ICS08 IO-Link 3-wire DC
Miniaturized proximity inductive sensors with IO-Link communication
Benefits
• A complete family. Available in M8 male thread robust
stainless steel housings with an operating distance of 2
to 4 mm.
• Easy to install. Both flush and non-flush construction
are available. The user can choose between short and
long body housings in 2 m PVC cable or M8-disconnect
plug versions.
• High precision. The onboard advanced microcontroller
ensures better stability with respect to environmental
influences, with highly repeatable measurements
between -25 and +80°C.
• Easy customization to specific OEM requests:
different cable lengths and materials, special labelling,
customized pig-tail solutions with special cables and
connectors are possible on request.
Only for IO-Link sensors
Description
ICS08 series represents the optimal solution for
industrial automation equipment in applications
where space is limited, but long switching
distance is needed, including tool-selection and
textile machines. The advanced electronics is
encapsulated in a robust stainless steel housing.
The availability of the M8-plug and 2m-PVC cable
connection in short or long housing construction
allows flexible mounting.
On-board IO-Link communication opens up many
possibilities, such as easy configuration and setup of the devices and advanced parameter setting.
• The output can be operated either as a switching output
or in IO-Link mode.
• Fully configurable via IO-Link v1.1. Electrical outputs
can be configured as PNP/NPN/Push-pull, normally
open or normally closed.
• Timer functions can be set, such as switch-on and
switch-off delay
• Adjustable sensing distance and hysteresis: sensing
distance can be set to 50% or 100% of the maximum
sensing distance
• Temperature monitoring: over or under-run temperature
alarms can be set
•
Applications
• Non contact detection of metal objects in general position-sensing and presence-sensing in industrial applications
• Particularly suitable for rotational speed monitoring thanks to the high operating frequency
Main functions
• Integrated diagnostic function with flashing LED in the event of a short circuit or overload
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ICS08 IO-Link 3-wire DC
IO-Link sensors
• The devices can be operated in IO-Link mode once connected to an IO-Link master, or in standard I/O mode.
• In IO-Link mode the switching signals of the sensor are made available in the process data via the IO-Link interface.
• Several sensor functions can be set via the IO-Link interface:
►► Adjustable switching distance: 50% or 100% of the maximum switching distance.
►► Adjustable hysteresis: standard or increased value.
►► Divider function: the sensor gives a signal after a specified number of actuation pulses has been
reached.
►► Switch-on delay: the switching pulse is generated after the sensor actuation.
►► Switch-off delay: the generation of the switch signal is delayed by the set time after sensor actuation.
►► Temperature error: temperature is out of specifications.
►► Temperature over-run and under-run: temperature is out of the limits defined by the user.
References
Order code
I C S 08
Enter the code option instead of
Code
I
C
S
08
Option
S30
L45
F
N
20
40
M5
A2
NO
NC
PO
PC
IO
Description
Inductive sensor
Cylindrical housing with threaded barrel
Stainless steel housing
M8 housing
Short housing with thread barrel of 30 mm
Long housing with thread length of 45 mm
Flush
Non-flush
Sensing distance 2mm
Sensing distance 4mm
M8 plug
2 m PVC cable
NPN – normally open output
NPN – normally closed output
PNP – normally open output
PNP – normally closed output
IO-Link programmable version
Additional characters can be used for customized versions.
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ICS08 IO-Link 3-wire DC
Selection guide
M8 extended range, short housing
Connection
Cable
Plug
Cable
Plug
Rated
operating
distance
Sn
Detection
principle
2 mm
Flush
4 mm
Nonflush
Ordering no.
NPN,
Normally open
Ordering no.
PNP,
Normally open
Ordering no.
NPN,
Normally closed
Ordering no.
