BK60-135-DZ

BK60 SERIES Positive Temperature Coefficient (PTC) Data Sheet Description The 60V series provides radial resettable overcurrent protection with holding current from 0.05A to 5.0A. This series is suitable for applications with higher working voltage up to 60V. Features ■ ■ ■ ■ ■ ■ ■ Radial leaded devices. Over-current protection High voltage surge capabilities Flame retardant epoxy polymer insulating material meets UL94 V-0 requirement. Available in lead-free version. Meets MSL level 1, per J-STD-020 Operating Temperature: -40℃~+85℃ Applications ■ Powered supplies ■ Industrial controls ■ General electronics ■ Security systems ■ Automotive applications ■ Motor protection Part Number Code and Making BK 60 - Lead Shape Z =Straight I =Inner O=Outer Y=Front and Rear Curved Body Shape S =Square D =Circular Holding Current Rating Voltage Rating Brand BK Revision：PTC-BK60 SERIES-001(A1) http://brightking.pulseelectronics.com BK60 SERIES BK60 Brand BK Voltage Rating XXX Holding Current Rating Dimensions (Unit: mm) D A A D A D B B B E F E E C F F C C DZ DI SZ Part Number A B C D E F Max. Max. ±0.6 Max. Typ. Min. BK60-005 6.0 8.5 5.1 3.1 0.5 7.6 DZ BK60-010 6.0 9.5 5.1 3.1 0.5 7.6 DZ BK60-017 7.4 12.7 5.1 3.1 0.5 7.6 DZ BK60-020 7.4 12.7 5.1 3.1 0.5 7.6 DZ BK60-025 7.4 12.7 5.1 3.1 0.5 7.6 DZ BK60-030 7.4 13.0 5.1 3.1 0.5 7.6 DZ BK60-040 7.4 14.2 5.1 3.1 0.5 4.6 DI BK60-050 7.5 14.5 5.1 3.1 0.5 4.6 DI BK60-065 9.4 16.1 5.1 3.1 0.5 4.6 DI BK60-075 10.2 16.8 5.1 3.1 0.5 4.6 DI BK60-090 11.2 18.0 5.1 3.1 0.5 4.6 DI BK60-110 11.0 / 13.0 16.0 / 18.0 5.1 3.1 0.8 7.6 SZ / DZ BK60-135 14.5 19.6 5.1 3.1 0.8 7.6 DZ BK60-160 16.3 21.3 5.1 3.1 0.8 7.6 DZ BK60-185 17.5 22.9 5.1 3.1 0.8 7.6 DZ Style. Revision：PTC-BK60 SERIES-001(A1) http://brightking.pulseelectronics.com BK60 SERIES Part Number A B C D E F Max. Max. ±0.6 Max. Typ. Min. BK60-250 21.6 26.6 10.5 3.1 0.8 7.6 DZ BK60-300 24.8 30.0 10.5 3.1 0.8 7.6 DZ BK60-375 27.2 32.0 10.5 3.1 0.8 7.6 DZ BK60-500 26.0 29.5 10.2 3.1 0.8 7.6 DZ Style. Electrical Characteristics Part Number IH IT Vmax Imax Pd typ. Max. Time-to-trip Rmin Rmax (A) (A) (VDC) (A) (W) (A) （S） (Ω) (Ω) BK60-005 0.05 0.10 60 40 0.30 0.25 5.00 7.50 25.00 BK60-010 0.10 0.20 60 40 0.38 0.50 4.00 2.50 7.50 BK60-017 0.17 0.34 60 40 0.48 0.85 3.00 1.80 5.80 BK60-020 0.20 0.40 60 40 0.41 1.00 2.20 1.50 3.30 BK60-025 0.25 0.50 60 40 0.45 1.25 2.50 1.00 2.20 BK60-030 0.30 0.60 60 40 0.49 1.50 3.00 0.70 1.55 BK60-040 0.40 0.80 60 40 0.56 2.00 3.80 0.50 1.10 BK60-050 0.50 1.00 60 40 0.77 2.50 4.00 0.35 0.85 BK60-065 0.65 1.30 60 40 0.88 3.25 5.30 0.30 0.65 BK60-075 0.75 1.50 60 40 0.92 3.75 6.30 0.25 0.55 BK60-090 0.90 1.80 60 40 0.99 4.50 7.20 0.20 0.45 BK60-110 1.10 2.20 60 40 1.50 5.50 8.20 0.15 0.33 BK60-135 1.35 2.70 60 40 1.70 6.75 9.60 0.12 0.27 BK60-160 1.60 3.20 60 40 1.90 8.00 11.40 0.09 0.22 BK60-185 1.85 3.70 60 40 2.10 9.25 12.60 0.08 0.18 BK60-200 2.00 4.00 60 40 2.10 10.00 14.50 0.08 0.19 BK60-250 2.50 5.00 60 40 2.50 12.50 15.60 0.05 