SENSOR-LINK
Conxall’s Sensor-Link series includes the Mini-Mizer, AC Micro-Mizer, DC
Micro-Mizer and the Nano-Mizer product lines, which are overmolded cable
assemblies. The overmolding process provides for environmental sealing and
strain relief for flexing applications.
Designed to meet or exceed the requirements of UL, CSA, NEMA, ANSI,
IEC and SAE, the Sensor-Link series is intermateable and intermountable with
other manufacturers equivalents. Conxall’s strength is the combination of application experience and internal manufacturing capabilities that provide the knowledge and flexibility to meet and exceed the expectations of our customers.
Originally developed as an interconnect for a variety of sensoring devices,
the Sensor-Link series has found a wide range of applications as a general
disconnect. Our exceptional quality, service and cost effectiveness makes
Sensor-Link series the logical choice.
In our ongoing effort to expand our product offering, we are introducing
our Mini and DC Micro Multi-Port box series. Offered with many options,
these distribution boxes provide Conxall the opportunity to be a full service
supplier to the sensor market.
TABLE OF CONTENTS
Mini-Mizer® “A” Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8
Mini-Mizer® EMI/RFI Shielded . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Mini-Mizer® “C” Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-11
Mini-Mizer® Wiring Sequence Charts & Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-13
AC Metal Micro-Mizer® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14-17
DC Metal Micro-Mizer® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18-21
DC Plastic Micro-Mizer® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22-23
DC Micro-Mizer® EMI/RFI Shielded . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Micro-Mizer® Wiring Sequence Charts & Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Nano-Mizer® and Molded Cord Sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26-27
Nano-Mizer® Wiring Sequence Charts and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Custom Overmolded Assembly Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29-30
Other Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Warranty
CONXALL® Corp. manufactures the finest quality products available to the marketplace. However, these products are intended to be used in
accordance with the specifications described in this catalog. Any use or application that deviates from the stated operating specifications is
not recommended and may be unsafe. A limited warranty applies to all CONXALL® Corp. products. Except for obligations specifically
assumed by CONXALL® Corp. under warranty, CONXALL® Corp. will not be liable for any loss, damage, cost of repairs, incidental or consequential damages of any kind whether or not based upon expressed or implied warranty, contract, negligence, or strict liability arising in
connection with the design, manufacture, sale, use or repair of the products.
All drawings contained in this document are for representational purposes only, and should not be for used final specifications or engineering.
601 East Wildwood, Villa Park, Illinois 60181
■
Telephone (630) 834-7504
■
Fax (630) 834-8540
3
SENSOR-LINK
MINI-MIZER “A” Size
®
MOLDED CONNECTOR ASSEMBLIES
STRAIGHT SINGLE ENDED
90° SINGLE ENDED
OVERALL LENGTH
OVERALL LENGTH
1.800" REF
(46mm)
2.250" REF
(59mm)
1.0" REF
(26mm)
1.75" REF
(45mm)
1.0" REF
(26mm)
RECEPTACLE
