DF-G2 High Speed Expert Dual Display
Fiber Amplifier with Dual Discrete Outputs
and IO Link
Instruction Manual
Original Instructions
193602 Rev. D
20 March 2019
© Banner Engineering Corp. All rights reserved
193602
DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link
Contents
1 Product Description
.........................................................................................................................................................3
1.1 Models
............................................................................................................................................................................................ 3
1.2 Overview
......................................................................................................................................................................................... 3
1.3 Top Panel Interface
.........................................................................................................................................................................4
2 Installation Instructions
...................................................................................................................................................5
2.1 Mounting Instructions
..................................................................................................................................................................... 5
2.2 Installing the Fibers
.........................................................................................................................................................................5
2.3 Fiber Adapters
................................................................................................................................................................................ 6
2.4 Wiring Diagrams
..............................................................................................................................................................................6
3 Operating Instructions
.................................................................................................................................................... 7
3.1 Run Mode
....................................................................................................................................................................................... 7
3.2 Program Mode
................................................................................................................................................................................ 7
3.2.1 Output Selection
..................................................................................................................................................................... 9
3.2.2 TEACH Selection
.....................................................................................................................................................................9
3.2.3 Response Speeds
................................................................................................................................................................. 10
3.2.4 Offset Percent
....................................................................................................................................................................... 10
3.2.5 Auto Thresholds
.................................................................................................................................................................... 10
3.2.6 Delays/Timers
........................................................................................................................................................................11
3.2.7 Sensitivity Selection
.............................................................................................................................................................. 11
3.2.8 Display Readout
.................................................................................................................................................................... 11
3.2.9 Gain Selection
....................................................................................................................................................................... 11
3.2.10 Factory Defaults
.................................................................................................................................................................. 11
3.3 Remote Input
................................................................................................................................................................................ 12
3.4 Sync Master/Slave
........................................................................................................................................................................ 12
3.5 Adjust Mode
..................................................................................................................................................................................12
3.5.1 TEACH Procedures
............................................................................................................................................................... 13
3.5.2 Troubleshooting
.................................................................................................................................................................... 22
4 IO-Link Interface
............................................................................................................................................................ 24
............................................................................................................................................................... 25
5 Specifications
5.1 Excess Gain Curves
......................................................................................................................................................................26
5.2 Beam Patterns
.............................................................................................................................................................................. 28
5.3 Dimensions
.................................................................................................................................................................................... 30
6 Accessories
.................................................................................................................................................................. 31
6.1 Quick-Disconnect Cordsets
..........................................................................................................................................................31
7 Banner Engineering Corp. Limited Warranty
................................................................................................................ 33
DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link
1 Product Description
Advanced Sensor with Dual Discrete Outputs and IO-Link Communication for Use with Plastic and Glass Fiber Optic
Assemblies
•
•
•
•
•
•
•
•
•
•
•
•
Response speeds of: 50 µs, 250 µs, 500 µs, 1000 µs and 2000 µs allow for
optimization for fast responses, long distance applications, or noisy environments
Outstanding color contrast sensitivity; detects 32 levels of gray scale from black to
white
Visible red and IR beam color models available
Easy to read dual digital displays show both signal level and threshold
simultaneously
Lever action fiber clamp provides stable, reliable, and trouble-free fiber clamping
Simple user interface ensures easy sensor set-up and programming through
displays and switches/buttons or remote input teach wire
Expert TEACH and SET methods ensure optimal gain and threshold for all
applications, especially for high speed or low contrast applications
User has full control over all operating parameters: threshold, Light Operate or
Dark Operate, output timing functions, gain level, and response speed
Thermally stable electronics shortens start-up time and maintains signal stability
during operation
ECO (economy) display mode reduces amplifier power consumption by 25%
Cross talk avoidance algorithm allows two sensors to operate in close proximity for
many applications
Sleek 10 mm wide housing mounts to 35 mm DIN rail
WARNING:
• Do not use this device for personnel protection
• Using this device for personnel protection could result in serious injury or death.
• This device does not include the self-checking redundant circuitry necessary to allow its use in
personnel safety applications. A device failure or malfunction can cause either an energized (on)
or de-energized (off) output condition.
1.1 Models
Model
DF-G2-KD-2M
Sensing Beam Color
Reference Sensing Range1
Channel 1
Channel 2
Connector2
Visible Red
1100 mm
Infrared
2100 mm
IO-Link, push/pull
output
PNP only output,
or input
2 m (6.5 ft) cable, 4wire
DF-G2IR-KD-2M
1.2 Overview
The DF-G2 is an easy-to-use, DIN-rail-mountable fiber optic sensor with best in class response speed and repeatability. It
provides high-performance sensing in high speed or low contrast applications where fast response time is required.
The sensor’s compact housing has dual digital displays (Red/Green) and a bright output LED for easy programming and
status monitoring during operation. The sensor features a push-pull primary output which supports IO-link communication,
and a multi-function secondary independent PNP output which can be configured as an input for advanced sensor
configuration and remote teach.
1 Excess gain = 1, Long Range response speed, opposed mode sensing. PIT46U plastic fiber used for visible LED models, IT.83.3ST5M6 glass fiber
used for IR model
2 Connector options:
• A model with a QD connector requires a mating cordset
• For 150 mm (6 in) PVC, M8 Pico QD connector, 4-pin change the suffix 2M to Q3 in the 2 m model number (example, DF-G2-KD-Q3)
• For 150 mm (6 in) PVC, M12 Euro QD connector, 4-pin change the suffix 2M to Q5 in the 2 m model number (example, DF-G2-KD-Q5)
• For integral M8 Pico QD connector, 4-pin change the suffix 2M to Q7 in the 2 m model number (example, DF-G2-KD-Q7)
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DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link
The DF-G2 features improved temperature compensation compared with previous fiber optic sensors. An accessory clamp
is available to secure a bank of connected sensors together on a DIN rail (see Accessories).
Figure 1. DF-G2 IO Link Model Features
1.
2.
3.
4.
5.
6.
7.
Output LED
CH1/CH2 Switch
RUN/PRG/ADJ Mode Switch
Lever Action Fiber Clamp
Red Signal Level
Green Threshold
+/SET/- Rocker Button
1.3 Top Panel Interface
Opening the dust cover provides access to the top panel interface. The top panel interface consists of the RUN/PRG/ADJ
mode switch, CH1/CH2 switch, +/SET/- rocker button, dual red/green digital displays, and output LED.
RUN/PRG/ADJ Mode Switch
The RUN/PRG/ADJ mode switch puts the sensor in RUN, PRG (Program), or ADJ (Adjust) mode.
• RUN mode allows the sensor to operate normally and prevents unintentional programming
changes via the +/SET/- rocker button.
• PRG mode allows the sensor to be programmed through the display-driven programming menu
(see Program Mode).
• ADJ mode allows the user to perform Expert TEACH/SET methods and Manual Adjust (see
Adjust Mode).
CH1/CH2 Switch (Dual Output Mode)
The CH1/CH2 switch selects which output's parameters can be accessed and changed in the interface
of the display.
