EDAC Canada - Online Catalogue
Online Catalogue
Series 516 Two-Piece Connector
.150" (3.81mm) Contact Spacing, Rack-and-Panel, Plug and
Receptacle
FEATURES
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UL Recognized
.150" (3.81mm) Contact Spacing x .130" (3.30mm) or .150" (3.81mm) Row Spacing with
Staggered Grid
Plug and Receptacle in 20, 38, 56, 90 or 120 Contact Sizes
EDACON Hermaphroditic Contact Mating Design
Contact Termination Options include Crimp, PC Tail, Wire Hole, Wire Wrap and Taper Tail
Mating and Unmating Simplified with use of Actuating Screws
Optional Covers with Cable Clamp Available in Plastic or Zinc Material for all Connector Sizes
with Side or Top Cable Entry
Versatile Metal Cover Design permits Assembly or Dis-assembly After Cabling is Complete
plus Cable Entry Style Flexibility
Actuating Screws, Locknuts, Polarizing Hardware, Covers and Contacts Suitable for either
Plug or Receptacle
Polarizing Hardware Adjustable for 288 Mating Combinations
Tools Available for Contact Installation, Removal and Crimping and Polarizing Changes
SPECIFICATIONS
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Insulator Material: Diallyl Phthalate or Thermoplastic Polyester, UL 94V-0, Colour: Green, or
Polycarbonate, Colour: Grey
Contact Material: Phosphor Bronze Alloy CA-510
Contact Plating: Gold over Nickel for Entire Contact
Cover Material: Polycarbonate, Colour: Green, or Die-Cast Zinc, Finished with Grey Enamel
Paint
Current Rating: 8.5 Amperes
Contact Resistance: 10 Milliohms Maximum
Dielectric Withstanding Voltage: 2000 V AC rms at Sea Level
Insulation Resistance: 5000 Megohms Minimum
Operating Temperature: -65 to +125 Degrees C
Insertion and Withdrawal Force: 2 to 16 oz (0.56 to 4.45 N) per Contact Position
ORDERING CODE
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EDAC Canada - Online Catalogue
Series 516
Total Number of Contacts
020, 038, 056, 090 or 120
Contact Code
1, 2
Description & Tail Size
Tail Length "G"
000
No Contacts Assembled
500
Wire Hole .110" x .024" (2.79mm x 0.61mm)
.245" (6.22mm)
501
Taper Tail
.245" (6.22mm)
520
PC Tail .025" x .024" (0.64mm x 0.61mm)
.215" (5.46mm)
540
Wire Wrap .050" x .024" (1.27mm x 0.61mm)
.600" (15.24mm)
541
Wire Wrap .050" x 0.24" (0.64mm x 0.61mm)
.620" (15.75mm)
542
Wire Wrap .050" x .024" (1.27mm x 0.61mm)
.790" (20.07mm)
3
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Style
Insulator Material
1
Plug
Green Diallyl Phthalate
2
Receptacle
Green Diallyl Phthalate
3
Plug
Grey Polycarbonate
4
Receptacle
Grey Polycarbonate
5
Plug
Green Polyester
6
Receptacle
Green Polyester
Style and Material
Cover Code
4, 5, 6, 7
Description
0
No Cover Assembled
1
Plastic Cover, Top Entry Standard Clamp
2
Plastic Cover, Side Entry Standard Clamp
3
Plastic Cover, Top Entry Large Clamp
4
Plastic Cover, Side Entry Large Clamp
5
Metal Cover, Side Entry
6
Metal Cover, Top Entry
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EDAC Canada - Online Catalogue
Hardware Code
8
Description
0
No Hardware Assembled
1
Actuating Screw and Polarizing Hardware
2
Locknut and Polarizing Hardware
5
Actuating Screw with No Polarizing Hardware
6
Locknut with No Polarizing Hardware
Ordering Code Notes
1) Crimp contacts are also available for the 516 series connectors. Contacts may be ordered
separately for pre-wired or select position assembly.
Part Number
Description
516-290-500
Wire Hole
516-290-501
Taper Tail
516-290-520
PC Tail
516-290-540
Wire Wrap
516-290-541
Wire Wrap
516-290-542
Wire Wrap
516-290-590
Crimp - Loose
516-290-591
Crimp - 1800 Contacts per reel
Silhouette
2) For contact installation, removal and crimping tools click here.
3) Grey polycarbonate insulator material is not available for the 120 pin size connector.
4) The 20 pin connector cover will not accept the length of the wire wrap contacts.
5) Plastic covers with large clamps are only available for the 38 and 56 pin size connectors.
6) Metal covers with side entry may be converted to top entry by removing side plate and changing
clamp orientation.
7) Covers may be ordered separately.
8) Insulator design prevents improper mating of individual plug and receptacle. Polarizing hardware
enables specific plug and receptacle mating combinations.
CRIMP CHARACTERISTICS
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Contacts and Crimp Tools Accommodate from 28 AWG to 18 AWG, Solid or Stranded
Conductor Diameters from .012" (0.30mm) to .049" (1.25mm) and an Insulation Diameter up
to .074" (1.88mm)
Multiple Smaller Gauge Wires may be Crimped Together
Crimp Resistance from 0.5 Milliohms (18 AWG) to 1.5 Milliohms (28AWG)
Crimp Tensile Strength for Wire Sizes
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EDAC Canada - Online Catalogue
18 AWG - 40 lbs (178 N) 20 AWG - 25 lbs (111 N)
22 AWG - 15 lbs (67 N) 24 AWG - 10 lbs (44 N)
26 AWG - 5 lbs (22 N) 28 AWG - 3 lbs (13 N)
POLARIZING CODES
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Polarizing Hardware Changes allow 288 Mating Combinations
Standard Code Supplied for Plugs PG1G1, for Receptacles RS1S1. Connectors with Special
Polarizing Codes Available upon Request
Example Polarizing Code: P G 4 S 2
Type of Connector = P
P - Plug, R - Receptacle
Large Diameter Hardware = G
G - Guide Pin (at Contact Position "A" End)
H - Guide Pin (at Last Contact Position End)
S - Socket (at Contact Postion "A" End)
T - Socket (at Last Contact Position End)
Position of Large Diameter Keyway - 1 through 6 = 4
Small Diameter Hardware (Opposite End from Large Diameter) = S
G - Guide Pin, S - Socket
Position of Small Diameter Keyway - 1 through 6 = 2
This Example Mates with Code RS4G2
Connector Sizes and Dimensions
For more information on these products, please contact us at "edac@edac.net", or visit our "Custom Solutions"
page to help us better understand your needs.
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