Specifications are subject to change. Please refer to the current datasheet on www.grayhill.com for the most current published specifications for this product.
90B
Thru-Hole DIP Switches
SERIES 78
FEATURES
• Raised and Recessed Slides
• SPST, 2PST, 3PST, 4PST
• Sealed Base Standard
• Spring and Ball Contact
• Top Tape Seal Option
76
SPST To 4PST Slide
78
DIP Switches
DIMENSIONS
In inches (and millimeters)
Double Pole/Single Throw and Typical
Multiple Pole Switch with Raised Slides
Single Pole/Single Throw Switch in Raised and Recessed Slides
O
N
1 2 3 4 5 6 7 8 9 10
.380 ± .010
(9,65 ± 0,25)
Note:
Recessed slides have a dimple for
tool actuation. For recessed slides,
the .295 dimension does not apply.
O
N
SEE ORDERING
INFORMATION
A
.020
± .002
(0,51
± 0,05)
.020 ± .002 (0,51 ± 0,05)
.090 ± .005 (2,29 ± 0,13)
DIM. B = 2PST = .100 (2,54
3PST = .200 (5,08)
± .002
4PST = .300 (7,62)
(± 0,05)
.295 + .000 –.020
(7,49 –0,51)
SEE ORDERING
INFORMATION
A = .245 + .000 –.020
(6,22 + 0,51)
.050 ± .005
(1,27 ± 0,13)
TYP.
C
L
.380 ± .010
(9,65 ± 0,25)
.156 + .015 –.010
(3,96 + 0,38 –0,25) TYP.
.100 ± .005 (2,54± 0,13)
C
L
2
SEE ORDERING
INFORMATION
.070 (1,78) REF.
.060 ± .002 (1,52 ± 0,05)
1
C
L
C
L
1
.180 ± .010 (4,57 ± 0,25)
.012 ± .001 (0,30 ± 0,03)
.300 + .030 –.000
(7,62 + 0,76)
2
3
4
5
.020 ± .002 (0,51 ± 0,05)
.090 ± .005 (2,29 ± 0,13)
.100 ± .005 (2,54 ± 0,13)
C
L C
L
ORDERING INFORMATION
CIRCUITRY
Single Pole/Single Throw Switch
No. of
Length
Circuitry Positions Inches
1 2 3 4
2
3
4
5
SPST 6
7
8
9
10
12
0.280"
0.380"
0.480"
0.580"
0.680"
0.780"
0.880"
0.980"
1.080"
1.280"
7,1mm
9,7mm
12,2mm
14,7mm
17,3mm
19,8mm
22,4mm
24,9mm
27,4mm
32,5mm
35
27
21
18
15
13
12
10
9
8
78B02T 78RB02T
78B03T 78RB03T
78B04T 78RB04T
78B05T 78RB05T
78B06T 78RB06T
78B07T 78RB07T
78B08T 78RB08T
78B09T 78RB09T
78B10T 78RB10T
78B12T 78RB12T
1
2
3
4
5
6
0.280"
0.480"
0.680"
0.880"
1.080"
1.280"
7,1mm
12,2mm
17,3mm
22,4mm
27,4mm
32,5mm
35
21
15
12
9
8
78F01T
78F02T
78F03T
78F04T Recessed
78F05T Slides
78F06T
Not Available
1
2
3
0.380"
0.680"
0.980"
9,7mm 27
17,3mm 15
24,9mm 10
78G01T
78G02T
78G03T
1
2
0.480"
0.880"
12,2mm 21
22,4mm 12
78H01T
78H02T
O
N
Typical Multiple
Pole Switch
O
N
1
O
N
1 2 3 4
Typical Circuit
Diagram
O
N
1
T
2PST
3PST
4PST
For switches with 5, 6, 7, 8, or 10PST circuitry,
contact Grayhill.
