516-236-438

516 SERIES RACK AND PANEL CONNECTOR (PLUG AND RECEPTACLE) • FEATURES: • .150" (3.81mm) Contact Spacing x .130" (3.30mm) or .150" (3.81mm) Row Spacing with staggered Grid • Plug and Receptacle in 20, 38, 56, 90 and 120 Contact Sizes • Edacon Hermaphroditic Contact Mating Design • Contact Termination Options include Crimp, P.C. Tail, Wire Hole and Wire Wrap • Mating and Unmating Simplified with use of Actuating Screws • Optional Covers with Side or Top Entry Cable Clamp in Plastic or Metal material Available for all Connector Sizes • Versatile Metal Cover Design permits Assembly or Disassembly After Cabling is Complete plus Cable Entry Style Flexibility • Actuating Screws, Locknuts, Polarizing Hardware, Covers and Contacts Suitable for either Plug or Receptacle • Polarizing Hardware Adjustable for 288 Mating Combinations • Tools Available for Contact Installation, Removal and Crimping and Polarizing Changes • RoHS Compliant & UL Certified Specifications: Insulator Material Color Contact Material Contact Plating Current Rating Contact Resistance Withstanding Voltage Insulation Resistance Operating Temp Operating Temp Insertion & Withdrawal Force Example Part Number: Diallyl Phthalate, Thermoplastic Polyester or Polycarbonate UL 94V- 0 Green or Grey Copper Alloy Gold Plating over Nickel over entire contact 8.5 Amperes 10 milliohms maximum 2000 V AC rms at sea level 5000 Megaohms minimum -40°C to +125°C (Diallyl Phthalate Only) -40°C to +105°C 2 to 16 Oz (0.56 to 4.45N) per contact position 516-038-500-212 0 1 2 3 4 5 6 Series Total Number of Contacts Contact Code Style and Material Cover Code Hardware Code Series Description No Cover Assembly Plastic Cover, Top Entry Standard Clamp Plastic Cover, Side Entry Standard Clamp Plastic Cover, Top Entry Large Clamp Plastic Cover, Side Entry Large Clamp Metal Cover, Side Entry Metal Cover, Top Entry 516 Total Number of Contacts Contact Code 1,2 000 500 520 540 541 542 Cover Code 4, 5, 6, 7 Description & Tail Size Tail Length "G" No Contacts Assembled Wire Hole .110 x .024 (2.79 x 0.61) P.C. Tail .25 x .024 (0.64 x 0.61) Wire Wrap .050 x .024 (1.27 x 0.61) Wire Wrap .026 x .024 (0.66 x 0.61) Wire Wrap .050 x .024 (1.27 x 0.61) Style & Material 3 1 2 3 4 5 6 Style Plug Receptacle Plug Receptacle Plug Receptacle Hardware Code 8 020, 038, 056, 090 or 120 -----------.245 (6.22) .215 (5.46) .600 (15.24) .620 (15.70) .790 (20.07) Insulator Material Green Diallyl Phthalate Green Diallyl Phthalate Grey Polycarbonate Grey Polycarbonate Green Polyester Green Polyester www.edac.net Page 1 0 1 2 5 6 Description No Hardware Actuating Screw & Polarizing Hardware Locknut & Polarizing Hardware Actuating Screw with No Polarizing Hardware Locknut with No Polarizing Hardware 516 SERIES RACK AND PANEL CONNECTOR (PLUG AND RECEPTACLE) Ordering Code Notes Crimp Characteristics • 1) Crimp contacts are also available for 516 series connectors. Contacts may be ordered separately for pre-wired or select position assembly. Part Number Description Silhouette • 516-290-500 Wire Hole • 516-290-501 Taper Tail 516-290-520 P.C. Tail 516-290-540 Wire Wrap • 516-290-541 Wire Wrap 516-290-542 Wire Wrap 516-290-590 Crimp (Loose) 516-294-571 Crimp - 1800 Contact Per Reel Contacts and Crimp Tool Accommodate from 28AWG to 18AWG, Solid or Stranded Conductor Diameters from .012 (0.30) to .049 (1.25) and an Insulation diameter up to 0.074 (1.88) Multiple Smaller Gauge Wires may be Crimped Together Crimp Resistance from 0.5 Milliohms (18AWG) to 1.5 Milliohms(28AWG) Crimp Tensile Strength for Wire Sizes 18AWG - 40 lbs (178 N) 20AWG - 25 lbs (111 N) 22AWG - 15 lbs (67 N) 24AWG - 10 lbs (44 N) 26AWG - 5 lbs (22 N) 28AWG - 3 lbs (13 N) Polarizing Codes • 2) For contact installation, removal and crimping tools, Please contact EDAC. • 3) Grey Polycarbonate and Polyester insulator material are not available for • 120 pin size connector. 4) 120 pin size connector can only be supplied in DAP (Green and Grey). 