DF-G2-PS-Q5

DF-G2 High Speed Expert™ Dual Display Fiber Amplifier Quick Start Guide Advanced sensor with dual digital displays for use with plastic and glass fiber optic assemblies For complete technical information about this product, including dimensions, accessories, and specifications, go to www.bannerengineering.com and search for your model number. WARNING: • Do not use this device for personnel protection • Using this device for personnel protection could result in serious injury or death. • This device does not include the self-checking redundant circuitry necessary to allow its use in personnel safety applications. A device failure or malfunction can cause either an energized (on) or deenergized (off) output condition. Overview Figure 1. DF-G2 Model Features 1 Output LED 2 LO/DO Switch 3 RUN/PRG/ADJ Mode Switch 4 Lever Action Fiber Clamp 5 Red Signal Level 6 Green Threshold 7 +/SET/- Rocker Button Models Model DF-G2-NS-2M DF-G2-PS-2M DF-G2W-NS-2M DF-G2W-PS-2M DF-G2G-NS-2M DF-G2G-PS-2M DF-G2B-NS-2M DF-G2B-PS-2M DF-G2IR-NS-2M DF-G2IR-PS-2M Sensing Beam Color Reference Sensing Range 1 Visible Red 1100 mm Broad Spectrum White 550 mm Visible Green 660 mm Visible Blue 770 mm Infrared 2100 mm Outputs Connector 2 Single NPN Single PNP Single NPN Single PNP Single NPN Single PNP 2 m (6.5 ft) cable, 4-wire Single NPN Single PNP Single NPN Single PNP 1 Excess gain = 1, Long Range response speed, opposed mode sensing. PIT46U plastic fiber used for visible LED models, IT.83.3ST5M6 glass fiber used for IR model 2 Connector options: • Models with a quick disconnect require a mating cordset • For 9 m cable, change the suffix 2M to 9M in the 2 m model number (example, DF-G2-NS-9M) • For 150 mm (6 in) PVC cable with a 4-pin M8 quick disconnect, change the suffix 2M to Q3 in the 2 m model number (example, DF-G2-NS-Q3) • For 150 mm (6 in) PVC cable with a 4-pin M12 quick disconnect, change the suffix 2M to Q5 in the 2 m model number (example, DF-G2-NS-Q5) • For integral 4-pin M8 quick disconnect, change the suffix 2M to Q7 in the 2 m model number (example, DF-G2-NS-Q7) Original Document 177900 Rev. F 9 September 2021 177900 DF-G2 High Speed Expert™ Dual Display Fiber Amplifier Installation Instructions Mounting Instructions Mount on a DIN Rail 1. Hook the DIN rail clip on the bottom of the DF-G2 over the edge of the DIN rail (1). 2. Push the DF-G2 up on the DIN rail (1). 3. Pivot the DF-G2 onto the DIN rail, pressing until it snaps into place (2). Mount to the Accessory Bracket (SA-DIN-BRACKET) 1. Position the DF-G2 in the SA-DIN-BRACKET. 2. Insert the supplied M3 screws. 3. Tighten the screws. Remove from a DIN rail 1. Push the DF-G2 up on the DIN rail (1). 2. Pivot the DF-G2 away from the DIN rail and remove it (2). Installing the Fibers in a DF-Gx Sensor Follow these steps to install glass or plastic fibers. 1. 2. 3. 4. 5. Open the dust cover. Move the fiber clamp forward to unlock it. Insert the fiber(s) into the fiber port(s) until they stop. Move the fiber clamp backward to lock the fiber(s). Close the dust cover. Move forward to release the fibers Fiber Clamp Fiber Receiver Port Fiber Emitter Port Note: For optimum performance of IR models, if applicable, glass fibers must be used. Fiber Adapters Note: If a thin fiber with less than 2.2 mm outer diameter is used, install the fiber adapter provided with the fiber assembly to ensure a reliable fit in the fiber holder. Align the fibers to the end of the adaptors. Banner includes the adapters with all fiber assemblies. 