CA30CAN25BPM1IO

 CA30CAxxBPxIO - IO-Link Capacitive Proximity Sensors with IO-Link communication Benefits Description The new generation of CA30CA…IO sensors are a complete family of high performance capacitive sensors for detection of most solid or liquid targets in industrial applications such as Plastic & Rubber, Agriculture, Food & Beverage and Material handling. The 4th Generation of TRIPLESHIELDTM technology providing increased immunity to electromagnetic interference (EMI), especially to frequency drives, and improve the immunity to humidity and dust. The sensor housing has the IP69K rating as well as approval by ECOLAB for cleaning- and disinfection agents. On-board IO-Link communication opens up a variety of functions, such as easy communication and customization of advanced parameter settings. • A complete family. Availability in M30 in a robust PBT housing with an operation of 2-20 mm flush or 4-30 mm non-flush. • Enhanced EMC performance: 4th Generation TRIPLESHIELDTM • Easy customization to specific OEM requests: different cable lengths and materials, special labeling, customized pig-tail solutions with special cables and connectors are possible on request. • The output can be operated either as a switching output or in IO-Link mode. • Fully configurable via output IO-Link v 1.1. Electrical outputs can be configured as PNP / NPN / Push-Pull / External input, normally open or normally closed. • Timer functions can be set, such as ON-delay, Offdelay, and one shuts. • Logging functions: Temperatures, detecting counter, power cycles and operating hours. • Detection modes Single point, Two point and window mode. • Analogue output: In IO-Link mode the sensor will generate 16 bit analogue process data output representing the dielectric value measured by the sensor. • Applications • Detection not only the level of plastic pellets in plastic molding machines but also the dielectric value of the pellets to avoid false manufacturing. • Detection of not only the wood pellets in pellets burners but also the density of the wood pellets. 30/08/2018 CA30CAxxBPxIO ENG Carlo Gavazzi Industri A/S 1 CA30CAxxBPxIO - IO-Link  Main functions • The sensor can be operated in IO-Link mode once connected to an IO-Link master or in standard I/O mode. • Adjustable parameters via IO-Link interface: ►► Sensing distance and hysteresis. ►► Sensing modes: single point or two point or window mode. ►► Timer functions like: On-delay, Off delay, One shot leading edge or trailing edge. ►► Logic functions such as: AND, OR, X-OR and SR-FF. ►► External input. ►► Logging functions: Maximum temperatures, minimum temperatures, operating hours, operating cycles, power cycles, minutes above maximum temperature, minutes below minimum temperature, etc. 30/08/2018 CA30CAxxBPxIO ENG Carlo Gavazzi Industri A/S 2 CA30CAxxBPxIO - IO-Link  References Product selection key CA30CA BP IO Enter the code option instead of Code C A 30 C A Option - B - P A2 M1 - F N 16 25 IO Description Sensing principle: Capacitive sensor Cylindrical housing with threaded barrel Housing diameter (mm) Plastic housing - PBT Axial sensing Flush installation Non-flush installation Sensing distance: 16 mm Sensing distance: 25 mm Selectable functions: NPN, PNP, Push-Pull, External Input (only pin 2) or External teach input (only