PRODUCT SPECIFICATION
Part
Number
Product
Description
Doc
Number
A
Rev
DC-005-2.5A-2.5-SMT
DC Power Jack, Thru-Hole, Horizontal, w/Locating Pegs, Ø2.00mm
DC-005-2.5A-2.5-SMT
AO
Prepared
VJ
Checked
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Date
12/06/15
Page
1
Approved
ST
PRODUCT SPECIFICATION
Part
Number
Product
Description
Doc
Number
A
Rev
DC-005-2.5A-2.5-SMT
DC Power Jack, Thru-Hole, Horizontal, w/Locating Pegs, Ø2.00mm
DC-005-2.5A-2.5-SMT
AO
Prepared
Checked
VJ
Date
12/06/15
Page
2
Approved
ST
1.0 SCOPE.
DC Power Jack, Thru-Hole, Horizontal, w/Locating Pegs, Ø2.00mm.
2.0 PRODUCT NAME AND PART NUMBER.
DC Power Jack, Ø2.00mm: DCJ200-10.
3.0 PRODUCT SHAPE, DIMENSIONS AND MATERIAL.
Please refer to drawings.
4.0 RATINGS.
Current rating ……………………….
5 Amp Max
Voltage rating ………………………
DC 20 Volts Max.
Operating Temperature Range ……
-20°C to +70°C
Storage Temperature……………….
-25°C to +80°C
Storage Humidity……………………
Relative Humidity: ≤80%
5.0 TEST AND MEASUREMENT CONDITIONS.
Product is designed to meet electrical, mechanical and environmental performance requirements.
specified in Paragraph 6.0. All tests are performed at ambient environmental conditions unless
otherwise specified.
6.0 PERFORMANCE.
Item
Test Condition
Requirement
Examination of Product
Visual, dimensional and functional
inspection as per quality plan.
Product shall meet requirements
of product drawing
and specification.
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PRODUCT SPECIFICATION
Part
Number
Product
Description
Doc
Number
A
Rev
DC-005-2.5A-2.5-SMT
DC Power Jack, Thru-Hole, Horizontal, w/Locating Pegs, Ø2.00mm
DC-005-2.5A-2.5-SMT
Prepared
AO
Checked
VJ
Date
12/06/15
Page
3
Approved
ST
6.1 Electrical Performance.
Item
Test Condition
Requirement
Contact Resistance
Measure contact resistance of mated
connector using test current of 10mA max
and 20 mV open circuit voltage.
30mΩ max initial
In accordance with EIA-364-23.
Measure by applying test potential
between the adjacent contacts, and
between the contacts and frame.
Insulation Resistance
100 MΩ minimum
@250V DC for 1 minute
In accordance with EIA-364-21.
Dielectric Strength
Measure by applying AC 500V between
the adjacent contacts, and between the
contacts and frame for 1minute.
There shall be no breakdown.
In accordance with EIA-364-20.
6.2 Mechanical Performance.
Item
Test Condition
Requirement
(1). Contact resistance: 50mΩmax.
Durability
5,000 cycles of operation at a rate of
20~30 cycles per minute.
In accordance with EIA-364-09.
Insertion and Extraction
force
Operation Speed: 25.4 mm/min.
Measure the force required to mate
connector.
(2). Insertion and withdraw force:
3~30N.
(3). Electrical characteristics and
mechanical characteristics
shall be satisfied. Without
distinct damage.
Insertion and extraction force:
3~30N
In accordance with EIA-364-13.
Terminal Strength
A static force of 20N being applied to the
centre pin in the X axis direction for
10sec.
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There shall be no sign of damage
mechanically and electrically.
PRODUCT SPECIFICATION
Part
Number
Product
Description
Doc
Number
A
Rev
DC-005-2.5A-2.5-SMT
DC Power Jack, Thru-Hole, Horizontal, w/Locating Pegs, Ø2.00mm
DC-005-2.5A-2.5-SMT
Random Vibration
Prepared
AO
Checked
Mate connectors and subject to:
5.35 Gs RMS.
For a period of 15 minutes in each of 3
mutually perpendicular axes.
In accordance with EIA-364-28D.
Mechanical Shock
Accelerate Velocity: 30Gs
Waveform: Half-sine shock plus
Duration: 11msec
Three shocks in each direction applied
along three mutually perpendicular planes
for a total of 18 shocks.
