IBS04, ICS05 IO-Link 3-wire DC
Miniaturized proximity inductive sensors with IO-Link communication
Benefits
• A complete family. Available in Ø4 and M5 male
thread robust stainless steel housings with an operating
distance of 0.8 to 1.3 mm.
• High speed detection. IBS04 and ICS05 inductive
proximity sensors can reach an operating frequency of
up to 6 kHz.
• Easy to install. The active face can be installed flush
with the surrounding area. The user can choose between
2 m PVC cable and M8-disconnect plug versions.
• High precision. The onboard advanced microcontroller
ensures better stability with respect to environmental
influences, with highly reliable repeatable measurements
between -25 and +70°C.
• Easy customization to specific OEM requests:
different cable lengths and materials, special labelling,
customized pig-tail solutions with special cables and
connectors are possible on request.
Description
The IBS04 and ICS05 series represent the optimal
solution for industrial automation equipment in
applications where space is limited, including toolselection, robotic position-sensing and control of
micro-mechanisms. The advanced electronics
is enclosed in a robust stainless steel housing.
The availability of the M8-plug and 2m-PVC cable
connection allow flexible mounting.
On-board IO-Link communication opens up many
possibilities, such as easy configuration and setup of the devices and advanced parameter setting.
Only for IO-Link sensors
• The output can be operated either as a switching output
or in IO-Link mode.
• Fully configurable via IO-Link v1.1. Electrical outputs
can be configured as PNP/NPN/Push-pull, normally
open or normally closed.
• Timer functions can be set, such as switch-on and
switch-off delay
• Adjustable sensing distance and hysteresis: sensing
distance can be set to 62% or 100% of the maximum
sensing distance
• Temperature monitoring: over or under-run temperature
alarms can be set
•
Applications
• Non contact detection of metal objects in general position-sensing and presence-sensing in industrial applications
• Particularly suitable for rotational speed monitoring thanks to the high operating frequency
Main functions
• Integrated diagnostic function with flashing LED in the event of a short circuit or overload
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IBS04, ICS05 IO-Link 3-wire DC
IO-Link sensors
• The devices can be operated in IO-Link mode once connected to an IO-Link master, or in standard I/O mode.
• In IO-Link mode the switching signals of the sensor are made available in the process data via the IO-Link interface.
• Several sensor functions can be set via the IO-Link interface:
►► Adjustable switching distance: 62% or 100% of the maximum switching distance.
►► Adjustable hysteresis: standard or increased value.
►► Divider function: the sensor gives a signal after a specified number of actuation pulses has been
reached.
►► Switch-on delay: the switching pulse is generated after the sensor actuation.
►► Switch-off delay: the generation of the switch signal is delayed by the set time after sensor actuation.
►► Temperature error: temperature is out of specifications.
►► Temperature over-run and under-run: temperature is out of the limits defined by the user.
References
Order code
I
S
F
Enter the code option instead of
Code
I
S
F
Option
B
C
04
05
S
S23
08
15
M5
A2
NO
NC
PO
PC
IO
Description
Inductive sensor
Cylindrical housing with smooth barrel
Cylindrical housing with threaded barrel
Stainless steel housing
Ø4 housing
M5 housing
Short housing with smooth barrel
Short housing with thread length of 23 mm
Flush
Sensing distance 0.8mm
Sensing distance 1.3mm
M8 plug
2 m PVC cable
NPN – normally open output
NPN – normally closed output
PNP – normally open output
PNP – normally closed output
IO-Link programmable version
Additional characters can be used for customized versions.
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IBS04, ICS05 IO-Link 3-wire DC
Selection guide
Ø4 Standard and extended range, short housing
Connection
Cable
Plug
Cable
Plug
Rated
operating
distance
Sn
0.8 mm
0.8 mm
1.3 mm
1.3 mm
Ordering no.
NPN,
Normally open
Ordering no.
PNP,
Normally open
Ordering no.
NPN,
Normally closed
Ordering no.
