516-230-620

516 SERIES RACK & PANEL CONNECTOR Plug and Receptacle 516 SERIES ORDERING CODE Example Part Number 516 - 038 - 500 - 2 1 2 Series Total Number of Contacts Contact Code Style and Material Cover Code Hardware Code Series 516 Total Number of Contacts 020, 038, 056, 090 or 120 FEATURES ● UL Recognized ● .150 (3.81) Contact Spacing x .130 (3.30) or .150 (3.81) Row Spacing with Staggered Grid ● Plug and Receptacle in 20, 38, 56, 90 or 120 Contact Sizes ● Edacon Hermaphroditic Contact Mating Design ● Contact Termination Options include Crimp, P.C. Tail, Wire Hole and Wire Wrap ● Mating and Unmating Simplified with use of Actuating Screws ● Optional Covers with Side or Top Entry Cable Clamp in Plastic or Metal Material Available for all Connector Sizes ● Versatile Metal Cover Design permits Assembly or Disassembly After Cabling is Complete plus Cable Entry Style Flexibility ● Actuating Screws, Locknuts, Polarizing Hardware, Covers and Contacts Suitable for either Plug or Receptacle ● Polarizing Hardware Adjustable for 288 Mating Combinations ● Tools Available for Contact Installation, Removal and Crimping and Polarizing Changes SPECIFICATIONS ◆ Insulator Material: Diallyl Phthalate or Thermoplastic Polyester, UL 94V-0, Colour: Green, or Polycarbonate, Colour: Grey ◆ Contact Material: Phosphor Bronze Alloy CA-510 ◆ Contact Plating: Gold over Nickel for Entire Contact ◆ Cover Material: Polycarbonate, Colour: Green, or Die-Cast Zinc, Finished with Grey Enamel Paint ◆ Current Rating: 8.5 Amperes ◆ Contact Resistance: 10 Milliohms Maximum ◆ Dielectric Withstanding Voltage: 2000 V AC rms at Sea Level ◆ Insulation Resistance: 5000 Megohms Minimum ◆ Operating Temperature: -65 to +105 Degrees C ◆ Insertion and Withdrawal Force: 2 to 16 oz (0.56 to 4.45 N) per Contact Position Tail Length "G" Contact Code 1, 2 Description & Tail Size No Contacts Assembled — — 000 500 Wire Hole .110 x .024 (2.79 x 0.61) .245 (6.22) P.C. Tail .025 x .024 (0.64 x 0.61) .215 (5.46) 520 540 Wire Wrap.050 x .024 (1.27 x 0.61) .600 (15.24) Wire Wrap.026 x .024 (0.66 x 0.61) .620 (15.75) 541 Wire Wrap.050 x .024 (1.27 x 0.61) .790 (20.07) 542 Style and Material 3 1 2 3 4 5 6 Cover Code 4, 5, 6, 7 0 1 2 3 4 5 6 Style Plug Receptacle Plug Receptacle Plug Receptacle Insulator Material Green Diallyl Phthalate Green Diallyl Phthalate Grey Polycarbonate Grey Polycarbonate Green Polyester Green Polyester Description No Cover Assembled Plastic Cover, Top Entry Standard Clamp Plastic Cover, Side Entry Standard Clamp Plastic Cover, Top Entry Large Clamp Plastic Cover, Side Entry Large Clamp Metal Cover, Side Entry Metal Cover, Top Entry Description Hardware Code 8 0 No Hardware Assembled 1 Actuating Screw and Polarizing Hardware 2 Locknut and Polarizing Hardware 5 Actuating Screw with No Polarizing Hardware 6 Locknut with No Polarizing Hardware Ordering Code Notes 1) Crimp contacts are also available for the 516 series connectors. Contacts may be ordered separately for pre-wired or select position assembly. Silhouette Part Number Description 516-290-500 Wire Hole 516-290-520 P.C. Tail 516-290-540 Wire Wrap 516-290-541 Wire Wrap 516-290-542 Wire Wrap 516-290-590 Crimp - Loose 516-290-591 Crimp - 1800 Contacts per reel Continued on next page Page 90 Tel: (416) 754 - 3322 RACK & PANEL CONNECTOR SERIES 516 Plug and Receptacle ORDERING CODE NOTES (Continued) 2) For contact installation, removal and crimping tools, refer to page 96. 3) Grey polycarbonate insulator material is not available for the 120 pin size connector. 4) The 20 pin connector cover will not accept the length of the wire wrap contacts. 5) Plastic covers with large clamps are only available for the 38 and 56 pin size connectors. 6) Metal covers with side entry may be converted to top entry by removing side plate and changing clamp orientation. 7) Covers may be ordered separately. Refer to page 93. 