东莞市康导新能源科技有限公司
日期Date
DongGuan KD New Energy Technology Co.,LTD
产品型号
Part Number
2025/1/3
42202W90-2X20PG-A1-SN
产品规格书
Product Specification
1.1 产品规格
产品名称Product Name
针座WAFER
规格Specification
PH2.2MM 2X20P PC3.20MM 90度 镀亮锡 PA66+30%GF新料 灰色
1.2 材质与表面处理Material&surface treatment
零件名称Part Name
材质Material
表面处理Surface processing
端子Contact
黄铜BRASS
镀亮锡80-120U"
塑胶Plastic
PA66+30%GF UL94V-0 GRAY
------
2.0 电性特性Electrical characteristics
额定電流 Rating Current
额定電压 Rating Voltage
耐电压 Withstand Voltage
接触电阻 Contact Resistance
绝缘电阻 Insulation Resistance
工作温度 Working Temperature
存储温度 Storage temperature
3AMP AC/DC
250V AC/DC
1000V AC
30mΩ Max.
1000MΩ Min./(1000V DC)
-40°C~+105°C
-10°C~+40°C
2.1 物理特性Physical characteristics
熔点Melting point
Heat deflection temperature under load
热变形温度 ---18.6 ㎏/㎝²
290℃
240℃
3.0 默认测试条件Default test conditions
在具体试验方法中如无其他规定,试验样品应先在下述条件下放置24H后,然后再进行
试验,样品的预处理条件和默认的试验条件如下:
Pa All test samples shall be preconditioned at (18~28)℃ and 45%~75% relative
humidity for 24h before the start of any test.
All test shall be carried out at following basic condition:
环境温度:18~28℃,空气相对湿度:45%~75% 大气压力:86kPa~106kPa
Ambient temperture: (18~28)℃
Relative humidity:45%~75% Atmospheric
pressure:86kPa~106kPa
Page 1 OF 5
F-011A
产品规格书
Product Specification
4.产品性能Performance
项目Item
4.1 外观
Appearance
测试设备
Equipment
引用标准
测试条件和方法Condition & Metrhod 规格要求Requirement
Reference
1塑胶件表面应无明显疤痕、凹
陷、开裂及影响使用的变形
The surface of the plastic
parts should be free of
obvious scars, depressions,
照相机、摄相
cracks and deformations
机、放大镜等
affecting the use.
目视检查视力Visual examination
放 大设备(如
2.金属件表面无锈蚀、氧化、
vision:>1.0
需要)
无明显的机械损伤等缺陷
相应图纸
Camera,Video
There is no corrosion,
照明Illumination:(200-300)lx
Drawing
recorder,
目测距离Viewing distance:(0.3- oxidation, mechanical
Magnification
damage and other defects on
0.5)m
apparatus(as
the surface of metal parts.
required)
3.标志、其他零部件外观符合
相应规范The appearance of
the logo and other parts
shall conform to the
corresponding
specifications.
卡尺、投影仪
4.2 结构尺寸
Caliper,
Dimension
Projector
用符合祥细规范(或设计图样)精度要
符合图纸要求
相应图纸 求的卡尺、投影仪进行测量
The dimension accord with
Drawing Use caliper or rejector to
the part drawing.
mesasure the dimension.
4.3 接触阻
抗
Contact
Resistance
QC/T
1067.1 2017车用
电线束连
接器(第
4.7项)
在受测连接器之公母端子对上施加
20mV DC Max. 100mA开路电流条件下
测试 Test with an open circuit 初始接触电阻The initial
current of 20mV DC Max. 100mA
contact resistance:30mΩ
applied to the male and female
Max.
terminal pairs of the connectors
under test
QC/T1067.
1-2017车
用电线束
连接器
(第4.27
项)
将试验样品的所有接端交错连接成两
组,再施加规定的试验电压,测量绝
缘电阻。测量电压:1000V DC。
All the terminals of the test
sample are interleaved into two
groups, and then the prescribed
test voltage is applied to
measure the insulation
resistance. Measurement voltage:
1000V DC
4.4 绝缘阻
抗
Insulation
Resistance
直流低电阻测
试仪DC low
resistance
tester
程控耐压绝缘
测试仪Program
controlled
voltage
insulation
tester
Page 2 OF 5
插接件间的绝缘电阻应至少
为1000MΩ
The insulation resistance
between connectors should
be at least 1000MΩ min.