+/SET/- Rocker Button
The +/SET/- rocker button is a 3-way button. The +/- positions are engaged by rocking the button left/
right. The SET position is engaged by clicking down the button while the rocker is in the middle position.
All three button positions are used during PRG mode to navigate the display-driven programming menu.
During ADJ mode, SET is used to perform TEACH/SET methods and +/- are used to manually adjust the
threshold(s). The rocker button is disabled during RUN mode, except when using Window SET.
Red/Green Digital Displays
During RUN and ADJ modes, the Red display shows the signal level, and the Green display shows the
threshold or the total counts. During PRG mode, both displays are used to navigate the display-driven
programming menu.
Dual Output LEDs
The output LEDs provide a visible indication when the associated output is active (conducting).
• 1 represents the Channel 1 output
• 2 represents the Channel 2 output
4
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DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link
2 Installation Instructions
2.1 Mounting Instructions
Mount on a DIN Rail
1. Hook the DIN rail clip on the bottom of the DF-G2
over the edge of the DIN rail (1).
2. Push the DF-G2 up on the DIN rail (1).
3. Pivot the DF-G2 onto the DIN rail, pressing until it
snaps into place (2).
Mount to the Accessory Bracket (SA-DIN-BRACKET)
1. Position the DF-G2 in the SA-DIN-BRACKET.
2. Insert the supplied M3 screws.
3. Tighten the screws.
Remove from a DIN rail
1. Push the DF-G2 up on the DIN rail (1).
2. Pivot the DF-G2 away from the DIN rail and remove
it (2).
2.2 Installing the Fibers
Follow these steps to install glass or plastic fibers.
1.
2.
3.
4.
5.
Open the dust cover.
Move the fiber clamp forward to unlock it.
Insert the fiber(s) into the fiber port(s) until they stop.
Move the fiber clamp backward to lock the fiber(s).
Close the dust cover.
Move forward
to release the
fibers
Fiber Clamp
Fiber Receiver
Port
Fiber Emitter
Port
Note: For optimum performance of IR models, if applicable, glass fibers must be used.
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DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link
2.3 Fiber Adapters
Note: If a thin fiber with less than 2.2 mm outer diameter is used, install the fiber adapter provided with the
fiber assembly to ensure a reliable fit in the fiber holder. Align the fibers to the end of the adaptors. Banner
includes the adapters with all fiber assemblies.
TO
FIBERS
TO
SENSOR
Fiber Outer Diameter (mm)
Adapter Color
Ø 1.0
Black
Ø 1.3
Red
Ø 2.2
No adapter needed
When connecting coaxial-type fiber assemblies to the amplifier, install the single-core (center) fiber to the Transmitter port,
and the multi-core (outer) fiber to the Receiver port. This will result in the most reliable detection.
RECEIVER
Multi-core fiber
Single-core fiber
TRANSMITTER
2.4 Wiring Diagrams
Key
4
+
CH1
Load
3
2
1
PUSH-PULL
PUSH-PULL
1
10-30V dc
–
CH2
4
Figure 2. Channel 1 as a Push-Pull discrete output, Channel 2 as
PNP discrete output
CH1
10–30 V dc
Load
–
CH2
1 = Brown
2 = White
3 = Blue
3
2
Load
+
4 = Black
Remote
Input
Figure 3. Channel 1 as a Push-Pull discrete output, Channel 2 as
remote input
Note: Open lead wires must be connected to a terminal block.
Note: The Channel 2 wire function is user-selectable. The default is independent Light Operate (LO) PNP output. See the Remote
Input section for details regarding use as remote input or the Sync Master/Slave section for use as a synchronization output.
6
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DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link
3 Operating Instructions
3.1 Run Mode
Run mode allows the sensor to operate normally and prevents unintentional programming changes. The +/SET/- rocker
button is disabled during RUN mode, except when using Window SET.
3.2 Program Mode
Program (PRG) mode allows the following settings to be programmed in the DF-G2.
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8
Menu
List
Figure 4. CH 1 Program Mode Chart
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Return to Menu List
2000 µS
1000 µS
Auto
Menu available
in Lt, dr or wind
set only
GAin SEL
Click SET
to enter choice list
to set value
Click SET
to set value
Click SET
to set value
Click SET
to set value
Click SET
to set value
Click SET
to set value
Click SET
setting-specific
on display represents a “w”
DISPLAY
LOOP
Click SET
to enter choice list
(display flips 180˚)
DISPLAY
LOOP
Click SET
to enter choice list
on display represents a “m”
Click SET to select and save a choice in any list
Menu not
available when
in CAL set
diSP 1234
to set value
diSP rEAd
500 µS
high
250 µS
SEnS SEL1
50 µS
oFF
DISPLAY
LOOP
dLY SEL1
DISPLAY
LOOP
oFF
DISPLAY
LOOP
Auto thr1
DISPLAY
LOOP
10 Pct
DISPLAY
LOOP
OFSt Pct1
32
Fixed Gain Set
DISPLAY
LOOP
Click SET
to enter choice list
DISPLAY
LOOP
Click SET
to enter choice list
250 us
Click SET
to enter choice list
rESP SPd
Click SET
to enter choice list
2-pt tch
Click SET
to enter choice list
tch SEL1
Click SET
to enter choice list
LO
Click SET
to enter choice list
default setting
rocker button
Out SEL1
To scroll through menu lists: Press “+” or “-”
To enter a choice list or to select and save: Click SET
To exit a choice list without saving: Press and hold SET for 2 seconds
Factory Default
Switch Mode
to “PRG”
Setting
Press and hold SET to exit
choice list without saving
PROGRAM MODE
DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link
CH 1 Factory Default Settings:
Menu
List
oFF
dLY SEL2
oFF
SEnS SEL2
high
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DISPLAY
LOOP
DISPLAY
LOOP
DISPLAY
LOOP
Click SET
to enter choice list
Click SET
(+) or (-)
to set value
(+) or (-)
to set value
(+) or (-)
to set value
(+) or (-)
to set value
Click SET
Click SET
(+) or (-)
to set value
(+) or (-)
to set value
Click SET
Click SET
Click SET
setting-specific
on display represents a “m”
DISPLAY
LOOP
Click SET
to enter choice list
CH 2 Factory Default Settings:
If Master (mASt), indicate number of Slaves (1..6) under subsequent “totL SLAV” menu option
If Slave (SLVE), indicate its address (Master address is 0) under subsequent “SLAV Addr” menu option
on display represents a “w”
Return to Menu List
Click SET to select and save a choice in any list
Not available
in CAL Set
Click SET
to enter choice list
Click SET
to enter choice list
Available in
Lt, dr or wind
set only
Auto thr2
(+) or (-)
to set value
10 Pct
DISPLAY
LOOP
OFSt Pct2
DISPLAY
LOOP
2-pt tch
Click SET
to enter choice list
tch SEL2
Click SET
to enter choice list
LO
default setting
rocker button
Out SEL2
To scroll through menu lists: Press “+” or “-”
To enter a choice list or to select and save: Click SET
To exit a choice list without saving: Press and
hold SET for 2 seconds
Factory Default
Switch Mode
to “PRG”
Setting
Press and hold SET to exit
choice list without saving
PROGRAM MODE
DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link
Figure 5. CH 2 Program Mode Chart
3.2.1 Output Selection
Both CH1 and CH2 can be programmed for either light operate (LO) or dark operate (DO). The Channel 2 menu includes
additional options: Health (Health Mode Alarm), Comp (Complementary Programming), Set (sets Channel 2 wire as a remote
input), Mast (selects this unit as the master and then allows you to enter the total number of slaves there will be), Slve
(selects this unit as a slave and then allows you to enter this slave address), LED off, LED on and Gate.
