QS18K6AF250Q5

WORLD-BEAM® QS18 Electronically Adjustable Background Suppression Sensor (30-250mm) Datasheet Compact Sensors Featuring Adjustable Range Background Suppression Mode • • • • • • • Two opitcal designs optimized for reliable long-range target detection and stable detection of colorfully printed packages ◦ High visibility red LED spot AF250 model recommended for long range detection to 250 mm on black or white targets ◦ Small bright red LED spot AF120 model recommended for reliable detection of colorfully printed packages and small parts or features Simple single-turn potentiometer adjustment of cutoff distance Enhanced immunity to fluorescent lights Crosstalk immunity algorithm allows two sensors to be used in close proximity High-intensity, bright red LED spot makes sensor alignment fast and easy Convenient mounting options available for 18 mm barrel or side mount Bright indicator LEDs show operating status from 360˚ WARNING: Not To Be Used for Personnel Protection Never use this device as a sensing device for personnel protection. Doing so could lead to serious injury or death. This device does not include the self-checking redundant circuitry necessary to allow its use in personnel safety applications. A sensor failure or malfunction can cause either an energized or de-energized sensor output condition. Models Model1 Output Type QS18VN6AF250 Complementary NPN QS18VP6AF250 Complementary PNP QS18K6AF250Q8 Sensing Range Adjustable Cutoff: 30 mm to 250 mm IO-Link QS18VN6AF120 Complementary NPN QS18VP6AF120 Complementary PNP QS18K6AF120Q8 Supply Voltage 10 V dc to 30 V dc Adjustable Cutoff: 30 mm to 120 mm IO-Link Overview The WORLD-BEAM® QS18 Sensor with Background Suppression detects targets within the cutoff distance while ignoring objects in the background. Background suppression mode is recommended when target position is repeatable, but target color and background conditions vary. 1 2 3 Key 1 Green LED: Power Indicator 2 Amber LED: Light Sensed Indicator (Flashes for Marginal Conditions) 3 Cutoff Point Adjustment Potentiometer 1 2 m (6.5 ft) PVC cabled models are listed for the complementary output models. 2 m (6.5 ft) and 9 m (30 ft) PVC cabled options are not available on IO-Link models. • To order the 9 m (30 ft) PVC cable model, add the suffix "W/30" to the cabled model number. For example, QS18VN6AF250 W/30. • To order the 4-pin M12/Euro-style integral quick disconnect model, add the suffix "Q8" to the model number. For example, QS18VN6AF250Q8. • To order the 4-pin M8/Pico-style integral quick disconnect model, add the suffix "Q7" to the model number. For example, QS18VN6AF250Q7. • To order the 150 mm (6 in) PVC cable model with a 4-pin M12/Euro-style quick disconnect, add the suffix "Q5" to the model number. For example, QS18VN6AF250Q5. • To order the 150 mm (6 in) PVC cable model with a 4-pin M8/Pico-style quick disconnect, add the suffix "Q" to the model number. For example, QS18VN6AF250Q. • Models with a quick disconnect require a mating cordset. Original Document 201339 Rev. C 11 September 2018 201339 WORLD-BEAM® QS18 Electronically Adjustable Background Suppression Sensor (30-250mm) Installation Instructions Sensor Orientation Optimize detection reliability and minimum object separation performance with correct sensor-to-target orientation. To ensure reliable detection, orient the sensor as shown in relation to the target to be detected. Figure 1. Optimal Orientation of Target to Sensor Wiring Diagrams 3 – 10-30V dc + 1 4 2 PNP Output Load Load 1 + 10-30V dc – 3 4 2 IO-Link with PNP Output Load 1 PUSH-PULL NPN Output Load 4 + CH1 Load 3 2 10-30V dc Key 1 = Brown 2 = White 3 = Blue 4 = Black – CH2 Load Cabled wiring diagrams are shown. Quick disconnect wiring diagrams are functionally identical. Sensor Setup Background Suppression Mode: Objects beyond the set cutoff distance will not be detected. Background suppression mode can be used in most situations with varying object colors and positions or with varying background conditions. To ensure reliable background suppression, a minimum separation distance between the object and the background is necessary. See Figure 3 on page 4 for AF250 models or Figure 4 on page 4 for AF120 models to determine the minimum separation distance. 1. Mount the sensor with the darkest object at the longest application Object Background distance. The distance to the object must be less than shown in Figure 3 on page 4, or Figure 4 on page 4 for your object color, depending on the model. 