IBS04SF08M5PO

 IBS04, ICS05 IO-Link 3-wire DC Miniaturized proximity inductive sensors with IO-Link communication Benefits • A complete family. Available in Ø4 and M5 male thread robust stainless steel housings with an operating distance of 0.8 to 1.3 mm. • High speed detection. IBS04 and ICS05 inductive proximity sensors can reach an operating frequency of up to 6 kHz. • Easy to install. The active face can be installed flush with the surrounding area. The user can choose between 2 m PVC cable and M8-disconnect plug versions. • High precision. The onboard advanced microcontroller ensures better stability with respect to environmental influences, with highly reliable repeatable measurements between -25 and +70°C. • Easy customization to specific OEM requests: different cable lengths and materials, special labelling, customized pig-tail solutions with special cables and connectors are possible on request. Description The IBS04 and ICS05 series represent the optimal solution for industrial automation equipment in applications where space is limited, including toolselection, robotic position-sensing and control of micro-mechanisms. The advanced electronics is enclosed in a robust stainless steel housing. The availability of the M8-plug and 2m-PVC cable connection allow flexible mounting. On-board IO-Link communication opens up many possibilities, such as easy configuration and setup of the devices and advanced parameter setting. Only for IO-Link sensors • The output can be operated either as a switching output or in IO-Link mode. • Fully configurable via IO-Link v1.1. Electrical outputs can be configured as PNP/NPN/Push-pull, normally open or normally closed. • Timer functions can be set, such as switch-on and switch-off delay • Adjustable sensing distance and hysteresis: sensing distance can be set to 62% or 100% of the maximum sensing distance • Temperature monitoring: over or under-run temperature alarms can be set • Applications • Non contact detection of metal objects in general position-sensing and presence-sensing in industrial applications • Particularly suitable for rotational speed monitoring thanks to the high operating frequency Main functions • Integrated diagnostic function with flashing LED in the event of a short circuit or overload 10/07/2018 IBS04, ICS05 IO-Link 3-wire DC DS EN Carlo Gavazzi Automation S.p.A. 1 IBS04, ICS05 IO-Link 3-wire DC  IO-Link sensors • The devices can be operated in IO-Link mode once connected to an IO-Link master, or in standard I/O mode. • In IO-Link mode the switching signals of the sensor are made available in the process data via the IO-Link interface. • Several sensor functions can be set via the IO-Link interface: ►► Adjustable switching distance: 62% or 100% of the maximum switching distance. ►► Adjustable hysteresis: standard or increased value. ►► Divider function: the sensor gives a signal after a specified number of actuation pulses has been reached. ►► Switch-on delay: the switching pulse is generated after the sensor actuation. ►► Switch-off delay: the generation of the switch signal is delayed by the set time after sensor actuation. ►► Temperature error: temperature is out of specifications. ►► Temperature over-run and under-run: temperature is out of the limits defined by the user. References Order code I S F Enter the code option instead of Code I S F Option B C 04 05 S S23 08 15 M5 A2 NO NC PO PC IO Description Inductive sensor Cylindrical housing with smooth barrel Cylindrical housing with threaded barrel Stainless steel housing Ø4 housing M5 housing Short housing with smooth barrel Short housing with thread length of 23 mm Flush Sensing distance 0.8mm Sensing distance 1.3mm M8 plug 2 m PVC cable NPN – normally open output NPN – normally closed output PNP – normally open output PNP – normally closed output IO-Link programmable version Additional characters can be used for customized versions. 