2 www.bannerengineering.com - Tel: + 1 888 373 6767 P/N 177900 Rev. F DF-G2 High Speed Expert™ Dual Display Fiber Amplifier TO FIBERS TO SENSOR Fiber Outer Diameter (mm) Adapter Color Ø 1.0 Black Ø 1.3 Red Ø 2.2 No adapter needed When connecting coaxial-type fiber assemblies to the amplifier, install the single-core (center) fiber to the Transmitter port, and the multi-core (outer) fiber to the Receiver port. This will result in the most reliable detection. Multi-core fiber RECEIVER Single-core fiber TRANSMITTER Wiring Diagrams NPN Models PNP Models 1 Key 1 10-30V dc 3 4 4 Load 2 Remote Programming (N.O.) 10-30V dc 3 2 1 = Brown 2 = White 3 = Blue 4 = Black Load Remote Programming (N.O.) Open lead wires must be connected to a terminal block. Top Panel Interface Opening the dust cover provides access to the top panel interface. The top panel interface consists of the RUN/PRG/ADJ mode switch, LO/DO switch, +/SET/- rocker button, dual red/green digital displays, and output LED. RUN/PRG/ADJ Mode Switch The RUN/PRG/ADJ mode switch puts the sensor in RUN, PRG (Program), or ADJ (Adjust) mode. RUN mode allows the sensor to operate normally and prevents unintentional programming changes via the +/SET/- button. PRG mode allows the sensor to be programmed through the display driven programming menu (see Program Mode below). ADJ mode allows the user to perform Expert TEACH/SET methods and Manual Adjust (see Adjust Mode below). LO/DO Switch The LO/DO switch is used to select Light Operate or Dark Operate mode. In Light Operate mode, the output is ON when the sensing condition is above the threshold (for Window SET, the output is ON when the sensing condition is inside the window). In Dark Operate mode, the output is ON when the sensing condition is below the threshold (for Window SET, the output is ON when the sensing condition is outside the window). P/N 177900 Rev. F www.bannerengineering.com - Tel: + 1 888 373 6767 3 DF-G2 High Speed Expert™ Dual Display Fiber Amplifier +/SET/- Rocker Button The +/SET/- rocker button is a 3-way button. The +/- positions are engaged by rocking the button left/right. The SET position is engaged by clicking down the button while the rocker is in the middle position. All three button positions are used during PRG mode to navigate the display driven programming menu. During ADJ mode, SET is used to perform TEACH/SET methods and +/- are used to manually adjust the threshold(s). The rocker button is disabled during RUN mode, except when using Window SET, see Window SET on p. 6. Red/Green Digital Displays During RUN and ADJ mode, the Red display shows the signal level and the Green display shows the threshold. During PRG mode, both displays are used to navigate the display driven programming menu. Output LED The output LED provides a visible indication when the output is activated. Operating Instructions Remote Input For more information about how to perform TEACH/SET methods and to program the sensor remotely, see www.bannerengineering.com and search 177899. Run Mode Run mode allows the sensor to operate normally and prevents unintentional programming changes. The +/SET/- rocker button is disabled during RUN mode, except when using Window SET. 4 www.bannerengineering.com - Tel: + 1 888 373 6767 P/N 177900 Rev. F P/N 177900 Rev. F OFF OFF Delay 0 (Disabled) OFF One-Shot 0 (Disabled) ON Delay 0 (Disabled) ON One-Shot 0 (Disabled) Display Readout Numeric, ECO disabled, Normal Orientation Gain Selection Auto Gain Return to Menu List 10% Auto Thresholds Click SET to enter choice list Click SET to enter choice list Click SET to enter choice list www.bannerengineering.com - Tel: + 1 888 373 6767 on display represents a “w” Click SET to enter choice list DISPLAY LOOP Click SET to enter choice list on display represents a “m” Click SET to select and save a choice in any list DISPLAY LOOP Standard: 250 µs Offset Percent DISPLAY LOOP Response Speed Click SET to enter choice list Two-Point TEACH DISPLAY LOOP Click SET to enter choice list 2011 TEACH Selection Click SET to enter choice list Threshold Click SET to enter choice list Factory Default Menu List rocker button Setting DISPLAY LOOP Click SET to enter choice list DISPLAY LOOP Click SET to enter choice list To scroll through menu lists: Press “+” or “-” To enter a choice list or to select and save: Click SET To exit a choice list without saving: Press and hold SET for 2 seconds Program (PRG) mode allows the following