STRAIGHT INLINE SINGLE ENDED
1.0"(26mm) ACROSS FLATS
1/2 - 14 NPT
OVERALL LENGTH
2.25" REF
(59mm)
1.0" REF
(26mm)
0.375"
(10mm)
0.475"
(13mm)
1.0"
(26mm)
Face
View
Male
Rating
Overall
Length
Inches
36
1
13A
72
2
600V
144
Custom
1
2
3
Straight
Female
Single Ended
90° Male
Single Ended
90° Female
Single Ended
Straight
Inline Male
Single Ended
Straight
Inline Female
Single Ended
162P36
162S36
182P36
182S36
192P36
192S36
162P72
162S72
182P72
182S72
192P72
192S72
172P12
162P144
162S144
182P144
182S144
192P144
192S144
172PXXX
162PXXXX
162SXXXX
182PXXXX
182SXXXX
192PXXXX
192SXXXX
193S36
Straight
Male
Single Ended
Receptacle
Male
12 Inch Leads
36
163P36
163S36
183P36
183S36
193P36
13A
72
163P72
163S72
183P72
183S72
193P72
193S72
173P12
600V
144
163P144
163S144
183P144
183S144
193P144
193S144
173PXXX
Custom
163PXXXX
163SXXXX
183PXXXX
183SXXXX
193PXXXX
193SXXXX
36
164P36
164S36
184P36
184S36
194P36
194S36
72
164P72
164S72
184P72
184S72
194P72
194S72
174P12
144
164P144
164S144
184P144
184S144
194P144
194S144
174PXXX
Custom
164PXXXX
164SXXXX
184PXXXX
184SXXXX
194PXXXX
194SXXXX
36
165P36
165S36
185P36
185S36
195P36
195S36
1
4
10A
2
3
600V
1
5
8A
72
165P72
165S72
185P72
185S72
195P72
195S72
175P12
2
4
600V
144
165P144
165S144
185P144
185S144
195P144
195S144
175PXXX
Custom
165PXXXX
165SXXXX
185PXXXX
185SXXXX
195PXXXX
195SXXXX
36
166P36
166S36
186P36
186S36
196P36
196S36
3
1
2
6
3
5
8A
72
166P72
166S72
186P72
186S72
196P72
196S72
176P12
4
600V
144
166P144
166S144
186P144
186S144
196P144
196S144
176PXXX
Custom
166PXXXX
166SXXXX
186PXXXX
186SXXXX
196PXXXX
196SXXXX
XXXX – Indicates “overall length / lead length” in inches.
For mechanical, electrical and wiring sequence see pages 12 & 13.
4
LEAD LENGTH
STRAIGHT DOUBLE ENDED
OVERALL LENGTH
2.25" REF
(59mm)
1.0" REF
(26mm)
“A” SIZE THREADED ADAPTOR
90° DOUBLE ENDED
OVERALL LENGTH
.690" REF Long
(18mm)
1.80" REF
(46mm)
1.75" REF
(45mm)
Thread
7/8-16UN-2A MOD
5057-1AC
1.0" REF
(26mm)
Receptacle
Female
12 Inch Leads
Straight
Male /Male
Double Ended
562P2P36
562S2S36
562P2S36
542P2P36
542S2S36
542P2S36
172S12
562P2P72
562S2S72
562P2S72
542P2P72
542S2S72
542P2S72
172SXXX
562P2P144
562S2S144
562P2S144
542P2P144
542S2S144
542P2S144
562P2PXXXX
562S2SXXXX
562P2SXXXX
542P2PXXXX
542S2SXXXX
542P2SXXXX
563P3P36
563S3S36
563P3S36
543P3P36
543S3S36
543P3S36
563P3P72
563S3S72
563P3S72
543P3P72
543S3S72
543P3S72
173S12
173SXXX
Straight
Female /Female
Double Ended
Straight
Male /Female
Double Ended
90°
Male /Male
Double Ended
90°
Female /Female
Double Ended
90°
Male /Female
Double Ended
563P3P144
563S3S144
563P3S144
543P3P144
543S3S144
543P3S144
563P3PXXXX
563S3SXXXX
563P3SXXXX
543P3PXXXX
543S3SXXXX
543P3SXXXX
564P4P36
564S4S36
564P4S36
544P4P36
544S4S36
544P4S36
174S12
564P4P72
564S4S72
564P4S72
544P4P72
544S4S72
544P4S72
174SXXX
564P4P144
564S4S144
564P4S144
544P4P144
544S4S144
544P4S144
564P4PXXXX
564S4SXXXX
564P4SXXXX
544P4PXXXX
544S4SXXXX
544P4SXXXX
565P5P36
565S5S36
565P5S36
545P5P36
545S5S36
545P5S36
565P5P72
565S5S72
565P5S72
545P5P72
545S5S72
545P5S72
175S12
175SXXX
565P5P144
565S5S144
565P5S144
545P5P144
545S5S144
545P5S144
565P5PXXXX
565S5SXXXX
565P5SXXXX
545P5PXXXX
545S5SXXXX
545P5SXXXX
566P6P36
566S6S36
566P6S36
546P6P36
546S6S36
546P6S36
176S12
566P6P72
566S6S72
566P6S72
546P6P72
546S6S72
546P6S72
176SXXX
566P6P144
566S6S144
566P6S144
546P6P144
546S6S144
546P6S144
566P6PXXXX
566S6SXXXX
566P6SXXXX
546P6PXXXX
546S6SXXXX
546P6SXXXX
XXXX – Indicates “overall length / lead length” in inches.
