Q45UBB63BC

U-GAGE® Q45U Long-Range Ultrasonic Sensors Datasheet Piezoelectric Proximity Mode Sensors with Push Button Programming of Sensing Window Limits – Bipolar Discrete Outputs • • • • • • • • • • Ultrasonic proximity detection from 250 mm to 3.0 m (9.8 in to 118 in) Push-button TEACH-mode programming of sensing window limits Digital filtering for exceptional immunity to electrical and acoustic noise 12 to 24 V dc operation Bipolar outputs: one NPN (sinking) and one PNP (sourcing) ON/OFF presence detection or HIGH/LOW level control are switch selectable Wide operating temperature range of –25 °C to +70 °C (–13 °F to +158 °F); all models include temperature compensation Rugged design for use in demanding sensing environments; rated IEC IP67, NEMA 6P Choose models with an integral unterminated 2 m (6.5 ft) or 9 m (30 ft) cable, or with a Mini-style or M12/Euro-style quick-disconnect connection External enable/disable feature for remote gating control Analog models are also available Models with other ranges are also available Models Connection 1 Q45UBB63BC 2 m (6.5 ft) unterminated cable Q45UBB63BCQ 5-Pin Mini quick disconnect Q45UBB63BCQ6 5-Pin M12/Euro-style quick disconnect Output Type Response Time Bipolar NPN/PNP Programmable for 40, 80, 320, or 1280 milliseconds WARNING: Not To Be Used for Personnel Protection Never use this device as a sensing device for personnel protection. Doing so could lead to serious injury or death. This device does not include the self-checking redundant circuitry necessary to allow its use in personnel safety applications. A sensor failure or malfunction can cause either an energized or de-energized sensor output condition. Temperature Compensation All models listed above feature temperature compensation. An increase in air temperature shifts both sensing window limits closer to the sensor. Conversely, a decrease in air temperature shifts both limits further away from the sensor. The shift is approximately 3.5% of the limit distance for a 20 °C change in temperature. Temperature compensated models maintain the position of both sensing window limits to within 1% of each limit distance over the 0 °C to +50 °C (+32 °F to +122 °F) range, and to within 2.5% over the full operating range of –25 °C to +70 °C (–13 °F to +158 °F). Overview Near and Far Sensing Limit Settings. The Q45U features a single push button for programming the sensing window near and far limits. Status Indicators. Status indicator LEDs are visible through the transparent, o-ring sealed polycarbonate top cover. Indicator function in the Run mode is as follows: 1 To order 9 m (30 ft) cable models, add the suffix “W/30” to the model number of any cabled sensor (for example, Q45UBB63BC W/30). Models with a quick-disconnect connector require an optional mating cable. Original Document 48454 Rev. F 19 April 2018 48454 U-GAGE® Q45U Long-Range Ultrasonic Sensors • • • The green LED is on when power is applied to the sensor and flashes to indicate an overloaded output. The red LED flashes when an echo is received; the flash rate is proportional to echo strength. The amber LED is on when the outputs are conducting. 1. 2. 3. 4. 5. 6. 3 4 1 5 2 Button for programming the sensing window limits 5-Segment target position indicator (N = Near) Green power indicator Red signal indicator Amber output indicator Slots for removing the inner cover The 5-segment moving dot LED indicator displays the relative position of the target within the programmed sensing window. The #1 LED flashes when the target is closer than the near limit. The #5 LED flashes when the target is beyond the far limit. Limits N 1 2 3 4 5 6 Figure 1. Q45U Long-Range Features Setting the DIP Switches Output Response Settings. Important: Disconnect the power before making any internal adjustments. 1 ON 2 3 4 1. Insert a small flat-blade screwdriver into the slots. 2. Lift up and remove the black inner cover to expose the 4-position DIP switch. 