Surface Mount DIP Switches
Series 97
Half-Pitch
Fig. 1 Series 97C DIMENSIONS
Top View
DIP Switches
Applications
Used in any DIP application where
space is at a premium such as
notebook computers, hand-held
radios, industrial control products,
CD-ROM drives, cellular base stations
and coin changers.
Features
• Half the Size of Standard DIP Switches
• Available in 2, 4, 6, 8, and 10 Positions
• Low Profile
• Less Mass for Easy Vacuum Pick &
Place
In inches (and millimeters)
Front View
Side View
LENGTH
SEE ORDERING
INFORMATION
Recommended PC Pad Dimensions
.050 (1,27) Pitch
TAPE THICKNESS
.003 (0,08)
.177
(4,50)
.059
(1,50)
.030 (0,76)
.024 (0,61)
.050
(1,27)
Pitch
.016
(0,41)
.264 (6,71)
.291
(7,39)
.242
(6,15)
.193
(4,90)
.004
(0,10)
Unless otherwise specified, tolerances are ±0.008 (0,20)
Fig. 2 Series 97R DIMENSIONS
Top View
A
In inches (and millimeters)
Front View
.047
(1,20)
Side View
.177±.002
(4,50±0,05)
TaPe
.002
(0,05)
ON
1 2
3
4
5
6
7
8
.319
(8,1)
.024
(0,6)
.024
(0,6)
Recommended PC Pad Dimensions
.057
(1,44)
.030
(0,76)
.016
(0,40)
Unless otherwise specified, tolerances are ±0.008 (0,20)
.050
(1,27)
PiTCH
.004±.004
(0,10±0,10)
Operating Temperature Range: -40 to 85°C
Storage Temperature Range: -40 to 85°C
SPECIFICATIONS
Electrical Ratings
Contact Rating: 25 mA at 24 Vdc switching;
100 mA at 50 Vdc non-switching
Contact Resistance: 100 mΩ max, initially
Insulation Resistance: 100 MΩ minimum
at 100 Vdc
Dielectric Strength: 300 Vac for one minute
Switch Capacitance: 5pF maximum
Contact Arrangement: SPST
Mechanical Ratings
Life: 1,000 cycles minimum
Operation Force: 500 gF
Mechanical Shock: MIL-STD-202F, Method,
213B, Test Condition A. Gravity: 50G's (peak
value), 11 m/sec. Direction and times: 6 sides
and 3 times in each direction.
Vibration: MIL-STD-202F, Method 201A.
Passed 6 hours (2 hours in each) of three
perpendicular planes at a cycle of 10-5510Hz/1 minute.
.050 (1,27) PiTCH
.360
.260
(6,60) (9,10)
.310
(7,85)
Circuitry
Materials
Base and Cover: UL94V-0 Nylon, black
Actuators: UL94V-0 Nylon thermoplastic,
white
Base Contacts: Alloy copper with gold-plating
over nickel
Terminals: Brass with gold-plating
Tape Seal: Kapton
Soldering Information
Vapor phase and IR-reflow soldering
can be applied. With stands 255°C peak
temperature.
Cleaning: Tape sealed versions are capable
of withstanding washing processes using
alcohol-based solvents only. Water or other
water-based solvent washing processes are
not recommended. Care should be taken to
avoid flux adhering to the switch body from
the circuit board soldering process. The switch
should be allowed to cool for at least 3 minutes
between the end of the solder process and the
beginning of the wash process. The solvent
stage of the cleaning process is not to exceed
1 minute and the whole wash process is not to
exceed 3 minutes. Ultrasonic or pressure wash
cleaning is not recommended.
Packaging Information
Tube: 130 pcs/tube (2 positions), 75 pcs/tube (4
positions), 54 pcs/tube (6 positions), 40 pcs/tube
(8 positions), 33 pcs/tube (10 positions).
Tape and Reel: 97C: 4,000 pcs/reel (all
positions). 97R: 2500 pcs/reel (all positions).
Actuation Instructions: Switch slides should
be actuated from a low angle in the intended
Series: 97C see fig. 1, 97R see fig. 2
direction of travel. The application of excess
Positions: 02 = .148 (3,76), 04 = .248 (6,30), 06 = .348 (8,84),
force from a high angle can cause permanent
08 = .448 (11,38), 10 = .548 (13,92)
damage to the contact system of the switch.
