CBM2576DT-ADJ

CBM2576-XX OPERATION INSTRUCTION The CBM2576 series of regulators are FEATURES  monolithic integrated circuits ideally suited for 3.3 V, 5.0 V, 12 V, 15 V, and Adjustable step–down Output Versions  easy and convenient switching design regulator of a (buck converter). All circuits of this series are Adjustable Version Output Voltage capable of driving a 3.0 A load with excellent Range,1.23 to 37 V ±4% line and load regulation. These devices are  Maximum Over Line and Load Conditions  Guaranteed 3.0 A Output Current V, 12 V, 15 V, and an adjustable output  Wide Input Voltage Range version.  Requires Only 4 External Components  52 kHz Fixed Frequency Internal Oscillator  TTL Shutdown Capability, Low Power available in fixed output voltages of 3.3 V, 5.0 These regulators were designed to minimize the number of external components to simplify the power supply design. Standard series of inductors optimized for use with the Standby Mode CBM2576 are offered by several different  High Efficiency  Uses Readily Available Standard Inductors  Thermal Shutdown and Current Limit efficiency is significantly higher in comparison Protection with popular three–terminal linear regulators, inductor manufacturers. Since the CBM2576 converter is a switch–mode power supply, its especially with higher input voltages. In many cases, the power dissipated is so low that no heatsink is required or its size could be APPLICATIONS  reduced dramatically. A standard series of inductors optimized Simple High–Efficiency Step–Down (Buck) for use with the CBM2576 are available from Regulator  Efficient Pre–Regulator for several different manufacturers. This feature Linear greatly simplifies the design of switch–mode Regulators power  On–Card Switching Regulators include a guaranteed ±4% tolerance on  Positive to Negative  Power Supply for Battery Chargers CBM2576 features and output load conditions, and ±10% on the (Buck–Boost) Negative Step–Up Converters The output voltage within specified input voltages Converter  supplies. oscillator frequency (±2% over 0℃ to 125℃). External shutdown is included, featuring 80 ㎂ (typical) standby current. The output switch includes cycle–by–cycle current limiting, as well as thermal shutdown for full protection GENERAL DESCRIPTION under fault conditions. 1 www.corebai.com CBM2576-XX OPERATION INSTRUCTION Typical Application (Fixed Output Voltage Versions) Figure 1. Representative Block Diagram and Typical Application This device contains 162 active transistors. Figure 2. 2 www.corebai.com CBM2576-XX OPERATION INSTRUCTION ABSOLUTE MAXIMUM RATINGS (Absolute Maximum Ratings indicate limits beyond which damage to the device may occur.) Rating Symbol Value Unit Maximum Supply Voltage Vin 45 V ON/OFF Pin Input Voltage - -0.3V≤V≤+Vin V Output Voltage to Ground (Steady–State) - -1.0 V TO–220, 5–Lead PD Internally Limited W Thermal Resistance, Junction–to–Ambient RθJA 65 ℃/W Thermal Resistance, Junction–to–Case RθJC 5.0 ℃/W TO–263, 5–Lead (D2PAK) PD Internally Limited Thermal Resistance, Junction–to–Ambient RθJA 70 ℃/W Thermal Resistance, Junction–to–Case RθJC 5.0 ℃/W Storage Temperature Range Tstg –65℃ to +150℃ ℃ Minimum ESD Rating (Human Body Model:C=100pF, R=1.5kΩ) - 2.0 kV Lead Temperature (Soldering, 10 seconds) - 260 ℃ Maximum Junction Temperature TJ 150 ℃ Power Dissipation W * Stresses beyond those listed under “absolute maximum ratings” may cause permanent damage to the device. These are stress ratings only and functional operation of the device at these or any other conditions beyond those indicated under “recommended operating conditions” is not implied. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability. 