Q60VR3AF2000Q1

Q60AF Sensors Datasheet Long-Range Self-Contained Adjustable-Field Sensors • • • • • • • Long-range adjustable-field background suppression sensor detects objects within a defined sensing field, while ignoring objects located beyond the sensing field cutoff Two-turn, logarithmic adjustment of sensing field cutoff point from 0.2 m to 2 m (7.9 in to 6.6 ft); allows easy setting of cutoff point at long range Rotating pointer indicates relative cutoff point setting Easy push-button or remote programming of light/dark operate and output timing; continuous status indicators verify all settings at a glance Output ON and/or OFF delays adjustable from 8 milliseconds to 16 seconds Powerful infrared sensing beam Tough ABS/polycarbonate blend housing is rated IEC IP67; NEMA 6 10 to 30 V dc Models (Q60BB6AF): • Powered by 10 to 30 V dc; bipolar (one NPN and one PNP) outputs • Available with integral cable or rotating Euro-style quick-disconnect fitting Universal Voltage Models (Q60VR3AF): • 12 to 250 V dc or 24 to 250 V ac, 50/60 Hz • Available with integral cable or rotating Micro-style quick-disconnect fitting WARNING: Not To Be Used for Personnel Protection Never use this device as a sensing device for personnel protection. Doing so could lead to serious injury or death. This device does not include the self-checking redundant circuitry necessary to allow its use in personnel safety applications. A sensor failure or malfunction can cause either an energized or de-energized sensor output condition. Models Models Minimum Range Cable1 Cutoff Point Supply Voltage Output Type 10 V dc to 30 V dc Bipolar NPN/PNP 5-wire 2 m (6.5 ft) Universal Voltage 4-pin Micro-style QD 12 V dc to 250 V dc or 24 V ac to 250 V ac E/M Relay (SPDT), normally closed and normally open contacts Q60BB6AF2000 5-wire 2 m (6.5 ft) Q60BB6AF2000Q 5-pin Euro-style QD 50 mm to 125 mm (2 in to Adjustable: 5 in) depending on cutoff 200 mm to 2000 mm (8 in point setting to 80 in) Q60VR3AF2000 Q60VR3AF2000Q1 E/M Relay (SPST), normally open contact Overview The Q60AF sensor is a full-featured adjustable-field sensor. These adjustable-field sensors are able to detect objects of relatively low reflectivity, while ignoring other objects in the background (beyond the cutoff point). The cutoff distance is mechanically adjustable, using the 2-turn adjustment screw on the top of the sensor. A rotating pointer indicates the relative cutoff position. The indicator moves clockwise to show increasing distance. Two push buttons (ON Delay and OFF Delay) are used to set the output delay options, to toggle between light and dark operate modes and to lock out the push buttons for security purposes. These functions also may be accomplished using the remote wire (available on some models). Seven LED indicators show, during RUN mode, the sensor configuration and operating status. During Delay Configuration, 5 of the LEDs combine to form a single light bar that indicates relative ON or OFF delay time. Note: When an object approaches from the side, the most reliable sensing usually occurs when the line of approach is parallel to the sensing axis. 1 To order the 9 m (30 ft) PVC cable model, add the suffix "W/30" to the cabled model number. For example, Q60BB6AF2000 W/30. Models with a quick disconnect require a mating cordset. Original Document 67003 Rev. C 10 February 2017 67003 Q60AF Sensors Features and Indicators Note: Outputs are active during on/off timing selection mode. ON Delay Steady Green: Run mode, ON delay is active Flashing Green: ON Delay Selection mode is active OFF Delay Steady Green: Run mode, OFF delay is active Flashing Green: OFF Delay Selection mode is active 5-Segment Light Bar2 Indicates relative delay time during ON or OFF Delay Selection modes Output Indicator Steady Amber: Outputs are conducting Steady Green: During ON/OFF Delay Selection modes Dark Operate Indicator Steady Green: Dark Operate is selected Lockout Indicator Steady Green: Buttons are locked out Light Operate Indicator Steady Green: Light Operate is selected Signal Indicator Steady Green: Sensor is receiving signal Flashing Green: Marginal signal (1.0 to 2.25 excess gain) ON/OFF Delay Push Buttons and Indicators Cutoff Adjustment Screw Light Sensed Indicator Light Operate Selected Push Button Lockout Indicator Dark Operate Selected Output Conducting (Bi-color Amber/Green) The