3.2.2 TEACH Selection
The DF-G2 can be programmed for one of the following TEACH/SET methods:
• Two-Point TEACH
• Dynamic TEACH
• Window SET
• Light SET
• Dark SET
• Calibration SET
Note: A TEACH Selection must be selected by programming before TEACH/SET methods can be used.
9
DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link
3.2.3 Response Speeds
Description
Response
Speed
Repetition
Period
Repeatability
Cross-Talk
Avoidance
Energy
Efficient Light
Resistance
Maximum
Range, Red3
Maximum Range,
IR8504
Fast
50 us
12 us
12 us
No
No
500
750
Standard
250 us
50 us
50 us
Yes
No
725
1300
Medium Range
500 us
80 us
80 us
Yes
No
900
1600
Long Range
1000 us
165 us
165 us
Yes
No
1100
2100
Long Range (with
Immunity)
2000 us
165 us
165 us
Yes
Yes
1100
2100
3.2.4 Offset Percent
The Offset Percent is used during the Window, Light, or Dark SET methods. The threshold(s) are positioned a
programmable % offset from the taught condition.
The allowable offset percent range varies based on the response speed, teach method and sensitivity settings as shown
below:
Teach Method
Response Speed
Sensitivity
Offset % Range
Window Set, Light Set
50 µs, 250 µs
High
2 to 98%
Standard
5 to 95%
Low
10 to 90%
High
1 to 99%
Standard
2 to 98%
Low
5 to 95%
High
2 to 999%
Standard
5 to 999%
Low
10 to 999%
High
1 to 999%
Standard
2 to 999%
Low
5 to 999%
500 µs, 1000 µs, 2000 µs
Dark Set
50 µs, 250 µs
500 µs, 1000 µs, 2000 µs
3.2.5 Auto Thresholds
Auto Thresholds can be programmed to be ON/OFF. The Auto Thresholds algorithm continuously tracks slow changes in
the taught condition(s), and optimizes the threshold(s) to provide for reliable sensing. For Two-Point and Dynamic TEACH,
the algorithm optimizes the threshold to be centered between the light and dark conditions. For Window, Light, and Dark
SET, the algorithm optimizes the threshold(s) to maintain the programmed Offset Percent from the taught condition.
• After programming Auto Thresholds to ON, it is highly recommended to re-perform the TEACH/SET method
• Manual Adjustments are disabled when Auto Thresholds are ON
• Auto Thresholds are automatically disabled in Calibration SET (see Calibration SET on page 21)
• Severe contamination/changes in the taught condition can prevent the Auto Thresholds algorithm from optimizing
the threshold(s). If this occurs, the DF-G2 enters a Threshold Alert or Threshold Error state. See Troubleshooting on
page 22 for more explanation.
3 Excess Gain = 1 at High Sensitivity setting; opposed mode sensing using PIT46U plastic fiber
4 Excess Gain = 1 at High Sensitivity setting; opposed mode sensing using IT.83.3ST5M6 glass fiber
10
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DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link
3.2.6 Delays/Timers
ON/OFF Delays and ON/OFF One-Shot
timers can be programmed independently
for both CH1 and CH2 for a time period
between between 1 - 9999 ms (a value of 0
disables the delay/timer). Figure 6 on page
11 defines how the delays/timers affect the
output behavior.
ON
Output
OFF
OFF Delay
Some combinations of delays/timers are not
allowed. The DF-G2 programming menu
automatically disables invalid combinations
of delays/timers. The following table shows
the allowable combinations of delays/timers:
OFF 1-Shot
D
D
D
D
ON Delay
D
D
ON 1-Shot
D
D
(D = 1 - 9999 ms)
Time
Figure 6. DF-G2 Delays/Timers
OFF Delay
OFF One-Shot Timer
ON Delay
ON One-Shot Timer
-
OK
OK
N/A
OFF One-Shot Timer
OK
-
N/A
N/A
ON Delay
OK
N/A
-
OK
ON One-Shot Timer
N/A
N/A
OK
-
OFF Delay
3.2.7 Sensitivity Selection
The Sensitivity Selection can be programmed independently for CH1 and CH2. Use this setting to increase (lo) or decrease
(high) the switch-point hysteresis from the default (std) setting.
• high—High sensitivity. Use this setting for low contrast sensing
• Std—Standard sensitivity
• Lo—Low sensitivity. Use this setting to stabilize the output in high vibration applications
3.2.8 Display Readout
The readout of the digital displays can be programmed for the following options:
• Signal/Threshold readout - Numeric (1234) or % (123P)
• ECO mode - Enabled or Disabled (ECO mode dims the displays to reduce current consumption)
) or Flipped (
)
• Display Orientation - Normal (
3.2.9 Gain Selection
The DF-G2 can operate in Auto Gain mode or the Gain can be fixed to be in Gain
. In Auto Gain, the DF-G2
optimizes the gain during a TEACH/SET method for the presented condition(s). While viewing the fixed gains in the Gain
Selection choice list, the DF-G2 will automatically switch to the selected gain and display the measured signal on the Red
display. This allows for easy and quick evaluation of the fixed gain mode.
3.2.10 Factory Defaults
The Factory Defaults menu allows the DF-G2 to be easily restored back to original factory default settings (see Factory
Default Settings in Program Mode ).
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DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link
3.3 Remote Input
Use the input wire to program the sensor remotely. To program the sensor using the input wire, remote input must be
enabled (inPT SEL = SEt). The remote input provides limited programming options (see the figure below). Pulse the remote
input according to the figures and the instructions provided in this manual.
Note: For NPN models, the remote input pulses are active low as shown in the following figures. For PNP
models, the remote input pulses are active high and are inverted from the following figures.
REMOTE TEACH
Remote
Input
NOTE: Follow procedure for the selected TEACH/SET method
(highlighted in black box) chosen in the TEACH Selection menu
1x
Starts Selected Teach
Completes Teach
1x
3x
Remote Setup
REMOTE SETUP
1x
2x
Teach Selection
1x
Two-Point
2x
Dynamic
3x
One-Point Window
4x
One-Point Light Set
5x
One-Point Dark Set
6x
CAL Set
LO/DO Selection
LO
DO
1x
2x
Button Lock (loc) or Unlock (uloc)
4x
8x
Pulse Timing (T)
0.04 seconds < T < 0.8 seconds
Timing between Pulse groups > 1 second
1x
Button Unlock (uloc)
2x
Button Lock (loc)
Factory Default Settings
Figure 7. Single Output — Remote Input Flowchart
3.4 Sync Master/Slave
Up to seven DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link sensors may be
used together in a single sensing application. To eliminate crosstalk between the sensors, configure one sensor to be the
master and the remaining sensors to be the slaves. In this mode, the sensors alternate taking measurements and the
response speed is 2 ms.