PNP,
Normally closed
IBS04SF08A2NO
IBS04SF08M5NO
IBS04SF15A2NO
IBS04SF15M5NO
IBS04SF08A2PO
IBS04SF08M5PO
IBS04SF15A2PO
IBS04SF15M5PO
IBS04SF08A2NC
IBS04SF08M5NC
IBS04SF15A2NC
IBS04SF15M5NC
IBS04SF08A2PC
IBS04SF08M5PC
IBS04SF15A2PC
IBS04SF15M5PC
M5 Standard and extended range, short housing
Connection
Cable
Plug
Cable
Plug
Rated
operating
distance
Sn
0.8 mm
0.8 mm
1.3 mm
1.3 mm
Ordering no.
NPN,
Normally open
Ordering no.
PNP,
Normally open
Ordering no.
NPN,
Normally closed
Ordering no.
PNP,
Normally closed
ICS05S23F08A2NO
ICS05S23F08M5NO
ICS05S23F15A2NO
ICS05S23F15M5NO
ICS05S23F08A2PO
ICS05S23F08M5PO
ICS05S23F15A2PO
ICS05S23F15M5PO
ICS05S23F08A2NC
ICS05S23F08M5NC
ICS05S23F15A2NC
ICS05S23F15M5NC
ICS05S23F08A2PC
ICS05S23F08M5PC
ICS05S23F15A2PC
ICS05S23F15M5PC
IO-Link types
Connection
Cable
Plug
Cable
Plug
Body
style
Rated operating distance
Sn
Output type
Ordering no.
Ø4
Ø4
M5
M5
Configurable: 0.8 or 1.3mm
Factory setting: 1.3mm
Configurable: NPN/PNP/push-pull
NO/NC
Factory setting: PNP, NO
IBS04SF15A2IO
IBS04SF15M5IO
ICS05S23F15A2IO
ICS05S23F15M5IO
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IBS04, ICS05 IO-Link 3-wire DC
Structure
IBS04
A
A
B
B
A
C
B
C
Element
A
Component
Sensing face
B
LED
C
M8, 3 pin, male connector
Function
Flush
Yellow LED: Output flashing: short circuit or
overload indication
For plug versions only
ICS05
A
B
A
B
A
C
B
C
D
C
D
Element
A
B
Component
Sensing face
2 nuts
C
LED
D
M8, 3 pin, male connector
10/07/2018 IBS04, ICS05 IO-Link 3-wire DC DS EN
Function
Flush
For sensor mounting
Yellow LED: Output flashing: short circuit or
overload indication
For plug versions only
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IBS04, ICS05 IO-Link 3-wire DC
Sensing
Detection
Rated operating distance Sn
0.8 mm standard range or 1.3 mm extended range
The operating distance is measured according to IEC 60947-5-2, using a
standard target moving axially.
This target is square shape 1 mm thickness, made of steel e.g. type Fe 360
as defined in ISO 630 and it shall be of the rolled finish.
The length of the side of the square is equal to
– the diameter of the circle inscribed on the active surface of the sensing face,
or
– three times the rated operating distance Sn whichever is greater
Reference target
Assured operating sensing distance
(Sa)
Effective operating distance (Sr)
Usable operating distance (Su)
Temperature drift
Hysteresis (H)
0 ≤ Sa ≤ 0.81 x Sn (e.g. with Sn of 1.3 mm, Sa is 0 ... 1.053 mm)
0.9 x Sn ≤ Sr ≤ 1.1 x Sn
0.9 x Sr ≤ Su ≤ 1.1 x Sr
≤ +/-10%
1...20%
S
S: sensor
T: target
Y
T
Distance [Thou]
Distance [Thou]
-3,9
2,5
0
3,9
7,8
11,7
15,6
19,5
23,4
27,3
31,2
2
1,5
73,8
2
24,6
S
0
-0,5
-24,6
-1
-49,2
-1,5
-2
-0,1
0
0,1
0,2
0,3
0,4
0,5
0,6
0,7
Distance [mm]
Fig. 1 Ø4 standard range
10/07/2018 IBS04, ICS05 IO-Link 3-wire DC DS EN
0,8
12
20
28
36
44
52
60
70,8
47,2
T
0,5
0
23,6
S
0
-0,5
-23,6
-1
-47,2
-1,5
-73,8
-2
-98,4
0,9
-2,5
-3
118
94,4
1
[mm]
T
4
1,5
[Thou]
[mm]
1
-2,5
2,5
49,2
0,5
0
3
35,1
98,4
-4
[Thou]
X
-70,8
-94,4
-0,1 0
0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1
1,1 1,2 1,3 1,4 1,5 1,6
-118
Distance [mm]
Fig. 2 Ø4 extended range
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IBS04, ICS05 IO-Link 3-wire DC
Distance [Thou]
-3,9
0
3,9
7,8
11,7
15,6
19,5
23,4
27,3
31,2
2,5
-0,5
23,6
S
0
-23,6
-1
-70,8
-2
0