For mechanical, electrical and wiring sequence see pages 12 & 13.
601 East Wildwood, Villa Park, Illinois 60181
■
Telephone (630) 834-7504
■
Fax (630) 834-8540
5
SENSOR-LINK
MINI-MIZER “A” Size
®
MOLDED CONNECTOR ASSEMBLIES
STRAIGHT EXTENSION SET
MALE / FEMALE
OVERALL LENGTH
2.25" REF
(59mm)
1.0" REF
(26mm)
STRAIGHT TO 90° DOUBLE ENDED
FEMALE / FEMALE
OVERALL LENGTH
1.8" REF
(46mm)
1.0" REF
(26mm)
1.75" REF
(45mm)
1.0" REF
(26mm)
Face
View
Male
Rating
1
13A
2
600V
13A
1
2
3
600V
1
4
10A
2
3
600V
Overall
Length
Inches
Straight Extension Set
Male /Female
Double Ended
Straight Extension Set
Female /Male
Double Ended
Straight to 90°
Male /Male
Double Ended
Straight to 90°
Female /Female
Double Ended
Straight to 90°
Male /Female
Double Ended
Straight to 90°
Female /Male
Double Ended
36
512P2S36
512S2P36
552P2P36
552S2S36
552P2S36
552S2P36
72
512P2S72
512S2P72
552P2P72
552S2S72
552P2S72
552S2P72
144
512P2S144
512S2P144
552P2P144
552S2S144
552P2S144
552S2P144
Custom
512P2SXXXX
512S2PXXXX
552P2PXXXX
552S2SXXXX
552P2SXXXX
552S2PXXXX
36
513P3S36
513S3P36
553P3P36
553S3S36
553P3S36
553S3P36
72
513P3S72
513S3P72
553P3P72
553S3S72
553P3S72
553S3P72
144
513P3S144
513S3P144
553P3P144
553S3S144
553P3S144
553S3P144
Custom
513P3SXXXX
513S3PXXXX
553P3PXXXX
553S3SXXXX
553P3SXXXX
553S3PXXXX
554S4P36
36
514P4S36
514S4P36
554P4P36
554S4S36
554P4S36
72
514P4S72
514S4P72
554P4P72
554S4S72
554P4S72
554S4P72
144
514P4S144
514S4P144
554P4P144
554S4S144
554P4S144
554S4P144
Custom
514P4SXXXX
514S4PXXXX
554P4PXXXX
554S4SXXXX
554P4SXXXX
554S4PXXXX
555S5P36
36
515P5S36
515S5P36
555P5P36
555S5S36
555P5S36
1
5
8A
72
515P5S72
515S5P72
555P5P72
555S5S72
555P5S72
555S5P72
2
4
600V
144
515P5S144
515S5P144
555P5P144
555S5S144
555P5S144
555S5P144
Custom
515P5SXXXX
515S5PXXXX
555P5PXXXX
555S5SXXXX
555P5SXXXX
555S5PXXXX
36
516P6S36
516S6P36
556P6P36
556S6S36
556P6S36
556S6P36
3
1
2
6
3
5
8A
72
516P6S72
516S6P72
556P6P72
556S6S72
556P6S72
556S6P72
4
600V
144
516P6S144
516S6P144
556P6P144
556S6S144
556P6S144
556S6P144
Custom
516P6SXXXX
516S6PXXXX
556P6PXXXX
556S6SXXXX
556P6SXXXX
556S6PXXXX
XXXX – Indicates “overall length” in inches.
For mechanical, electrical and wiring sequence see pages 12 & 13.