pin 2) Selectable: N.O. or N.C. 2 meter PVC cable M12, 4-pole connector IO-Link version Additional characters can be used for customized versions. Type selection Connection Cable Plug 30/08/2018 CA30CAxxBPxIO ENG Distance 16 mm 25 mm 16 mm 25 mm Mounting Flush Non-flush Flush Non-flush Code CA30CAF16BPA2IO CA30CAN25BPA2IO CA30CAF16BPM1IO CA30CAN25BPM1IO Carlo Gavazzi Industri A/S 3 CA30CAxxBPxIO - IO-Link  Structure H H E A A B B F D C C J I Fig. 1 CA30 Cable A B C D E G Sensitivity adjustment Yellow LED Green LED Brown White 30/08/2018 CA30CAxxBPxIO ENG Fig. 2 CA30 Plug F G H I J Fig. 3 Colour code Blue Black Sensing face 2 m, 4 wire PVC Ø 5,2 mm cable M12x1, 4-pin male connector Carlo Gavazzi Industri A/S 4 CA30CAxxBPxIO - IO-Link  Sensing Detection Sensor front 1. SSC1 S.P., Two P. Window, Adj. Hyst. 2. SSC2 S.P., Two P. Window, Adj. Hyst. 3. 4. 5. 6. Dust 1 Dust 2 Temp EXT-Input Selector A One of 1 to 6 Selector B One of 1 to 6 Sensor switching channel SSC1 and SSC2 Switching mode Rated operating distance (Sn) Sensitivity control Potentiometer Adjustable distance Effective operating distance (Sr) Usable operating dist. (Su)* Hysteresis (H) CA30CAF16… CA30CAN25… Detection filter 30/08/2018 CA30CAxxBPxIO ENG A Logic A-B B AND, OR, XOR, S-R divider Logic A-B A AND, OR, XOR, S-R B divider Time delay Output inverter Sensor output ON, OFF One-shot N.O., N.C. NPN, PNP, Push-Pull Time delay Output inverter Sensor output ON, OFF One-shot N.O., N.C. NPN, PNP, Push-Pull EXT-Input Out 1 Out 2 EXTInput SSC1 SSC2 • Enabled • Enabled • Disabled • Disabled Factory settings: Enabled Factory settings: Enabled SSC1 SSC2 • Deactivated • Deactivated • Single point mode • Single point mode • Two point mode • Two point mode • Window mode • Window mode Factory settings: Single point mode Factory settings: Single point mode 0 - 25 mm (Factory settings: 25 mm), (ref. target 36x36 mm ST37, 1 Non-flush-mounted sensor mm thick, grounded) 0 - 16 mm (Factory settings: 16 mm), (ref. target 24x24 mm ST37, 1 Flush-mounted sensor mm thick, grounded) Adjustable by potentiometer, external teach or by IO-Link settings • Potentiometer disabled • Potentiometer enabled • External teach Factory settings: Potentiometer enabled Electrical adjustment 11 turns Mechanical adjustment 16 turns 2 ... 20 mm (flush types) Factory settings: SP1 1000 and SP2 10000 4 ... 30 mm (Non- flush types) Factory settings: SP1 1000 and SP2 10000 0.9 x Sn ≤ Sr ≤ 1.1 x Sn 0.85 x Sr ≤ Su ≤ 1.15 x Sr Adjustable by IO-Link (1% to 100%) Factory settings: Typical 7% Factory settings: Typical 10% This function can increase the immunity towards unstable targets and electromagnetic disturbances: Value can be set from 1 to 255. Factory settings: 1 (1 is max. operating frequency and 255 is min. operating frequency) Carlo Gavazzi Industri A/S 5 CA30CAxxBPxIO - IO-Link  * For Flush-mounted sensors in conductive material, the usable operating distance (Su) is 0.80 x Sr ≤ Su ≤ 1.2 x Sr for temperatures exceeding 0°C - 60 °C ( 32°F - 140°F). Alarm settings Dust alarm SSC1 and SSC2 Temperature alarm 30/08/2018 CA30CAxxBPxIO ENG SSC1 SSC2 • 0 to 100 % of actual SP • 0 to 100 % of actual SP Factory settings: 2 times standard Factory settings: 2 times standard hysteresis hysteresis • High treshold -50 to +150 °C • Low treshold -50 to +150 °C Factory settings: High value 120 °C (front temperature sensor used) Low value -30 °C (front temperature sensor used) Carlo Gavazzi Industri A/S 6 CA30CAxxBPxIO - IO-Link  Detection diagram Y S Y S X X T -0,59 -0,39 -0,20 25 0 0,20 0,39 0,59 0,79 0,98 1,18 0,98 -0,59 -0,39 -0,20 25 X’ 0 0,20 0,39 0,59 0,79 0,98 1,18 0,98 20 0,79 20 0,79 15 0,59 15 0,59 10 0,39 10 0,39 5 0,20 5 0,00 S 0 Y T X’ Y’ Y 0,20 0,00 S 0 -5 -0,20 -5 -0,20 -10 -0,39 -10 -0,39 -15 -0,59 -15 -0,59 -20 -0,79 -20 -0,79 -25 -15 -0,98 -25 -15 -10 -5 0 5 10 15 20 25 30 -10 -5 X 5 10 15 20 25 30 -0,98 X Fig. 4 Flush Y X Y' 0 Y’ Fig. 5 Non-flush X' S T Detection width [mm] Sensing range [mm] Detection width [inches] Sensing range [inches] Sensor Target Accuracy Repeat accuracy (R) ≤ 5% Operation diagram A B C D E F G H I J K >1 sec. >1 sec. >1 sec. >2 sec. L >1 sec. >1 sec. >1 sec. >2 sec. 30/08/2018 CA30CAxxBPxIO ENG Carlo Gavazzi Industri A/S 7 CA30CAxxBPxIO - IO-Link  A B C D E F Target influence stable ON Output ON Output OFF stable OFF Time 30/08/2018 CA30CAxxBPxIO ENG G H I J K L Green LED ON Yellow LED ON Output N.O. Output N.C. Dust alarm N.O. Dust alarm N.C. Carlo Gavazzi Industri A/S 8 CA30CAxxBPxIO - IO-Link  Features Power Supply Rated operational voltage (UB) Ripple (Urpp) No load supply current (Io) Rated insulation voltage (Ui) Power-ON delay (tv) 10 ... 40 VDC (ripple included) ≤ 10% ≤ 20 mA 50 VDC ≤ 300 ms Input selector Input selector Channel A • Deactivated • SSC1 • SSC2 • Dust alarm 1 • Dust alarm 2 • Temperature alarm • External input Factory settings: SSC1 Channel B • Deactivated • SSC1 • SSC2 • Dust alarm 1 • Dust alarm 2 • Temperature alarm • External input Factory settings: SSC1 Channel A + B for SO1 • Direct • AND • OR • X-OR • SR-FF Factory settings: Direct Channel A + B for SO2 • Direct • AND • OR • X-OR • SR-FF Factory settings: Direct Logic functions Logic functions 30/08/2018 CA30CAxxBPxIO ENG Carlo Gavazzi Industri A/S 9 CA30CAxxBPxIO - IO-Link  Time delays Timer mode Timer scale Timer value For SO1 • Disabled • Power-ON delay • Power-OFF delay • Power-ON delay and Power-OFF delay • One-shot leading edge • One-shot trailing edge Factory settings: Disabled For SO1 • [ms] • [s] • [min] Factory settings: ms For SO1 • 0 ... 32 767 Factory settings: 0 For SO2 • Disabled • Power-ON delay • Power-OFF delay • Power-ON delay and Power-OFF delay • One-shot leading edge • One-shot trailing edge Factory settings: Disabled For SO2 • [ms] • [s] • [min] Factory settings: ms For SO2 • 0 ... 32 767 Factory settings: 0 For SO1 Pin 4 Black wire: • N.O. • N.C. Factory settings: N.O. For SO2 Pin 4 Black wire: • N.O. • N.C. Factory settings: N.O. For SO1 Pin 4 Black wire: • NPN • PNP • Push-Pull For SO2 Pin 4 Black wire: • NPN • PNP • Push-Pull • External input, active high • External input, active low • External teach Factory settings: PNP Output Inverter Output Inverter Sensor Output Switching Output Stage SO1 and SO2 Factory settings: PNP Outputs Rated operational current (Ie) (Ie) OFF-state current (Ir) Minimum operational current (Im) Voltage drop (Ud) Protection Utilization category Load capacitance max at (Ue) 30/08/2018 CA30CAxxBPxIO ENG ≤ 200 mA (Continuous) ≤ 100 μA > 0,5 mA ≤ 1.0 VDC @ 200 mA DC Short circuit, reverse polarity, transients Control of resistive loads and