3. Use the DIP switches to program the following functions: Figure 2. Q45U Programming Switches DIP Switches Function ON/OFF Mode 1 2 3 and 4 Output: On = normally closed (output energizes when target is absent) Off * = normally open (output energizes when target sensed) HIGH/LOW Mode On = Pump Out Off = Pump In Mode: On = HIGH/LOW (fill level control) Off * = ON/OFF (output follows sensing action) Response (40 ms/cycle) Switch 3 Switch 4 1 cycle OFF OFF 2 cycles ON OFF 8 cycles * OFF * ON * 32 cycles ON ON * Factory default setting. Important: A response setting of 2 cycles, or higher, is recommended for optimum sonic and electrical noise immunity. Always use the slowest acceptable response speed for your application. Single cycle update is only recommended for short range (>1.0 m) applications looking for a stationary background target. 2 www.bannerengineering.com - Tel: +1-763-544-3164 P/N 48454 Rev. F U-GAGE® Q45U Long-Range Ultrasonic Sensors Pump-in Application Pump-out Application (switch #1 off) (switch #1 on) Sensor Sensor 3 High Level (Near Limit) 2 High Level (Near Limit) 1 Initial Level 1 Initial Level 2 Low Level (Far Limit) 3 Low Level (Far Limit) Flow Flow Pump Control 1 Initial Tank Level - Outputs are INACTIVE 1 Initial Tank Level - Outputs are INACTIVE 2 Level Drops Below Far Limit - Outputs ACTIVE 2 Level Rises Above Near Limit - Outputs ACTIVE 3 Level Rises Above Near Limit - Outputs DEACTIVATE 3 Level Drops Below Far Limit - Outputs DEACTIVATE Note: If no echo is received by the sensor, the target is assumed to be beyond the far window limit. Figure 3. High/Low Control (DIP Switch 2 in ON) The HIGH/LOW mode (DIP switch 2 is ON) provides the switching logic required for fill-level, web tensioning control, and similar applications. In the HIGH/LOW mode, the output energizes when the target reaches the first sensing window limit, and stays energized until the target moves to the second limit. The output then de-energizes at the second limit and does not re-energize until the target moves, again, to the first limit. This example shows how pumping action might be controlled, directly, by the sensor in a fill-level application. Programming the Window Limit Use the Limits button, located under the transparent top cover, to program the near and the far limits. The near limit may be set as close as 250 mm (9.8 in) and the far limit may be set as far as 3.0 m (118 in) from the transducer face. The minimum window width is 25 mm (1.0 in). When possible, use the actual target to be sensed when setting the window limits. Programming the window limit begins with the sensor in Run mode. 1. Push and hold the Limits button until the green LED turns off (approximately 2 seconds). Green LED Amber LED Red LED Off On to indicate the sensor is ready to program the first limit Flashes to indicate the strength of the echo; Off if no target is present 2. Set the first limit (near or far) by placing the target at the first limit and pressing the Limits button for less than 2 seconds. Green LED Amber LED Red LED Off Flashes at 2 Hz to indicate the sensor is ready to program the second limit On for a moment, then resumes flashing to indicate the strength of the echo 3. Set the second limit (far or near) by placing the target at the second limit and pressing the Limits button for less than 2 seconds. Green LED Amber LED Red LED Off, then turns on when the sensor returns to Run mode On for a moment, then is either on or off to indicate the output state when the sensor returns to Run mode On for a moment, then resumes flashing to indicate the strength of the echo when the sensor returns to Run mode Notes regarding window limit programming: P/N 48454 Rev. F www.bannerengineering.com - Tel: +1-763-544-3164 3 U-GAGE® Q45U Long-Range Ultrasonic Sensors 1. Either the near or far limit may be programmed first. 2. There is a 2-minute timeout for programming of the first limit. The sensor returns to Run mode with the previously programmed limits. There is no timeout between the programming of the first and second limit. 3. Cancel the programming sequence at any time by pressing and holding the Limits button for ≥ 2 seconds. The sensor returns to Run mode with the previously programmed limits. 4. During limit programming, the 5-segment moving dot indicator displays the relative target position between 0 m and 4.0 m (0 ft and 13.1 ft). The maximum recommended far limit position is 3.0 m (9.84 ft). 