8) Insulator design prevents improper mating of individual plug and receptacle. Polarizing hardware enables specific plug and receptacle mating combinations. CRIMP CHARACTERISTICS POLARIZING CODES ● Polarizing Hardware Changes allow 288 Mating Combinations ● Standard Code Supplied for Plugs PG1G1, for Receptacles RS1S1. Connectors with Special Polarizing Codes Available upon Request ● Example Polarizing Code: P G 4 S 2 Type of Connector P - Plug, R - Receptacle Large Diameter Hardware G - Guide Pin (at Contact Position "A" End) H - Guide Pin (at Last Contact Position End) S - Socket (at Contact Postion "A" End) T - Socket (at Last Contact Position End) Position of Large Diameter Keyway - 1 through 6 Small Diameter Hardware (Opposite End from Large Diameter) G - Guide Pin, S - Socket Position of Small Diameter Keyway - 1 through 6 This Example Mates with Code RS4G2 ● Contacts and Crimp Tools Accommodate from 28 AWG to 18 AWG, Solid or Stranded Conductor Diameters from .012 (0.30) to .049 (1.25) and an Insulation Diameter up to .074 (1.88) ● Multiple Smaller Gauge Wires may be Crimped Together ● Crimp Resistance from 0.5 Milliohms (18 AWG) to 1.5 Milliohms (28AWG) Fax: (416) 754 - 3299 ● Crimp Tensile Strength for Wire Sizes 18 AWG - 40 lbs (178 N) 22 AWG - 15 lbs (67 N) 26 AWG - 5 lbs (22 N) 20 AWG - 25 lbs (111 N) 24 AWG - 10 lbs (44 N) 28 AWG - 3 lbs (13 N) Page 91 RACK & PANEL CONNECTOR SERIES 516 Metal and Plastic Covers 516 SERIES COVER ORDERING CODE Example Part Number 516 - 230 - 5 56 Series Cover Identification Code Cover Type Cover Size Series 516 Cover Identification Code 230 Cover Type 1, 2 Description 1 Plastic Cover, Side Entry Standard Clamp 2 Plastic Cover, Top Entry Standard Clamp 3 Plastic Cover, Side Entry Large Clamp 4 Plastic Cover, Top Entry Large Clamp 5 Metal Cover, Side Entry 6 Metal Cover, Top Entry Cover Size Fits Connector 12 516 Series 120 Pin 20 516 Series 20 Pin and 519 Series 14 Pin 38 516 Series 38 Pin and 519 Series 36 Pin 56 516 Series 56 Pin 90 516 Series 90 Pin Ordering Code Notes 1) Plastic covers with large clamps are only available for the 38 and 56 pin size connectors. 2) Metal covers with side entry may be converted to top entry by removing side plate and changing clamp orientation. FEATURES ● Available in Metal (Die-Cast Zinc Finished with Grey Enamel Paint) or Plastic (Green Polycarbonate) Material ● Covers with Top or Side Entry Cable Clamp. Orientation of Clamp on Metal Covers may be changed by the Customer ● Versatile Metal Cover Design permits Assembly or Disassembly after Cabling is Complete ● Screws for Securing Cover to 516 or 519 Series Connectors Supplied COVERFOR CONNECTOR COVER MATERIAL CLAMP SIZE 20 Pin 20 Pin 38 Pin 38 Pin 38 Pin 56 Pin 56 Pin 56 Pin 90 Pin 90 Pin 120 Pin 120 Pin Plastic Metal Plastic Plastic Metal Plastic Plastic Metal Plastic Metal Plastic Metal Standard Standard Standard Large Standard Standard Large Standard Standard Standard Standard Standard Fax: (416) 754 - 3299 "A" Inch 1.605 1.539 2.460 2.460 2.206 3.052 3.052 2.802 3.124 3.118 3.156 3.175 (mm) (40.77) (39.09) (62.48) (62.48) (56.03) (77.52) (77.52) (71.17) (79.35) (79.20) (80.16) (80.65) "B" Inch 1.325 1.325 2.010 2.010 2.006 2.602 2.602 2.602 2.718 2.718 2.750 2.750 (mm) (33.66) (33.66) (51.05) (51.05) (50.95) (66.09) (66.09) (66.09) (69.04) (69.04) (69.85) (69.85) "C" Inch .906 .906 1.530 1.530 1.566 1.530 1.530 1.566 1.775 1.775 2.020 2.020 (mm) (23.01) (23.01) (38.86) (38.86) (39.78) (38.86) (38.86) (39.78) (45.09) (45.09) (51.31) (51.31) "D" Inch 1.190 1.120 1.985 1.985 1.766 1.985 1.985 1.766 2.181 2.175 2.426 2.445 (mm) (30.23) (28.45) (50.42) (50.42) (44.86) (50.42) (50.42) (44.86) (55.40) (55.25) (61.62) (62.10) "E" Inch .715 .686 .910 1.110 .875 .910 1.110 .875 1.250 1.234 1.530 1.531 (mm) (18.16) (17.42) (23.11) (28.19) (22.23) (23.11) (28.19) (22.23) (31.75) (31.34) (38.86) (38.89) "F" Inch .450 .446 .650 .650 .720 .650 .650 .720 .800 .880 .800 .890 (mm) (11.43) (11.33) (16.51) (16.51) (18.29) (16.51) (16.51) (18.29) (20.32) (22.35) (20.32) (22.61) "G" Inch .450 .490 .500 .608 .575 .500 .608 .575 .800 .900 1.080 1.080 (mm) (11.43) (12.45) (12.70) (15.44) (14.61) (12.70) (15.44) (14.61) (20.32) (22.86) (27.43) (27.43) Page 93