-0,5
-118
0,9
-3
0,3
0,4
0,5
0,6
0,7
0,8
60
Distance [mm]
-3,5
138
69
46
T
23
S
0
-23
-46
-69
-2
-3
0,2
52
-1
-2,5
0,1
44
-1,5
-94,4
0
36
92
0,5
-2,5
-0,1
28
115
1
-47,2
-1,5
20
1,5
[mm]
[mm]
0,5
12
2
47,2
T
1
4
2,5
70,8
1,5
-4
3
94,4
2
0
35,1
118
[Thou]
3
3,5
[Thou]
Distance [Thou]
-92
-115
-0,1 0
0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1
-138
1,1 1,2 1,3 1,4 1,5 1,6
Distance [mm]
Fig. 3 M5 standard range
Fig. 4 M5 extended range
Sensors with IO-Link communication
Rated operating distance Sn
Hysteresis (H)
Programmable via IO-Link: 62% or 100% of the maximum Sn=1.3mm
Programmable via IO-Link: standard or increased
Correction factors
The specific operating distance Sn refers to defined measuring conditions. The following data have to be
considered as general guidelines.
Fe360 : Steel
CrNi : Chrome-nickel
CuZn : Brass
Al : Aluminium
Cu : Copper
Sr : Effective operating distance
Fig. 5 The rated operating distance is reduced by
the use of metals and alloys other than Fe360. The
most important reduction factors for inductive proximity sensors are shown in the figure.
Accuracy
Repeat accuracy (R)
10/07/2018 IBS04, ICS05 IO-Link 3-wire DC DS EN
≤ 5%
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IBS04, ICS05 IO-Link 3-wire DC
Features
Power Supply
Rated operational voltage (Ub)
Ripple (Urpp)
No load supply current (Io)
Power ON delay (tv)
10 to 30 VDC (ripple included)
≤ 10%
≤ 15 mA
≤ 50 ms
Outputs
Standard sensors
Output functions
NPN or PNP by sensor type
Output configuration
N.O. and N.C. by sensor type
Output current (Ie)
OFF-state current (Ir)
(only for PNP or NPN output)
Voltage drop (Ud)
Protection
Voltage transient
≤ 100 mA
IO-Link sensors
Configurable via IO-Link: PNP, NPN
or push-pull
Factory setting: PNP
Configurable via IO-Link: N.O. or N.C.
Factory setting: N.O.
≤ 100 μA
Max. 1.2 VDC @ 100 mA
Short-circuit, reverse polarity and transients
1 kV/0.5 J
Response times
≤ 6 KHz
≤ 4.5 KHz
Operating frequency (f)
Ø4, M5 standard range (Sn: 0.8mm)
Ø4, M5 extended range (Sn: 1.3mm)
Indication
Standard IO mode:
Yellow LED
Output
OFF
OFF
ON
ON
Blinking
f: 2Hz
f: 1Hz
Description
N.O. output, target not present
N.C. output, target present
N.O. output, target present
N.C. output, target not present
Short-circuit or overload
Temperature alarm (if enabled)
IO-Link mode:
• LED is ON for 0.75 s and OFF for 0.075 s
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IBS04, ICS05 IO-Link 3-wire DC
• Possibility to disable the LED
Environmental
Ambient temperature
Ambient humidity
Vibration
Shock
Degree of protection
Operating: -25° to +70°C (-13° to +158°F)
Storage: -30° to +80°C (-22° to +176°F)
Operating: 35% to 95%
Storage: 35% to 95%
10 to 55 Hz, amplitude 1.0 mm; sweep cycle 5
IEC 60068-2-6
min; in X, Y and Z direction
30 G /11 ms. 10 shocks in X, Y and Z direction
IEC 60068-2-27
IP67
IEC 60529; EN 60947-1
Compatibility and conformity
IEC 61000-4-2 Electrostatic discharge
EMC protection
MTTFd
IEC 61000-4-3 Radiated radiofrequency
IEC 61000-4-4 Burst immunity
IEC 61000-4-6 Conducted radio frequency
IEC 61000-4-8 Power frequency magnetic fields
4467 years @ 50°C (122°F)
Approvals
8 kV air discharge
4 kV contact discharge
3 V/m
2 kV
3V
30 A/m
®
CCC is not required for products rated ≤ 36 V
Mechanical data
Weight (including 2 nuts and the
packaging) max.