0.11 BK60-300 3.00 6.00 60 40 2.80 15.00 19.80 0.04 0.09 BK60-375 3.75 7.50 60 40 3.20 18.50 24.00 0.03 0.08 BK60-500 5.00 10.00 60 40 3.20 25.00 35.00 0.025 0.05 ·IH = Hold current: maximum current device will pass without tripping in 25℃ still air. ·IT = Trip current: minimum current at which the device will trip in 25℃ still air. ·VMAX = Maximum voltage device can withstand without damage at rated current. ·IMAX = Maximum fault current device can withstand without damage at rated voltage. ·RMAX = Maximum resistance of device in initial (un-soldered) state. ·RMIN = Minimum resistance of device in initial (un-soldered) state. ·Pd typ. = Typical power dissipation from device when in the tripped state at 25℃ still air. Revision：PTC-BK60 SERIES-001(A1) http://brightking.pulseelectronics.com BK60 SERIES Polymeric PTC Selecting Guide ■ Determine the following operating parameters for the circuits: ·Normal operating current (Ihold) ·Maximum interrupt current (Imax) ·Maximum circuit voltage (Vmax) ·Normal operating temperature surrounding device (min℃/max℃) ■ Select the device from factor and dimension suitable for the application ■ Compare the maximum rating for Vmax and Imax of the PPTC device with the circuit in application and make sure the circuit’s requirement does not exceed the device rating. ■ Check that PPTC device’s trip time (time-to-trip) will protect the circuit. ■ Verify that the circuit operating temperature is within the PPTC device’s normal operating temperature range. ■ Verify that performance and suitability of the chosen PPTC device in the application. ! WARNING ■ Mechanical Stress ·PPTC devices will undergo a thermal expansion during fault condition. If PPTC devices are installed or placed in an application where the space between PPTC devices and the surrounding materials (e.g., covering materials, packaging materials, encapsulate materials and the like) is insufficient, it will cause an inhibiting effect upon the thermal expansion. Pressing, twisting, bending and other kinds of mechanical stress will also adversely affect the performance of the PPTC devices, and shall not be used or applied. ■ Chemical Pollutants ·Silicone-based oils, oils, solvents, gels, electrolytes, fuels, acids, and the like will adversely affect the properties of PPTC devices, and shall not be used or applied. ■ Electronic and Thermal Effect ·PPTC devices are secondary protection devices and are used solely for sporadic, accidental over-current or over-temperature error condition, and shall NOT be used if or when constant or repeated fault conditions (such fault conditions may be caused by, among others, incorrect pin-connection of a connector) or over-extensive trip events may occur. ·PPTC devices are different from fuses and, when a fault condition occurs, will go into high-resistance state and do not open circuit, in which case the voltage at such PPTC devices may reach a hazardous level. ·Operation over the maximum rating or other forms of improper use may