PNP,
Normally closed
ICS08S30F20A2NO
ICS08S30F20M5NO
ICS08S30N40A2NO
ICS08S30N40M5NO
ICS08S30F20A2PO
ICS08S30F20M5PO
ICS08S30N40A2PO
ICS08S30N40M5PO
ICS08S30F20A2NC
ICS08S30F20M5NC
ICS08S30N40A2NC
ICS08S30N40M5NC
ICS08S30F20A2PC
ICS08S30F20M5PC
ICS08S30N40A2PC
ICS08S30N40M5PC
Ordering no.
NPN,
Normally open
Ordering no.
PNP,
Normally open
Ordering no.
NPN,
Normally closed
Ordering no.
PNP,
Normally closed
ICS08L45F20A2NO
ICS08L45F20M5NO
ICS08L45N40A2NO
ICS08L45N40M5NO
ICS08L45F20A2PO
ICS08L45F20M5PO
ICS08L45N40A2PO
ICS08L45N40M5PO
ICS08L45F20A2NC
ICS08L45F20M5NC
ICS08L45N40A2NC
ICS08L45N40M5NC
ICS08L45F20A2PC
ICS08L45F20M5PC
ICS08L45N40A2PC
ICS08L45N40M5PC
M8 extended range, long housing
Connection
Cable
Plug
Cable
Plug
Rated
operating
distance
Sn
Detection
principle
2 mm
Flush
4 mm
Nonflush
IO-Link types
Connection
Cable
Plug
Cable
Plug
Cable
Plug
Cable
Plug
Body
style
Short
Long
Detection
principle
Rated operating distance
Sn
Flush
Configurable: 1 or 2mm
Factory setting: 2mm
Nonflush
Configurable: 2 or 4mm
Factory setting: 4mm
Flush
Configurable: 1 or 2mm
Factory setting: 2mm
Nonflush
Configurable: 2 or 4mm
Factory setting: 4mm
11/05/2018 ICS08 IO-Link 3-wire DC DS EN
Output type
Ordering no.
Configurable: NPN/PNP/
push-pull
NO/NC
Factory setting: PNP, NO
ICS08S30F20A2IO
ICS08S30F20M5IO
ICS08S30N40A2IO
ICS08S30N40M5IO
ICS08L45F20A2IO
ICS08L45F20M5IO
ICS08L45N40A2IO
ICS08L45N40M5IO
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ICS08 IO-Link 3-wire DC
Structure
ICS08
A
B
C
A
B
C
D
A
B
C
D
Element
A
B
Component
Sensing face
2 nuts
C
LED
D
M8, 3 pin, male connector
11/05/2018 ICS08 IO-Link 3-wire DC DS EN
Function
Flush or non-flush
For sensor mounting
Yellow LED: Output flashing: short circuit or
overload indication
For plug versions only
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ICS08 IO-Link 3-wire DC
Sensing
Detection
Rated operating distance Sn
2 mm flush or 4 mm non-flush
The operating distance is measured according to IEC 60947-5-2, using a
standard target moving axially.
This target is square shape 1 mm thickness, made of steel e.g. type Fe 360
as defined in ISO 630 and it shall be of the rolled finish.
The length of the side of the square is equal to
– the diameter of the circle inscribed on the active surface of the sensing face,
or
– three times the rated operating distance Sn whichever is greater
Reference target
Assured operating sensing distance
(Sa)
Effective operating distance (Sr)
Usable operating distance (Su)
Temperature drift
Hysteresis (H)
0 ≤ Sa ≤ 0.81 x Sn (e.g. with Sn of 2 mm, Sa is 0 ... 1.62 mm)
0.9 x Sn ≤ Sr ≤ 1.1 x Sn
0.9 x Sr ≤ Su ≤ 1.1 x Sr
≤ +/-10%
1...20%
S
S: sensor
T: target
Y
T
Distance [Thou]
12
20
28
36
44
Distance [Thou]
52
60
68
-19,7
76
197
4
[mm]
2
0
T
S
131,3
4
65,6
2
0
-2
-4
0
0,2
0,4
0,6
0,8
1
1,2
1,4
1,6
1,8
2
19,7
39,4
59,1
78,8
98,5
118,2 137,9 157,6
276
207
138
T
69
S
0
-65,7
-2
-131,3
-4
-197
0
6
[mm]
4
[Thou]
-4
0
-69
-138
-207
-6
-0,5
[Thou]
X
0
0,5
1
1,5
2
2,5
3
3,5
4
-276
Distance [mm]
Distance [mm]
Fig. 1 Flush
Fig. 2 Non-flush
Sensors with IO-Link communication
Rated operating distance Sn
Hysteresis (H)
Programmable via IO-Link: 50% or 100% of the maximum Sn
Programmable via IO-Link: standard or increased
Correction factors
The specific operating distance Sn refers to defined measuring conditions. The following data have to be
considered as general guidelines.
