90B
Thru-Hole DIP Switches
SERIES 78
FEATURES
• Raised and Recessed Slides
• SPST, 2PST, 3PST, 4PST
• Sealed Base Standard
• Spring and Ball Contact
• Top Tape Seal Option
76
SPST To 4PST Slide
78
DIP Switches
DIMENSIONS
In inches (and millimeters)
Double Pole/Single Throw and Typical
Multiple Pole Switch with Raised Slides
Single Pole/Single Throw Switch in Raised and Recessed Slides
O
N
1 2 3 4 5 6 7 8 9 10
.380 ± .010
(9,65 ± 0,25)
Note:
Recessed slides have a dimple for
tool actuation. For recessed slides,
the .295 dimension does not apply.
SEE ORDERING
INFORMATION
A
.020
± .002
(0,51
± 0,05)
.020 ± .002 (0,51 ± 0,05)
.090 ± .005 (2,29 ± 0,13)
.100 ± .005 (2,5 ± 0,13)
C
L
2
.380 ± .010
(9,65 ± 0,25)
SEE ORDERING
INFORMATION
.070 (1,78) REF.
.060 ± .002 (1,52 ± 0,05)
1
O
N
DIM. B = 2PST = .100 (2,54
3PST = .200 (5,08)
± .002
4PST = .300 (7,62)
(± 0,05)
.295 + .000 –.020
(7,49 –0,51)
SEE ORDERING
INFORMATION
.156 + .015 –.010
(3,96 + 0,38 –0,25) TYP.
A = .245 + .000 –.020
(6,22 + 0,51)
.050 ± .005
(1,27 ± 0,13)
TYP.
C
L
C
L
C
L
.180 ± .010 (4,57 ± 0,25)
.012 ± .001 (0,30 ± 0,03)
.300 + .030 –.000
(7,62 + 0,76)
1
2
3
4
5
.020 ± .002 (0,51 ± 0,05)
.090 ± .005 (2,29 ± 0,13)
.100 ± .005 (2,5 ± 0,13)
C
L C
L
ORDERING INFORMATION
CIRCUITRY
Single Pole/Single Throw Switch
No. of
Length
Circuitry Positions Inches
1 2 3 4
2
3
4
5
SPST 6
7
8
9
10
12
0.280"
0.380"
0.480"
0.580"
0.680"
0.780"
0.880"
0.980"
1.080"
1.280"
7,1mm
9,7mm
12,2mm
14,7mm
17,3mm
19,8mm
22,4mm
24,9mm
27,4mm
32,5mm
35
27
21
18
15
13
12
10
9
8
78B02T 78RB02T
78B03T 78RB03T
78B04T 78RB04T
78B05T 78RB05T
78B06T 78RB06T
78B07T 78RB07T
78B08T 78RB08T
78B09T 78RB09T
78B10T 78RB10T
78B12T 78RB12T
1
2
3
4
5
6
0.280"
0.480"
0.680"
0.880"
1.080"
1.280"
7,1mm
12,2mm
17,3mm
22,4mm
27,4mm
32,5mm
35
21
15
12
9
8
78F01T
78F02T
78F03T
78F04T Recessed
78F05T Slides
78F06T
Not Available
1
2
3
0.380"
0.680"
0.980"
9,7mm 27
17,3mm 15
24,9mm 10
78G01T
78G02T
78G03T
1
2
0.480"
0.880"
12,2mm 21
22,4mm 12
78H01T
78H02T
O
N
Typical Multiple
Pole Switch
O
N
1
O
N
1 2 3 4
Typical Circuit
Diagram
O
N
1
T
2PST
3PST
4PST
For switches with 5, 6, 7, 8, or 10PST circuitry,
contact Grayhill.
Length
Metric
*A top tape seal is required for switches that are
machine soldered or heavily cleaned after hand
soldering. To order top seal versions, add "S" to
the Grayhill part number.
No./
Tube
Raised
Slides*
Recessed
Slides*
Available from your local Grayhill Distributor.
For prices and discounts, contact a local Sales
Office, an authorized local Distributor or Grayhill.
Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com
Thru-Hole DIP Switches
SPECIFICATIONS: Standard Styles
Ratings
76
78
90B
2,000
2,000
2,000
Make-and-break Current Rating: Operations
per switch position at these resistive loads
1 mA, 5 Vdc; 50 mA, 30 Vdc; or 150 mA, 30 Vdc:
10 mA, 30 Vdc; or 10 mA, 50 mVdc:
10 mA, 50 mVdc; or 25 mA, 24 Vdc; or 100 mA, 6 Vdc:
2,000
—
—
2,000
—
—
—
2,000
2,000
≤ 30 mΩ
≤ 100 mΩ
≤ 30 mΩ
≤ 100 mΩ
≤ 20 mΩ
≤ 100 mΩ
Insulation Resistance:
Minimum, at 100 Vdc between adjacent closed
contacts and also across open switch contacts
Initially (Mohms):
After life (Mohms):
5,000
1,000
5,000
1,000
5,000
1,000
Dielectric Strength: Minimum voltage (AC,
RMS) measured between adjacent closed
contacts and also across open switch contacts.
Initially:
After life:
750 V
500 V
750 V
500 V
500 V
500 V
Contact Resistance: Initially:
After life, at 10 mA, 50 mVdc, open circuit:
Current Carry Rating: Maximum rise of 20°C
5 A
4 A
3A
2 pF
2 pF
2 pF
Operating Temperature Range:
-40°C to + 85°C
-40°C to + 85°C
-40°C to + 85°C
Storage Temperature Range:
-55°C to + 85°C
-55°C to + 85°C
-55°C to + 85°C
Switch Capacitance: At 1 megahertz
Mechanical Ratings
Vibration Resistance: Per Method 204, Test
Condition B, 1 mS opening (10 mS allowed)
Mechanical Shock: Per Method 213, Test
Condition A. 1 mS opening (10 mS allowed)
Thermal Shock Resistance: Per specification;
no failures; passes contact resistance.
Terminal Strength: Per specification
Thermal Aging: 1,000 hours at 85°C; no failures.
Environmental Ratings
Meets all requirements of MIL- S-83504. Where
Grayhill performance is superior, the MIL spec
is listed in parentheses.
Moisture Resistance: Per specification,
Method 106.
Soldering Information
*For the most current soldering & cleaning processing
guidelines, reference Grayhill Dip Switch Processing
Information, Bulletin 1234
Series 90 MIDIP® and Series 76 recessed rocker
(76RSB style) sealed switches have been tested
to EIA Standard RS-448-2. Similar performance
can be expected from other sealed Series 76
and 78 DIP switches.
Solderability: Per MIL-STD-202, Method 208
Resistance to Soldering Heat: 76RSB:
Passes EIA Standard using two, four, and six
second soldering time. 90: Per MIL-S-83504,
six second test.
Fluxing: Per EIA RS-448-2 with flux touching
switch body.
Cleaning: 76, 78 and 90 Series tape sealed
products: Passes immersion test using water/
detergent. Acceptable solutions
include 1-1-1 trichlorethane, freon, (TF, TE,
or TMS), isopropyl alcohol, detergent (140°F
maximum). Terpene acceptable for Series 90
only. Solutions which are not recommended
include acetone, methylene chloride, freon TMC.
Materials and Finishes
Shorting Member (Ball): Brass, gold-plated
10 microinches minimum over nickel barrier.
Base Contacts: Copper alloy, gold-plated over
nickel barrier.
Terminals: Copper alloy, matte-tin plated over
nickel barrier.
Non-Conductive Parts: Thermoplastic
(UL94V-O)
Potting Material: Epoxy, 76,78 only.
Protective Cover: 76,78, only-Polycarbonate.
Tape and Reel Packaging
Tape Seal:
76, 78: Polyester film
90:
Polyimide film
Tape Seal Integrity: Passes gross leak test
using 125°C flourinert for 20 seconds minimum.
Reference MIL-STD-202, Method 112.
Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com
DIP Switches
Mechanical Life: Operations per switch position