6
Y- SPLITTER
MALE / FEMALE / FEMALE
1.0' 5.562" REF (FULLY EXTENDED) (396mm)
4.062" REF
(103mm)
1.0' REF CABLE LENGTH
(305mm)
1.5" REF
(39mm)
2.25" REF
(59mm)
2.25" REF
(59mm)
1.0" REF
(26mm)
1.0" REF
(26mm)
Face
View
Male
Rating
1
10A
2
300V
Cable
Length
Inches
Wiring Diagram
1
2
1
2
Y-Splitter
Female /Female
Female
Y-Splitter
Male /Female
Female
12
592S2S2S12
592P2S2S12
Custom
592S2S2SXXX
592P2S2SXXX
1
2
10A
1
2
3
1
2
3
1
2
3
300V
12
593S3S3S12
593P3S3S12
Custom
593S3S3SXXX
593P3S3SXXX
1
2
3
1
4
8A
2
3
300V
1
2
5
6A
4
300V
3
1
2
6
3
5
6A
4
300V
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
5
1
2
3
4
5
1
2
3
4
5
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
12
594S4S4S12
594P4S4S12
Custom
594S4S4SXXX
594P4S4SXXX
12
595S5S5S12
595P5S5S12
Custom
595S5S5SXXX
595P5S5SXXX
12
596S6S6S12
596P6S6S12
Custom
596S6S6SXXX
596P6S6SXXX
For insert combinations not shown - consult factory.
MINI-MIZER MALE TERMINATOR
Face
View
Male
1
2
5
3
4
Rating
Terminator
Male
Terminator
Female
8A, 600V
535P
535S
MINI-MIZER FEMALE TERMINATOR
2 .25" REF
(59mm)
2 .25" REF
(59mm)
1.0" REF
(26mm)
1.0" REF
(26mm)
XXX – Indicates “cable length” in inches.
For mechanical, electrical and wiring sequence see pages 12 & 13.
601 East Wildwood, Villa Park, Illinois 60181
■
Telephone (630) 834-7504
■
Fax (630) 834-8540
7
SENSOR-LINK
MINI-MIZER “A” Size
®
MOLDED CONNECTOR ASSEMBLIES
Face
View
Male
Rating
Wiring Diagram
Cable
Length
Inches
Dual Connector
with Cable
Male /Female
Dual Connector
with Cable
Female/Female
36
572P2S36
572S2S36
Custom
572P2SXXX
572S2SXXX
DUAL CONNECTOR
FEMALE / FEMALE
13A
1
600V
2
2.25" REF
(59mm)
13A
1
2.4375"
REF
(62mm)
1.0"REF
(26mm)
2
3
600V
1
4
10A
2
3
1
5
8A
2
4
600V
600V
1
2
1
2
3
W B
H L
T K
G B W
R L H
N K T
1
2
3
4
1
2
1
2
3
1
2
3
4
B W R G
L H E R
K T D N
36
573P3S36
573S3S36
Custom
573P3SXXX
573S3SXXX
36
574P4S36
574S4S36
Custom
574P4SXXX
574S4SXXX
CABLE
LENGTH
3
1
2
5
6
4
3
Face
View
Male
8A
600V
1
2
3
4
5
1
2
3
4
5
W R G O B
H E R R L
T D N G K
1
2
3
4
5
6
Rating
W R G O B B
H E R R L L
T D N G K U
1
2
3
4
5
6
36
575P5S36
575S5S36
Custom
575P5SXXX
575S5SXXX
36
576P6S36
576S6S36
Custom
576P6SXXX
576S6SXXX
Tri-Connector
Male /Female
Female
Tri -Connector
Female/Female
Female
582P2S2S
582S2S2S
1
2
3
583P3S3S
583S3S3S
1
2
3
4
584P4S4S
584S4S4S
1
2
3
4
5
585P5S5S
585S5S5S
1
2
3
4
5
6
586P6S6S
586S6S6S
Wiring Diagram
TRI-CONNECTOR
MALE / FEMALE / FEMALE
2.25" REF
(59mm)
1
13A
2
600V
1
2
12
13A
1
2.4375"
REF
(62mm)
1
2
1.0"REF
(26mm)
2
3
1
2
3
600V
123
1
4
10A
2
3
600V
1
2
3
4
1234
1
5
8A
2
4
600V
3
1
2
3
4
5
12345
1
2
5
6
3
8A
4
600V
1
2
3
4
5
6
123456
XXX – Indicates “cable length” in inches. For mechanical, electrical and wiring sequence see pages 12 & 13.