10/07/2018 IBS04, ICS05 IO-Link 3-wire DC DS EN Carlo Gavazzi Automation S.p.A. 2 IBS04, ICS05 IO-Link 3-wire DC  Selection guide Ø4 Standard and extended range, short housing Connection Cable Plug Cable Plug Rated operating distance Sn 0.8 mm 0.8 mm 1.3 mm 1.3 mm Ordering no. NPN, Normally open Ordering no. PNP, Normally open Ordering no. NPN, Normally closed Ordering no. PNP, Normally closed IBS04SF08A2NO IBS04SF08M5NO IBS04SF15A2NO IBS04SF15M5NO IBS04SF08A2PO IBS04SF08M5PO IBS04SF15A2PO IBS04SF15M5PO IBS04SF08A2NC IBS04SF08M5NC IBS04SF15A2NC IBS04SF15M5NC IBS04SF08A2PC IBS04SF08M5PC IBS04SF15A2PC IBS04SF15M5PC M5 Standard and extended range, short housing Connection Cable Plug Cable Plug Rated operating distance Sn 0.8 mm 0.8 mm 1.3 mm 1.3 mm Ordering no. NPN, Normally open Ordering no. PNP, Normally open Ordering no. NPN, Normally closed Ordering no. PNP, Normally closed ICS05S23F08A2NO ICS05S23F08M5NO ICS05S23F15A2NO ICS05S23F15M5NO ICS05S23F08A2PO ICS05S23F08M5PO ICS05S23F15A2PO ICS05S23F15M5PO ICS05S23F08A2NC ICS05S23F08M5NC ICS05S23F15A2NC ICS05S23F15M5NC ICS05S23F08A2PC ICS05S23F08M5PC ICS05S23F15A2PC ICS05S23F15M5PC IO-Link types Connection Cable Plug Cable Plug Body style Rated operating distance Sn Output type Ordering no. Ø4 Ø4 M5 M5 Configurable: 0.8 or 1.3mm Factory setting: 1.3mm Configurable: NPN/PNP/push-pull NO/NC Factory setting: PNP, NO IBS04SF15A2IO IBS04SF15M5IO ICS05S23F15A2IO ICS05S23F15M5IO 10/07/2018 IBS04, ICS05 IO-Link 3-wire DC DS EN Carlo Gavazzi Automation S.p.A. 3 IBS04, ICS05 IO-Link 3-wire DC  Structure IBS04 A A B B A C B C Element A Component Sensing face B LED C M8, 3 pin, male connector Function Flush Yellow LED: Output flashing: short circuit or overload indication For plug versions only ICS05 A B A B A C B C D C D Element A B Component Sensing face 2 nuts C LED D M8, 3 pin, male connector 10/07/2018 IBS04, ICS05 IO-Link 3-wire DC DS EN Function Flush For sensor mounting Yellow LED: Output flashing: short circuit or overload indication For plug versions only Carlo Gavazzi Automation S.p.A. 4 IBS04, ICS05 IO-Link 3-wire DC  Sensing Detection Rated operating distance Sn 0.8 mm standard range or 1.3 mm extended range The operating distance is measured according to IEC 60947-5-2, using a standard target moving axially. This target is square shape 1 mm thickness, made of steel e.g. type Fe 360 as defined in ISO 630 and it shall be of the rolled finish. The length of the side of the square is equal to – the diameter of the circle inscribed on the active surface of the sensing face, or – three times the rated operating distance Sn whichever is greater Reference target Assured operating sensing distance (Sa) Effective operating distance (Sr) Usable operating distance (Su) Temperature drift Hysteresis (H) 0 ≤ Sa ≤ 0.81 x Sn (e.g. with Sn of 1.3 mm, Sa is 0 ... 