120 pin part number ends with 3XX or 4XX are supplied in grey DAP. 5) The 20 pin connector cover will not accept the length of the wire wrap contacts 6) Plastic covers with large clamps are only available for 38 and 56 pin sizes only 7) Metal covers with side entry may be converted to top entry by removing side plate and changing clamp orientation 8) Covers may be ordered separately 9) Insulator design prevents improper mating of individual plug and receptacle. Polarizing hardware enables specific plug and receptacle combinations Polarizing Hardware Changes allow 288 Mating Combinations Standard Code Supplied for Plugs PG1G1, for Receptacle RS1S1. Connectors with Special Polarizing Codes Available upon Special Request Example Polarizing Code: Large Diameter Hardware G - Guidepin (at Contact Position "A" end) H - Guidepin (at Last Contact Position end) S - Socket (at Contact Position "A" end) T - Socket (at Last Contact Position end) Position of large Diameter Keyway - 1 Through 6 Small Diameter Hardware (Opposite end From Large Diameter) G - Guidepin, S - Socket Position of Small Diameter Keyway - 1 Through 6 This Example mates with Code RS4G2 www.edac.net Page 2 P G 4 S 2 Type of Connector P - Plug, R - Receptacle 516 SERIES RACK AND PANEL CONNECTOR (PLUG AND RECEPTACLE) www.edac.net Page 3 516 SERIES METAL AND PLASTIC COVERS • FEATURES: • Available in Metal (Die-Cast Zinc Finished with Grey enamel Paint) or Plastic (Green polycarbonate) Material • Covers with Top and Side Entry Cable Clamp. Orientation of Clamp on Metal Covers may be changed by the Customer • Versatile Metal Cover Design Permits Assembly or Disassembly after Cabling is Complete • Screws for Securing Cover to 516 or 519 Series Connectors Supplied. • RoHS Compliant & UL Certified Example Part Number: 516-230-556 Series Cover Identification Code cover Type Cover Size Series 516 Cover Identification Code Cover Type 1, 2 1 2 3 4 5 6 7 Description Plastic Cover, Side Entry Standard Clamp Plastic Cover, Top Entry Standard Clamp Plastic Cover, Side Entry Large Clamp Plastic Cover, Top Entry Large Clamp Metal Cover, Side Entry Metal Cover, Top Entry Metal Cover, Large Clamp Cover Size 12 20 38 56 90 230 Fits Connector 516 Series 120 Pin 516 Series 20 Pin and 519 Series 14 Pin 516 Series 38 Pin and 519 Series 36 Pin 516 Series 56 Pin 516 Series 90 Pin Ordering Code Notes 1) Plastic Covers with Large Clamps are only Available for 38 and 56 Pin Connectors. 2) Metal Covers with side entry may be converted to top entry by removing side plate and changing clamp orientation. 3) For 90 pin size top entry plastic cover must use P/N:516230-890. www.edac.net 516 SERIES CRIMP MACHINE AND TOOLS FEATURES: CONTACT CRIMP MACHINE • • • • • • • • • • • • Tooling part numbers: 516-280-700 (electric press) & 516-280-750 (contact applicator) Crimp-style contact part number: 516-294-571 (supplied on 1800 pcs reels, ordered separately) Guarded for operator safety Quick access to the crimp setting adjustment mechanism Foot switch operation Cycle counter on the front panel Each cycle crimps a contact, cuts the contact from the carrier strip and feeds a new contact into position Adjustment settings for conductor and insulation Crimp settings for common wires between 16 and 28 AWG (confirm application with factory before purchase) Mounts to any flat surface Electrically operated, specify requirements when ordering: 115V or 230V & 50HZ or 60HZ Shipping weight: 450 lbs/204 kg gross CONTACT HAND CRIMP TOOL • • • • Part number 516-280-201 Crimps contact part number 516-290-590 Precise tool for hand crimping loose contacts Built-in rachet to prevent under crimping Part number: 516-280-750 Part number:516-280-201 CONTACT EJECTION TOOL • • • Part number 516-280-300 For use with all 516 series contact styles Provides easy positive ejection without damage to the insulator CRIMP CONTACT INSERTION TOOL • • • Part number 516-280-400 For installing 516-290-590 & -591, 516-294-571 crimp contacts Wire groove locates the tool onto the end of the crimp form POLARIZING HARDWARE ROUND