Mounting
Material
Max tightening torque
(for ICS05 only)
Cable version: Ø4: 33.1g; M5: 35.4g
Plug version: Ø4: 5.6g; M5: 7.6g
Flush mountable
Housing: stainless steel AISI304
Front cap: nylon polymite 66 (PA66)
1.5 Nm
Electrical connection
Cable
Plug
Ø4 and M5: 2m, 3 x 0.13 mm2, Ø3.2 mm, PVC, grey, oil proof
M8 x 1 quick disconnect, 3 pin, male connector
IO-Link version only
Communication
10/07/2018 IBS04, ICS05 IO-Link 3-wire DC DS EN
Via IO-Link V1.1 or via standard I/O
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IBS04, ICS05 IO-Link 3-wire DC
Connection Diagrams
1 BN
+
4 BK
4 BK
3 BU
3 BU
-
Fig. 6 NPN - Normally open
1 BN
+
1 BN
-
Fig. 7 NPN - Normally closed
+
1 BN
+
4 BK
4 BK
3 BU
3 BU
-
Fig. 8 PNP - Normally open
-
Fig. 9 PNP - Normally closed
1 BN
4 BK
3 BU
+
Out/IO-Link
-
Fig. 10 IO-Link
BN: brown
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Colour code
BK: black
BU: blue
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IBS04, ICS05 IO-Link 3-wire DC
Dimensions [mm]
IBS04 [mm]
4
1
ED
L
.5
Ø1
.5
Ø1
23.2
D
LE
3.9
Ø4
Ø3.2
28.2
M8x1
Ø4
17.7
3
17.7
6.9
38.2
Fig. 11 Short body, flush version, cable
Fig. 12 Short body, flush version, plug
ICS05 [mm]
17.7
D
LE
2.5
23
Ø3.2
2 x Lock washer
28.2
Fig. 13 Short body, flush version, cable
10/07/2018 IBS04, ICS05 IO-Link 3-wire DC DS EN
SW 7
.5
Ø1
D
LE
3.9
2 x Lock washer
M8x1
.5
Ø1
3
M5x0.5
SW 7
M5x0.5
2.5
4
1
17.7
6.9
23
38.2
Fig. 14 Short body, flush version, plug
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IBS04, ICS05 IO-Link 3-wire DC
Installation
Ø4, M5 flush
d
≥ 3 x Sn
d
d
d
**
Fig. 15 Flush sensor, when installed in damping
material
Fig. 16 Flush sensors, when installed together in
damping material
Sensors installed opposite each other
≥ 6 x Sn
Fig. 17 For sensors installed opposite each other, a minimum space of 6 x Sn (the nominal sensing distance) must be observed
** Free zone or non-damping material
Sn: nominal sensing distance
d: sensor diameter: 4 mm for IBS04, 5 mm for ICS05
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IBS04, ICS05 IO-Link 3-wire DC
Delivery contents and compatible components
Delivery contents
•
•
•
•
Inductive proximity switch
2 fixing nuts (only for ICS05)
2 lock washers (only for ICS05)
Packaging: plastic bag
CARLO GAVAZZI compatible components
• Connector type: CONB53... series to be purchased separately
Further reading
Information
Where to find it
IO-Link manual
QR
http://www.productselection.net/MANUALS/UK/IOL_IM.pdf
Connectors
http://www.productselection.net/Pdf/UK/CONB5.pdf
COPYRIGHT ©2018
Content subject to change. Download the PDF: www.productselection.net
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