Tape seals must be removed to properly actuate
T= RoHS compliant
the switches as described above. Click here for
Packaging: Blank = Tube, R = Tape and Reel (see pkg note) visual sample.
Seal: Blank = Unsealed, S = Top Tape Seal
All DIP switches are shipped in the "ON"
position.
ORDERING
INFORMATION
97C06SRT
Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com
DIP
4
Surface Mount DIP Switches
Series 90HB
SPST, Low Profile
FEATURES
• Compatible with SMT Assembly,
Including Infrared Reflow and
Vapor-Phase
• Reliable Spring and Ball Contact
DIMENSIONS
In inches (and millimeters)
Top View–Gull Wing
SWITCH IS PACKAGED
AS SHOWN HERE
WITH ALL
O N
POSITIONS ON
DIP Switches
1
2
.020 ± .002
(0,51 ± 0,05) TYP.
.052 ± .002
(1,32 ± 0,13) TYP.
.085 ± .005
(2,16 ± 0,13) TYP.
Gull Wing
3
4
5
6
7
8
.290 (7,37)
MAX.
CL C
L
.100 ± .005
(2,54 ± 0,13)
TYP.
Recommended PC Pad Dimensions–Gull Wing
CL CL
.395
± .010
(10,03
± 0,25)
.012 ± .002
(0,30 ± 0,05)
.160 ± .005
(4,19 ± 0,13)
LENGTH ± .010 (0,25)
SEE CHART
.004
(0,10)
.190
(4,83)
MAX.
.100 (2,54) TYP.
.070 (1,78) TYP.
J-Bend
.500
(12,7)
TYP.
.250 (6,35) TYP.
.125 (3,18) TYP.
.320 (8,13)
MAX.
.290 (7,37)
MAX.
Recommended PC Pad Dimensions–J-Bend
CL CL
.100 (2,54) TYP.
.070 (1,78) TYP.
.350
(8,90)
TYP.
.150 (3,81) TYP.
.012 ± .001
(0,30 ± 0,03)
TYP.
.250 ± .010
(6,35 ± 0,25)
.160 ± .005
(4,19 ± 0,13)
LENGTH ± .010 (0,25)
SEE CHART
.220
(5,59)
MAX.
.085 ± .005
(2,16 ± 0,13)
TYP.
.020 ± .002
(0,51 ± 0,05) TYP.
.100 ± .010
(2,54 ± 0,25) TYP.
.004
(0,10)
CL CL
.100 (2,54) TYP.
circuitry
As viewed from the top of the switch in the
positions shown in the drawing.
DIP
5
Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com
Surface Mount DIP Switches
Specifications
Electrical Ratings
Mechanical Ratings
Where Grayhill performance is superior, the MIL
spec is listed in parentheses.
Mechanical Life: 2,000 operations per switch
position
Vibration Resistance: Per Method 204, Test
Condition B , 1mS opening (10 mS allowed)
Mechanical Shock: Per Method 213, Test
Condition A. 1mS opening (10 mS allowed)
Thermal Shock Resistance: Per specification;
no failures; passes contact resistance.
Terminal Strength: Per specification
Thermal Aging: 1,000 hours at 85°C; no
failures.
Materials and Finishes
Meets all requirements of MIL- S-83504**.
Operating Temperature Range: -40°C to +
85°C
Storage Temperature Range: -40°C to +
85°C
Moisture Resistance: Per MIL-STD-202,
Method 106.
Shorting Member (Ball): Brass, gold-plate
over nickel barrier.
Base Contacts: Copper alloy, gold-plate
over nickel barrier.
Terminals: Copper alloy, matte tin plated over
nickel barrier.
Non-Conductive Parts: Thermoplastic
(UL94V-O)
Soldering Information
Tape and Reel Packaging
Solderability: Per MIL-STD-202, Method 208
Soldering Heat Resistance: Per MIL-S-83504,
six second test.
Recommended Processing Temperature:
220°C–230°C (1 pass—260°C maximum)
Processing Position: Switch is to be processed
with all actuators in the closed (on) position as
shipped.
Fluxing: Per EIA RS-448-2 with flux touching
switch body.
Cleaning: Passes immersion test using water/
detergent. Acceptable solutions include 1-1-1
trichlorethane, freon, (TF, TE, or TMS), isopropyl
alcohol, detergent (140°F maximum). Terpene
acceptable for Series 90 only. Solutions which are
not recommended include acetone, methylene
chloride, freon TMC. High pressure aqueous
Tape Seal Integrity: Passes gross leak test
using 125°C flourinert for 20 seconds minimum.