3 www.corebai.com CBM2576-XX OPERATION INSTRUCTION OPERATING RATINGS (Operating Ratings indicate conditions for which the device is intended to be functional, but do not guarantee specific performance limits. For guaranteed specifications and test conditions, see the Electrical Characteristics.) Rating Symbol Value Unit TJ –40℃ to +125℃ ℃ Vin 40 V Operating Junction Temperature Range Supply Voltage SYSTEM PARAMETERS [Note 1] ELECTRICAL CHARACTERISTICS (Unless otherwise specified, Vin = 12 V for the 3.3 V, 5.0 V, and Adjustable version, Vin=25V for the 12V version, and Vin=30V for the 15V version. ILoad=500mA, TJ=25℃, for min/max values TJ is the operating junction temperature range that applies [Note 2], unless otherwise noted.) Characteristics Symbol Min Max Unit CBM2576–3.3 ([Note 1] Test Circuit Figure 3) Output Voltage Vout Output Voltage (6.0V≤Vin≤40V, 0.5A≤ILoad≤3.0A) Vout 3.234 3.366 V V TJ = 25℃ 3.168 3.432 TJ = –40 to +125℃ 3.135 3.465 η 65 - % Output Voltage Vout 4.9 5.1 V Output Voltage (8.0V≤Vin≤40V, 0.5A≤ILoad≤3.0A) Vout Efficiency (Vin=12V, ILoad = 3.0A) CBM2576–5 [Note 1] V TJ = 25℃ 4.8 5.2 TJ = –40℃ to +125℃ 4.75 5.25 η 67 - % Output Voltage Vout 11.76 12.24 V Output Voltage (15.0V≤Vin≤40V, 0.5A≤ILoad≤3.0 A) Vout Efficiency (Vin = 12V, ILoad = 3.0A) CBM2576–12 [Note 1] V TJ = 25℃ 11.52 12.48 TJ = –40℃ to +125℃ 11.4 12.6 4 www.corebai.com CBM2576-XX OPERATION INSTRUCTION η 78 - % Output Voltage Vout 14.7 15.3 V Output Voltage (18V≤Vin≤40V, 0.5A≤ILoad≤3.0A) Vout Efficiency (Vin = 12V, ILoad = 3.0A) CBM2576–15 [Note 1] V TJ = 25℃ 14.4 15.6 TJ = –40℃ to +125℃ 14.25 15.75 η 75 - % Feedback Voltage (Vin=12V, ILoad=0.5A, VOUT=5.0V, TJ=25℃) Vout 1.217 1.243 V Feedback Voltage (8.0V≤Vin≤40V, 0.5A≤ILoad≤3.0A,VOUT=5.0 V) Vout Efficiency (Vin = 12V, ILoad = 3.0A) CBM2576 ADJUSTABLE VERSION [Note 1] V TJ= 25℃ 1.193 1.267 TJ = –40℃ to +125℃ 1.18 1.28 67 - η Efficiency (Vin = 12V, ILoad=3.0A, VOUT=5.0V) % 1. External components such as the catch diode, inductor, input and output capacitors can affect switching regulator system performance. When the CBM2576 is used as shown in the test circuit, system performance will be as shown in system parameters section . 2. Tested junction temperature range for the CBM2576: Tlow = –40℃ Thigh = +125℃ 5 www.corebai.com CBM2576-XX OPERATION INSTRUCTION DEVICE PARAMETERS ELECTRICAL CHARACTERISTICS (Unless otherwise specified, Vin = 12V for the 3.3V, 5.0V, and Adjustable version, Vin = 25V for the 12V version, and Vin = 30V for the 15V version. ILoad = 500mA, TJ = 25℃, for min/max values TJ is the operating junction temperature range that applies [Note 2], unless otherwise noted.) Characteristics Symbol Min Max Unit ALL OUTPUT VOLTAGE VERSIONS Feedback Bias Current (Vout = 5.0V [Adjustable Version Only]) Ib nA TJ = 25℃ - 100 TJ = –40℃ to +125℃ - 500 Oscillator Frequency [Note 3] fosc kHz TJ = 25℃ - - TJ = –40℃ to +125℃ 42 63 Saturation Voltage (Iout = 3.0 A [Note 4]) Vsat V TJ = 25℃ - 1.8 TJ = –40℃ to +125℃ - 2.0 93 - Max Duty Cycle (“on”) [Note 5] DC Current Limit (Peak Current [Notes 3 and 4]) ICL A TJ = 25℃ 4.2 6.9 TJ = –40℃ to +125℃ 3.5 7.5 Output Leakage Current [Notes 6 and 7], TJ = 25℃ IL mA Output = 0V - 2.0 Output = –1.0V - 30 Quiescent Current [Note 6] IQ mA TJ = 25℃ - 10 TJ = –40℃ to +125℃ - 11 Standby Quiescent Current (ON/OFF Pin = 5.0 V (“off”)) Istby TJ = 25℃ % uA - 200 ON/OFF Pin Logic Input Level V Vout = 0V VIH 6 www.corebai.com CBM2576-XX OPERATION INSTRUCTION TJ = 25℃ 2.2 - TJ = –40℃ to +125℃ 2.4 - TJ = 25℃ - 1.0 TJ = –40℃ to +125℃ - 0.8 Vout = Nominal Output Voltage VIL ON/OFF Pin Input Current uA ON/OFF Pin = 5.0 V (“off”), TJ = 25℃ IIH - 30 ON/OFF Pin = 0 V (“on”), TJ = 25℃ IIL - 10 3. The oscillator frequency reduces to approximately 18 kHz in the event of an output short or an overload which causes the regulated output voltage to drop approximately 40% from the nominal output voltage. This self protection feature lowers the average dissipation of the IC by lowering the minimum duty cycle from 5% down to approximately 2%. 4. Output (Pin 2) sourcing current. No diode, inductor or capacitor connected to output pin. 5. Feedback (Pin 4) removed from output and connected to 0 V. 6. Feedback (Pin 4) removed from output and connected to +12 V for the Adjustable, 3.3 V, and 5.0 V versions, and +25 V for the 12 V and 15 V versions, to force the output transistor “off”. 