solidDC-12 state loads with optical isolation DC-13 Control of electromagnets 100 nF Carlo Gavazzi Industri A/S 10 CA30CAxxBPxIO - IO-Link  Operation diagram For default factory sensor Tv = Power-ON delay Power supply Target (Object) Break output (N.C.) Make output (N.O.) ON Present Tv ON Tv ON Response times Operating frequency (f) 50 Hz. tON (OFF-ON) tOFF (ON-OFF) Response times < 10 ms < 10 ms Indication Green LED Yellow LED ON ON OFF OFF ON OFF ON OFF Flashing 10Hz 50% dutycycle Flashing (0.5…20Hz) - - - - Flashing 1 HZ ON 100 mS OFF 900 mS Flashing 1 HZ ON 900 mS OFF 100 mS Flashing 10 HZ ON 50 mS OFF 50 mS Flashing for 2 sec Flashing 2 HZ ON 250 mS OFF 250 mS Flashing for 2 sec Flashing 1 HZ ON 900 mS OFF 100 mS 30/08/2018 CA30CAxxBPxIO ENG Power SIO and IO-Link mode ON ON - Function ON (stable)* SSC1 OFF (stable)* SSC1 ON (Not stable) SSC1 OFF (Not stable) SSC1 ON Output short-circuit ON Timer indication SIO mode only ON External teach by wire. Only for single point mode ON Teach time window (3 - 6 sec) ON Teach time out (12 sec) ON Teach succesfull IO-Link mode only - ON Sensor is in IO-Link mode Carlo Gavazzi Industri A/S 11 CA30CAxxBPxIO - IO-Link  *See operation diagram LED indication LED indications • LED Indication disabled • LED Indication enabled Factory settings: LED Indication enabled Environmental Ambient temperature Max. temperature on sensing face Ambient humidity range Vibration Shock Drop test Rated impulse withstand voltage Overvoltage category Pollution degree IP rating NEMA Enclosure Types Tightening torque -30°C... +85°C (-22°F... +185°F) -40°C ... +85°C (-40°F ... +185°F) 120°C (248°F) 35% ... 95% 35% ... 95% 10 ... 150 Hz, 1 mm / 15 G 30 G / 11ms, 3 pos, 3 neg per axis 2 x 1m 100 x 0,5m ≥2 kV III 3 IP 67, IP 68/60 min., IP69K* 1, 2, 4, 4X, 5, 6, 6P, 12 ≤ 7.5 Nm Operating Storage Operating Storage EN 60068-2-6 EN 60068-2-27 EN 60068-2-31 with 500 Ω IEC 60664, EN 60947-1 IEC 60664, 60664A; EN 60947-1 EN 60529; EN 60947-1 DIN 40050-9 NEMA 250 * The IP69K test according to DIN 40050-9 for highpressure, high-temperature wash-down applications. The sensor must not only be dust tight (IP6X), but also able to withstand high-pressure and steam cleaning. The sensor is exposed to high pressure water from a spray nozzle that is fed with 80°C water at 8’000– 10’000 KPa (80–100bar) and a flow rate of 14–6L/min. The nozzle is held 100 –150 mm from the sensor at angles of 0°, 30°, 60° and 90° for 30s each. The test device sits on a turntable that rotates with a speed of 5 times per minute. The sensor must not suffer any damaging effects from the high pressure water in appearance and function. TRIPLESHIELDTM Exceeding the norms for capacitive sensors. 30/08/2018 CA30CAxxBPxIO ENG Carlo Gavazzi Industri A/S 12 CA30CAxxBPxIO - IO-Link  Electrostatic discharge immunity test contact discharge air discharge Electromagnetic field immunity 20 V/m Electrical fast transient immunity ±4kV / 5kHz Wire-conducted noise > 20 Vrms Power frequency magnetic fields Continous Short-time > 40 kV > 40 kV > 60 A/m, 75.9 µ tesla > 600 A/m, 759 µ tesla IEC 61000-4-2; EN60947-1 IEC 61000-4-3; EN60947-1 IEC 61000-4-4; EN60947-1 IEC 61000-4-3; EN60947-1 IEC 61000-4-8; EN60947-1 Diagnostic parameters Function Unit Values stored in the sensor (Saved every hour) Operating