5. If the target is positioned between 3.0 and 4.0 m (9.84 ft to 13.1 ft), the 5th segment of the moving dot indicator flashes to indicate that a valid echo is received, but the target is beyond the recommended 3.0 m (9.84 ft) maximum far limit. 6. If a limit is rejected during either programming step, the sensor reverts to the first limit programming step. This is indicated by the green LED (OFF), red LED (flashing to indicate signal strength), and the amber LED (ON). 7. If both limits are accepted, the sensor returns to Run mode, which is indicated by the green LED (ON). 8. If the target is held at the same position for programming of both limits, the sensor establishes a 50 mm wide sensing window, centered on the target position. Specifications Supply Voltage and Current 12 to 24 V dc (10% maximum ripple) at 100 mA, exclusive of load Proximity Mode Range Near limit: 250 mm (9.8 in) minimum Far limit: 3.0 m (118 in) Note: The far limit may be extended as far as 3.9 m (12.79 ft) for good acoustical targets (hard surfaces with an area > 100 cm2) Supply Protection Circuitry Protected against reverse polarity and transient voltages Output Configuration Bipolar: one current sourcing (PNP) and one current sinking (NPN) opencollector transistor Use the 4-position DIP switch to select the following: Switch 1: Output normally open/normally closed (pump in/pump out) Switch 2: High/Low level control mode or on/off presence sensing mode Switch 3 & 4: Response speed selection (digital filter) Output Rating 150 mA maximum (each) Off-state leakage current: < 25 microamp at 24 V dc On-state saturation voltage: < 1.5 V at 10 mA; < 2.0 V at 150 mA Output Protection Circuitry Protected against false pulse on power-up and continuous overload or short-circuit of outputs Hysteresis ON/OFF mode: 10 mm HIGH/LOW mode: 0 mm Certifications Performance Specifications Repeatability: ±0.1% of measured distance (±0.50 mm min) Minimum Window Width: 25 mm (1.0 in) Hysteresis: 10 mm (0.4 in) Indicators Three status LEDs: Green ON = power to sensor is ON Green flashing = output is overloaded Amber ON = outputs are conducting (in Run mode); or programming status (in Setup mode) Red flashing = indicates relative strength of received echo 5-segment moving dot LED indicates the position of the target within the sensing window Construction Molded PBT thermoplastic polyester housing, o-ring sealed transparent acrylic top cover, and stainless steel hardware. Q45U sensors are designed to withstand 1200 psi washdown. The base of cabled models has a 1/2"-14 NPS internal conduit thread Connections 2 m (6.5 ft) or 9 m (30 ft) attached cable, or 5-pin Mini-style or 5-pin M12/ Euro-style quick disconnect fitting Environmental Rating Leakproof design is rated IEC IP67; NEMA 6P Operating Conditions Temperature: –25 °C to +70 °C (–13 °F to +158 °F) Maximum relative humidity: 100% Vibration and Mechanical Shock All models meet Mil Std. 202F requirements. Method 201A (vibration: 10 Hz to 60 Hz max., double amplitude 0.06 inch, maximum acceleration 10G). Also meets IEC 947-5-2 requirements: 30G 11 ms duration, half sine wave. Method 213B conditions H & I (Shock: 75G with unit operating; 100G for non-operation). Application Notes Minimum target size: 50 mm × 50 mm aluminum plate at 3.0 m (118 in) Enable/Disable: Connect the yellow wire to +5 to 24 V dc to enable the sensor and 0 to +2 V dc to disable the sensor. When the sensor is disabled, the last output state is held until the sensor is re-enabled. Hold the wire to the appropriate voltage for at least 40 ms to enable or disable the sensor. 