7. Vin = 40 V. 7 www.corebai.com CBM2576-XX OPERATION INSTRUCTION Fixed Output Voltage Versions Figure 3. Cin – 100 mF, 75 V, Aluminium Electrolytic Cout – 1000 mF, 25 V, Aluminium Electrolytic D1 – Schottky, MBR360 L1 – 100 mH, Pulse Eng. PE–92108 R1 – 2.0 k, 0.1% R2 – 6.12 k, 0.1% Adjustable Output Voltage Versions Figure 4. VOUT = VREF 1.0 + R2 , R1 Where Vref = 1.23 V, R1 between 1.0 k and 5.0 k C1 = 10 nF R2 = R1 VOUT − 1.0 VREF C2 = 1 nF 8 www.corebai.com CBM2576-XX OPERATION INSTRUCTION Application Information INVERTING REGULATOR Figure 5 shows a CBM2576-12 in a buck-boost configuration to generate a negative 12V output from a positive input voltage. This circuit bootstraps the regulator’s ground pin to the negative output voltage, then by grounding the feedback pin, the regulator senses the inverted output voltage and regulates it to −12V. For an input voltage of 12V or more, the maximum available output current in this configuration is approximately 700 mA. At lighter loads, the minimum input voltage required drops to approximately 4.7V. The switch currents in this buck-boost configuration are higher than in the standard buck-mode design, thus lowering the available output current. Also, the start-up input current of the buck-boost converter is higher than the standard buck-mode regulator, and this may overload an input power source with a current limit less than 5A. Using a delayed turn-on or an undervoltage lockout circuit (described in the next section) would allow the input voltage to rise to a high enough level before the switcher would be allowed to turn on. Because of the structural differences between the buck and the buck-boost regulator topologies, the buck regulator design procedure section can not be used to to select the inductor or the output capacitor. The recommended range of inductor values for the buck-boost design is between 68 µ H and 220 µ H, and the output capacitor values must be larger than what is normally required for buck designs. Low input voltages or high output currents require a large value output capacitor (in the thousands of micro Farads). The peak inductor current, which is the same as the peak switch current, can be calculated from the following formula: IP ≈ ILOAD(VIN+|VO |) VIN V |V | + V IN+|VO | × 2L IN O 1 1 fOSC Where fosc = 52 kHz. Under normal continuous inductor current operating conditions, the minimum VIN represents the worst case. Select an inductor that is rated for the peak current anticipated. FIGURE 5. Inverting Buck-Boost Develops −12V Also, the maximum voltage appearing across the regulator is the absolute sum of the input and output voltage. For a −12V output, the maximum input voltage for the CBM2576 is +28V. 9 www.corebai.com CBM2576-XX OPERATION INSTRUCTION NEGATIVE BOOST REGULATOR Another variation on the buck-boost topology is the negative boost configuration. The circuit in Figure 6 accepts an input voltage ranging from −5V to −12V and provides a regulated −12V output. Input voltages greater than −12V will cause the output to rise above −12V, but will not damage the regulator. Typical Load Current 400 mA for VIN = −5.2V 750 mA for VIN = −7V Note: Heat sink may be required. FIGURE 6. Negative Boost Because of the boosting function of this type of regulator, the switch current is relatively high, especially at low input voltages. Output load current limitations are a result of the maximum current rating of the switch. Also, boost regulators can not provide current limiting load protection in the event of a shorted load, so some other means (such as a fuse) may be necessary. 