F-011A
产品规格书
Product Specification
耐压测试仪
4.5 耐电压
Withstand
Withstand
voltage
Voltage
tester
使用配套标准
4.6 插入力
插头
Insertion
Use standard
Force
plug
使用配套标准
4.7 拔出力
插头
Withdrawal
Use standard
Force
plug
QC/T
1067.12017车用
电线束连
接器(第
4.28项)
QC/T
1067.12017车用
电线束接
插器(第
4.12项)
QC/T
1067.12017车用
电线束接
插器(第
4.12项)
先将试验样品的所有接端交错连接成
两组,尽量使每组内不存在互相邻近
的插接件,再施加规定的试验电压。
相邻插接件之间或地线之间施加
1000V(50Hz,有效值:1分钟) Apply an
AC voltage of 1000V(50Hz) for 1
minute across all contacts
connected together and a metal
foil surrounding the housing.
试验电压的作用下无闪络、
飞弧或击穿
During this test, neither
dielectric breakdown nor
flash-over shall occur.
无锁紧装置Without locking
固定插座,以每分钟50±3mm的速度插
device
入插座。Fixed plug,by each minute
插入力Insertion Force:
50±3mm speed insertion plug.
≤10N/PIN
无锁紧装置Without locking
固定插座,以每分钟50±3mm的速度拔
device
出插座。Fixed plug,by each minute
拔出力Withdrawal Force:
50±3mm speed out the plug.
≥1N/PIN
4.8 机械寿
命
配合的产品
Durability
Product of
(Repeaterd
Mate
Mating/
Unmating)
QC/T
完成插拔测试后接触电阻不
1067.1同配合产品进行50次插拔
大于30mΩ
2017车用
Mate and unmate connector for 50
电线束接
Contact Resistance 30mΩ
插器(第 cycle.
max. after testing.
4.3项)
4.9 端子保
持力
测力计Force
Retention tester
Force
以每分鐘25~100mm的速度拔出端子,
测试端子在塑胶件中的保持力.
相应图纸 Pull out the terminal at a rate
Drawing of 25 mm to 100mm per minute, and
test the holding power of the
terminal in the plastic part.
4.10 锁扣强
度(若
测力计Force
有)Locking tester
Strength (if
contain)
4.11 阻燃性 酒精灯
Combustibility Spirit Lamp
QC/T
1067. 12001车用
电线束接
插器(第
4.12项)
单根端子的最小保持力为
2.0Kg
Retention Force for a
terminal 2.0Kg Min.
在已适配的连接器之塑胶上加一轴向
力测定锁扣的强度Apply and axial 锁扣强度必须大于80N
pull-out load to one of the mated Locking strength greater
housing, measure the locking
than 80N.
strength.
离开火焰后,持续燃烧时间小
于10秒,无滴落体或滴落体不
燃烧 After leaving the
产品置于火焰10秒
flame, the continuous
Place the product in the flame of
burning time is less than
an alcohol lamp for 10 seconds
10 seconds, no dripping
body or dripping body
does not burn.
Page 3 OF 5
F-011A
产品规格书
Product Specification
4.12 振动
Vibration
振动试验机
Vibration
equipment
QC/T
1067. 12001车用
电线束接
插器(第
4.17项)
产品应能经受X、Y、Z三个方向的扫频
振动试验。振动频率:10 55 10HZ,振
幅1.5mm,扫描时间1分钟,在X、Y、Z
三个方向上分别持续振动2小时。
Carry out the vibration with
connectors.
Vibration frequency: 10 55 10HZ
Amplitude:1.5mm
Vibration direction: X、Y、Z
Duaration: 2 hours each
1.试验中电路保持连续性
The circuit remains
continuous during the
test.
2.接触电阻Contact
resistance: 30mΩ Max.
3.测试过程中端子连接电阻
连续大于7Ω的时间应不超过
1µs
During the test, the time
less than 1µs when R>7Ω
冷热冲击试验 QC/T
1067. 14.13 热冲击 机
2001车用
Thermal
Thermal
电线束接
shock
shock
插器(第
equipment
4.29项)
温度范围-40ºC~+105ºC;每25分鐘轉
換一次,转换时间不超过30秒,共循
环5次 Temperature range from 产品无损坏No damage.
40ºC to +105ºC,Start from 接触电阻Contact
40ºC,after 25 minute change to
tesistance: 30mΩ max.
+105ºC, change time is not more
than 30 seconds. Total 5 cycle.