Length
Metric
*A top tape seal is required for switches that are
machine soldered or heavily cleaned after hand
soldering. To order top seal versions, add "S" to
the Grayhill part number.
No./
Tube
Raised
Slides*
Recessed
Slides*
Available from your local Grayhill Distributor.
For prices and discounts, contact a local Sales
Office, an authorized local Distributor or Grayhill.
Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com
Specifications are subject to change. Please refer to the current datasheet on www.grayhill.com for the most current published specifications for this product.
Thru-Hole DIP Switches
SPECIFICATIONS: Standard Styles
Ratings
76
78
90B
2,000
2,000
2,000
Make-and-break Current Rating: Operations
per switch position at these resistive loads
1 mA, 5 Vdc; 50 mA, 30 Vdc; or 150 mA, 30 Vdc:
10 mA, 30 Vdc; or 10 mA, 50 mVdc:
10 mA, 50 mVdc; or 25 mA, 24 Vdc; or 100 mA, 6 Vdc:
2,000
—
—
2,000
—
—
—
2,000
2,000
≤ 30 mΩ
≤ 100 mΩ
≤ 30 mΩ
≤ 100 mΩ
≤ 20 mΩ
≤ 100 mΩ
Contact Resistance: Initially:
After life, at 10 mA, 50 mVdc, open circuit:
Insulation Resistance:
Minimum, at 100 Vdc between adjacent closed
contacts and also across open switch contacts
Initially (Mohms):
After life (Mohms):
5,000 5,000 5,000
1,000
1,000
1,000
Dielectric Strength: Minimum voltage (AC,
RMS) measured between adjacent closed
contacts and also across open switch contacts.
Initially:
After life:
750 V
500 V
Current Carry Rating: Maximum rise of 20°C
750 V
500 V
500 V
500 V
5 A
4 A
3A
2 pF
2 pF
2 pF
Operating Temperature Range:
-40°C to + 85°C
-40°C to + 85°C
-40°C to + 85°C
Storage Temperature Range:
-55°C to + 85°C
-55°C to + 85°C
-55°C to + 85°C
Switch Capacitance: At 1 megahertz
Mechanical Ratings
Vibration Resistance: Per Method 204, Test
Condition B, 1 mS opening (10 mS allowed)
Mechanical Shock: Per Method 213, Test
Condition A. 1 mS opening (10 mS allowed)
Thermal Shock Resistance: Per specification;
no failures; passes contact resistance.
Terminal Strength: Per specification
Thermal Aging: 1,000 hours at 85°C; no failures.
Environmental Ratings
Meets all requirements of MIL- S-83504. Where
Grayhill performance is superior, the MIL spec
is listed in parentheses.
Moisture Resistance: Per specification,
Method 106.
Soldering Information
Series 90 MIDIP® and Series 76 recessed rocker
(76RSB style) sealed switches have been tested
to EIA Standard RS-448-2. Similar performance
can be expected from other sealed Series 76
and 78 DIP switches.
Solderability: Per MIL-STD-202, Method 208
Resistance to Soldering Heat: 76RSB:
Passes EIA Standard using two, four, and six
second soldering time. 90: Per MIL-S-83504,
six second test.
Fluxing: Per EIA RS-448-2 with flux touching
switch body.
Cleaning: 76, 78 and 90 Series tape sealed
products: Passes immersion test using water/
detergent. Acceptable solutions
include 1-1-1 trichlorethane, freon, (TF, TE,
or TMS), isopropyl alcohol, detergent (140°F
maximum). Terpene acceptable for Series 90
only. Solutions which are not recommended
include acetone, methylene chloride, freon TMC.
Materials and Finishes
Shorting Member (Ball): Brass, gold-plated
10 microinches minimum over nickel barrier.
Base Contacts: Copper alloy, gold-plated over
nickel barrier.
Terminals: Copper alloy, matte-tin plated over
nickel barrier.
Non-Conductive Parts: Thermoplastic
(UL94V-O)
Potting Material: Epoxy, 76,78 only.