cause failure, arcing, flame and/or other damage to the PPTC devices. ·Conductive material contamination, such as metal particle, may induce shortage, flame or arcing. ·Due to the inductance, the operation circuits may generate a circuit voltage (Ldi/dt) above the rated voltage of PPTC devices, which shall not be used under such circumstances. ■ General ·Customers shall evaluate and test the properties of PPTC devices independently to verify and ensure that their individual applications will be met. ·The performance of PPTC devices will be adversely affected if they are improperly used under electronic, thermal and/or mechanical procedures and/or conditions non-conformant to those recommended by manufacturer. ·Customers shall be responsible for determining whether it is necessary to have back-up, failsafe and/or fool-proof protection To avoid or minimize damage that may result from extra-ordinary, irregular function or failure of PPTC devices. ·Any and all responsibilities and liabilities are disclaimed if any item under this notice of warning is not complied with. Revision：PTC-BK60 SERIES-001(A1) http://brightking.pulseelectronics.com BK60 SERIES Thermal Derating Curve Percentage of Rated Current 200.00 150.00 100.00 50.00 0.00 -40.00 0.00 40.00 80.00 Device Ambient Temperature (℃) Thermal Derating Chart – IH (A) Maximum Ambient Operating Temperatures (℃) Part Number -40 -20 0 25 30 40 50 60 70 85 BK60-005 0.078 0.07 0.06 0.05 0.05 0.04 0.04 0.03 0.03 0.02 BK60-010 0.16 0.14 0.12 0.10 0.09 0.08 0.07 0.06 0.05 0.04 BK60-017 0.25 0.23 0.20 0.17 0.15 0.14 0.12 0.11 0.09 0.07 BK60-020 0.30 0.27 0.24 0.20 0.18 0.16 0.14 0.13 0.11 0.08 BK60-025 0.38 0.34 0.30 0.25 0.23 0.20 0.18 0.16 0.14 0.10 BK60-030 0.46 0.41 0.36 0.30 0.27 0.24 0.22 0.19 0.16 0.12 BK60-040 0.60 0.54 0.48 0.40 0.36 0.32 0.29 0.25 0.22 0.16 BK60-050 0.75 0.68 0.60 0.50 0.45 0.41 0.36 0.32 0.27 0.20 BK60-065 1.00 0.88 0.77 0.65 0.59 0.53 0.47 0.41 0.35 0.26 BK60-075 1.15 1.02 0.89 0.75 0.68 0.61 0.54 0.47 0.41 0.30 BK60-090 1.40 1.22 1.07 0.90 0.81 0.73 0.65 0.57 0.49 0.36 BK60-110 1.70 1.50 1.31 1.10 0.99 0.89 0.79 0.69 0.59 0.44 BK60-135 2.05 1.84 1.61 1.35 1.22 1.09 0.97 0.85 0.73 0.54 BK60-160 2.45 2.18 1.90 1.60 1.44 1.30 1.15 1.01 0.86 0.64 BK60-185 2.85 2.52 2.20 1.85 1.67 1.50 1.33 1.17 1.00 0.74 BK60-250 3.85 3.40 2.98 2.50 2.25 2.03 1.80 1.58 1.35 1.00 BK60-300 4.65 4.08 3.57 3.00 2.70 2.43 2.18 1.89 1.62 1.20 BK60-375 5.80 5.10 4.46 3.75 3.38 3.04 2.70 2.36 2.03 1.50 BK60-500 7.75 6.80 5.95 5.00 4.50 4.05 3.60 3.15 2.70 2.00 Revision：PTC-BK60 SERIES-001(A1) http://brightking.pulseelectronics.com BK60 SERIES Test Procedures and Requirement Items Test Conditions Accept/Reject Criteria Resistance In still air @25℃ Rmin ≤ R ≤ Rmax Time to Trip Specified current, Vmax, 25℃ T ≤ max. Time to trip (Ttrip) Hold Current 30 min, at IH No trip Trip Cycle Life Vmax, Imax, 100 cycles No arcing or burning Trip Endurance Vmax, 24hours No arcing or burning Typical Time-to-Trip Charts @25℃ B C DE F G H I J KLMNO PQR S 1000 A=BK60-005 B=BK60-010 C=BK60-017 100 D=BK60-020 Time to Trip (s) E=BK60-025 10 F=BK60-030 A G=BK60-040 H=BK60-050 I=BK60-065 1 J=BK60-075 K=BK60-090 L=BK60-110 0.1 M=BK60-135 N=BK60-160 0.01 O=BK60-185 P=BK60-250 Q=BK60-300 0.001 R=BK60-375 0.1 1 10 100 S=BK60-500 Fault Current (A) Storage Recommendations ■ ■ ■ ■ Storage Temperature: -10℃~+40℃ Relative Humidity: ≤80%RH Keep away from corrosive atmosphere and sunlight. Period of Storage: 1 year. Revision：PTC-BK60 SERIES-001(A1) http://brightking.pulseelectronics.com BK60 SERIES Wave Soldering Recommendation Parameters 300 Soldering 3~5s Temperature (℃) 250 245℃~260℃ 200 150 100℃~130℃ 100 Cooling 50 0 0 50 100 150 200 Time (s) Items Pre-Heating Zone Soldering Zone Cooling Zone Conditions Refer to the condition recommended by the flux manufacturer. Maximum ramping rate should not exceed 4℃/sec. Maximum solder temperature should not exceed 260℃ Forced cooling Manual Soldering Recommendation Parameters Items Conditions Soldering condition The highest power of the manual soldering iron should be 30W or less, soldering temperature should not be higher than 280℃. Soldering time The soldering time should be kept within 3 seconds, otherwise it might cause insulation layer cracking, and increased part resistance. Soldering position The distance on the leads between the soldering point and bottom of the PPTC body should be equal or greater than 4mm. Other The soldering iron should not contact the PPTC body except the leads. If the soldering conditions are kept to lower temperature, less time and larger distance, the outcome of the soldering will be better. Mechanical Characteristics Items Specifications Tensile strength No visible damage 1.0Kgf, 10 seconds Bending strength No visible damage 0.5Kgf, 90°, 3 times Vibration No visible damage Freq: 10-55Hz, Amp: 0.75mm, 1min Revision：PTC-BK60 SERIES-001(A1) Test Conditions/Methods http://brightking.pulseelectronics.com BK60 SERIES Reliability Test Items Specifications Test Conditions/Methods Solder ability No visible damage，Solder OK, Solder area ≥95% 245±5℃, 2±1s, dipping depth=0.5inch max from the body Resistance to soldering heat No visible damage, Electrical OK, │△R/R0│≦50% 260±5℃, 10+2/-0s Damp heat, steady state No visible damage, Electrical OK, │△R/R0│≦20% 40±2℃, 90~95 % RH, total 48Hrs, after 4Hrs test electrical parameter Temperature cycling No visible damage, Electrical OK, │△R/R0│≦20% Ta＝-10+0/-1℃ 30min, Ta＝70+1/-0℃ 30min, 5cycles, after 1hr test electrical parameter Packaging Bag Part Number Dimension A×B (mm) Quantity 120×150 1000pcs/bag 6000pcs/box 120×150 500pcs/bag 3000pcs/box 150×200 500pcs/bag 2000pcs/box 150×200 200pcs/bag 800p cs/box BK60-005 BK60-010 BK60-017 BK60-020 B Label BK60-025 BK60-030 A BK60-040 BK60-050 BK60-065 Inner Box BK60-075 BK60-090 BK60-110 BK60-135 0m m BK60-160 16 65mm BK60-185 253mm BK60-250 BK60-300 BK60-375 BK60-500 Revision：PTC-BK60 SERIES-001(A1) http://brightking.pulseelectronics.com