4 www.bannerengineering.com - Tel: +1-763-544-3164 P/N 48454 Rev. F U-GAGE® Q45U Long-Range Ultrasonic Sensors Performance Curves Effective Beam with 2.5 cm Rod Target (Typical) 400 mm 16 in 400 mm 16 in 300 mm 12 in 300 mm 12 in 200 mm 8 in 200 mm 8 in 100 mm 4 in 100 mm 4 in 0 0 100 mm 4 in 200 mm Lateral Distance Lateral Distance Effective Beam with 100 × 100 mm Plate Target (Typical) 0 0 100 mm 4 in 8 in 200 mm 8 in 300 mm 12 in 300 mm 12 in 400 mm 16 in 4000 mm 160 in 400 mm 0 500 mm 20 in 1000 mm 40 in 1500 mm 60 in 2000 mm 80 in 2500 mm 100 in 3000 mm 3500 mm 120 in 140 in 0 500 mm 20 in 1000 mm 40 in 1500 mm 60 in Sensing Distance 2000 mm 80 in 2500 mm 100 in 3000 mm 3500 mm 120 in 140 in 16 in 4000 mm 160 in Sensing Distance Dimensions Cabled Models 5-pin Mini-style QD Models 5-pin Euro-style QD Models Transparent Cover (Gasketed) View: Sensing Status Output Load Status Power Open to Access: Push Button for Programming of Sensing Window Limits 79.4 mm (3.13") 44.5 mm (1.75") Transducer Centerline 50.3 mm (1.98") 69.0 mm (2.72") 6.4 mm (0.25") 87.6 mm (3.45") 4.5 mm (#10) Screw Clearance (2) 7.1 mm (0.28") 30.0 mm (1.18") Hex Nut Supplied Internal Thread: (1/2 NPSM) External Thread: (M30 x 1.5) ø6.1 mm (.24") 2 m (6.5') Cable 15 mm (0.6") 14 mm (0.6") Wiring Diagrams Q45U Sensor with 5-pin Mini-style or Euro-style QD Q45U Sensor with Attached Cable 1 + 12–24 V dc − 3 2 4 5 shield P/N 48454 Rev. F 1 3 2 Load 4 Load Enable (+5–24 V dc) + 12–24 V dc − 5 shield Load Load Enable (+5–24 V dc) www.bannerengineering.com - Tel: +1-763-544-3164 Key 1 = Brown 2 = White 3 = Blue 4 = Black 5 = Gray (Euro-style) or yellow (Mini-style) Banner Engineering Corp. recommends that the shield wire be connected to earth ground or dc common. 5 U-GAGE® Q45U Long-Range Ultrasonic Sensors Accessories Cordsets 5-Pin Mini-Style Cordsets—with Shield Model Length Style MBCC2-506 1.83 m (6 ft) MBCC2-512 3.66 m (12 ft) Dimensions Pinout (Female) 52 Typ. 7/8-16UN-2B 3 1 5 Straight MBCC2-530 4 2 1 = Brown 2 = White 3 = Blue 4 = Black 5 = Yellow ø 25.5 9.14 m (30 ft) 5-Pin Threaded M12/Euro-Style Cordsets—with Shield Model Length Style MQDEC2-506 1.83 m (6 ft) MQDEC2-515 4.57 m (15 ft) MQDEC2-530 9.14 m (30 ft) MQDEC2-550 15.2 m (50 ft) MQDEC2-506RA 1.83 m (6 ft) MQDEC2-515RA 4.57 m (15 ft) MQDEC2-530RA 9.14 m (30 ft) Dimensions 44 Typ. Straight 2 M12 x 1 ø 14.5 1 3 4 5 32 Typ. [1.26"] 1 = Brown 2 = White 3 = Blue 4 = Black 5 = Gray 30 Typ. [1.18"] Right-Angle MQDEC2-550RA Pinout (Female) 15.2 m (50 ft) M12 x 1 ø 14.5 [0.57"] Brackets SMB30S • Swivel bracket with 30 mm mounting hole for sensor • Adjustable captive swivel ball • Black reinforced thermoplastic polyester • Stainless steel mounting and swivel locking hardware included 63.5 mm [2.5”] Not Shown: (2) M5 x 0.8 x 60 mm screws are supplied for clamping bracket together SMB30C 12.2 mm [0.48”] 82.5 mm [3.25”] 30 mm split clamp, black PBT bracket • Stainless steel mounting hardware included • Mounting hole for 30 mm sensor 43.2 mm [1.7”] 50.8 mm [2”] M5 x 0.8 x 30 mm Screw (2) 25.4 mm [1”] 56 • A 66 B 13 Hole center spacing: A=ø 45 Hole size: B=ø 27.2 6 www.bannerengineering.com - Tel: +1-763-544-3164 P/N 48454 Rev. F U-GAGE® Q45U Long-Range Ultrasonic Sensors SMB30MM • 12-ga. stainless steel bracket with curved mounting slots for versatile orientation • Clearance for M6 (¼ in) hardware • Mounting hole for 30 mm sensor 57 70 C 57 B A Hole center spacing: A = 51, A to B = 25.4 Hole size: A = 42.6 x 7, B = ø 6.4, C = ø 30.1 Banner Engineering Corp. Limited Warranty Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product. THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE. This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP. BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE. Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by Banner Engineering Corp. Any misuse, abuse, or improper application or installation of this product or use of the product for personal protection applications when the product is identified as not intended for such purposes will void the product warranty. Any modifications to this product without prior express approval by Banner Engineering Corp will void the product warranties. All specifications published in this document are subject to change; Banner reserves the right to modify product specifications or update documentation at any time. Specifications and product information in English supersede that which is provided in any other language. For the most recent version of any documentation, refer to: www.bannerengineering.com. © Banner Engineering Corp. All rights reserved