indicators, above right, also function as a 5segment light gar during delay selection modes Adjustable-Field Sensing—Theory of Operation The Q60AF compares the reflections of its emitted light beam (E) from an object back to the sensor’s two differently-aimed detectors R1 and R2 (see Figure 1 on page 2). If the near detector (R1) light signal is stronger than the far detector (R2) light signal (see object A, closer than the cutoff distance), the sensor responds to the object. If the far detector (R2) light signal is stronger than the near detector (R1) light signal (see object B, object beyond the cutoff distance), the sensor ignores the object. The cutoff distance for these sensors is adjustable. Objects lying beyond the cutoff distance are ignored, even if they are highly reflective. However, it is possible to falsely detect a background object, under certain conditions (see Background Reflectivity and Placement on page 4). Cutoff Distance Receiver Elements Object B or Background Object A Near Detector R1 Lenses Receiver Elements Far Detector R2 Emitter E Sensing Axis Sensing Range Figure 1. Adjustable field sensing concept Figure 2. Sensing Axis In the drawings and information provided in this document, the letters E, R1, and R2 identify how the sensor’s three optical elements (Emitter “E”, Near Detector “R1”, and Far Detector “R2”) line up across the face of the sensor. The location of these elements defines the sensing axis (see Figure 2 on page 2). The sensing axis becomes important in certain situations, such as those illustrated in Figure 7 on page 4 and Figure 8 on page 4. 2 Output, Dark Operate, Lockout, Light Operate and Signal indicators function as 5-Segment Light Bar during ON or OFF Delay Selection modes 2 www.bannerengineering.com - Tel: +1-763-544-3164 P/N 67003 Rev. C Q60AF Sensors Installation Wiring Diagrams Q60BB6xx(Q) Q60VR3xx Cabled and QD Models, 10 to 30 V dc Cabled Model, 24 to 250 V ac (50/60Hz) or 12 to 250 V dc 1 3 2 4 1 + 10-30V dc – 3 2 C 4 Load Key N.C. 5 Load 5 24 - 250V ac or 12 - 250V dc N.O. 1 = Brown 2 = White 3 = Blue 4 = Black 5 = Gray Remote Program Q60VR3xxQ1 QD Model, 24 to 250 V ac (50/60Hz) or 12 to 250 V dc Key 1 24-250V ac or 12-250V dc* 2 3 N.O. 4 C 1 = Red/Black 2 = Red/White 3 = Red 4 = Green 3 A max. load *NOTE: Connection of dc power is without regard to polarity. Set the Cutoff Distance The cutoff distance for Q60AF sensors can be adjusted between 200 mm to 2000 millimeters (8 in to 80 in). Target Background Increas ing Dis To maximize contrast, position the lightest possible background to be used, at the closest position it will come to the sensor during use. Using a small screwdriver in the adjustment screw, adjust the cutoff distance until the threshold is reached and the green Light Sensed indicator changes state. If the indicator never turns ON, the background is beyond the maximum sensing cutoff and will be ignored. Note the position of the rotating cutoff position indicator at this position. Then repeat the procedure, using the darkest target, placed in its most distant position for sensing. Adjust the cutoff so that the indicator is midway between the two positions. ce tan RANGE R1 R2 ON DELAY E Farthest Target Object Set Cutoff Midway Between Closest Background DO LO Cutoff Distance Figure 3. Set the cutoff distance approximately midway between the farthest target and the closest background SIG OFF DELAY Figure 4. Setting the cutoff distance Note: Setting the cutoff distance adjustment screw to its maximum clockwise position places the receiver lens directly in front of the receiver elements and results in the Q60 performing as a long-range diffuse sensor. P/N 67003 Rev. C www.bannerengineering.com - Tel: +1-763-544-3164 3 Q60AF Sensors Sensing Reliability For highest sensitivity, the sensor-to-object distance should be such that the object will be sensed at or near the point of maximum excess gain. The excess gain curves show excess gain versus sensing distance for 200 mm and 2 m cutoffs. Maximum excess gain for a 200 mm cutoff occurs at a lens-to-object distance of about 150 mm, and for a 2 m cutoff, at about 500 mm. The background must be placed beyond the cutoff distance. Following these two guidelines makes it possible to detect objects of low reflectivity, even against close-in reflective backgrounds. Background Reflectivity and Placement