10 www.corebai.com CBM2576-XX OPERATION INSTRUCTION UNDERVOLTAGE LOCKOUT In some applications it is desirable to keep the regulator off until the input voltage reaches a certain threshold. An undervoltage lockout circuit which accomplishes this task is shown in Figure 7 while Figure 8 shows the same circuit applied to a buck-boost configuration. These circuits keep the regulator off until the input voltage reaches a predetermined level. VTH =VZ1 + 2VBE(Q1) Note: Complete circuit not shown. FIGURE 7. Undervoltage Lockout for Buck Circuit Note: Complete circuit not shown (see Figure 10). FIGURE 8. Undervoltage Lockout for Buck-Boost Circuit 11 www.corebai.com CBM2576-XX OPERATION INSTRUCTION DELAYED STARTUP The ON /OFF pin can be used to provide a delayed startup feature as shown in Figure 9. With an input voltage of 20V and for the part values shown, the circuit provides approximately 10 ms of delay time before the circuit begins switching. Increasing the RC time constant can provide longer delay times. But excessively large RC time constants can cause problems with input voltages that are high in 60 Hz or 120 Hz ripple, by coupling the ripple into the ON /OFF pin. Note: Complete circuit not shown. FIGURE 9. Delayed Startup ADJUSTABLE OUTPUT, LOW-RIPPLE POWER SUPPLY A 3A power supply that features an adjustable output voltage is shown in Figure 10. An additional L-C filter that reduces the output ripple by a factor of 10 or more is included in this circuit. FIGURE 10. Adjustable 3A Power Supply with Low Output Ripple 12 www.corebai.com CBM2576-XX OPERATION INSTRUCTION Definition of Terms BUCK REGULATOR A switching regulator topology in which a higher voltage is converted to a lower voltage. Also known as a step-down switching regulator. BUCK-BOOST REGULATOR A switching regulator topology in which a positive voltage is converted to a negative voltage without a transformer. DUTY CYCLE (D) Ratio of the output switch’s on-time to the oscillator period. for buck regulator for buck-boost regulator D= D= tON T tON T = = CATCH DIODE OR CURRENT STEERING DIODE VOUT VIN |VO | |VO |+VIN The diode which provides a return path for the load current when the CBM2576 switch is OFF. EFFICIENCY (η) The proportion of input power actually delivered to the load. η= POUT POUT = PIN POUT + PLOSS 13 www.corebai.com CBM2576-XX OPERATION INSTRUCTION PACKAGE TO-220-5L Symbol Dimensions In Millimeters Dimensions Inches Min Nom Max Min Nom Max A 4.07 4.45 4.82 0.160 0.175 0.190 b 0.76 0.89 1.02 0.030 0.035 0.040 C 0.36 0.50 0.64 0.014 0.020 0.025 D 14.22 14.86 15.50 0.560 0.585 0.610 E 9.78 10.16 10.54 0.385 0.400 0.415 e 1.57 1.71 1.85 0.062 0.067 0.073 e1 6.68 6.81 6.93 0.263 0.268 0.273 F 1.14 1.27 1.40 0.045 0.050 0.055 H1 5.46 6.16 6.86 0.215 0.243 0.270 J1 2.29 2.74 3.18 0.090 0.108 0.125 L 13.21 13.97 14.73 0.520 0.550 0.580 Øp 3.68 3.81 3.94 0.145 0.150 0.155 Q 2.54 2.73 2.92 0.100 0.107 0.115 14 www.corebai.com CBM2576-XX OPERATION INSTRUCTION TO-263-5L Symbol Dimensions In Millimeters Dimensions Inches Min Nom Max Min Nom Max A 4.07 4.46 4.85 0.160 0.176 0.191 B 0.66 0.84 1.02 0.026 0.033 0.040 C 0.36 0.50 0.64 0.014 0.020 0.025 C2 1.14 1.27 1.40 0.045 0.050 0.055 D 8.65 9.15 9.65 0.341 0.360 0.380 E 9.78 10.16 10.54 0.385 0.400 0.415 e 1.57 1.71 1.85 0.062 0.068 0.073 F 6.60 6.86 7.11 0.260 0.270 0.280 L 14.61 15.24 15.88 0.575 0.600 0.625 L1 2.29 2.54 2.79 0.090 0.100 0.110 L2 - - 2.92 - - 0.115 15 www.corebai.com CBM2576-XX OPERATION INSTRUCTION PACKAGE/ORDERING INFORMATION PRODUCT ORDERING NUMBER CBM2576T-ADJ PAKEAGE TRANSPOT MARKING MEDIA,QUANTILY TO-220 2576T-ADJ Tape and Reel,46 TO-263-5 2576DT-ADJ Tape and Reel,800 TEMPRANGE PACKAGE -40℃~125℃ CBM2576 CBM2576DT-ADJ -40℃~125℃ CBM72576T-3.3 -40℃~125℃ TO-220 2576T-3.3 Tape and Reel,46 CBM2576DT-3.3 -40℃~125℃ TO-263-5 2576DT-3.3 Tape and Reel,500 CBM2576T-5.0 -40℃~125℃ TO-220 2576T-5.0 Tape and Reel,46 CBM2576DT-5.0 -40℃~125℃ TO-263-5 2576DT-5.0 Tape and Reel,500 CBM2576T-12 -40℃~125℃ TO-220 2576T-12 Tape and Reel,46 CBM2576DT-12 -40℃~125℃ TO-263-5 2576DT-12 Tape and Reel,500 CBM2576T-15 -40℃~125℃ TO-220 2576T-15 Tape and Reel,46 CBM2576DT-15 -40℃~125℃ TO-263-5 2576DT-15 Tape and Reel,500 CBM2576-3.3 CBM2576-5 CBM2576-12 CBM2576-15 16 www.corebai.com