Hours [h] Number of Power Cycles [cycles] Maximum temperature - All time high [°C] Minimum temperature - All time low [°C] Detection counter SSC1 [cycles] Minutes above Maximum Temperature [min] Minutes below Minimum Temperature [min] Values stored in the sensor (Savede with events) Maintenance event counter [counts] Download counter [counts] Values not saved in sensor Maximum temperature - Since last [°C] power-up Minimum temperature - Since last [°C] power-up Current temperature [°C] Range 0 … 2 147 483 647 0 … 2 147 483 647 -50 ... +150 -50 ... +150 0 … 2 147 483 647 0 … 2 147 483 647 0 … 2 147 483 647 0 … 2 147 483 647 0 …65 536 -50 ... +150 -50 ... +150 -50 ... +150 Events Configuration Events Temperature fault event Temperature over-run Temperature under-run Short circuit Maintenance 30/08/2018 CA30CAxxBPxIO ENG Factory default setting Inactive Inactive Inactive Inactive Inactive Carlo Gavazzi Industri A/S 13 CA30CAxxBPxIO - IO-Link  Process data configuration Process Data Analogue value SO1, Switching output 1 SO2, Switching output 2 SSC1, Sensor switching channel 1 SSC2, Sensor switching channel 2 DA1, Dust Alarm for SSC1 DA2, Dust alarm for SSC2 TA, Temperature alarm SC, Short circuit 30/08/2018 CA30CAxxBPxIO ENG Factory default setting Active Active Active Inactive Inactive Inactive Inactive Inactive Inactive Carlo Gavazzi Industri A/S 14 CA30CAxxBPxIO - IO-Link  Process data structure 4 Bytes, Analogue value 16 ... 31 (16 bit) Byte 0 Byte 1 Byte 2 Byte 3 30/08/2018 CA30CAxxBPxIO ENG 31 MSB 23 15 7 - 30 22 14 6 - 29 21 13 SC 5 - 28 20 12 TA 4 - 27 19 11 DA2 3 - 26 18 10 DA1 2 - 25 17 9 SSC2 1 SO2 24 16 LSB 8 SSC1 0 SO1 Carlo Gavazzi Industri A/S 15 CA30CAxxBPxIO - IO-Link  Mechanics/electronics Connection Cable Plug (M1) 2 m, 4 wire, 4 x 0,34 mm2, Ø5.2 mm Oil proof PVC, grey M12 x 1, 4 pin male Wiring 1 BN V 4 BK A 2 WH B 3 BU V BN (1) A Brown OUT/IO-Link WH (2) B Colour code White BK (4) IN/OUT Black BU (3) Blue Housing Body Cable gland Finger nuts Trimmer shaft Light guides Dimensions Thread length Total length Weight 30/08/2018 CA30CAxxBPxIO ENG PBT,Grey, 30% glass-reinforced PA12, Rectangular housing PA12, Rectangular housing Nylon, Blue Grilamid TR 55, Transparent M30 x 1.5 45.5 mm 59.5 mm 61 mm 190 g 106 g Thread Non-flush Flush Housing Cable version Plug version Carlo Gavazzi Industri A/S 16 CA30CAxxBPxIO - IO-Link  Dimensions (mm) 81 81 61 61 LED LED 14,5 M30 x 1.5 x 59.5 M30 x 1.5 x 45.5 Fig. 6 Cable CA30CAF....A2IO Fig. 7 Cable CA30CAN....A2IO 74 74 61 61 LED LED M12 x 1.0 M12 x 1.0 14,5 M30 x 1.5 x 59.5 M30 x 1.5 x 45.5 Fig. 8 Plug CA30CAF....M1IO Fig. 9 Plug CA30CAN....M1IO 30/08/2018 CA30CAxxBPxIO ENG Carlo Gavazzi Industri A/S 17 CA30CAxxBPxIO - IO-Link  Compatibility and conformity Approvals and markings General reference MTTFd Sensor designed according to EN60947-5-2 and EN60947-1 98.3 years @ 40°C (+104°F) ISO 13849-1, SN 29500 CE-marking Approvals Other Approvals (UL508) Topax 56, Topaz AC1, Topaz MD3, Topaz CL1, Topactiv OKTO, P3-hypochloran IO-Link IO-Link revision Transmission rate SDCI-Norm Profile Min. cycle time SIO mode Min. master port class Process data length 30/08/2018 CA30CAxxBPxIO ENG 1.1 COM2 (38.4 kbaud) IEC 61131-9 Smart sensor profile 2nd edition, common profile 5 ms Yes A (4-pin) 32 bit Carlo Gavazzi Industri A/S 18