XL8004

XLSEMI Datasheet 80V 1A Switching Current Buck PFM LED Constant Current Driver XL8004 Features General Description n n n n n n n n n n n The XL8004 is a monolithic high voltage switching regulator with PFM that is specifically designed to operate from a 24V~80V DC supply. n Wide 24V to 80V Input Voltage Range 0.2V current sense voltage reference. Directly drive 3~8 series LED. Excellent line and load regulation. High efficiency up to 96%. Internal optimize power HV-MOSFET. Built in thermal shutdown function. Built in UVLO function. Built in current limiting function. Built in LED open & short protection. Built in soft-start circuit. Available in TO252-5L package. The XL8004 is a high efficiency LED driver switching regulator. The LED string is driven at DC constant current rather than constant voltage, thus providing constant current output and enhanced reliability. Applications n n n EBIKE LED Lighting LED Lighting & LED LAMP General purpose lighting Figure1. Package Type of XL8004 Rev 1.1 www.xlsemi.com 1 XLSEMI Datasheet 80V 1A Switching Current Buck PFM LED Constant Current Driver XL8004 Pin Configurations Figure2. Pin Configuration of XL8004 (Top View) Table 1 Pin Description Pin Number 1 2 3 4 5 Pin Name VDD CSN VIN CSP SW Description The chip supply voltage. Current Sense Negative Terminal. Input high voltage Pin. (Operation voltage 24V~ 80V) Current Sense Positive Terminal. Output Switching Pin. Function Block Figure3. Function Block Diagram of XL8004 Rev 1.1 www.xlsemi.com 2 XLSEMI Datasheet 80V 1A Switching Current Buck PFM LED Constant Current Driver XL8004 Typical application circuit Figure4. XL8004 Typical Application (3W~8W LED lamp) Ordering Information Order Information XL8004E1 Marking ID XL8004E1 Package Type TO252-5L Packing Type Supplied As 2500 Units on Tape & Reel XLSEMI Pb-free products, as designated with “E1” suffix in the par number, are RoHS compliant. Absolute Maximum Ratings（Note1） Parameter Symbol Input Voltage Power Dissipation Thermal Resistance (TO252-5L) (Junction to Ambient, No Heatsink, Free Air) Operating Junction Temperature Storage Temperature Lead Temperature (Soldering, 10 sec) ESD (HBM) Rev 1.1 Vin PD Value -0.3 to 90 Internally limited Unit V mW RJA 50 ºC/W TJ TSTG TLEAD -40 to 125 -65 to 150 260 3000 ºC ºC ºC V www.xlsemi.com 3 XLSEMI Datasheet 80V 1A Switching Current Buck PFM LED Constant Current Driver XL8004 Note1: Stresses greater than those listed under Maximum Ratings may cause permanent damage to the device. This is a stress rating only and functional operation of the device at these or any other conditions above those indicated in the operation is not implied. Exposure to absolute maximum rating conditions for extended periods may affect reliability. XL8004 Electrical Characteristics Ta = 25℃;unless