Note: Note: In this mode, all sensors must either be NPN or PNP output models.
1.
2.
3.
4.
5.
Configure the first sensor as the Master (inPt SEL = MAST).
In the Master sensor set-up, enter the total number of Slave sensors you will be using (tOtL SLAV = 1 - 6).
For each Slave sensor used, configure the input as a Slave (inPt SEL = SLVE).
Give each Slave its own identifying address (SLAV Addr = 1 - 6).
Connect the Input wires of the Master and all of the Slaves together.
Note: Note: Giving two Slave sensors the same address will cause them to fire their emitters at the same
time in the firing sequence.
3.5 Adjust Mode
Sliding the RUN/PRG/ADJ mode switch to the ADJ position allows the user to perform Expert TEACH/SET methods and
Manual Adjustment of the threshold(s).
12
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DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link
Note: For the Dual Output models, when teaching CH2, the gain setting will be the same as the gain
setting made during the CH1 teach. Reteaching CH1 may invalidate the previous CH2 teach.
3.5.1 TEACH Procedures
The instruction manual has detailed instructions for these TEACH modes:
• Two-Point TEACH
• Dynamic TEACH
• Window SET
• Light SET
• Dark SET
• Calibration SET
Two-Point TEACH
•
•
Establishes a single switching threshold
Threshold can be adjusted by using the "+" and "-" rocker button (Manual Adjust)
Two-Point TEACH is used when two conditions can be presented statically to the sensor. The sensor locates a single
sensing threshold (the switch point) midway between the two taught conditions, with the Output ON condition on one side,
and the Output OFF condition on the other.
Darkest Taught
Condition
Lightest Taught
Condition
Sensor positions
threshold midway
between taught conditions
Output OFF
Darkest
(no signal)
Output ON
Position
adjusted by
Manual Adjust
Most Light
(saturated
signal)
Figure 8. Two-Point TEACH (Light Operate shown)
The Output ON and OFF conditions can be reversed by using the LO/DO (Light Operate/ Dark Operate) switch.
Two-Point TEACH and Manual Adjust
Moves switching threshold value up or down to make adjustments
•
•
•
Slide Mode switch to ADJ to enter Adjust mode
Press "+" to increase; press "-" to decrease
◦ GREEN display shows the switching threshold value
◦ 2 seconds after adjustment, the GREEN display will flash 3 times to confirm
Slide Mode switch to RUN to complete operation
Remember: Manual adjustments are disabled when Auto Thresholds are ON
Follow these steps to perform a Two-Point TEACH:
Note: TEACH Selection must be programmed to 2Pt tcH.
1. Enter Adjust mode.
Method
Action
Result
SET Button 5
Set the Mode switch to ADJ.
Display: Red - Signal Level; Green Threshold
5 SET Button: 0.04 seconds ≤ "Click" ≤ 0.8 seconds
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DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link
Method
Action
Result
Remote Input 6
No action is required; sensor is ready
for the Two-Point TEACH method
2. Teach the first condition.
Method
Action
Result
SET Button
a. Present the first condition.
Display: Flashes "2Pt tch" then holds
on "1234 2nd"
b. Click the SET rocker button.
Remote Input
a. Present the first condition.
T
b. Single-pulse the remote input.
3. Teach the second condition.
Method
Action
Result
SET Button
a. Present the second condition.
TEACH Accepted
b. Click the SET rocker button.
Displays alternate "PASS" and %
Minimum Difference7; Sensor returns
to Adjust mode
Remote Input
a. Present the second condition.
T
b. Single-pulse the remote input.
TEACH Not Accepted
Displays alternate "FAIL" and %
Minimum Difference7; Sensor returns
to Adjust mode
4. Return to Run mode.
Method
Action
Result
SET Button
Move the Mode switch to RUN
Display: Red - Signal Level; Green Threshold
Remote Input
No action is required; sensor returns to
RUN mode automatically
Dynamic TEACH
•
•
•
Teaches on-the-fly
Establishes a single switching threshold
Threshold can be adjusted using "+" and "-" rocker button (Manual Adjust)
Dynamic TEACH is best used when a machine or process may not be stopped for teaching. The sensor learns during actual
sensing conditions, taking multiple samples of the light and dark conditions and automatically setting the threshold at the
optimum level.
6 Remote Input: 0.04 seconds ≤ T ≤ 0.8 seconds
7 See Troubleshooting on page 22 for more explanation of the % Minimum Difference displayed after the Two-Point TEACH
method.
14
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DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link
Darkest Taught
Condition
Lightest Taught
Condition
Sensor positions
threshold midway
between taught conditions
Output OFF
Darkest
(no signal)
Output ON
Most Light
(saturated
signal)
Position
Figure 9. Dynamic TEACH (Light Operate shown)
The output ON and OFF conditions can be reversed using the LO/DO switch.
Dynamic TEACH and Manual Adjust
Moves switching threshold value up or down to make adjustments
•
•
•
Slide Mode switch to ADJ to enter Adjust mode
Press "+" to increase; press "-" to decrease
◦ GREEN display shows the switching threshold value
◦ 2 seconds after adjustment, GREEN display will flash 3 times to confirm
Slide Mode switch to RUN to complete operation
Remember: Manual adjustments are disabled when Auto Thresholds are ON
Follow these steps to perform Dynamic TEACH:
Note: TEACH Selection must be programmed to dYn tcH.
1. Enter Adjust Mode.
Method
Action
Result
SET Button 8
Set Mode switch to ADJ
Display: Red - Signal Level; Green Threshold
Remote Input 9
No action required; sensor is ready for
Dynamic TEACH method
2. Enter Dynamic TEACH.
Method
Action
Result
SET Button
Click the SET rocker button
Display: Flashes "dYn tch" then holds
on "1234 dYn"
Remote Input
Single-pulse remote input
T
3. Present ON and OFF Conditions.
Method
Action
Result
SET Button
Present ON and OFF conditions
Display: Red - Signal Level; Green Threshold
Remote Input
Present ON and OFF conditions
8 SET Button: 0.04 seconds ≤ "Click" ≤ 0.8 seconds
9 Remote Input: 0.04 seconds ≤ T ≤ 0.8 seconds
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15
DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link
4. Exit Dynamic TEACH.
Method
Action
Result
SET Button
Click the SET rocker button
TEACH Accepted
Remote Input
Displays alternate "PASS" with %
Minimum Difference10, Sensor returns
to Adjust mode
Single-pulse remote input
T
TEACH Not Accepted
Displays alternate "FAIL" with %
Minimum Difference10, Sensor returns
to Adjust mode
5. Return to RUN Mode.
Method
Action
Result
SET Button
Move Mode switch to RUN
Display: Red - Signal Level; Green Threshold
Remote Input
No action required; sensor returns to
RUN mode automatically
Window SET
•
•
•
•
•
Sets window thresholds that extend a programmable % offset above and below the presented condition
All other conditions (lighter or darker) cause the output to change state
Sensing window center can be adjusted using "+" and "-" rocker button (Manual Adjust)
Recommended for applications where a product may not always appear in the same place, or when other signals
may appear
See Program Mode for programming the Offset Percent setting
A single sensing condition is presented, and the sensor positions window thresholds a programmable % offset above and
below the presented condition. In LO mode, Window SET designates a sensing window with the Output ON condition inside
the window, and the Output OFF conditions outside the window.