QC/T
1067. 1Humidity heat 2001车用
Temperature
Constant
电线束接
/humidity equipment
插器(第
cycling
4.30项)
耐溫度湿度变化测试,在不工作的状态
下进行The temperature and
humidity resistance test is
carried out in the non-working
state:
1.(23±5)℃,humidity 45%~75%,4H
2.(55±2)℃,humidity 95%~99%,10H
3.(-40±2)℃,2H
4.(105±2)℃,2H
Total 10 cycle
外观无损伤Appearance no
damage.
接触电阻Contact
tesistance: 30mΩ max.
绝缘电阻Insulation
resistance: 1000MΩ min.
QC/T
4.15 耐高温 恒温恒湿机
417.1High
Humidity heat 2001 车
用电线束
temperature Constant
equipment
接插器(第
test
4.14项)
在温度105±2ºC环境中放置96小時,再
放在正常环境中120分钟后进行测试
At 105±2ºC for 96 hours, test
afterf keeping in normal
condition for 120 minute.
外观无损伤Appearance no
damage.
接触电阻Contact
tesistance: 30mΩ max.
绝缘电阻Insulation
resistance: 1000MΩ min.
在温度-40±3ºC环境中放置96小時,再
放在正常环境中30分钟后进行测试
At -40±3ºC for 96 hours, test
afterf keeping in normal
condition for 30 minute.
外观无损伤Appearance no
damage.
接触电阻Contact
tesistance: 30mΩ max.
绝缘电阻Insulation
resistance: 1000MΩ min.
4.14 温度/
恒温恒湿机
湿度循环
4.16 耐低温
Cold
resistance
恒温恒湿机
GB/T
Humidity heat
2423.2Constant
2008
equipment
Page 4 OF 5
F-011A
产品规格书
Product Specification
多路温度测试
仪Multiplex
Temperature
temperature
rise
tester
4.17 温升
盐雾试验机
4.18 盐雾
Salt Spray
Salt Spray
Chamber
GB/T
2423.22008
GB/T
2423.172008 电工
电子产品
环境试验
第2部分:
试验方法
试验Ka:
盐雾
将试验样品(两对配合)插合,通以规
定的电流,当热平衡后,用多路温度
测试仪测量接触处的温升,记录所显
示的数值,接点温升为记录的数值减去
环境温度。Mate connectors and
carry rated current load. After
heat balance, use the multiplex
temperature tester to measure the
temperature.
采用浓度为(5±0.1)%的氯化纳溶
液,PH值在6.5~7.2之间,溫度
(35±2)ºC,连续雾化8H,试验后用流动
的蒸镏水水轻轻洗去表面沉积物,在常
溫条件下恢复(1~2)h后检查试验样品
The salt solution concentration
shall be 5%.The pH shall be
maintained between 6.5
and 7.2. The test temperature
maintained at(35±2)ºC. The
drueation of the test shall be 8H
. Salt deposits shall be removed
by a gentle wash or a dip in
running water and a light
brushing. The sample shall resume
at room temperatue for 1~2h
将试验样品需要焊接的部位浸入焊锡
炉中,待其冷却至室温后观察,锡炉
温度265±5℃,时间5±1秒。
Dip the test sample in the solder
pot where it needs to be welded.
It should be checked and measured
after connector become room
temperature. Solder
temperature:265±5℃
Immersion
duration:5±1s
4.19 耐焊接
热
Resistance 焊锡炉
Solder
to
soldering
heat
4.20 粘锡性 焊锡炉
Solderability Solder
QC/T
417.12001
车
用电线束
接插器
连接器的各个插接器在插合
时,通以规定的电流后,其
温升应不超过55ºC。
The temperature rise of
each connectorshall not
exceed 55ºC when the
specified current is
applied
试验后,金属件应无漏出基底
金属的严重锈蚀(使用预镀好
的型材,其落料面允许有不影
响其性能的轻微腐蚀)
After the test, the metal
parts shall be free from
severe corrosion leaking
out of the base metal
(using pre-plated
profiles, the blanking
surface of which is
allowed to have slight
corrosion without
affecting its
performance).
产品置入助焊剂中5~10秒,再浸入温
度为245±5℃锡炉中3±0.5s,在10倍
放大镜下观测
QC/T
The product was placed in flux
417.12001
车 for 5 ~ 10 seconds, and then
用电线束 immersed in a tin furnace at a
接插器
temperature of 245±5℃ for
3±0.5s, and observed under a 10x
magnification glass
Page 5 OF 5
外观无损伤
Appearance no damage.
粘錫覆盖率必须超过95%
Solderable area shall
have solder Coverage of
95% minimum.
F-011A