NUT DRIVER • • Part number 516-280-500 For removing and tightening round nuts when changing orientation of metal polarizing guide pins and sockets WIRE WRAP & P.C. TAIL CONTACT INSERTION TOOL • • • Part number 516-280-600 For installing 516-290-520, -540, -541, -542, -501, and -521 contacts Slender tube protects contact tail during insertion without interfering with adjacent contacts www.edac.net 516 SERIES RECOMMENDED PCB LAYOUT 1.688 1.125 .130 TYP. .249 TYP. .150 TYP. Ø.2549 OPTIONAL .187 TYP. Ø.4255 OPTIONAL .066 .5054 .4427 .410 1.2852 .600 .410 .468 .075 TYP. .150 .8100 (4) .093 DIA. HOLE .075 TYP. .150 TYP. .150 .130 8 ROW SPACES (20) .042 DIA. HOLE .750 1.190 38 PINS 20 PINS 2.280 1.8468 .150 TYP. Ø.4255 OPTIONAL .285 TYP. .066 .5054 .600 .468 .075 TYP. (4) .125 DIA. HOLE .150 .130 12 ROW SPACES (56) .042 DIA. HOLE 1.710 56 PINS 2.282 1.9656 .231 TYP. .150 TYP. .067 .8262 .900 .765 .075 TYP. Ø.5098 OPTIONAL .130 14 ROW SPACES (4) .125 DIA. HOLE (90) .042 DIA. HOLE 1.820 90 PINS 2.375 1.9656 .277 TYP. .150 TYP. .162 .9450 .075 TYP. .875 1.200 .130 14 ROW SPACES www.edac.net Ø.5098 OPTIONAL (4) .144 DIA. HOLE (120) .042 DIA. HOLE 120 PINS (4) .125 DIA. HOLE (38) .042 DIA. HOLE 516 IDENTIFICATION INSULATOR PLUG 20 CONTACTS A E K M B C P H N U F T D J L R V X E R A L V X Z D D F B M H C N J T B S A F B E F A E M W D P Y H H T M T L S L S K R K R J P J P K U C C N N E R a A L W e F S b k u B M X h p H T l v C N Y r J U c D P Z s K V d m f j t C C x B B w A n y J J A H z F N N E M D M H L F L E K D K Page 1 www.edac.net S W INSULATOR PLUG 38 CONTACTS INSULATOR PLUG 56 CONTACTS C T D Y C D C R E J D P C X B D U D Z C E C S B B J Z B Y E K D R C Y B K B R E V D A D F C T B A C B E B L B W A Z E L D S C H F W D B D E M D T J H X D C D E N D U K J Y D D D A E P D V C K Z D E D L C U E R D W C B C B V A C C D B K B B C C U A A A N C J B Z A M C B T A Y A A L S B B B P H F A A X A E A W A A A V A D A H A S F L A E F D M C V B F B M A T E S D X C C C P B X A C A J B E H D N C W B H B N A U F R E E D P P W A N D V A M A L A A U C U A L A B A T A A K A B C D C T A Y B N B K S A A J R B B C A S A J A H R A F A X B B R M H A Z P Y A A W N B E A V B H B C E C Page 2 X A M A A P B Z B N B E B D M F L B B K B B J B X C M V B C B C B C B C W B S B D C C V C B U C A T C L C K U J T C Z C H S B D C A D C C R Z C C P Y F X C Y C N C www.edac.net W A 516 IDENTIFICATION INSULATOR PLUG 90 CONTACTS INSULATOR PLUG 120 CONTACTS www.edac.net Page 3 w r L L M N F F M H N H B C J B x C t A A E E v b S W L K K z p h s X M F A j m Y T H B e c U N C f Z P J J y n d V K D D D u k a R E T S R K R L S M T P P D N D K E E L F F M N H A B H A B C X S L Y M F A V T N H B W P J C C U K D J J Z R E X V U P T N W S M E A R F B K H C L J D 516 IDENTIFICATION INSULATOR RECEPTACLE 20 CONTACTS INSULATOR RECEPTACLE 38 CONTACTS INSULATOR RECEPTACLE 56 CONTACTS www.edac.net Page 4 A L B E E E S F H D D D X M C N V B C C C P B F B C W B H B X M A A K E R D W C B C N B W A B N A C H A T A U J Z D E D L C U B E B L A S J E P D V C A C M V A A A F Y D D D K C D B K A R H E N D U C U A Z E X D C D J C C B J A P F E M D T C T A Y D W D B D H C B B H A N E E L D S C Z B L B S A X C V D A D F C T B A B F A M D E K D R C Y B K B R A W B U D Z C E C S B Z A E A L C E J D P C X B J B P A V T D Y C D C R B Y A D A K A V C D A S T Z C C B C B M A A A R L C K V L B U C C C B C W B N J A U D C B F B X D M D E C C C X P B B B R H B C B B Y B A A S A K A B T A A A C V M U L W N E A D A P F C J Y C U B A H A T C T X P R C C H C Z B C A C K B B A B N A Y L E W A A B F S J B P A Z K B V A A C F C S B D W N Y A M A X H C B J B B Z E R A 516 IDENTIFICATION INSULATOR RECEPTACLE 90 CONTACTS INSULATOR RECEPTACLE 120 CONTACTS Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: EDAC: 516-280-300 516-235-120 516-235-138 516-235-156 516-236-438 516-250-038-111 516-250-091-111 516-251012-107 516-251-022-107 516-251-035-100 516-251-095-100 516-251-120-107 516-251-190-107 516-251-238-107 516-280-700G 516-280-700K 516-280-221