Sensing Window
Sensor positions
window thresholds
a programmable %
offset from the
presented condition
Output OFF
Darkest
(no signal)
Output ON
Output OFF
Condition
Presented
Most Light
(saturated
signal)
Figure 10. Window SET (Light Operate shown)
Output ON and OFF conditions can be reversed using the LO/DO switch.
Window SET and Manual Adjust
Moves sensing window center value up or down to make adjustments
•
•
Slide Mode switch to ADJ to enter Adjust mode
Press "+" to increase; press "-" to decrease
10 See Troubleshooting on page 22 for more explanation of the % Minimum Difference displayed after the Dynamic TEACH
method.
16
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DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link
•
◦ GREEN display shows the sensing window center value
◦ 2 seconds after adjustment, the GREEN display will flash 3 times to confirm
Slide Mode switch to RUN to complete operation
Remember: Manual adjustments are disabled when Auto Thresholds are ON
Follow these steps to perform a Window SET:
Note: TEACH Selection must be programmed to wind SEt.
1. Enter Adjust Mode
Method
Action
Result
SET Button 11
Set Mode switch to ADJ
Display: Red - Signal Level; Green Threshold
Remote Input 12
No action required; sensor is ready for
Window SET method
2. SET Sensing Condition
Method
Action
Result
SET Button
•
•
Present sensing condition
Click the SET rocker button
Remote Input
•
•
Present sensing condition
Single-pulse the remote input
Threshold Condition Accepted
Displays read "wInd SEt" then alternate
"PASS" with % Offset13; Sensor
returns to Adjust mode
T
Threshold Condition Not Accepted
Displays read "wInd SEt" then alternate
"FAIL" with minimum % Offset13 for
sensing condition; Sensor returns to
Adjust mode
3. Return to RUN Mode
Method
Action
Result
SET Button
Move Mode switch to Run
Remote Input
No action required; sensor returns to
Run mode automatically
Display: Red - Signal Level; Green Window Center (see Figure 11 on page
18 for instructions on how to display
upper and lower thresholds)
11 SET Button: 0.04 seconds ≤ "Click" ≤ 0.8 seconds
12 Remote Input: 0.04 seconds ≤ T ≤ 0.8 seconds
13 See Troubleshooting on page 22 for more explanation of the % Offset displayed after the Window SET method
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17
DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link
Window SET (during RUN mode)
Upon sensor power-up, Window Center is displayed
Upper
Threshold
Displayed
Lower
Threshold
Displayed
Window
Center
Displayed
Figure 11. Upper and Lower Thresholds
Light SET
•
•
•
•
•
Sets a threshold a programmable % offset below the presented condition
Changes output state on any condition darker than the threshold condition
Threshold can be adjusted using "+" and "-" rocker button (Manual Adjust)
Recommended for applications where only one condition is known, for example a stable light background with
varying darker targets
See Program Mode for programming the Offset Percent setting
A single sensing condition is presented, and the sensor positions a threshold a programmable % offset below the
presented condition. When a condition darker than the threshold is sensed, the output either turns ON or OFF, depending
on the LO/DO setting.
Threshold Position
Sensor positions
threshold a programmable
% offset below the
presented condition
Output OFF
Darkest
(no signal)
Output ON
Condition
Presented
Most Light
(saturated
signal)
Figure 12. Light SET (Light Operate shown)
Light SET and Manual Adjust
Moves switching threshold value up or down to make adjustments
•
•
•
Slide Mode switch to ADJ to enter Adjust mode
Press "+" to increase; press "-" to decrease
◦ GREEN display shows the switching threshold value
◦ 2 seconds after adjustment, the GREEN display will flash 3 times to confirm
Slide Mode switch to RUN to complete operation
Remember: Manual adjustments are disabled when Auto Thresholds are ON
Follow these steps to perform a Light SET:
Note: TEACH Selection must be programmed to Lt SEt.
1. Enter Adjust Mode
18
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DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link
Method
Action
Result
SET Button 14
Set Mode switch to ADJ
Display: Red - Signal Level; Green Threshold
Remote Input 15
No action is required; sensor is ready
for Light SET method
2. SET Sensing Condition
Method
Action
Result
SET Button
•
•
Present sensing condition
Click the SET rocker button
Remote Input
•
•
Present sensing condition
Single-pulse the remote input
Threshold Condition Accepted
Displays read "Lt SEt" then alternate
"PASS" with % Offset16; Sensor
returns to Adjust mode
T
Threshold Condition Not Accepted
Displays read "Lt SEt" then alternate
"FAIL" with minimum % Offset16 for
sensing condition; Sensor returns to
Adjust mode
3. Return to RUN Mode
Method
Action
Result
SET Button
Move Mode switch to RUN
Display: Red - Signal Level; Green Threshold
Remote Input
No action required; sensor returns to
RUN mode automatically
Dark SET
•
•
•
•
•
Sets a threshold a programmable % offset above the presented condition
Any condition lighter than the threshold condition causes the output to change state
Threshold can be adjusted using "+" and "-" rocker button (Manual Adjust)
Recommended for applications where only one condition is known, for example a stable dark background with
varying lighter targets
See Program Mode for programming the Offset Percent setting
Note: Offset Percent MUST be programmed to Minimum Offset to accept conditions of no signal (0
counts).
A single sensing condition is presented, and the sensor positions a threshold a programmable % offset above the
presented condition. When a condition lighter than the threshold is sensed, the output either turns ON or OFF, depending
on the LO/DO setting.
14 SET Button: 0.04 seconds ≤ "Click" ≤ 0.8 seconds
15 Remote Input: 0.04 seconds ≤ T ≤ 0.8 seconds
16 See Troubleshooting on page 22 for more explanation of the % Offset displayed after the Light SET method
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19
DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link
Threshold position
adjusted by
Manual Adjust
Sensor positions
threshold a programmable
% offset above the
presented condition
Output OFF
Darkest
(no signal)
Output ON
Condition
Presented
Most Light
(saturated
signal)
Figure 13. Dark SET (Light Operate shown)
Dark SET and Manual Adjust
Moves switching threshold value up or down to make adjustments
•
•
•
Slide Mode switch to ADJ to enter Adjust mode
Press "+" to increase; press "-" to decrease
◦ GREEN display shows the switching threshold value
◦ 2 seconds after adjustment, the GREEN display will flash 3 times to confirm
Slide Mode switch to RUN to complete operation
Remember: Manual adjustments are disabled when Auto Thresholds are ON
Follow these steps to perform a Dark SET:
Note: TEACH Selection must be programmed to dr SEt.