settings to be programmed in the DF-G2: Press and hold SET to exit choice list without saving Factory Default Settings: Mode Switch to “PRG” PROGRAM MODE DF-G2 High Speed Expert™ Dual Display Fiber Amplifier Program Mode 5 DF-G2 High Speed Expert™ Dual Display Fiber Amplifier Adjust Mode Sliding the RUN/PRG/ADJ mode switch to the ADJ position allows the user to perform Expert TEACH/SET methods and Manual Adjustment of the threshold(s). TEACH Procedures The instruction manual has detailed instructions for these TEACH modes: • Two-Point TEACH • Dynamic TEACH • Window SET • Light SET • Dark SET • Calibration SET Two-Point TEACH • Establishes a single switching threshold • Threshold can be adjusted by using the "+" and "-" rocker button (Manual Adjust) Two-Point TEACH is used when two conditions can be presented statically to the sensor. The sensor locates a single sensing threshold (the switch point) midway between the two taught conditions, with the Output ON condition on one side, and the Output OFF condition on the other. Figure 2. Two-Point TEACH (Light Operate shown) Darkest Taught Condition Lightest Taught Condition Sensor positions threshold midway between taught conditions Output OFF Darkest (no signal) Output ON Position adjusted by Manual Adjust Most Light (saturated signal) The Output ON and OFF conditions can be reversed by using the LO/DO (Light Operate/ Dark Operate) switch. Dynamic TEACH • • • Teaches on-the-fly Establishes a single switching threshold Threshold can be adjusted using "+" and "-" rocker button (Manual Adjust) Dynamic TEACH is best used when a machine or process may not be stopped for teaching. The sensor learns during actual sensing conditions, taking multiple samples of the light and dark conditions and automatically setting the threshold at the optimum level. Figure 3. Dynamic TEACH (Light Operate shown) Darkest Taught Condition Lightest Taught Condition Sensor positions threshold midway between taught conditions Output OFF Darkest (no signal) Output ON Position adjusted by Manual Adjust Most Light (saturated signal) The output ON and OFF conditions can be reversed using the LO/DO switch. Window SET • • 6 Sets window thresholds that extend a programmable % offset above and below the presented condition All other conditions (lighter or darker) cause the output to change state www.bannerengineering.com - Tel: + 1 888 373 6767 P/N 177900 Rev. F DF-G2 High Speed Expert™ Dual Display Fiber Amplifier • • Sensing window center can be adjusted using "+" and "-" rocker button (Manual Adjust) Recommended for applications where a product may not always appear in the same place, or when other signals may appear • See Program Mode for programming the Offset Percent setting A single sensing condition is presented, and the sensor positions window thresholds a programmable % offset above and below the presented condition. In LO mode, Window SET designates a sensing window with the Output ON condition inside the window, and the Output OFF conditions outside the window. Figure 4. Window SET (Light Operate shown) Sensing window center adjusted by Manual Adjust Output OFF Sensor positions window thresholds a programmable % offset from the presented condition Output ON Darkest (no signal) Output OFF Condition Presented Most Light (saturated signal) Output ON and OFF conditions can be reversed using the LO/DO switch. Light SET • • • • Sets a threshold a programmable % offset below the presented condition Changes output state on any condition darker than the threshold condition Threshold can be adjusted using "+" and "-" rocker button (Manual Adjust) Recommended for applications where only one condition is known, for example a stable light background with varying darker targets • See Program Mode for programming the Offset Percent setting A single sensing condition is presented, and the sensor positions a threshold a programmable % offset below the presented condition. When a condition darker than the threshold is