otherwise specified. Reference test circuit figure4 Symbol VCSP Efficiency Efficiency Efficiency Parameter Test Condition Min. Typ. Max. Unit CSP Voltage VIN = 24V to 80V, Iled=0.3A, Pout=8W 190 200 210 mV ŋ ŋ ŋ VIN=48V, Iled=0.3A, Pout=8W - 94.9 - % VIN=60V, Iled=0.3A, Pout=8W - 94.6 - % VIN=72V, Iled=0.3A, Pout=8W - 92.4 - % Min. Typ. Max. Unit 80 V Electrical Characteristics (DC Parameters) Parameters Symbol Input operation voltage VIN Switching Frequency Fosc Switching Frequency Fosc Switching Frequency Fosc Output LED open voltage DMOS Drain-Source Breakdown Voltage DMOS Drain-Source on resistor Thermal Shutdown Test Condition 24 Figure4 (8*1W) VIN=48V Figure4 (8*1W) VIN=60V Figure4 (8*1W) VIN=72V 47.8 59.7 71.6 KHz 56.5 70.6 84.7 KHz 61.2 76.4 91.6 KHz 36 V Vopen Figure4 VBRDS VGS=0V, IDS=250uA RDSON IDS=0.5A, VGS=10V 0.1 OTP Tj 165 0 C 25 0 C Thermal Shutdown Window Rev 1.1 VIN=72V 90 V 0.15 Ohm www.xlsemi.com 4 XLSEMI Datasheet 80V 1A Switching Current Buck PFM LED Constant Current Driver XL8004 [1] Typical application circuit (3W ~ 8W) Figure5. XL8004 System Application (3W ~ 8W) The figure5 system parameters as following: 1W LED Series 3 4 5 6 7 8 Vin(V) Iin(mA) 35.98 35.97 35.97 35.97 35.96 35.96 88 113 139 163 187 210 1W LED Series 3 4 5 6 7 8 Vin(V) 47.99 47.99 47.98 47.98 47.98 47.98 VIN=36V DC Vout(V) 9.59 12.75 16.02 19.15 22.33 25.59 VIN=48V DC Iin(mA) Vout(V) 67 9.61 87 12.76 107 16.04 125 19.18 143 22.36 162 25.60 Rev 1.1 Iout(mA) Fosc(KHz) Effiency(%) 300 297 294 290 287 285 40.1 45.5 48.0 47.7 44.4 38.0 90.86 93.16 94.20 94.72 95.30 96.58 Iout(mA) 305 301 298 295 292 288 Fosc(KHz) 41.9 49.6 55.4 58.8 60.2 59.7 Effiency(%) 91.16 91.99 93.11 94.34 95.16 94.85 www.xlsemi.com 5 XLSEMI Datasheet 80V 1A Switching Current Buck PFM LED Constant Current Driver 1W LED Series 3 4 5 6 7 8 Vin(V) Iin(mA) 59.99 59.98 59.98 59.98 59.98 59.97 56 72 88 103 118 133 1W LED Series 3 4 5 6 7 8 Vin(V) 72.06 72.05 72.05 72.04 72.04 72.04 VIN=60V DC Vout(V) 9.61 12.78 16.06 19.20 22.39 25.65 VIN=72V DC Iin(mA) Vout(V) 49 63 76 89 101 115 9.63 12.80 16.09 19.23 22.42 25.68 XL8004 Iout(mA) Fosc(KHz) Effiency(%) 310 307 304 300 297 294 42.3 51.2 58.6 64.1 68.2 70.6 88.68 90.85 92.50 93.23 93.96 94.55 Iout(mA) Fosc(KHz) 315 312 309 305 302 298 42.1 51.6 60.0 66.6 72.0 76.4 Effiency(%) 85.91 87.98 90.80 91.48 93.06 92.37 Figure6. XL8004 System efficiency curve Rev 1.1 www.xlsemi.com 6 XLSEMI Datasheet 80V 1A Switching Current Buck PFM LED Constant Current Driver [2] Typical application circuit XL8004 (6W ~ 16W) Figure7. XL8004 System Application (6W ~ 16W) The figure7 system parameters as following: 1W LED Series 3*2 4*2 5*2 6*2 7*2 8*2 Vin(V) Iin(mA) 35.97 35.96 35.95 35.94 35.94 35.93 183 234 286 336 385 433 1W LED Series 3*2 4*2 5*2 6*2 7*2 8*2 Vin(V) 47.98 47.97 47.96 