1. Enter Adjust Mode.
Method
Action
Result
SET Button 17
Set Mode switch to ADJ
Display: Red - Signal Level; Green Threshold
Remote Input 18
No action required; sensor is ready for
Dark SET method
2. SET Sensing Condition.
Method
Action
Result
SET Button
•
•
Present sensing condition
Click the SET rocker button
Remote Input
•
•
Present sensing condition
Single-pulse the remote input
Threshold Condition Accepted
Displays read "dr SEt" then alternate
"PASS" with % Offset19; Sensor
returns to Adjust mode
T
Threshold Condition Not Accepted
Displays read "dr SEt" then alternate
"FAIL" with minimum % Offset19 for
sensing condition; Sensor returns to
Adjust mode
17 SET Button: 0.04 seconds ≤ "Click" ≤ 0.8 seconds
18 Remote Input: 0.04 seconds ≤ T ≤ 0.8 seconds
19 See Troubleshooting on page 22 for more explanation of the % Offset displayed after the Dark SET method
20
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DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link
3. Return to RUN Mode.
Method
Action
Result
SET Button
Move Mode switch to RUN
Display: Red - Signal Level; Green Threshold
Remote Input
No action required; sensor returns to
RUN mode automatically
Calibration SET
•
•
Sets a threshold exactly at the presented condition
Threshold can be adjusted using "+" and "-" rocker button (Manual Adjust)
A single sensing condition is presented, and the sensor positions a threshold exactly at the presented condition. When a
condition lighter than the threshold is sensed, the output either turns ON or OFF, depending on the LO/DO setting.
Threshold position
adjusted by
Manual Adjust
Sensor positions
threshold exactly at
the presented condition
Output OFF
Darkest
(no signal)
Output ON
Condition
Presented
Most Light
(saturated
signal)
Figure 14. Calibration SET (Light Operate shown)
Calibration SET and Manual Adjust
Moves switching threshold value up or down to make adjustments
•
•
•
Slide Mode switch to ADJ to enter Adjust mode
Press "+" to increase; press "-" to decrease
◦ GREEN display shows the switching threshold value
◦ 2 seconds after adjustment, the GREEN display will flash 3 times to confirm
Slide Mode switch to RUN to complete operation
Remember: Auto Thresholding is automatically disabled in Calibration SET
Follow these steps to perform a Calibration SET:
Note: TEACH Selection must be programmed to CAL SEt.
1. Enter Adjust Mode
Method
Action
SET Button 20
Remote Input 21
•
Result
Set Mode switch to ADJ
Display: Red - Signal Level; Green Threshold
No action required; sensor is ready for
Calibration SET method
2. SET Sensing Condition
20 SET Button: 0.04 seconds ≤ "Click" ≤ 0.8 seconds
21 Remote Input: 0.04 seconds ≤ T ≤ 0.8 seconds
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DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link
Method
Action
Result
SET Button
•
•
Present sensing condition
Click the SET rocker button
Remote Input
•
•
Present sensing condition
Single-pulse the remote input
Threshold Condition Accepted
Displays read "cAL SEt" then flashes
"PASS"; Sensor returns to Adjust
mode
T
Threshold Condition Unacceptable
Displays read "cAL SEt" then flashes
"FAIL"; Sensor returns to Adjust mode
3. Return to RUN Mode
Method
Action
Result
SET Button
Move Mode switch to RUN
Display: Red - Signal Level; Green Threshold
Remote Input
No action required; sensor returns to
RUN mode automatically
3.5.2 Troubleshooting
Manual Adjustments Disabled
Manual adjustments are disabled when Auto Thresholds are ON. If a manual adjustment is attempted while Auto Thresholds
are ON, the Green display will flash
.
Percent Minimum Difference after TEACH
The Two-Point and Dynamic TEACH methods will flash a % minimum difference on the displays after a PASS or FAIL.
Value
PASS/FAIL
0 to 99%
FAIL
The difference of the taught conditions does not meet the required minimum
100 to 300%
PASS
The difference of the taught conditions just meets/exceeds the required minimum, minor
sensing variables may affect sensing reliability
300 to 600%
PASS
The difference of the taught conditions sufficiently exceeds the required minimum, minor
sensing variables will not affect sensing reliability
600% +
PASS
The difference of the taught conditions greatly exceeds the required minimum, very
stable operation
Description
Percent Offset after SET
The Window, Dark, and Light SET methods will flash a % offset on the displays after a PASS or FAIL.
SET Result
% Offset Meaning
PASS (with % Offset)
Displays the % offset used for the SET method
FAIL (with % Offset)
Displays the minimum required % offset necessary to PASS the SET method
FAIL (without % Offset)
Presented condition cannot be used for the SET method
22
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DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link
Threshold Alert or Threshold Error
Severe contamination/changes in the taught condition can prevent the Auto Thresholds algorithm from optimizing the
threshold(s).
State
Display
Description
Corrective Action
Threshold Alert
Alternates
The threshold(s) cannot be
optimized, but the sensor's output
will still continue to function
Cleaning/correcting the sensing
environment and/or a re-teach of the
sensor is highly recommended
The threshold(s) cannot be
optimized, and the sensor's output
will stop functioning
Cleaning/correcting the sensing
environment and/or a re-teach of the
sensor is required
and
Threshold Error
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23
DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link
4 IO-Link Interface
IO-Link is a point-to-point communication link between a master device and sensor. Use IO-Link to parameterize sensors
and transmit process data automatically.
For the latest IO-Link protocol and specifications, see www.io-link.com.
Each IO-Link device has an IODD (IO Device Description) file that contains information about the manufacturer, article
number, functionality etc. This information can be easily read and processed by the user. Each device can be
unambiguously identified via the IODD as well as via an internal device ID. Download the DF-G2's IO-Link IODD package
(p/n 18491) from Banner Engineering's website at www.bannerengineering.com.
Banner has also developed Add On Instruction (AOI) files to simplify ease-of-use between the DF-G2, multiple third-party
vendors' IO-Link masters, and the Logix Designer software package for Rockwell Automation PLCs. Three types of AOI files
for Rockwell Allen-Bradley PLCs are listed below. These files and more information can be found at
www.bannerengineering.com.
Process Data AOIs—These files can be used alone, without the need for any other IO‐Link AOIs. The job of a Process Data
AOI is to intelligently parse out the Process Data word(s) in separate pieces of information. All that is required to make use
of this AOI is an EtherNet/IP connection to the IO‐Link Master and knowledge of where the Process Data registers are
located for each port.
Parameter Data AOIs—These files require the use of an associated IO‐Link Master AOI. The job of a Parameter Data AOI,
when working in conjunction with the IO‐Link Master AOI, is to provide quasi‐realtime read/write access to all IO‐Link
parameter data in the sensor. Each Parameter Data AOI is specific to a given sensor or device.
IO‐Link Master AOIs—These files require the use of one or more associated Parameter Data AOIs. The job of an IO‐Link
Master AOI is to translate the desired IO‐Link read/write requests, made by the Parameter Data AOI, into the format a
specific IO‐Link Master requires. Each IO‐Link Master AOI is customized for a given brand of IO‐Link Master.