Avoid mirror-like backgrounds that produce specular reflections. A false sensor response occurs if a background surface reflects the sensor's light more to the near detector (R1) than to the far detector (R2). The result is a false ON condition (Figure 5 on page 4). Correct this problem by using a diffusely reflective (matte) background, or angling either the sensor or the background (in any plane) so the background does not reflect light back to the sensor (Figure 6 on page 4). Position the background as far beyond the cutoff distance as possible. An object beyond the cutoff distance, either stationary (and when positioned as shown in Figure 7 on page 4), or moving past the face of the sensor in a direction perpendicular to the sensing axis, may cause unwanted triggering of the sensor if more light is reflected to the near detector than to the far detector. Correct the problem by rotating the sensor 90° (Figure 8 on page 4). The object then reflects the R1 and R2 fields equally, resulting in no false triggering. A better solution, if possible, may be to reposition the object or the sensor. Sensing Field Core of Emitted Beam Cutoff Distance Reflective Background Strong Direct Reflection to R1 R1 R2 E Sensing Field Cutoff Distance R1 R2 E Reflective Background E = Emitter R1 = Near Detector R2 = Far Detector Core of Emitted Beam E = Emitter R1 = Near Detector R2 = Far Detector Figure 5. Reflective Background - Problem Figure 6. Reflective Background - Solution ON RANGE E, R1, R2 DELAY DELAY OFF R1 R2 DO LO SIG Cutoff Distance Strong Direct Reflection Away From Sensor E Sensing Field Sensing Field A reflective background object in this position or moving across the sensor face in this axis and direction may cause a false sensor response. A reflective background object in this position or moving across the sensor face in this axis is ignored. Figure 7. Object Beyond Cutoff - Problem Figure 8. Object Beyond Cutoff - Solution Color Sensitivity The effects of object reflectivity on cutoff distance, though small, may be important for some applications. It is expected that at any given cutoff setting, the actual cutoff distance for lower reflectance targets is slightly shorter than for higher reflectance targets. This behavior is known as color sensitivity. These excess gain curves were generated using a white test card of 90% reflectance. Objects with reflectivity of less than 90% reflect less light back to the sensor, and thus require proportionately more excess gain in order to be sensed with the same reliability as more reflective objects. When sensing an object of very low reflectivity, it may be especially important to sense it at or near the distance of maximum excess gain. 4 www.bannerengineering.com - Tel: +1-763-544-3164 P/N 67003 Rev. C Q60AF Sensors The percentage of deviation indicates a change in the cutoff point for either 18% gray or 6% black targets, relative to the cutoff point set for a 90% reflective white test card. For example, the cutoff point decreases 10% for a 6% reflectance black target when the cutoff point is adjusted for 2000 mm (78.7in) using a 90% reflectance white test card. In other words, the cutoff point for the black target is 1800 mm (70.9 in) for this setting. Minimum Range with a 6% Black Card (mm) 0 Percent Deviation -1 -2 -3 -4 -5 -6 18% Gray Card 6% Black Card -7 -8 -9 -10 200 400 600 800 1000 1200 1400 1600 1800 2000 150 140 130 120 110 100 90 80 70 60 50 200 400 Cutoff Setting (90% White Card) 600 800 1000 1200 1400 1600 1800 2000 Cutoff Distance (mm) with 90% White Card Figure 10. Q60 Minium Range Versus Cutoff Setting Figure 9. Cutoff Point Deviation Hysteresis (% of Cutoff) with 6% Black Card 3.0 2.5 2.0 1.5 1.0 0.5 0 200 400 600 800 1000 1200 1400 1600 1800 2000 Cutoff Setting (mm) with 90% White Card Figure 11. Hysteresis Configuring a Sensor Set the Output Delay Major increments, displayed by a single full-intensity LED, are The output of the Q60AF sensor may be delayed between 0.008 and shown: 16 seconds, in any of 72 increments. Delay is indicated on the 5segment light bar using single LED segments or combinations of them, Step # Delay Time LED Status in varying stages of intensity. DO DO DO DO DO DO 16 seconds LO 72 SIG 4.0 seconds LO 56 SIG 1.00 second LO 40 SIG 0.250 second LO 24 SIG 0.062 second LO 8 SIG No Delay LO Note: Remote wire available on models