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ICS08 IO-Link 3-wire DC
Fe360 : Steel
CrNi : Chrome-nickel
CuZn : Brass
Al : Aluminium
Cu : Copper
Sr : Effective operating distance
Fig. 3 The rated operating distance is reduced by
the use of metals and alloys other than Fe360. The
most important reduction factors for inductive proximity sensors are shown in the figure.
Accuracy
Repeat accuracy (R)
≤ 5%
Features
Power Supply
Rated operational voltage (Ub)
Ripple (Urpp)
No load supply current (Io)
Power ON delay (tv)
10 to 30 VDC (ripple included)
≤ 10%
≤ 17 mA
≤ 50 ms
Outputs
Standard sensors
Output functions
NPN or PNP by sensor type
Output configuration
N.O. and N.C. by sensor type
Output current (Ie)
OFF-state current (Ir)
(only for PNP or NPN output)
Voltage drop (Ud)
Protection
Voltage transient
≤ 100 mA
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IO-Link sensors
Configurable via IO-Link: PNP, NPN
or push-pull
Factory setting: PNP
Configurable via IO-Link: N.O. or N.C.
Factory setting: N.O.
≤ 100 μA
Max. 1.2 VDC @ 100 mA
Short-circuit, reverse polarity and transients
1 kV/0.5 J
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ICS08 IO-Link 3-wire DC
Response times
Operating frequency (f)
≤ 2 KHz
Indication
Standard IO mode:
Yellow LED
Output
OFF
OFF
ON
ON
Blinking
f: 2Hz
f: 1Hz
Description
N.O. output, target not present
N.C. output, target present
N.O. output, target present
N.C. output, target not present
Short-circuit or overload
Temperature alarm (if enabled)
IO-Link mode:
• LED is ON for 0.75 s and OFF for 0.075 s
• Possibility to disable the LED
Environmental
Ambient temperature
Ambient humidity
Vibration
Shock
Degree of protection
Operating: -25° to +80°C (-13° to +176°F)
Storage: -30° to +80°C (-22° to +176°F)
Operating: 35% to 95%
Storage: 35% to 95%
10 to 55 Hz, amplitude 1.0 mm; sweep cycle 5
IEC 60068-2-6
min; in X, Y and Z direction
30 G /11 ms. 10 shocks in X, Y and Z direction
IEC 60068-2-27
IP67
IEC 60529; EN 60947-1
Compatibility and conformity
IEC 61000-4-2 Electrostatic discharge
EMC protection
MTTFd
Approvals
IEC 61000-4-3 Radiated radiofrequency
IEC 61000-4-4 Burst immunity
IEC 61000-4-6 Conducted radio frequency
IEC 61000-4-8 Power frequency magnetic fields
4513 years @ 50°C (122°F)
8 kV air discharge
4 kV contact discharge
3 V/m
2 kV
3V
30 A/m
®
CCC is not required for products rated ≤ 36 V
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ICS08 IO-Link 3-wire DC
Mechanical data
Weight (including 2 nuts and the
packaging) max.
Mounting
Material
Max tightening torque
Cable version: short, flush: 44.8g; short, non-flush: 44.9g; long, flush: 47g;
long, non-flush: 47.1g;
Plug version: short, flush: 16g; short, non-flush: 16.1g; long, flush: 18.4g;
long, non-flush: 18.5g.