For insert combinations not shown - consult factory.
8
SENSOR-LINK
MINI-MIZER “A” Size
®
EMI/RFI SHIELDED
MOLDED CONNECTOR ASSEMBLIES
STRAIGHT MALE SINGLE ENDED
STRAIGHT DOUBLE ENDED
MALE / MALE
OVERALL LENGTH
OVERALL LENGTH
OVERMOLD
2.40" REF (61mm)
STRAIGHT FEMALE SINGLE ENDED
STRAIGHT DOUBLE ENDED
FEMALE / FEMALE
OVERALL LENGTH
OVERALL LENGTH
OVERMOLD
2.30" REF (58mm)
RECEPTACLE
OVERMOLD
2.40" REF (61mm)
STRAIGHT DOUBLE ENDED
MALE / FEMALE
1.0"(26mm) ACROSS FLATS
1/2 - 14 NPT
0.375"
(10mm)
Rating
OVERALL LENGTH
OVERMOLD
2.40" REF (61mm)
0.475"
(13mm)
1.0"
(26mm)
Face
View
Male
OVERMOLD
2.40" REF (61mm)
2.30" REF (58mm)
LEAD LENGTH
U.S.Patent #5,823,803
Overall
Length
Inches
Straight
Male
Single Ended
Straight
Female
Single Ended
Straight
Male /Male
Double Ended
Straight
Female /Female
Double Ended
Straight
Male /Female
Double Ended
36
SH162P36
SH162S36
SH562P2P36
SH562S2S36
SH562P2S36
Receptacle
Male
12 Inch Cable
1
13A
72
SH162P72
SH162S72
SH562P2P72
SH562S2S72
SH562P2S72
SH172P12
2
600V
144
SH162P144
SH162S144
SH562P2P144
SH562S2S144
SH562P2S144
SH172PXXX
Custom
SH162PXXXX
SH162SXXXX
SH562P2PXXXX
SH562S2SXXXX
SH562P2SXXXX
36
SH163P36
SH163S36
SH563P3P36
SH563S3S36
SH563P3S36
13A
72
SH163P72
SH163S72
SH563P3P72
SH563S3S72
SH563P3S72
SH173P12
600V
144
SH163P144
SH163S144
SH563P3P144
SH563S3S144
SH563P3S144
SH173PXXX
Custom
SH163PXXXX
SH163SXXXX
SH563P3PXXXX
SH563S3SXXXX
SH563P3SXXXX
36
SH164P36
SH164S36
SH564P4P36
SH564S4S36
SH564P4S36
1
2
3
1
4
10A
72
SH164P72
SH164S72
SH564P4P72
SH564S4S72
SH564P4S72
SH174P12
2
3
600V
144
SH164P144
SH164S144
SH564P4P144
SH564S4S144
SH564P4S144
SH174PXXX
Custom
SH164PXXXX
SH164SXXXX
SH564P4PXXXX
SH564S4SXXXX
SH564P4SXXXX
36
SH165P36
SH165S36
SH565P5P36
SH565S5S36
SH565P5S36
1
5
8A
72
SH165P72
SH165S72
SH565P5P72
SH565S5S72
SH565P5S72
SH175P12
2
4
600V
144
SH165P144
SH165S144
SH565P5P144
SH565S5S144
SH565P5S144
SH175PXXX
Custom
SH165PXXXX
SH165SXXXX
SH565P5PXXXX
SH565S5SXXXX
SH565P5SXXXX
36
SH166P36
SH166S36
SH566P6P36
SH566S6S36
SH566P6S36
3
1
2
6
3
5
8A
72
SH166P72
SH166S72
SH566P6P72
SH566S6S72
SH566P6S72
SH176P12
4
600V
144
SH166P144
SH166S144
SH566P6P144
SH566S6S144
SH566P6S144
SH176PXXX
Custom
SH166PXXXX
SH166SXXXX
SH566P6PXXXX
SH566S6SXXXX
SH566P6SXXXX
XXXX – Indicates “overall length / cable length” in inches.