Add and configure the relevant Banner IO‐Link Master AOI in your ladder logic program first; then add and configure Banner
IO‐Link Device AOIs as desired, linking them to the Master AOI as shown in the relevant AOI documentation.
24
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DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link
5 Specifications
Sensing Beam
DF-G2: Visible red, 635 nm
DF-G2IR: Infrared, 850 nm
IO-Link Interface
Supports smart sensor profile: Yes
Baud rate: 38400 bps
Process data widths: 16 bits
IODD files: Provides all programming options of the display, plus
additional functionality
Supply Voltage
10 V to 30 V dc Class 2 (10% maximum ripple)
Power and Current Consumption (exclusive of load)
Standard display mode: 960 mW, Current consumption < 40 mA at 24 V
dc
ECO display mode: 720 mW, Current consumption < 30 mA at 24 V dc
Supply Protection Circuitry
Protected against reverse polarity and transient overvoltages
Delay at Power-Up
500 milliseconds maximum; outputs do not conduct during this time
Output Configuration
CH1 = IO-Link, Push/pull
CH2 = PNP only output or input
Output Rating
100 mA maximum load each output (derate 1 mA per °C above 30° C)
100 mA max total load current for sensor
OFF-state leakage current: < 5 µA PNP at 30 V dc (N.A. push/pull);
ON-state saturation voltage: < 2 V
Required Overcurrent Protection
WARNING: Electrical connections must be
made by qualified personnel in accordance
with local and national electrical codes and
regulations.
Overcurrent protection is required to be provided by end product
application per the supplied table.
Overcurrent protection may be provided with external fusing or via Current
Limiting, Class 2 Power Supply.
Supply wiring leads < 24 AWG shall not be spliced.
For additional product support, go to www.bannerengineering.com.
Output Protection
Protected against output short-circuit, continuous overload, transient
overvoltages, and false pulse on power-up
Construction
Black ABS/polycarbonate alloy (UL94 V-0 rated) housing, clear
polycarbonate cover
Connections
PVC jacketed 2 m (6.5 ft) 4-wire integral cable; or integral 4-pin M8/
Pico-style quick disconnect; or 150 mm (6 inch) cable with a 4-pin
M12/Euro-style quick disconnect; or 150 mm (6 inch) cable with a 4pin M8/Pico-style quick disconnect
Adjustments
3-way RUN/PRG/ADJ Mode Switch
2-way CH1/CH2 Switch
3-way +/SET/- Rocker Button
• Expert-style teaching (Two-Point and Dynamic TEACH,
Light/Dark/Window/Calibration SET)
• Manually adjust sensitivity (from "+" and "-" rocker button
only)
• Response Speed, TEACH Selection, Offset Percent, Auto
Thresholds, Delays/Timers, Display Readout, Gain
Selection, Factory Defaults (from top panel or remote input)
• Top panel interface lockout (from remote input only)
Indicators
Red 4-digit Display: Signal Level
Green 4-digit Display: Threshold
(In Program Mode, Red and Green displays are used for programming
menus)
Amber LED: Output conducting
Environmental Rating
IEC IP50, NEMA 1
Supply Wiring (AWG)
Required Overcurrent Protection (Amps)
20
5.0
22
3.0
24
2.0
26
1.0
28
0.8
Industrial
Control
Equipment
30
0.5
3TJJ
Operating Conditions
Temperature: –10 °C to +55 °C (+14 °F to +131 °F)
Storage Temperature: –20 °C to +85 °C (–4 °F to +185 °F)
Humidity: 90% at +60 °C maximum relative humidity (noncondensing)
Certifications
Response Speed
Response
Speed
Repetition
Period
Repeatability
Fast
50 us
12 us
Standard
250 us
50 us
Description
Cross-Talk
Avoidance
Energy Efficient
Light
Resistance
Maximum Range,
Red22
Maximum Range,
IR85023
12 us
No
No
500
750
50 us
Yes
No
725
1300
Medium Range
500 us
80 us
80 us
Yes
No
900
1600
Long Range
1000 us
165 us
165 us
Yes
No
1100
2100
Long Range (with Immunity)
2000 us
165 us
165 us
Yes
Yes
1100
2100
22 Excess Gain = 1 at High Sensitivity setting; opposed mode sensing using PIT46U plastic fiber
23 Excess Gain = 1 at High Sensitivity setting; opposed mode sensing using IT.83.3ST5M6 glass fiber
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25
DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link
5.1 Excess Gain Curves
The excess gain curves shown are for the standard red LED and IR850 LED emitter models.
The data in the charts that is labeled for the Long Range application apply to both the 1000 µs and 2000 µs response
speeds.
Table 1: 0.25 mm (0.01 in) Diameter Fibers
Opposed Mode
Diffused Mode
1000
10000
Long
Medium
Standard
Fast
Long
Medium
Standard
Fast
EXCESS GAIN
EXCESS GAIN
1000
100
100
10
10
1
0.1
1
10
1
100
0.1
DISTANCE (mm)
1
10
100
DISTANCE (mm)
Figure 15. PIT16U
Figure 16. PBT16U
Table 2: 0.51 mm (0.02 in) Diameter Fibers
Opposed Mode
Diffused Mode
10000
100000
Long
Medium
Standard
Fast
1000
EXCESS GAIN
EXCESS GAIN
10000
Long
Medium
Standard
Fast
1000
100
100
10
10
1
0.1
1
1
10
100
1000
0.1
DISTANCE (mm)
Figure 17. PIT26U
26
1
10
DISTANCE (mm)
Figure 18. PBT26U
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100
1000
DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link
Table 3: 1.02 mm (0.04 in) Diameter Fibers
Opposed Mode
Diffused Mode
1000000
100000
Long
Medium
Standard
Fast
10000
10000
EXCESS GAIN
EXCESS GAIN
100000
Long
Medium
Standard
Fast
1000
100
1000
100
10
10
1
1
10
100
1000
10000
DISTANCE (mm)
1
0.1
Figure 19. PIT46U
1
10
100
1000
DISTANCE (mm)
Figure 20. PBT46U
Table 4: 1.52 mm (0.06 in) Diameter Fibers
Opposed Mode
Diffused Mode
1000000
100000
Long
Medium
Standard
Fast
10000
10000
EXCESS GAIN
EXCESS GAIN
100000
Long
Medium
Standard
Fast
1000
100
1000
100
10
10
1
1
10
100
DISTANCE (mm)
Figure 21. PIT66U
1000
10000
1
0.1
1
10
100
1000
DISTANCE (mm)
Figure 22. PBT66U
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27
DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link
Table 5: IT.83.3ST5M6 glass fiber used for opposed mode; BTC1.13.4.T5M6 glass fiber used for diffuse mode
Opposed Mode
Diffused Mode
10000
10000
Long
Medium
Standard
Fast
1000
EXCESS GAIN
EXCESS GAIN
1000
100
100
10
1
Long
Medium
Standard
Fast
10
10
100
1000
1
10000
1
10
DISTANCE (mm)
100
1000
DISTANCE (mm)
Figure 23. IR850
Figure 24. IR850
5.2 Beam Patterns
The beam patterns shown are for the standard red LED and IR850 LED emitter models.