47.96 47.95 47.95 VIN=36V DC Vout(V) 9.77 12.99 16.28 19.48 22.70 25.88 VIN=48V DC Iin(mA) Vout(V) 140 9.78 179 13.00 218 16.29 256 19.49 294 22.71 330 25.91 Rev 1.1 Iout(mA) Fosc(KHz) Effiency(%) 595 591 586 583 579 575 22.0 24.7 25.8 25.3 23.2 19.5 88.31 91.23 92.79 94.05 94.99 95.65 Iout(mA) 601 597 593 589 585 581 Fosc(KHz) 23.4 27.6 30.6 32.3 32.9 32.4 Effiency(%) 87.50 90.38 92.39 93.50 94.24 95.14 www.xlsemi.com 7 XLSEMI Datasheet 80V 1A Switching Current Buck PFM LED Constant Current Driver 1W LED Series 3*2 4*2 5*2 6*2 7*2 8*2 Vin(V) Iin(mA) 59.96 59.96 59.96 59.96 59.95 59.95 115 148 180 211 242 271 1W LED Series 3*2 4*2 5*2 6*2 7*2 8*2 Vin(V) 72.08 72.07 72.06 72.05 72.04 72.04 VIN=60V DC Vout(V) 9.95 13.22 16.53 19.73 22.98 26.18 VIN=72V DC Iin(mA) Vout(V) 97 124 151 178 204 229 9.86 13.12 16.43 19.66 22.90 26.11 XL8004 Iout(mA) Fosc(KHz) Effiency(%) 609 605 600 596 592 587 24.1 29.0 33.0 35.9 38.0 39.0 87.88 90.13 91.89 92.95 93.77 94.59 Iout(mA) Fosc(KHz) 615 611 606 603 598 594 24.2 29.4 34.0 37.7 40.7 43.0 Effiency(%) 86.73 89.70 91.50 92.44 93.18 94.01 Figure8. XL8004 System efficiency curve Rev 1.1 www.xlsemi.com 8 XLSEMI Datasheet 80V 1A Switching Current Buck PFM LED Constant Current Driver XL8004 [3] Typical application circuit (9W ~ 14W) R1 DZ 15V 330K C1 2.2uF Ceramic DD 1N4148 VDD VIN 1 3 4 CSP 5 SW RCS 0.68Ω XL8004 2 DC 48V~80V L1 1mh/0.6A R2 30K 0.25W CSN Cin 33uf/100V DF MBRS2H100 Cout 100uf/50V ILED=0.2V/RCS Output Series 9~14 * 1W LED [1] Input DC 48V~80V. [2] Output Constant Current Drive Series 9~14 * 1W LED. [3] Support Output LED Open & Short Protection. Figure9. XL8004 System Application (9W ~ 14W) The figure9 system parameters as following: 1W LED Series 9 10 11 12 13 Vin(V) 47.99 47.99 47.98 47.97 47.98 1W LED Series 9 10 11 12 13 14 Vin(V) 59.99 59.99 59.99 59.98 59.98 59.98 VIN=48V DC Iin(mA) Vout(V) 173 28.69 191 31.93 207 35.15 225 38.41 242 41.63 VIN=60V DC Iin(mA) Vout(V) 141 28.63 155 31.88 169 35.10 183 38.34 196 41.58 209 44.80 Rev 1.1 Iout(mA) 276 274 272 271 270 Fosc(KHz) 66.8 61.3 53.5 43.1 30.4 Effiency(%) 95.4 95.4 96.3 96.4 96.8 Iout(mA) 278 276 274 272 270 268 Fosc(KHz) 84.4 83.8 81.0 76.6 70.5 62.3 Effiency(%) 94.1 94.6 94.9 95.0 95.5 95.8 www.xlsemi.com 9 XLSEMI Datasheet 80V 1A Switching Current Buck PFM LED Constant Current Driver 1W LED Series 9 10 11 12 13 14 Vin(V) 72.04 72.03 72.02 72.02 72.02 72.01 Iin(mA) 120 132 143 156 168 180 VIN=72V DC Vout(V) 28.61 31.86 35.07 38.33 41.56 44.78 Iout(mA) 281 278 276 274 272 269 XL8004 Fosc(KHz) 94.4 96.5 97.2 96.4 94.2 90.5 Effiency(%) 93.0 93.2 94.0 93.5 93.4 92.9 Figure10. XL8004 System efficiency curve Rev 1.1 www.xlsemi.com 10 XLSEMI Datasheet 80V 1A Switching Current Buck PFM LED Constant Current Driver XL8004 Package Information TO252-5L Rev 1.1 www.xlsemi.com 11