For mechanical, electrical and wiring sequence see pages 12 & 13.
601 East Wildwood, Villa Park, Illinois 60181
■
Telephone (630) 834-7504
■
Fax (630) 834-8540
9
SENSOR-LINK
MINI-MIZER “C” Size
®
MOLDED CONNECTOR ASSEMBLIES
STRAIGHT SINGLE ENDED
“C” SIZE THREAD
90° SINGLE ENDED
OVERALL LENGTH
OVERALL LENGTH
.690" REF Long
(18mm)
1.800" REF
(46mm)
2.940" REF
(76mm)
1.240" REF
(32mm)
1.75" REF
(45mm)
Thread
1-1/8-16UN-2A MOD
5055-1AC
1.240" REF
(32mm)
RECEPTACLE
STRAIGHT INLINE SINGLE ENDED
OVERALL LENGTH
1.25"(32mm) ACROSS FLATS
1/2 - 14 NPT
3.00" REF
(77mm)
1.117" REF
(28mm)
1.240" REF
(32mm)
0.855"
(22mm)
0.470"
(12mm)
1.638"
(42mm)
Face
View
Male
1
Rating
6
7
2
9
3
4
8
9
2
3
2
7
10
6
5
4
1
8
9
10
12
11
3
4
Overall
Length
Inches
Straight
Male
Single Ended
Straight
Female
Single Ended
90° Male
Single Ended
90° Female
Single Ended
Straight
Inline Male
Single Ended
Straight
Inline Female
Single Ended
199S36
36
169P36
169S36
189P36
189S36
199P36
7A
72
169P72
169S72
189P72
189S72
199P72
199S72
250V
144
169P144
169S144
189P144
189S144
199P144
199S144
Custom
169PXXXX
169SXXXX
189PXXXX
189SXXXX
199PXXXX
199SXXXX
36
1610P36
1610S36
1810P36
1810S36
1910P36
1910S36
7A
72
1610P72
1610S72
1810P72
1810S72
1910P72
1910S72
250V
144
1610P144
1610S144
1810P144
1810S144
1910P144
1910S144
Custom
1610PXXXX
1610SXXXX
1810PXXXX
1810SXXXX
1910PXXXX
1910SXXXX
36
1612P36
1612S36
1812P36
1812S36
1912P36
1912S36
7A
72
1612P72
1612S72
1812P72
1812S72
1912P72
1912S72
250V
144
1612P144
1612S144
1812P144
1812S144
1912P144
1912S144
Custom
1612PXXXX
1612SXXXX
1812PXXXX
1812SXXXX
1912PXXXX
1912SXXXX
5
8
1
7
6
5
XXXX – Indicates “overall length / lead length” in inches.
For mechanical, electrical and wiring sequence see pages 12 & 13.