The data in the charts that is labeled for the Long Range application apply to both the 1000 µs and 2000 µs response
speeds.
Table 6: 0.25 mm (0.01 in) Diameter Fibers
Opposed Mode
Diffuse Mode
4
60
BEAM WIDTH (mm)
40
20
0
-20
Long
Medium
Standard
Fast
3
BEAM WIDTH (mm)
Long
Medium
Standard
Fast
2
1
0
-1
-2
-40
-3
-60
0
20
40
60
80
100
-4
0
5
Figure 25. PIT16U
28
10
15
20
DISTANCE (mm)
DISTANCE (mm)
Figure 26. PBT16U
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25
DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link
Table 7: 0.51 mm (0.02 in) Diameter Fibers
Opposed Mode
Diffuse Mode
30
400
Long
Medium
Standard
Fast
300
100
0
-100
Long
Medium
Standard
Fast
20
BEAM WIDTH (mm)
BEAM WIDTH (mm)
200
-200
10
0
-10
-20
-300
-30
-400
0
50
100
150
200
250
300
0
350
20
40
60
80
100
DISTANCE (mm)
DISTANCE (mm)
Figure 28. PBT26U
Figure 27. PIT26U
Table 8: 1.02 mm (0.04 in) Diameter Fibers
Opposed Mode
Diffuse Mode
100
1200
80
Long
Medium
Standard
Fast
600
300
0
-300
Long
Medium
Standard
Fast
60
BEAM WIDTH (mm)
BEAM WIDTH (mm)
900
40
20
0
-20
-600
-40
-900
-60
-80
-1200
0
200
400
600
800
1000
1200
-100
DISTANCE (mm)
0
100
Figure 29. PIT46U
200
300
400
500
DISTANCE (mm)
Figure 30. PBT46U
Table 9: 1.52 mm (0.06 in) Diameter Fibers
Opposed Mode
Diffuse Mode
2000
200
1600
BEAM WIDTH (mm)
800
400
0
-400
150
BEAM WIDTH (mm)
Long
Medium
Standard
Fast
1200
Long
Medium
Standard
Fast
100
50
0
-50
-800
-100
-1200
-150
-1600
-200
0
-2000
0
500
1000
1500
100
2000
DISTANCE (mm)
200
300
400
500
600
DISTANCE (mm)
Figure 32. PBT66U
Figure 31. PIT66U
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29
DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link
Table 10: IT.83.3ST5M6 glass fiber used for opposed mode; BTC1.13.4.T5M6 glass fiber used for diffuse mode
Opposed Mode
Diffuse Mode
1000
150
Long
Medium
Standard
Fast
800
400
200
0
-200
-400
Long
Medium
Standard
Fast
100
BEAM WIDTH (mm)
BEAM WIDTH (mm)
600
50
0
-50
-600
-100
-800
-1000
0
500
1000
1500
DISTANCE (mm)
2000
2500
-150
0
100
300
400
500
DISTANCE (mm)
Figure 33. IR850
Figure 34. IR850
5.3 Dimensions
30
200
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600
700
DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link
6 Accessories
DIN-35-..
35 mm DIN Rail
Model
Length
DIN-35-70
70
DIN-35-105
105
DIN-35-140
140
L
35
SA-DIN-CLAMP
• Pair of metal DIN rail end stops; slide onto DIN rail at either
side of the sensor stack
• Combination (#2 Phillips, #8 standard slotted) set screw
L = 70, 105 or 140 mm
Hole center spacing: 35.1
9.1 mm
(0.63")
Hole size: 25.4 x 5.3
9.1 mm
(0.36")
45.0 mm
(1.77")
SA-DIN-BRACKET
• Plastic bracket with
mounting screws
10
SA-DIN-BRACKET-10
• Package of 10 plastic
brackets with mounting
screws
35
10
35
Hole center spacing: A = 16, B = 25.4, C = 15.2
Hole center spacing: A = 16, B = 25.4, C = 15.2
Hole size: A = ø 3.2, B = ø 3.3, C = ø 4.4
Hole size: A = ø 3.2, B = ø 3.3, C = ø 4.4
6.1 Quick-Disconnect Cordsets
All measurements are listed in millimeters, unless noted otherwise.
4-Pin Threaded M12/Euro-Style Cordsets—Single Ended
Model
Length
MQDC-406
1.83 m (6 ft)
MQDC-415
4.57 m (15 ft)
MQDC-430
9.14 m (30 ft)
MQDC-450
15.2 m (50 ft)
MQDC-406RA
1.83 m (6 ft)
MQDC-415RA
4.57 m (15 ft)
MQDC-430RA
9.14 m (30 ft)
MQDC-450RA
15.2 m (50 ft)
Style
Dimensions
Pinout (Female)
44 Typ.
Straight
M12 x 1
ø 14.5
1
4
2
3
32 Typ.
[1.26"]
30 Typ.
[1.18"]
Right-Angle
M12 x 1
ø 14.5 [0.57"]
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1 = Brown
2 = White
3 = Blue
4 = Black
31
DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link
4-Pin Threaded M8/Pico-Style Cordsets—Single Ended
Model
Length
PKG4M-2
2 m (6.56 ft)
PKG4M-5
5 m (16.4 ft)
Style
Dimensions
35 Typ.
Straight
PKG4M-9
9 m (29.5 ft)
PKW4M-2
2 m (6.56 ft)
PKW4M-5
ø 9.5
M8 x 1
4
2
1
3
28 Typ.
5 m (16.4 ft)
9 m (29.5 ft)
1 = Brown
2 = White
3 = Blue
4 = Black
20 Typ.
Right Angle
PKW4M-9
Pinout (Female)
M8 x 1
ø 9.5
4-Pin Snap-on M8/Pico-Style Cordsets—Single Ended
Model
Length
PKG4-2
2 m (6.6 ft)
PKG4-5
5 m (16.4 ft)
Style
Dimensions
Pinout (Female)
32 Typ.
Straight
PKG4-10
10 m (32.8 ft)
PKW4Z-2
2 m (6.6 ft)
PKW4Z-5
5 m (16.4 ft)
ø 9.0
15 Typ.
ø 10.9
32
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2
1
3
29 Typ.
Right-Angle
4
1 = Brown
2 = White
3 = Blue
4 = Black
DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link
7 Banner Engineering Corp. Limited Warranty
Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will
repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This
warranty does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product.
THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION, ANY
WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING
OR TRADE USAGE.
This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP. BE
LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR
SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR
WARRANTY, STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE.
Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product
previously manufactured by Banner Engineering Corp. Any misuse, abuse, or improper application or installation of this product or use of the product for personal protection
applications when the product is identified as not intended for such purposes will void the product warranty. Any modifications to this product without prior express approval
by Banner Engineering Corp will void the product warranties. All specifications published in this document are subject to change; Banner reserves the right to modify product
specifications or update documentation at any time. Specifications and product information in English supersede that which is provided in any other language. For the most
recent version of any documentation, refer to: www.bannerengineering.com.
For patent information, see www.bannerengineering.com/patents.
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