Protective Cover: 76,78, only-Polycarbonate.
Tape and Reel Packaging
Tape Seal:
76, 78: Polyester film
90:
Polyimide film
Tape Seal Integrity: Passes gross leak test
using 125°C flourinert for 20 seconds minimum.
Reference MIL-STD-202, Method 112.
Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com
DIP Switches
Mechanical Life: Operations per switch position
Specifications are subject to change. Please refer to the current datasheet on www.grayhill.com for the most current published specifications for this product.
Grayhill DIP Switch Processing Information
The information provided within is intended as processing guidelines for the assembly, soldering, cleaning, and use of Grayhill DIP switches. This
information supersedes any other process information that is available in Grayhill Inc. catalogs or data sheets as related to Grayhill Inc. standard
DIP switch products. Please contact Grayhill Inc. for any questions related to the information in this document.
Mounting
Unless otherwise noted, Grayhill DIP switches are shipped with slides or rockers in the ON position and rotary DIP switches are shipped with the
actuators in the 0 position. It is recommended that they be solder processed in those positions to ensure proper performance without issue.
Soldering
WAVE SOLDER: Switches that can be processed using wave solder equipment (thru hole soldering) are as follows:
Grayhill Series 76SB, 76PSB, 76PSB, 76RSB, 76SC, 76RSC, 76RSD, 76SD, 76STC, 76STD, 78B, 78RB, 78F, 78G, 78H, 78J, 78K, 90B, 94H
(thru hole models), and 94R
Wave soldering guidelines: Solder wave temperature is 260°C. max. for 5 seconds max. (0.063” thick PCB). Exposure to flux should be kept to a
minimum.
Manual soldering guidelines (for thru hole switches): Soldering temperature is 350C for soldering iron tip with 3 seconds maximum of dwell time.
REFLOW SOLDER: Switches that can be processed using reflow process equipment are as follows:
Grayhill Series 76HP, 78HF, 78HJ, 90B, 90HB, 94H, 94R, 97C, and 97R
Reflow soldering guidelines: Soldering temperature is 260C max. for 5 seconds, with a maximum of two reflow cycles at the maximum
conditions. Switches should be allowed to cool for 3 to 5 minutes between reflow cycles. Reflow soldering should not be done to any Grayhill
DIP switch products not listed directly above as the exposure to higher surface temperatures could cause permanent deformation of the plastic
materials.
Recommended Maximum Soldering Conditions:
Reflow Soldering
Profile:
(260°C
Peak Temperature)
PCB Cleaning
In-line DIP switches that are tape sealed can be processed using certain washing processes as described below. Tape sealed switches can typically
be identified by a suffix of ST or PT that follows after the series, switch style, and number of position identifiers (i.e., 76SB08ST). Non-tape sealed
switches should not be subjected to any washing processes as they can introduce contaminants into the contact area of the switches. Rotary DIP
products (94H & 94R) are internally sealed and can be processed the same as tape sealed products.
Tape sealed and rotary DIP switch products are qualified for immersion cleaning processes using alcohol or detergent based cleaning solvents at
temperatures up to 140°F. maximum. Tape seal products must have the tape seal undisturbed until after any cleaning process. Cleaning processes
that use ultrasonic agitation or that use pressurized sprays can defeat the tape and / or internal seals and allow contamination of the switches. They
are not recommended for use on inline or rotary DIP products. Switches should not be washed directly after a soldering process. There should be
a delay of at least three minutes to allow adequate time for cooling after soldering.
Tape seal integrity: Inline DIP products that are tape sealed are tested to meet and pass a gross leak test using 125°C Fluorinert for 20 seconds
minimum. Reference MIL-202, Method 112.
Tape seal material:
76,78: Polyester film, rated to 170°F. maximum temperature
90: Polyimide film, rated to 260°C. maximum temperature
www.grayhill.com
Bulletin 1234
Rev 08/14