1.053 mm) 0.9 x Sn ≤ Sr ≤ 1.1 x Sn 0.9 x Sr ≤ Su ≤ 1.1 x Sr ≤ +/-10% 1...20% S S: sensor T: target Y T Distance [Thou] Distance [Thou] -3,9 2,5 0 3,9 7,8 11,7 15,6 19,5 23,4 27,3 31,2 2 1,5 73,8 2 24,6 S 0 -0,5 -24,6 -1 -49,2 -1,5 -2 -0,1 0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 Distance [mm] Fig. 1 Ø4 standard range 10/07/2018 IBS04, ICS05 IO-Link 3-wire DC DS EN 0,8 12 20 28 36 44 52 60 70,8 47,2 T 0,5 0 23,6 S 0 -0,5 -23,6 -1 -47,2 -1,5 -73,8 -2 -98,4 0,9 -2,5 -3 118 94,4 1 [mm] T 4 1,5 [Thou] [mm] 1 -2,5 2,5 49,2 0,5 0 3 35,1 98,4 -4 [Thou] X -70,8 -94,4 -0,1 0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1 1,1 1,2 1,3 1,4 1,5 1,6 -118 Distance [mm] Fig. 2 Ø4 extended range Carlo Gavazzi Automation S.p.A. 5 IBS04, ICS05 IO-Link 3-wire DC  Distance [Thou] -3,9 0 3,9 7,8 11,7 15,6 19,5 23,4 27,3 31,2 2,5 -0,5 23,6 S 0 -23,6 -1 -70,8 -2 0 -0,5 -118 0,9 -3 0,3 0,4 0,5 0,6 0,7 0,8 60 Distance [mm] -3,5 138 69 46 T 23 S 0 -23 -46 -69 -2 -3 0,2 52 -1 -2,5 0,1 44 -1,5 -94,4 0 36 92 0,5 -2,5 -0,1 28 115 1 -47,2 -1,5 20 1,5 [mm] [mm] 0,5 12 2 47,2 T 1 4 2,5 70,8 1,5 -4 3 94,4 2 0 35,1 118 [Thou] 3 3,5 [Thou] Distance [Thou] -92 -115 -0,1 0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1 -138 1,1 1,2 1,3 1,4 1,5 1,6 Distance [mm] Fig. 3 M5 standard range Fig. 4 M5 extended range Sensors with IO-Link communication Rated operating distance Sn Hysteresis (H) Programmable via IO-Link: 62% or 100% of the maximum Sn=1.3mm Programmable via IO-Link: standard or increased Correction factors The specific operating distance Sn refers to defined measuring conditions. The following data have to be considered as general guidelines. Fe360 : Steel CrNi : Chrome-nickel CuZn : Brass Al : Aluminium Cu : Copper Sr : Effective operating distance Fig. 5 The rated operating distance is reduced by the use of metals and alloys other than Fe360. The most important reduction factors for inductive proximity sensors are shown in the figure. Accuracy Repeat accuracy (R) 10/07/2018 IBS04, ICS05 IO-Link 3-wire DC DS EN ≤ 5% Carlo Gavazzi Automation S.p.A. 6 IBS04, ICS05 IO-Link 3-wire DC  Features Power Supply Rated operational voltage (Ub) Ripple (Urpp) No load supply current (Io) Power ON delay (tv) 10 to 30 VDC (ripple included) ≤ 10% ≤ 15 mA ≤ 50 ms Outputs Standard sensors Output functions NPN or PNP by sensor type Output configuration N.O. and N.C. by sensor type Output current (Ie) OFF-state current (Ir) (only for PNP or NPN output) Voltage drop (Ud) Protection Voltage transient ≤ 100 mA IO-Link sensors Configurable via IO-Link: PNP, NPN or push-pull Factory setting: PNP Configurable via IO-Link: N.O. or N.C. Factory setting: N.O. ≤ 100 μA Max. 1.2 VDC @ 100 mA Short-circuit, reverse polarity and transients 1 kV/0.5 J Response times ≤ 6 KHz ≤ 4.5 KHz Operating frequency (f) Ø4, M5 standard range (Sn: 0.8mm) Ø4, M5 extended range (Sn: 1.3mm) Indication Standard IO mode: Yellow LED Output OFF OFF ON ON Blinking f: 2Hz f: 1Hz Description N.O. output, target not present N.C. output, target present N.O. output, target present N.C. output, target not present Short-circuit or overload Temperature alarm (if enabled) IO-Link mode: • LED is ON for 0.75 s and OFF for 0.075 s 10/07/2018 IBS04, ICS05 IO-Link 3-wire DC DS EN Carlo Gavazzi Automation S.p.A. 7 IBS04, ICS05 IO-Link 3-wire DC  • Possibility to disable the LED Environmental Ambient temperature Ambient humidity Vibration Shock Degree of protection Operating: -25° to +70°C (-13° to +158°F) Storage: -30° to +80°C (-22° to +176°F) Operating: 35% to 95% Storage: 35% to 95% 10 to 55 Hz, amplitude 1.0 mm; sweep cycle 5 IEC 60068-2-6 min; in X, Y and Z direction 30 G /11 ms. 10 shocks in X, Y and Z direction IEC 60068-2-27 IP67 IEC 60529; EN 60947-1 Compatibility and conformity IEC 61000-4-2 Electrostatic discharge EMC protection MTTFd IEC 61000-4-3 Radiated radiofrequency IEC 61000-4-4 Burst immunity IEC 61000-4-6 Conducted radio frequency IEC 61000-4-8 Power frequency magnetic fields 4467 years @ 50°C (122°F) Approvals 8 kV air discharge 4 kV contact discharge 3 V/m 2 kV 3V 30 A/m ® CCC is not required for products rated ≤ 36 V Mechanical data Weight (including 2 nuts and the packaging) max. Mounting Material Max tightening torque (for ICS05 only) Cable version: Ø4: 33.1g; M5: 35.4g Plug version: Ø4: 5.6g; M5: 7.6g Flush mountable Housing: stainless steel AISI304 Front cap: nylon polymite 66 (PA66) 1.5 Nm Electrical connection Cable Plug Ø4 and M5: 2m, 3 x 0.13 mm2, Ø3.2 mm, PVC, grey, oil proof M8 x 1 quick disconnect, 3 pin, male connector IO-Link version only Communication 10/07/2018 IBS04, ICS05 IO-Link 3-wire DC DS EN Via IO-Link V1.1 or via standard I/O Carlo Gavazzi Automation S.p.A. 8 IBS04, ICS05 IO-Link 3-wire DC  Connection Diagrams 1 BN + 4 BK 4 BK 3 BU 3 BU - Fig. 6 NPN - Normally open 1 BN + 1 BN - Fig. 7 NPN - Normally closed + 1 BN + 4 BK 4 BK 3 BU 3 BU - Fig. 8 PNP - Normally open - Fig. 9 PNP - Normally closed 1 BN 4 BK 3 BU + Out/IO-Link - Fig. 10 IO-Link BN: brown 10/07/2018 IBS04, ICS05 IO-Link 3-wire DC DS EN Colour code BK: black BU: blue Carlo Gavazzi Automation S.p.A. 9 IBS04, ICS05 IO-Link 3-wire DC  Dimensions [mm] IBS04 [mm] 4 1 ED L .5 Ø1 .5 Ø1 23.2 D LE 3.9 Ø4 Ø3.2 28.2 M8x1 Ø4 17.7 3 17.7 6.9 38.2 Fig. 11 Short body, flush version, cable Fig. 12 Short body, flush version, plug ICS05 [mm] 17.7 D LE 2.5 23 Ø3.2 2 x Lock washer 28.2 Fig. 13 Short body, flush version, cable 10/07/2018 IBS04, ICS05 IO-Link 3-wire DC DS EN SW 7 .5 Ø1 D LE 3.9 2 x Lock washer M8x1 .5 Ø1 3 M5x0.5 SW 7 M5x0.5 2.5 4 1 17.7 6.9 23 38.2 Fig. 14 Short body, flush version, plug Carlo Gavazzi Automation S.p.A. 10 IBS04, ICS05 IO-Link 3-wire DC  Installation Ø4, M5 flush d ≥ 3 x Sn d d d ** Fig. 15 Flush sensor, when installed in damping material Fig. 16 Flush sensors, when installed together in damping material Sensors installed opposite each other ≥ 6 x Sn Fig. 17 For sensors installed opposite each other, a minimum space of 6 x Sn (the nominal sensing distance) must be observed ** Free zone or non-damping material Sn: nominal sensing distance d: sensor diameter: 4 mm for IBS04, 5 mm for ICS05 10/07/2018 IBS04, ICS05 IO-Link 3-wire DC DS EN Carlo Gavazzi Automation S.p.A. 11 IBS04, ICS05 IO-Link 3-wire DC  Delivery contents and compatible components Delivery contents • • • • Inductive proximity switch 2 fixing nuts (only for ICS05) 2 lock washers (only for ICS05) Packaging: plastic bag CARLO GAVAZZI compatible components • Connector type: CONB53... series to be purchased separately Further reading Information Where to find it IO-Link manual QR http://www.productselection.net/MANUALS/UK/IOL_IM.pdf Connectors http://www.productselection.net/Pdf/UK/CONB5.pdf COPYRIGHT ©2018 Content subject to change. Download the PDF: www.productselection.net 10/07/2018 IBS04, ICS05 IO-Link 3-wire DC DS EN Carlo Gavazzi Automation S.p.A. 12