sensed, the output either turns ON or OFF, depending on the LO/DO setting. Figure 5. Light SET (Light Operate shown) Threshold position adjusted by Manual Adjust Sensor positions threshold a programmable % offset below the presented condition Output OFF Darkest (no signal) Output ON Condition Presented Most Light (saturated signal) Dark SET • • • • • Sets a threshold a programmable % offset above the presented condition Any condition lighter than the threshold condition causes the output to change state Threshold can be adjusted using "+" and "-" rocker button (Manual Adjust) Recommended for applications where only one condition is known, for example a stable dark background with varying lighter targets See Program Mode for programming the Offset Percent setting Note: Offset Percent MUST be programmed to Minimum Offset to accept conditions of no signal (0 counts). A single sensing condition is presented, and the sensor positions a threshold a programmable % offset above the presented condition. When a condition lighter than the threshold is sensed, the output either turns ON or OFF, depending on the LO/DO setting. P/N 177900 Rev. F www.bannerengineering.com - Tel: + 1 888 373 6767 7 DF-G2 High Speed Expert™ Dual Display Fiber Amplifier Figure 6. Dark SET (Light Operate shown) Threshold position adjusted by Manual Adjust Sensor positions threshold a programmable % offset above the presented condition Output OFF Output ON Condition Presented Darkest (no signal) Most Light (saturated signal) Calibration SET • Sets a threshold exactly at the presented condition • Threshold can be adjusted using "+" and "-" rocker button (Manual Adjust) A single sensing condition is presented, and the sensor positions a threshold exactly at the presented condition. When a condition lighter than the threshold is sensed, the output either turns ON or OFF, depending on the LO/DO setting. Figure 7. Calibration SET (Light Operate shown) Threshold position adjusted by Manual Adjust Sensor positions threshold exactly at the presented condition Output OFF Darkest (no signal) Output ON Condition Presented Most Light (saturated signal) Troubleshooting Manual Adjustments Disabled Manual adjustments are disabled when Auto Thresholds are ON. If a manual adjustment is attempted while Auto Thresholds are ON, the Green display will flash . Percent Minimum Difference after TEACH The Two-Point and Dynamic TEACH methods will flash a % minimum difference on the displays after a PASS or FAIL. Value PASS/FAIL 0 to 99% FAIL The difference of the taught conditions does not meet the required minimum 100 to 300% PASS The difference of the taught conditions just meets/exceeds the required minimum, minor sensing variables may affect sensing reliability 300 to 600% PASS The difference of the taught conditions sufficiently exceeds the required minimum, minor sensing variables will not affect sensing reliability 600% + PASS The difference of the taught conditions greatly exceeds the required minimum, very stable operation Description Percent Offset after SET The Window, Dark, and Light SET methods will flash a % offset on the displays after a PASS or FAIL. SET Result % Offset Meaning PASS (with % Offset) Displays the % offset used for the SET method FAIL (with % Offset) Displays the minimum required % offset necessary to PASS the SET method FAIL (without % Offset) Presented condition cannot be used for the SET method 8 www.bannerengineering.com - Tel: + 1 888 373 6767 P/N 177900 Rev. F DF-G2 High Speed Expert™ Dual Display Fiber Amplifier Threshold Alert or Threshold Error Severe contamination/changes in the taught condition can prevent the Auto Thresholds algorithm from optimizing the threshold(s). State Display Description Threshold Alert Alternates The threshold(s) cannot be optimized, Cleaning/correcting the sensing but the sensor's output will still environment and/or a re-teach of the sensor continue to function is highly recommended and Threshold Error Corrective Action