2. Turn the adjustment potentiometer counter-clockwise until the yellow indicator turns off. Y 3. Turn the adjustment potentiometer clockwise until the yellow X indicator turns on. 4. Replace the darkest object with the brightest background at the closest application distance. Cutoff 5. Turn the adjustment potentiometer clockwise until the yellow Distance indicator turns on. Figure 2. Minimum Separation Distance 6. Turn the adjustment potentiometer counter-clockwise approximately X: Distance to the Object half of the adjustment rotation from step 5. This places the cutoff distance approximately half-way between the object and the Y: Minimum Separation Between the Object and background switch points. the Background If sufficient separation exists between the object and background, Set the cutoff distance approximately midway the sensor is ready for operation. between the farthest object and the closest background 2 www.bannerengineering.com - Tel: +1-763-544-3164 P/N 201339 Rev. C WORLD-BEAM® QS18 Electronically Adjustable Background Suppression Sensor (30-250mm) IO-Link Interface IO-Link is a point-to-point communication link between a master device and sensor. It can be used to automatically parameterize sensors and transmit process data. For the latest IO-Link protocol and specifications, please visit the web site at http://www.iolink.com. The IO-Link IODD package (P/N 206635) is contained on the Banner Website at http://www.bannerengineering.com. Specifications Supply Voltage 10 V dc to 30 V dc (10% maximum ripple within specified limits) Maximum Power Consumption (exclusive of load) AF120 Models less than 300 mW AF250 Models less than 475 mW Output Response 1.7 milliseconds ON; 1.1 milliseconds OFF Note: 200 millisecond delay on power-up; outputs do not conduct during this time Adjustments Single-turn adjustment potentiometer sets the cutoff distance between minimum and maximum positions Sensing Beam Visible red LED, 640 nm Repeatability 130 µs (standard mode) Supply Protection Circuitry Protected against reverse polarity and transient voltages Output Configuration Solid-state complementary: NPN or PNP, or push/pull, depending on model Rating: 50 mA per output Output Voltage High: Greater than Vsupply - 2.5 V Output Voltage Low: Less than 2.5 V For loads less than 1 Meg Ohm Protected against false pulse on power-up and continuous overload or short circuit of outputs Connections 2 m (6.5 ft) unterminated 4-wire PVC cable; 9 m (30 ft) unterminated 4wire PVC cable; 150 mm (6 in) PVC cable with a 4-pin M8/Pico-style quick disconnect; 150 mm (6 in) PVC cable with a 4-pin M12/Euro-style quick disconnect; Integral 4-pin M8/Pico-style quick disconnect or Integral 4-pin M12/Euro-style quick disconnect, depending on model Models with a quick disconnect require a mating cordset IO-Link Interface Supports Smart Sensor Profile: Yes Baud Rate: 38400 bps Process Data Widths: 16 bits IODD Files: Provides all programming options plus additional functionality; please see the IO-Link Data Reference Guide for more details Indicators 2 LED indicators on sensor top: Green solid: Power on Amber: Light sensed Amber flashing: Marginal sensing condition Construction ABS housing, acrylic lens cover, nickel-plated brass connector, acetal adjustment pot Required Overcurrent Protection WARNING: Electrical connections must be made by qualified personnel in accordance with local and national electrical codes and regulations. Overcurrent protection is required to be provided by end product application per the supplied table. Overcurrent protection may be provided with external fusing or via Current Limiting, Class 2 Power Supply. Supply wiring leads < 24 AWG shall not be spliced. For additional product support, go to www.bannerengineering.com. Environmental Rating IEC IP67; NEMA 6; UL Type 1 Operating Conditions 95% relative humidity at 50 °C (non-condensing) –40 °C to +60 °C (–40 °F to +140 °F) Certifications Supply Wiring (AWG) Required Overcurrent Protection (Amps) 20 5.0 22 3.0 24 2.0 26 1.0 28 0.8 30 0.5 Dimensions 31.0 mm (1.22") 15.0 mm (0.59") 17.1 mm (0.67") Yellow LED Green LED 3.0 mm (0.12") Single-turn Sensitivity Adjustment 24.1 mm (0.95") 35.0 mm (1.38") M18x1 Thread Max. torque 2.3 Nm (20 in-lbs) Ø3.3 mm (0.13") Max. torque 0.6 Nm (5 in-lbs) P/N 201339 Rev. C www.bannerengineering.com - Tel: +1-763-544-3164 3 WORLD-BEAM® QS18 Electronically Adjustable Background Suppression Sensor (30-250mm) Model Suffix Q (e.g. QS18VN6AF250Q) Model Suffix Q5 Model Suffix Q7 (e.g. QS18VN6AF250Q5) (e.g. QS18VN6AF250Q7) Model Suffix Q8 (e.g. QS18VN6AF250Q8) 41.5 mm (1.63") 150 mm (6") Euro-style Pigtail 150 mm (6") Pico-Style Pigtail 49 mm (1.93") Integral 4-pin Pico-Style QD Integral 4-pin Euro-Style