Q60BB6AF(Q1) only. 0 SIG To set a delay, single-click the appropriate button or pulse the remote wire to enable the process (as described in the following procedures). Then use the + or – button or the appropriate remote wire pulse procedure to increase or decrease the delay (single-click adjusts the delay by one step at a time, and holding the button in provides a rapid increase/decrease). Increase or Decrease the ON Delay T = 40 – 800 ms Press and Hold > 800 ms unless otherwise noted P/N 67003 Rev. C www.bannerengineering.com - Tel: +1-763-544-3164 5 Q60AF Sensors Increase the ON Delay—4-second time-out Enter ON Delay Setup Enable Delay Increment Single-Click Push Button ON Rapid Decrement ON + DELAY – DELAY OFF ON DELAY + – OFF DELAY + T >800 ms T T T >800 ms DELAY >800 ms Press and Hold Single-Click ON T >800 ms + Step Decrement – T >800 ms DELAY – OFF DELAY Remote Input N/A DELAY Push Button Press and Hold OFF Single-Click ON Enable Delay Decrement DELAY Decrease the ON Delay—4-second time-out Enter ON Delay Setup + DELAY T >800 ms – OFF + ON T >800 ms Rapid Increment Single-Click N/A DELAY – OFF DELAY Remote Input Step Increment >800 ms Increase or Decrease the OFF Delay T = 40 – 800 ms Press and Hold > 800 ms unless otherwise noted Increase the OFF Delay—4-second time-out Enter OFF Delay Setup Enable Delay Increment Single-Click Push Button ON DELAY – + >800 ms Rapid Decrement Press and Hold Single-Click ON – + DELAY DELAY T >800 ms OFF ON DELAY – + T T T >800 ms DELAY Step Decrement DELAY T T T >800 ms Press and Hold OFF T >800 ms OFF ON – + DELAY DELAY OFF Remote Input N/A ON Single-Click Push Button DELAY Enable Delay Decrement – Decrease the OFF Delay—4-second time-out Enter OFF Delay Setup + DELAY OFF ON – + T >800 ms T T T >800 ms Rapid Increment Single-Click N/A DELAY DELAY OFF Remote Input Step Increment >800 ms Select Light Operate or Dark Operate Select Light Operate or Dark Operate mode using the two push buttons or a 4-second pulse of the remote line to toggle between the selections. LO/DO Toggle Four-Second Press and Hold ON DELAY – + 6 OFF Remote Input DELAY Push Button >4 sec. www.bannerengineering.com - Tel: +1-763-544-3164 P/N 67003 Rev. C Q60AF Sensors Lock the Push Buttons For security, the push buttons can be locked out using either the remote line or the push buttons themselves. Push Button Lockout Toggle Concurrent Quad-Click ON DELAY – Remote Input + DELAY OFF Push Button T T T T T T T >800 ms Specifications Supply Voltage and Current Q60BB6AF models: 10 to 30 V dc (10% maximum ripple) at less than 50 mA exclusive of load Q60VR3AF Universal models: 12 to 250 V dc or 24 to 250 V ac, 50/60 Hz Supply Protection Circuitry Protected against reverse polarity and transient voltages The dc wiring for model Q60VR3 is without regard to polarity Output Configuration Q60BB6AF models: Bipolar; one NPN (current sinking) and one PNP (current sourcing) open-collector transistor Q60VR3AF cabled model: E/M Relay (SPDT), normally closed and normally open contacts Q60VR3AFQ1 (QD) model: E/M Relay (SPST), normally open contact Output Rating—Q60BB6AF models 150 mA maximum each output @ 25 °C Off-state leakage current: < 5 μA @ 30 V dc Output saturation NPN: < 200 mV @ 10 mA and < 1 V @150 mA Output saturation PNP: < 1 V at 10 mA; < 1.5 V at 150 mA Adjustments Slotted, geared, 2-turn, cutoff range adjustment screw (mechanical stops on both ends of travel) 2 momentary push buttons: ON Delay (+) and OFF Delay (–); DC models also have a remote program wire ON Delay select: 8 ms to 16 seconds OFF Delay select: 8 ms to 16 seconds LO/DO select Push button lockout for security Construction Housing: ABS polycarbonate blend Lens: Acrylic Cover: Clear ABS Environmental Rating IEC IP67; NEMA 6 Connections 2 m (6.5 ft) or 9 m (30 ft) attached cable, 5-pin Euro-style fitting, or 5-pin Ministyle 150 mm (6 in) QD, depending on model. QD cables are ordered separately Output Rating—Q60VR3AF Universal models Operating Conditions Minimum voltage and current: 5 V dc, 10 mA Temperature: −20 °C to +55 °C (−4 °F to +131°F) Mechanical life of relay: 50,000,000 operations 90% at +50 °C maximum relative humidity (non-condensing) Electrical life of relay at full resistive load: 100,000 operations Required Overcurrent Protection Maximum switching power (resistive load): Cabled models: 1250 VA, 150 W WARNING: Electrical