The threshold(s) cannot be optimized, Cleaning/correcting the sensing and the sensor's output will stop environment and/or a re-teach of the sensor functioning is required Specifications Sensing Beam DF-G2: Visible red, 635 nm DF-G2W: Broad spectrum white, 450 nm to 650 nm DF-G2B: Visible blue, 470 nm DF-G2G: Visible green, 525 nm DF-G2IR: Infrared, 850 nm Delay at Power-Up 500 milliseconds maximum; outputs do not conduct during this time Supply Voltage 10 V DC to 30 V DC Class 2 (10% maximum ripple) Output Response Time Super High Speed: 10 µs High Speed: 15 µs Fast: 50 µs Standard: 250 µs Medium Range: 500 µs Long Range: 1000 µs Long Range with immunity to Energy Efficient Lights: 2000 µs Output Protection Protected against output short-circuit, continuous overload, transient overvoltages, and false pulse on power-up Power and Current Consumption (exclusive of load) Standard display mode: 960 mW, Current consumption < 40 mA at 24 V DC ECO display mode: 720 mW, Current consumption < 30 mA at 24 V DC Supply Protection Circuitry Protected against reverse polarity and transient overvoltages Output Configuration 1 NPN or 1 PNP output, depending on model Output Rating 100 mA maximum load (derate 1 mA per °C above 30 °C) OFF-state leakage current: < 5 μA at 30 V DC; ON-state saturation voltage: NPN: < 1.5 V; PNP : < 2 V Required Overcurrent Protection WARNING: Electrical connections must be made by qualified personnel in accordance with local and national electrical codes and regulations. Overcurrent protection is required to be provided by end product application per the supplied table. Overcurrent protection may be provided with external fusing or via Current Limiting, Class 2 Power Supply. Supply wiring leads < 24 AWG shall not be spliced. For additional product support, go to www.bannerengineering.com. Supply Wiring (AWG) Required Overcurrent Protection (Amps) 20 5.0 22 3.0 24 2.0 26 1.0 28 0.8 30 0.5 Repeatability Super High Speed: 5 µs High Speed: 5 µs Fast: 12 µs Standard: 50 µs Medium Range: 80 µs Long Range: 165 µs Long Range with immunity to Energy Efficient Lights: 165 µs Construction Black ABS/polycarbonate alloy (UL94 V-0 rated) housing, clear polycarbonate cover Connections PVC-jacketed 2 m or 9 m (6.5 ft. or 30 ft.) 4-wire integral cable; or integral 4-pin M8 quick disconnect; or 150 mm (6 in.) cable with a 4-pin M12 quick disconnect; or 150 mm (6 in.) cable with a 4-pin M8 quick disconnect. Environmental Rating IP50, NEMA 1 Operating Conditions Temperature: –10 °C to +55 °C (+14 °F to +131 °F) Storage Temperature: –20 °C to +85 °C (–4 °F to +185 °F) Humidity: 90% at +60 °C maximum relative humidity (non-condensing) Certifications Banner Engineering Corp Limited Warranty Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product. THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE. P/N 177900 Rev. F www.bannerengineering.com - Tel: + 1 888 373 6767 9 DF-G2 High Speed Expert™ Dual Display Fiber Amplifier This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP. BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE. Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by Banner Engineering Corp. Any misuse, abuse, or improper application or installation of this product or use of the product for personal protection applications when the product is identified as not intended for such purposes will void the product warranty. Any modifications to this product without prior express approval by Banner Engineering Corp will void the product warranties. All specifications published in this document are subject to change; Banner reserves the right to modify product specifications or update documentation at any time. Specifications and product information in English supersede that which is provided in any other language. For the most recent version of any documentation, refer to: www.bannerengineering.com. For patent information, see www.bannerengineering.com/patents. © Banner Engineering Corp. All rights reserved