QD Performance Curves Long Range: The minimum sensing range is 8 mm for 6% reflectivity. Short Range: The minimum sensing range is 13 mm for 6% reflectivity. AF250 Models AF120 Models 12 Minimum Separation Object to Background, Dimension “Y” (mm) Minimum Separation Object to Background, Dimension “Y” (mm) 60 Object/Background 50 black/white 40 30 20 gray/white 10 white/white 0 0 25 30 50 75 100 125 150 175 200 225 Object/Background 10 8 black/white 6 4 gray/white 2 white/white 0 250 0 20 Distance to Object, Dimension “X” (mm) 30 40 60 80 100 120 Distance to Object, Dimension “X” (mm) Figure 3. Minimum Separation Between Object to Background (Background Suppression Mode) Figure 4. Minimum Separation Between Object to Background (Background Suppression Mode) AF250 and AF120 Models Emitter Beam Diameter (mm) 20 250 mm 15 10 5 120 mm 0 0 50 100 150 200 250 Range (mm) Figure 5. Typical Emitter Spot Diameter vs. Distance 4 www.bannerengineering.com - Tel: +1-763-544-3164 P/N 201339 Rev. C WORLD-BEAM® QS18 Electronically Adjustable Background Suppression Sensor (30-250mm) Accessories Brackets SMB18A • Right-angle mounting bracket with a curved slot for versatile orientation • 12-ga. stainless steel • 18 mm sensor mounting hole • Clearance for M4 (#8) hardware 30 C A 41 B 46 SMBQS18Y • Die-cast bracket for 18 mm holes • Includes metal hex nut and lock washer • Allows ± 8° for cabled sensors 2x 8 3.4 mm [0.13"] 15.5 mm [0.61"] 4.5 mm [0.18"] 2x R24.1 mm [0.95"] 7.8 mm [0.31"] 24.1 mm [0.94"] 38.0 mm [1.50"] Hole size: A = ø 15.3 12.0 mm [0.47"] 25.4 mm [1"] Hole center spacing: A to B = 24.2 Hole size: A = ø 4.6, B = 17.0 × 4.6, C = ø 18.5 16.4 mm [0.65"] 9.8 mm [0.38"] 19.5 mm [0.77"] 14.5 mm [0.57"] SMBQ4X.. • Swivel bracket with tilt and pan movement for precision adjustment • Easy sensor mounting to extruded rail T-slots • Metric and inch size bolts available • Side mounting of some sensors with the 3 mm screws included with the sensor 40 43 B A SMB18AFA.. • Protective, swivel bracket with tilt and pan movement for precision adjustment • Easy sensor mounting to extruded rail T-slots • Metric and inch size bolts available • Mounting hole for 18 mm sensors 44 51 ø18.1 3/8-16 UNC X 2 in. 51 ø19.8 Hole size: B = ø 18.1 B = 7 × M3 × 0.5 Model Bolt Thread (A) SMBQ4XFA 3/8 - 16 × 2¼ in SMBQ4XFAM10 M10 - 1.5 × 50 SMBQ4XFAM12 n/a; no bolt included. Mounts directly to 12 mm (½ in) rods Model Bolt Thread (A) SMB18AFA 3/8 - 16 × 2 in SMB18AFAM10 M10 - 1.5 × 50 SMB312S • B Stainless steel 2-axis, side-mount bracket 46 C A 32 20 A = 4.3 × 7.5, B = diam. 3, C = 3 × 15.3 P/N 201339 Rev. C www.bannerengineering.com - Tel: +1-763-544-3164 5 WORLD-BEAM® QS18 Electronically Adjustable Background Suppression Sensor (30-250mm) Cordsets 4-Pin Threaded M12/Euro-Style Cordsets Model Length MQDC-406 1.83 m (6 ft) MQDC-415 4.57 m (15 ft) MQDC-430 9.14 m (30 ft) MQDC-450 15.2 m (50 ft) MQDC-406RA 1.83 m (6 ft) MQDC-415RA 4.57 m (15 ft) MQDC-430RA 9.14 m (30 ft) Style Dimensions Pinout (Female) 44 Typ. Straight M12 x 1 ø 14.5 2 1 3 4 32 Typ. [1.26"] 1 = Brown 2 = White 30 Typ. [1.18"] Right-Angle 3 = Blue 4 = Black MQDC-450RA 15.2 m (50 ft) M12 x 1 ø 14.5 [0.57"] 4-Pin Threaded M8/Pico-Style Cordsets Model Length PKG4M-2 2 m (6.56 ft) PKG4M-5 5 m (16.4 ft) Style Dimensions 35 Typ. Straight PKG4M-9 9 m (29.5 ft) PKW4M-2 2 m (6.56 ft) PKW4M-5 ø 9.5 M8 x 1 4 2 1 3 28 Typ. 5 m (16.4 ft) 20 Typ. Right Angle PKW4M-9 Pinout (Female) 9 m (29.5 ft) 1 = Brown 2 = White 3 = Blue 4 = Black M8 x 1 ø 9.5 Banner Engineering Corp. Limited Warranty Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product. THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE. This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP. BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE. Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by Banner Engineering Corp. Any misuse, abuse, or improper application or installation of this product or use of the product for personal protection applications when the product is identified as not intended for such purposes will void the product warranty. Any modifications to this product without prior express approval by Banner Engineering Corp will void the product warranties. All specifications published in this document are subject to change; Banner reserves the right to modify product specifications or update documentation at any time. Specifications and product information in English supersede that which is provided in any other language. For the most recent version of any documentation, refer to: www.bannerengineering.com. © Banner Engineering Corp. All rights reserved