Flush mountable or non-flush mountable
Housing: stainless steel AISI304
Front cap: Grey thermoplastic polyester
7 Nm
Electrical connection
Cable
Plug
2m, 3 x 0.14 mm2, Ø3.2 mm, PVC, grey, oil proof
M8 x 1 quick disconnect, 3 pin, male connector
IO-Link version only
Communication
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Via IO-Link V1.1 or via standard I/O
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ICS08 IO-Link 3-wire DC
Connection Diagrams
1 BN
+
4 BK
4 BK
3 BU
3 BU
-
Fig. 4 NPN - Normally open
1 BN
+
1 BN
-
Fig. 5 NPN - Normally closed
+
1 BN
+
4 BK
4 BK
3 BU
3 BU
-
Fig. 6 PNP - Normally open
-
Fig. 7 PNP - Normally closed
1 BN
4 BK
3 BU
+
Out/IO-Link
-
Fig. 8 IO-Link
BN: brown
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Colour code
BK: black
BU: blue
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ICS08 IO-Link 3-wire DC
Dimensions [mm]
ICS08 [mm]
4
4
SW13
SW13
LED
30
31
3
4
Ø2 LEDx4
M8x1
4
29
4
1
31
SW13
43
40
Fig. 11 Short body, flush version, plug
4
Ø2 LEDx4
4
7
29
3
7
3
M8x1
SW13
Fig. 10 Short body, non-flush version, cable
M8x1
31
M8x1
4
4
1
30
34
3
Fig. 9 Short body, flush version, cable
Ø3.2
Ø3.2
M8x1
M8x1
LED
Fig. 12 Short body, non-flush version, plug
4
SW13
SW13
LED
45
46
4
1
3
Fig. 15 Long body, flush version, plug
46
SW13
4
1
3
Ø2 LEDx4
M8x1
M8x1
7
55
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4
Ø2 LEDx4
4
44
Fig. 14 Long body, non-flush version, cable
M8x1
46
SW13
M8x1
4
45
49
3
Fig. 13 Long body, flush version, cable
Ø3.2
Ø3.2
M8x1
M8x1
LED
3
4
7
44
58
Fig. 16 Long body, non-flush version, plug
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ICS08 IO-Link 3-wire DC
Installation
M8 flush
d
≥ 3 x Sn
d
d
d
**
Fig. 17 Flush sensor, when installed in damping
material
Fig. 18 Flush sensors, when installed together in
damping material
M8 non-flush
≥ 2 x Sn
≥ 3 x Sn
≥3xd
d
**
Fig. 19 Non-flush sensor, when installed in damping
material
11/05/2018 ICS08 IO-Link 3-wire DC DS EN
d
d
2xd
d
d
Fig. 20 Non-flush sensors, when installed together in
damping material
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ICS08 IO-Link 3-wire DC
Sensors installed opposite each other
≥ 6 x Sn
Fig. 21 For sensors installed opposite each other, a minimum space of 6 x Sn (the nominal sensing distance) must be observed
** Free zone or non-damping material
Sn: nominal sensing distance
d: sensor diameter: 8 mm
Delivery contents and compatible components
Delivery contents
•
•
•
•
Inductive proximity switch
2 fixing nuts
2 lock washers
Packaging: plastic bag
CARLO GAVAZZI compatible components
• Mounting bracket AMB8... to be purchased separately
• Connector type: CONB53... series to be purchased separately
Further reading
Information
IO-Link manual
Mounting brackets
Connectors
11/05/2018 ICS08 IO-Link 3-wire DC DS EN
Where to find it
QR
http://www.productselection.net/MANUALS/UK/IOL_IM.pdf
http://www.productselection.net/Pdf/UK/AMB8_30.pdf
http://www.productselection.net/Pdf/UK/CONB5.pdf
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ICS08 IO-Link 3-wire DC
COPYRIGHT ©2018
Content subject to change. Download the PDF: www.productselection.net
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