10
LEAD LENGTH
STRAIGHT DOUBLE ENDED
FEMALE / FEMALE
OVERALL LENGTH
2.940" REF
(76mm)
1.240" REF
(32mm)
STRAIGHT EXTENSION SET
MALE / FEMALE
OVERALL LENGTH
2.940" REF
(75mm)
1.240" REF
(32mm)
Receptacle
Male
12 Inch Leads
Receptacle
Female
12 Inch Leads
Straight
Male /Male
Double Ended
179P12
179S12
179PXXXX
179SXXXX
1710P12
1710S12
1710PXXXX
1710SXXXX
Straight
Female /Female
Double Ended
Straight
Male /Female
Double Ended
Extension Set
Male/Female
Double Ended
Extension Set
Female/Male
Double Ended
569P9P36
569S9S36
569P9S36
519P9S35
519S9P36
569P9P72
569S9S72
569P9S72
519P9S72
519S9P72
569P9P144
569S9S144
569P9S144
519P9S144
519S9P144
569P9PXXXX
569S9SXXXX
569P9SXXXX
519P9SXXXX
519S9PXXXX
5610P10P36
5610S10S36
5610P10S36
5110P10S35
5110S10P36
5610P10P72
5610S10S72
5610P10S72
5110P10S72
5110S10P72
5610P10P144
5610S10S144
5610P10S144
5110P10S144
5110S10P144
5610P10PXXXX
5610S10SXXXX
5610P10SXXXX
5110P10SXXXX
5110S10PXXXX
5612P12P36
5612S12S36
5612P12S36
5112P12S36
5112S12P36
1712P12
1712S12
5612P12P72
5612S12S72
5612P12S72
5112P12S72
5112S12P72
1712PXXXX
1712SXXXX
5612P12P144
5612S12S144
5612P12S144
5112P12S144
5112S12P144
5612P12PXXXX
5612S12SXXXX
5612P12SXXXX
5112P12SXXXX
5112S12PXXXX
XXXX – Indicates “overall length / lead length” in inches.
For mechanical, electrical and wiring sequence see pages 12 & 13.
601 East Wildwood, Villa Park, Illinois 60181
■
Telephone (630) 834-7504
■
Fax (630) 834-8540
11
SENSOR-LINK
MINI-MIZER
®
MOLDED CONNECTOR ASSEMBLIES
STANDARD MINI-MIZER
WIRING SEQUENCE
SENSOR LINK PRODUCT LINE
MINI-MIZER SPECIFICATIONS
®
Panel Mounts and Cable Assemblies Conductor
Color Code per Contact Position:
INDUSTRIAL
“A & C” Size
AUTOMOTIVE
“A” Size
2 CONTACTS
1.
WHT
2.
BLK
3 CONTACTS
1.
GRN
2.
BLK
3.
WHT
1
2
4 CONTACTS
1.
BLK
2.
WHT
3.
RED
4.
GRN
4
2
3
1
6 CONTACTS
1.
WHT
2.
RED
3.
GRN
4.
ORG
5.
BLK
6.
BLU
1
10 CONTACTS
1.
ORG
2.
BLU
3.
WHT/BLK
4.
RED/BLK
5.
GRN/BLK
6.
ORG/BLK
7.
RED
8.
GRN
9.
BLK
10.
WHT
12 CONTACTS
1.
ORG
2.
BLU
3.
WHT/BLK
4.
RED/BLK
5.
GRN/BLK
6.
ORG/BLK
7.
BLU/BLK
8.
BLK/WHT
9.
GRN
10.
RED
11.
WHT
12.
BLK
12
3
1
5 CONTACTS
1.
WHT
2.
RED
3.
GRN
4.
ORG
5.
BLK
9 CONTACTS
1.
ORG
2.
BLU
3.
RED/BLK
4.
GRN/BLK
5.
WHT
6.
RED
7.
GRN
8.
WHT/BLK
9.
BLK
3 CONTACTS
1.
GRN
2.
RED 2
3.
RED 3
1
2
1
2
3
4 CONTACTS
1.
RED 1
2.
RED 2
3.
RED 3
4.
GRN
1
4
2
3
5 CONTACTS
1.
RED 1
2.
RED 2
3.
GRN
4.
RED 4
5.
RED 5
1
5
2
4
3
5
2
4
For Automotive Color Code Insert
“A” 164PA36
3
INTERNATIONAL
“A” Size
5
6
2
4
3
2 CONTACTS
1.
BRN
2.
BLU
3 CONTACTS
1.
BLK
2.
BRN
3.
BLU
1
1
2
1
2
3
6
7
2
5
8
9
3
4
3 CONTACTS *
1.
GRN/YEL
2.
BRN
3.
BLU
4 CONTACTS
1.