Reference MIL-STD-202, Method 112
Tape Seal: Polyimide film
Environmental Ratings
Tape and Reel Packaging
Meets requirements of
EIA 481-2 or EIA 481-3
13 INCH
DIAMETER REEL
CONDUCTIVE
PLASTIC EMBOSSED
TAPE
DIRECTION
OF FEED
Ordering Information
cleaning is not recommended.
16mm
24mm
TAPE
16mm
32 &
44mm
TAPE
Series
Terminal Style: W = Gull Wing, J = J-Bend
RoHS compliant
90HBW02PRT
Packaging: R = Tape and reel packaging (750 switches/reel)
Blank = Tube packaging (each tube is 19.5" long)
Seal: P = Polyimide Seal
Blank = No Seal
Number of Positions: 02 through 10
No. of
Positions
Length
Inches
Length
Metric
Number
Per Tube
2
3
4
5
6
7
8
9
10
.270"
.370"
.470"
.570"
.670"
.770"
.870"
.970"
1.070"
6,9 mm
9,4 mm
11,9 mm
14,5 mm
17,0 mm
19,6 mm
22,1 mm
24,6 mm
27,2 mm
60
47
37
31
26
23
20
18
16
PIN ONE LOCATION
Each reel has a 15.750 inch (390 mm)
minimum leader and a 6.30 inch (160 mm)
minimum trailer.
Available from your local Grayhill Distributor. For prices and discounts, contact a local Sales Office,
an authorized local Distributor or Grayhill.
** Note: 100% matte tin terminal plating does not meet MIL-S-83504 for lead content.
DIP
6
Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com
DIP Switches
Make-and-break Current Rating: 2,000
operations per switch position at these resistive
loads:10 mA, 30 Vdc; or 10 mA, 50 mVdc; 10 mA,
50 mVdc; or 25 mA, 24 Vdc; or 100 mA,6 Vdc.
Contact Resistance: (measured at 10 mA, 50
mVdc). Initial: 20 mohms maximum, After Life:
100 mohms maximum
Insulation Resistance: Minimum, at 100 Vdc
between adjacent closed contacts and also
across open switch contacts.
Initial (Mohms): 5,000, After Life (Mohms):
1,000
Dielectric Strength: Minimum voltage (AC
RMS) measured between adjacent closed
contacts and also across open switch
contacts.
lnitial: 500 volts, After Life: 500 volts
Current Carry Rating: 3A maximum rise of
20°C
Switch Capacitance: 2 pF at 1 megahertz
Surface Mount DIP Switches
Series 78H
FEATURES
• Compatible with SMT Assembly
Including Infrared Reflow and
Vapor-Phase
• Reliable Spring and Ball Contact
SPDT and DPST
DIMENSIONS
In inches (and millimeters)
SPDT, DPST, Top Actuated, Slide Operated
.023
.055 ± .010 (5,84)
(1,40 ± 0,25) REF.
Recommended PC Pad Dimensions
LENGTH ± .010 (0,25)
See OrDer iNFO
.380 ± .010
(9,65 ± 0,25)
.012 ± .001
(0,30 ± 0,03)
TyP.
.530
(13,46)
TyP.
.268 ± .010
(6,81 ± 0,25)
.025 (0,64) R.
.303 ± .015
(7,70 ± 0,38)
.424 ± .015
(10,77 ± 0,38) TyP.
CL CL
.100 ± .005
(2,54 ± 0,13) TyP.
.295 + .000 – .020
(7,49 – 0,51)
with all actuators in the closed (on) position as
shipped.
DPST
1
ON
1
DIP Switches
Dot indicates
active circuit.
OFF
Specifications
Electrical Ratings
Tape and Reel Packaging
Meets requirements of EIA 481-2 or
EIA 481-3
Environmental Ratings
Meets all requirements of MIL- S-83504**. Where
Grayhill performance is superior, the MIL spec is
listed in parentheses.