connections must be made QD models: 750 VA, 90 W by qualified personnel in accordance with local Maximum switching voltage (resistive load): and national electrical codes and regulations. Cabled models: 250 V ac, 125 V dc Overcurrent protection is required to be provided by end product application QD models: 250 V ac, 125 V dc per the supplied table. Maximum switching current (resistive load): Overcurrent protection may be provided with external fusing or via Current Cabled models: 5 A @ 250 V ac, 5 A @ 30 V dc derated to 200 mA @ 125 V Limiting, Class 2 Power Supply. dc Supply wiring leads < 24 AWG shall not be spliced. QD models: 3 A @ 250 V ac, 3 A @ 30 V dc derated to 200 mA @ 125 V dc For additional product support, go to www.bannerengineering.com. Output Protection Circuitry Supply Wiring (AWG) Required Overcurrent Protection (Amps) Q60BB6AF models: Protected against continuous overload or short circuit of outputs 20 5.0 All models: Protected against false pulse on power-up Output Response Time Q60BB6AF models: 2 milliseconds ON and OFF Note: 150 millisecond delay on power-up; outputs do not conduct during this time. Q60VR3AF Universal models: 15 milliseconds ON and OFF Note: 150 millisecond delay on power-up; relay is de-energized during this time. Repeatability 500 microseconds 22 3.0 24 2.0 26 1.0 28 0.8 30 0.5 Certifications Sensing Hysteresis See Figure 11 on page 5 P/N 67003 Rev. C www.bannerengineering.com - Tel: +1-763-544-3164 7 Q60AF Sensors Dimensions 15.2 mm (0.60") 4.0 mm (0.16") 4.9 mm (0.19") – DELAY OFF LO SIG + ON DO RANGE 25.0 mm (0.98") DELAY 60.0 mm (2.36") 52.0 mm (2.05") 4.0 mm (0.16") 2x ø4.2 mm (0.17") 14.0 mm (0.55") Q60BB6AFV200 75.0 mm (2.95") 52.0 mm (2.05") bn 67.0 mm (2.64") bu wh bk Q60BB6AFV200Q bn + 10-30V dc – + 10-30V dc – bu wh Load Load bk Load gy Load gy Remote Teach Remote Teach M3 hardware is included 17.0 mm (0.67") 77.6 mm (3.06") Performance Curves Excess Gain at 2000 mm cutoff Excess Gain at 200 mm Cutoff 10000 10000 1000 1000 E X C E S S G A I N Q60AF E X C E S S 100 G A I N 10 1 .01 m .033 ft .10 m .33 ft 1.0 m 3.3 ft 10 m 33 ft Q60AF 100 10 1 .01 m .033 ft 1.0 m 3.3 ft 10 m 33 ft DISTANCE DISTANCE 8 .10 m .33 ft www.bannerengineering.com - Tel: +1-763-544-3164 P/N 67003 Rev. C Q60AF Sensors Accessories Cordsets 4-Pin Micro-Style Cordsets Model Length MQAC-406 1.83 m (6 ft) MQAC-415 4.57 m (15 ft) Style Dimensions Pinout (Female) 42 Typ. Straight MQAC-430 1/2-20 UNF-28 ø 14.5 9.14 m (30 ft) MQAC-406RA 1.83 m (6 ft) MQAC-415RA 4.57 m (15 ft) 2 32 Typ 9.14 m (30 ft) 4 1 1 = Red/Black 2 = Red/White 3 = Red 4 = Green 28 Typ Right-Angle MQAC-430RA 3 1/2-20 UNF-28 ø 14.5 5-Pin Threaded M12/Euro-Style Cordsets—Single Ended Model MQDC1-501.5 Length Style Dimensions 0.50 m (1.5 ft) MQDC1-506 1.83 m (6 ft) MQDC1-515 4.57 m (15 ft) MQDC1-530 9.14 m (30 ft) MQDC1-506RA 1.83 m (6 ft) MQDC1-515RA 4.57 m (15 ft) 44 Typ. Straight M12 x 1 ø 14.5 2 1 3 4 32 Typ. [1.26"] 30 Typ. [1.18"] Right-Angle MQDC1-530RA Pinout (Female) 9.14 m (30 ft) 5 1 = Brown 2 = White 3 = Blue 4 = Black 5 = Gray M12 x 1 ø 14.5 [0.57"] Brackets 60 SMBQ60 • Right-angle bracket • 14-ga., 304 Stainless Steel ø3.8 82 ø4.5 22 P/N 67003 Rev. C www.bannerengineering.com - Tel: +1-763-544-3164 9 Q60AF Sensors Banner Engineering Corp. Limited Warranty Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product. THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE. This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP. BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE. Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by Banner Engineering Corp. Any misuse, abuse, or improper application or installation of this product or use of the product for personal protection applications when the product is identified as not intended for such purposes will void the product warranty. Any modifications to this product without prior express approval by Banner Engineering Corp will void the product warranties. All specifications published in this document are subject to change; Banner reserves the right to modify product specifications or update documentation at any time. Specifications and product information in English supersede that which is provided in any other language. For the most recent version of any documentation, refer to: www.bannerengineering.com. © Banner Engineering Corp. All rights reserved