BLK
2.
BLU
3.
BRN
4.
WHT
8
1
9
2
3
7
10
6
5
4
5 CONTACTS
1.
BLK
2.
BLU
3.
GRN/YEL
4.
BRN
5.
WHT
3
1
4
2
3
1
5
2
2
8
10
12
11
3
4
7
6
5
Y SPLITTER ASSEMBLIES:
■
18 AWG, Polyurethane Yellow Jacketed Cable
■
Polyurethane Insert
■
Polyurethane Overmold
4
TRI CONNECTOR:
■
18 AWG Hook-up Wires
■
Polyurethane Insert
■
Polyurethane Overmold
Options
– DeviceNet Gray
Add suffix “D1”: Thin
Add suffix “D2”: Thick
3
* For Second International Color
Code Use “IA” 164PIA36
9
STANDARD CABLE ASSEMBLIES:
■
16 AWG, PVC Yellow Jacketed Cable
■
Polyurethane Insert
■
Polyurethane (Straight) and PVC (90° Right Angle)
Overmold
■
Length 3, 6 and 12 Ft.
Options
– 16 AWG, Polyurethane Yellow Jacketed Cable
For Polyurethane Cable add suffix “U”
– 16 AWG, PVC & Polyurethane Yellow Jacketed
Shielded Cable
For Shielded Cable add suffix “S”
■
Lengths other than standard
■
DeviceNet Gray
Add suffix “D1”: Thin
Add suffix “D2”: Thick
1
2
* For International Color Code
Insert “I” 164PI36
1
STANDARD PANEL MOUNTS:
■
16 AWG, 105C, 600V, PVC Hook-up Wire
■
EPTR “Santoprene” Insert
■
Lead Length 12 In.
■
Epoxy Filled
DUAL CONNECTOR WITH CABLE:
■
18 AWG, Polyurethane Yellow Jacketed Cable
■
Polyurethane Insert
■
Polyurethane Overmold
TERMINATOR:
■
Resistor 1/4 Watt 121 Ohm 1%
■
Polyurethane Insert
■
Polyurethane Overmold
SENSOR LINK PRODUCT LINE
MINI-MIZER SPECIFICATIONS
®
ELECTRICAL RATING:
VOLTAGE:
600V
CABLE ASSEMBLIES:
COUPLING NUT: Anodized Aluminum (Optional Nylon
and Stainless Steel) Consult Factory
CONTACTS: Copper Alloy, Gold-plated
INSERT: Polyurethane
MOLDED HEADS: PVC or PUR per Cable Jacket Material
CABLE: 16 AWG: PVC Insulated, Fine Stranded
Copper Conductors, Yellow Oil Resistant
PVC Jacketed
600V, STO, 105°C.
18 AWG, 300V, 105°C for Y-splitter Only
UL Recognized, CSA Certified
PANEL MOUNT ASSEMBLIES:
SHELLS: Anodized Aluminum (Optional Nylon
and Stainless Steel) Consult Factory
CONTACTS: Copper Alloy, Gold-plated
INSERTS: Ethylene Propylene
Thermoplastic Rubber
“Santoprene”
WIRE: 16 AWG PVC Insulated, 600V
UL Recognized, CSA Certified
ENVIRONMENTAL:
PROTECTION: NEMA 6P, IP67 & IP68
OPERATING
AMBIENT: -20° to 80°C
CERTIFICATIONS:
UL: UL Recognized, File No. E150822
CSA: CSA Certified, FILE No. 181200
EMI/RFIELDING:
Meets or Exceeds IEC Directives:
IEC 1000-4-2 ESD, 5KV to 15KV in 2.5KV Steps
IEC 1000-4-3 RFI Immunity, 10V/m
IEC 1000-4-4 Fast Transient, 2K
IEC 1000-4-5 Surge, DC Immunity, 3.1KV
EN50141 Induced RF Immunity, 10V/m
601 East Wildwood, Villa Park, Illinois 60181
■
Telephone (630) 834-7504
■
Fax (630) 834-8540
13