolytic capacitor cannot be used for AC application. 2. Do not apply a voltage exceeding the capacitor`s voltage rating. If a voltage execeeding the capacitor`s voltage rating is applied,the capacitor may be damaged as leakage current increases. When using the capacitor with AC voltage superimposed on DC voltage,care must be exercised that the peak value of AC voltage does not exceed the rated voltage. 3. Do not allow excessive ripple current to pass. Use the electrolytic capacitor at current values within the permissible ripple range.If the ripple current exceeds the specified value,request capacitors for high ripple current applications. 4. Ascertain the operating temperature range. Use the electrolytic capacitors according to the specified operating temperature range.Usage at room temperature will ensure longer life. 5. The electrolytic capacitor is not suitable for circuits in which charge and discharge are frequently repeated. If used in circuits in which charge and discharge are frequently repeated,the capacitance value may drop,or the capacitor may be damaged.Please consult our engineering department for assistance in these applications. 6. Apply voltage treatment to the electrolytic capacitor which has been allowed to stand for a long time. If the electrolytic capacitor is allowed to stand for a long time,its withstand voltage is liable to drop,resulting in increased leakage current.If the rated voltage is applied to such a product,a large leakage current occurs and this generates internal heat,which damaged the capacitor.If the electrolytic capacitor is allowed to stand for a long time,therefore,use it after giving voltage treatment (Note 1).(However,no voltage treatment is required if the electrolytic capacitor is allowed to stand for less than 2 or 3 years at normal temperature.) 7. Be careful of temperature and time when soldering. When soldering a printed circuit board with various,components,care must be taken that the soldering temperature is not too high and that the dipping time is not too long.Otherwise,there will be adverse effects on the electrical characteristics and insulation sleeve of electrolytic capacitors in the case of small-sized electrolytic capacitors,nothing abnormal will occur if dipping is performed at less than 260℃ for less than 10 seconds. 8. Do not place a soldering iron on the body of the capacitor. The electrolytic capacitor is covered with a vinyl sleeve.If the soldering iron comes in contact with the electrolytic capacitor body during wiring,damage to the vinyl sleeve and/or case may result in defective insulation,or improper protection of the capacitor element. 9. Cleaning circuit boards after soldering. Some solvents have adverse effects on capacitors. Please refer to the next page. 10.Do not apply excessive force to the lead wires or terminals. If excessive force is applied to the lead wires and terminals,they may be broken or their connections with the internal elements may be affectde.(For strength of terminals,refer to KS C IEC 60384-4(JIS C5101-1,JIS C5101-4) 11.Care should be used in selecting a storage area. If electrolytic capacitors are exposed to high temperatures caused by such things as direct sunlight,the life of the capacitor may be adversely affected.Storage in a high humidity atmosphere may affect the solderability of lead wires and terminals. 12.Surge voltage. The surge voltage rating is the maximum DC over-voltage to which the capacitor may be subjected for short periods not exceeding approximately 30 seconds at infrequent intervals of not more than six minutes.According to KS C IEC 60384 -4,the test shall be conducted 1000 cycles at room temperature for the capacitors of characteristic KS C IEC 60384-4 or at the maximum operating temperature for the capacitors of characteristics B and C of KS C IEC 60384-4 with voltage applied through a series resistance of 1000 ohms without discharge.The electrical characteristics of the capacitor after the test are specified in KS C IEC 60384-4.Unless otherwise specified,the rated surge voltage are as follows: Rated Voltage(V) 2 4 6.3 10 16 25 35 50 63 80 100 160 200 250 315 350 400 450 500 Rated Surge Voltage(V) 2.5 5 8 13 20 32 44 63 79 100 125 200 250 300 365 400 450 500 550 Note 1 Voltage treatment … Voltage treatment shall be performed by increasing voltage up to the capacitor`s voltage rating gradually while lowering the leakage current.In this case,the impressed voltage shall be in the range where the leakage current of the electrolytic capacitor is less than specified value.Meanwhile,the voltage treatment time may be effectively shortened if the ambient temperature is increased (within the operating temperature range). Note 2 For methods of testing, refer to KS C IEC 60384-4，（JIS C 5101-1，JIS C 5101-4） SamYoung Electronics Co., Ltd. PAGE： 6 OF 6 CLEANING CONDITIONS Aluminum electrolytic capacitors that have been exposed to halogenated hydrocarbon cleaning and defluxing solvents are susceptible to attack by these solvents.This exposure can result in solvent penetration into the capacitors, leading to internal corrosion and potential failure. Common type of halogenated cleaning agents are listed below. Structural Formula Chemical Name Representatice Brand Name Trichlorotrifluoroethane C2CI3F3 Freon TF,Daiflon S-3 Fluorotrichloromethane CCI3F Freon-11,Daiflon S-1 1,1,1-Trichloroethane F2H 3CI3 Chloroethane Trichloroethylene C2HCI3 Trichiene Methyl Chloride CH3CI MC We would like to recommend you the below cleaning materials for your stable cleaning condition taking the place of previous materials. ◎Isopropyl Alcohol(IPA) or Water Cleaning method: One of immersion, ultrasonic or vapor cleaning. Maximum cleaning time: 5 minutes(Chip type: 2 minutes) ※Do not use AK225AES Aluminum electrolytic capacitors are easily affeceted by halogen ions,particularly by chloride ions. Excessive amounts of halogen ions,if happened to enter the inside of the capacitors, will give corrosion accidents-rapid capacitance drop and vent open. The extent of corrosion accidents varies with kinds of electrolytes and seal-materials. Therefore, the prevention of halogen ion contamination is the most improtant check point for quality control in our procuction lines. At present, halogenated hydrocarboncontained organic solvents such as Trichloroethylene, 1,1,1-Trichloroethane, and Freon are used to remove flux from circuit boards. If electroytic capacitors are cleaned with such solvents,they may gradually penetrate the seal portion and cause the eosion.When using latex-based adhesive on the capacitors rubber end seal for adhesion to a PCB, corrosion may occur depending on the kind of solvent in the adhesive. Select an adhesive as an organic solvent with dissolved polymer that is not halogenated hydrocarbon. Hot air drying is required for eliminating the solvent between the product and the PCB at 50℃~80℃ after coating. Followings are the penetration path of the halogenated solvent. ① Penetration between the rubber and the aluminum case ② Penetration between the rubber and the lead wire ③ Penetration through the rubber The inside of the capacitors,the mechanism of corrosion of aluminum electrolytic capacitors by halogen ions can be explainedas follows: Halides(RX) are absorbed and diffused into the seal portion. The halides then enter the inside of the capacitors and contact with the electrolyte of the capacitors. Where by halogen ions are made free by a hydrolysis with water in the electrolyte: + - RX + H2O → ROH + H + X - The halogen ions (X ) react with the dielectric substance(Al2O3) of aluminum electrolytic capacitors: AI2O3 + 6H+ + 6X- →2ALX3 + 3H2O AIX3 is dissociated with water: ALX3 + 3H2O → AL（OH）3 + 3H+ + 3X※MANUFACTURING SITE ﹣SamYoung Electronics Co.,Ltd.(Korea/China) SamYoung Electronics Co., Ltd.