VJ
Date
12/06/15
Page
4
Approved
ST
No electrical discontinuity
greater than 1 µsec. shall occur. No
damage to product.
Contact resistance: 50mΩ Max
No electrical discontinuity
greater than 1 µsec. shall occur. No
damage to product.
Contact resistance:50mΩ Max
In accordance with EIA-364-27
6.3 Environmental Performance and Others.
Item
Salt Water Spray
Test Condition
Requirement
Air pressure of salt spray: 0.07 0.17Mpa;
Salt Concentration: 5%; PH value:6.5-7.2;
Temperature of salt-bath: 35+2Ԩ;
Test time: 24H(continuous).
Without excessive Corrosion or
crack in appearance
In accordance with EIA-364-26
Temperature Life (High)
Subject Jack to 80±2°C for 96 hours, after
test in normal condition for 30mins.
In accordance with EIA-364-17
Humidity Test
Subject Jack to 40±2Ԩ and humidity 9095% for 96 hours, after test keep in
normal condition for 30 minutes.
In accordance with EIA-364-31.
Temperature Life (Low)
Subject Jack to -25±2°C for 96 hours,
after test in normal condition for 30mins.
In accordance with EIA-364-59
Temperature Rise
Measure the temperature rise of pin,
when rated current is passed.
Mated with plug: CUI PP3-002AH
In accordance with EIA-364-70 Method 1.
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(1). Contact resistance: 50mΩmax.
(2). Insulation resistance:
50MΩmin.
(3). There shall be no sign of
damage mechanically and
electrically.
30°C Max
PRODUCT SPECIFICATION
Part
Number
Product
Description
Doc
Number
A
Rev
DC-005-2.5A-2.5-SMT
DC Power Jack, Thru-Hole, Horizontal, w/Locating Pegs, Ø2.00mm
DC-005-2.5A-2.5-SMT
Prepared
AO
Checked
VJ
Date
12/06/15
Page
5
Approved
ST
Solderability
The tip of the terminals shall be dipped
2mm in the solder bath at a temperature
of 240±5Ԩ for 3±0.5sec.
A new uniform coating of solder
shall cover a minimum of 95% of
the surface being immersed.
Resistance to Hand
Soldering Heat
The jack shall be hand soldered at the
temperature of 350±5Ԩ in 3±1sec after
which measurement shall be made.
Electrical characteristics and
mechanical characteristics shall be
satisfied. Without distinct damage.
Resistance to Soldering
Heat.
The jack shall be placed into the
temperature of 260±5Ԩ in
5±1sec(Automatic soldering)
Electrical characteristics and
mechanical characteristics shall be
satisfied. Without distinct damage.
7.0 PRODUCT QUALIFICATION AND TEST SEQUENCE
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PRODUCT SPECIFICATION
Part
Number
Product
Description
Doc
Number
A
Rev
DC-005-2.5A-2.5-SMT
DC Power Jack, Thru-Hole, Horizontal, w/Locating Pegs, Ø2.00mm
DC-005-2.5A-2.5-SMT
Test Item
Prepared
AO
Checked
Date
12/06/15
Page
6
VJ
Approved
Group
A
B
C
D
E
F
G
H
I
Examination of Product
1,12
1,3
1,9
1,6
1,8
1,3
1,3
1,5
1,6
Contact Resistance
2,9
2,6
2,5
2,6
2,4
2,5
Insulation Resistance
3,10
3,7
3,7
Dielectric Withstanding
Voltage
4,11
4,8
4
Durability
6
Temperature Rise
7
Insertion and Extraction
force
5,8
5
5
Terminal Strength
Humidity
2
2
Solderability
Resistance to Soldering
Heat
2
Resistance to Hand
Soldering Heat
3
Salt Spray
Temperature (Heat)
3
Temperature (Cold)
4
Random Vibration
3
Mechanical Shock
4
Revision details
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J
ST
PRODUCT SPECIFICATION
Part
Number
Product
Description
Doc
Number
A
Rev
DC-005-2.5A-2.5-SMT
DC Power Jack, Thru-Hole, Horizontal, w/Locating Pegs, Ø2.00mm
Prepared
DC-005-2.5A-2.5-SMT
AO
Checked
VJ
Date
12/06/15
Page
7
Approved
Revision
Information
Page
Release Date
A
Specification Released
-
12/06/2015
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ST