Operating Temperature Range: -40°C to +
85°C
Storage Temperature Range: -55°C to + 85°C
Moisture Resistance: Per MIL-STD-202, Method
106
13 INCH
DIAMETER REEL
CONDUCTIVE
PLASTIC EMBOSSED
TAPe
4
3
2
1
4
3
2
DIRECTION
OF FeeD
1
3
Soldering Information
2
16 & 24mm
TAPe
1
4
3
16mm
2
1
1
1
1
2
4
Solderability: Per MIL-STD-202, Method 208
Soldering Heat Resistance: Per MIL-S-83504,
six second test
Recommended Processing Temperature:
220°C–230°C (1 pass—260°C maximum)
Processing Position: Switch is to be processed
3
Mechanical Life: 2,000 operations per switch
position
Vibration Resistance: Per method 204, Test
Condition B. 1 mS opening (10 mS allowed)
Mechanical Shock: Per Method 213, Test
Condition A. 1 mS opening (10 mS allowed)
Terminal Strength: Per specification
Thermal Aging: 1,000 hours at 85°C; no
failures
Thermal Shock: Per specification; no failures;
passes contact resistance
Shor ting Member : Brass, gold-plated
over nickel barrier.
Base Contacts: Copper alloy, gold-plated
over nickel barrier.
Terminals: Copper alloy, matte tin-plated over
nickel barrier.
Non-Conductive Parts: Cover is natural color
thermoplastic, actuators are white thermoplastic
(UL94V-O)
4
Mechanical Ratings
ON
Materials and Finishes
4
Make-and-break Current Rating: 2,000
operations per switch position at 1 mA, 5 Vdc;
50 mA, 30 Vdc; or 150 mA, 30 Vdc
Contact Resistance: Initial: 30 mohms max.
After Life: 100 mohms max. (10 mA at 50 Vdc,
open circuit)
Insulation Resistance: Minimum, at 100 Vdc
between adjacent closed contacts and also
across open switch contacts. Initial: 2,000
Mohms; After Life: 1,000 Mohms
Dielectric Strength: Minimum voltage (AC, RMS)
measured between adjacent closed contacts
and also across open switch contacts. Initial:
750 volts; After Life: 500 volts
Current Carry Rating: 4 amps, maximum rise
of 20°C
Switch Capacitance: 2 pF at 1megahertz
.070 (1,78) TyP.
.100 (2,54) TyP.
CL CL
Circuitry
SPDT 2 Circuits (no common)
1
1
ON
.280 (7,11)
TyP.
1
1
1
2
2
2
3
3
3
4
4
4
Ordering Information: Tube Packaging
No. of
Positions
1
2
3
4
5
Length
(inches)
Length
(metric)
Carrier Width
Dim. A
0.280"
0.480"
0.680"
0.880"
1.080"
7,1 mm
12,2 mm
17,3 mm
22,4 mm
27,4 mm
24 mm
24 mm
32 mm
44 mm
44 mm
Part Number*
SPDT
DPST
78HJ01GWT
78HJ02GWT
78HJ03GWT
78HJ04GWT
78HJ05GWT
78HF01GWT
78HF02GWT
78HF03GWT
78HF04GWT
78HF05GWT
* Insert "R" before the "T" in the Grayhill part number for tape and reel packaging (500 switches/
reel).
** Note: 100% matte tin terminal plating does not meet MIL-S-83504 for lead content.
16mm
PIN ONE LOCATION
32 & 44mm
TAPe
COVER TAPE
DIM. A (SEE ORDER INFO.)
Each reel has a 15.750 inch (390 mm)
minimum leader and a 6.30 inch (160 mm)
minimum trailer.
Available from your local Grayhill Distributor. For prices and discounts, contact a local Sales Office, an authorized local Distributor or Grayhill.
DIP
7
Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com
Surface Mount DIP Switches
Series 76HP
FEATURES
• Compatible with SMT Assembly
Including Infrared Reflow and
Vapor-Phase
• Easily Accessed when PC Boards
are Racked
• Reliable Spring and Ball Contact
Side Actuated PIANO-DIP®
DIP Switches
DIMENSIONS
In inches (and millimeters)
LeNGtH
± .010 (0,25
See OrDer INFO
.023
.055 ± .010 (5,84)
(1,40 ± 0,25) reF.
.305 ± .010
(7,75 ± 0,25)
Recommended PC Pad Dimensions
.380
± .010
(9,65
± 0,25)
.025 (0,64) r.
CL CL
.100 ± .005
(2,54 ± 0,13) tyP.
Circuitry
Specifications
Electrical Ratings
Make-and-break Current Rating: 2,000
operations per switch position at 1 mA, 5 Vdc;
50 mA, 30 Vdc; or 150 mA, 30 Vdc
Contact Resistance: Initial: 30 mohms
maximum; After Life: 100 mohms maximum
(10 mA at 50 Vdc, open circuit)
Insulation Resistance: Minimum, at 100 Vdc
between adjacent closed contacts and also
across open switch contacts. Initial: 2,000
Mohms
Dielectric Strength: Minimum voltage (AC
RMS) measured between adjacent closed
contacts and also across open switch contacts.
Initial: 750 volts; After Life: 500 volts
Carry Rating: 5 amps, maximum rise of 20°C
Switch Capacitance: 2 pF at 1 megahertz
Mechanical Ratings
Mechanical Life: 2,000 operations per switch
position
.280 (7,11)
tyP.
.303 ± .015
(7,70 ± 0,38)
.012 ± .001
(0,30 ± 0,03)
tyP.
.424 ± .015
(10,77 ± 0,38)
tyP.
Vibration Resistance: Per Method 204, Test
Condition B. 1 mS opening (10 mS allowed)
Mechanical Shock: Per Method 213, Test
Condition A. 1 mS opening (10 mS allowed)
Thermal Shock Resistance: Per specification;
no failures; passes contact resistance
Terminal Strength: Per specification
Thermal Aging: 1,000 hours at 85°C; no
failures
As viewed from
the top of the
switch in the
positions shown
in the drawing.
.530
(13,46)
tyP.
Environmental Ratings
Meets all requirements of MIL- S-83504**. Where
Grayhill performance is superior, the MIL spec
is listed in parentheses.
Operating Temperature Range: -40°C to +
85°C
Storage Temperature Range: -55°C to +
85°C
Moisture Resistance: Per MIL-STD-202,
Method 106
.070 (1,78) tyP.
.100 (2,54) tyP.
CL CL
Materials and Finishes
Shorting Member: Brass, gold-plated
over nickel barrier.
Base Contacts: Copper alloy, gold-plated,
over nickel barrier.
Terminals: Copper alloy, matte tin plated over
nickel barrier.
Non-Conductive Parts: Cover is natural color
thermoplastic, actuators are white thermoplastic
(UL94V-O)
Tape Seal: Not available with Tape Seal.
Tape and Reel Packaging
Meets requirements of
EIA 481-2 or EIA 481-3
13 INCH
DIAMeter reeL
Soldering Information
Solderability: Per MIL-STD-202, Method 208
Tested to EIA Standard RS-448-2.
Resistance to Soldering Heat:Per MIL-S-83504,
six second test
Recommended Processing Temperature:
220°C–230°C (1 pass—260°C maximum)
Processing Position: Switch is to be processed
with all actuators in the closed (on) position as
shipped.
CONDUCtIVe
PLAStIC eMBOSSeD
tAPe
DIreCtION
OF FeeD
16 & 24mm
tAPe
16mm
76HPSB
08GW
XXXX
OPeN
76HPSB
08GW
XXXX
OPeN
76HPSB
08GW
XXXX
OPeN
Ordering Information: Tape and Reel Packaging (500 switches per reel)
7,1 mm
12,2 mm
17,3 mm
22,4 mm
27,4 mm
24 mm
24 mm
32 mm
44 mm
44 mm
76HPSB02GWRT
76HPSB04GWRT
76HPSB06GWRT
76HPSB08GWRT
76HPSB10GWRT
* For other lengths, contact Grayhill, Inc.
** Note: 100% matte tin terminal plating does not meet MIL-S-83504 for lead content.
Available from your local Grayhill Distributor. For prices and discounts, contact a local Sales Office,
an authorized local Distributor or Grayhill.
XXXX
0.280"
0.480"
0.680"
0.880"
1.080"
76HPSB08GW
2
4
6
8
10
XXXX
OPeN
Part
Number
76HPSB08GW
Carrier Width
Dim. A
XXXX
Length
(metric)
OPeN
Length
(inches)
OPeN
No. of
Positions*
76HPSB08GW
16mm
PIN ONe LOCAtION
32, 44 &
56mm
tAPe
COVer tAPe
DIM. A (See OrDer INFO.)
Each reel has a 15.750 inch (390 mm)
minimum leader and a 6.30 inch (160 mm)
minimum trailer.
Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com
DIP
8