PVA375P6

PVA Pick-to-Light Array Datasheet Light Screen for Error-Proofing of Bin-Picking Operations • • • • • • • • • • • • • • Compact package, available in 4 lengths to fit many sizes and configurations of existing parts bins Range up to 2 m (6.5 ft) Two-component system (asynchronous emitter and receiver) needs no sync wire or controller box. Emitters and receivers sold separately or in pairs for easy ordering. Two LEDs on each emitter and receiver indicate proper setup and system errors. Clearly visible green job indicator lights mounted on either side of emitter and receiver housings; the light can be remotely controlled to initiate user action with a solid ON or blinking condition Two frequency settings to prevent crosstalk in close-proximity, multiple-array installations Easy DIP-switch selection of light/dark operate, solid/flashing job light, A/B frequency, and gate polarity for activating the job light indicator. Choose 2 m (6.5 ft) unterminated cable or 2 m (6.5 ft) cable with 4-pin M12 quick-disconnect connector. PNP or NPN receiver output, depending on model 12 to 30 V DC operation Minimum resolution 35 mm (1.4 in) Wide beam pattern for easy alignment Heavy-duty protective brackets available WARNING: • Do not use this device for personnel protection • Using this device for personnel protection could result in serious injury or death. • This device does not include the self-checking redundant circuitry necessary to allow its use in personnel safety applications. A device failure or malfunction can cause either an energized (on) or de-energized (off) output condition. Models Note: Cable diameter is 3.3 mm (0.13 in) on all models. Model 1 Description PVA100N6 Emitter/Receiver Pair PVA100N6E Emitter PVA100N6R Receiver PVA100P6 Emitter/Receiver Pair PVA100P6E Emitter PVA100P6R Receiver PVA225N6 Emitter/Receiver Pair PVA225N6E Emitter PVA225N6R Receiver PVA225P6 Emitter/Receiver Pair PVA225P6E Emitter PVA225P6R Receiver PVA300N6 Emitter/Receiver Pair PVA300N6E Emitter PVA300N6R Receiver PVA300P6 Emitter/Receiver Pair PVA300P6E Emitter PVA300P6R Receiver PVA375N6 Emitter/Receiver Pair PVA375N6E Emitter PVA375N6R Receiver PVA375P6 Emitter/Receiver Pair PVA375P6E Emitter PVA375P6R Receiver Array Length / # Beams Job Light Input 2 Receiver Output 0 V DC NPN +5 to 30 V DC PNP 0 V DC NPN +5 to 30 V DC PNP 0 V DC NPN +5 to 30 V DC PNP 0 V DC NPN +5 to 30 V DC PNP 100 mm (4 in) Long, 5 Beams 225 mm (9 in) Long, 5 Beams 300 mm (12 in) Long, 13 Beams 375 mm (15 in) Long, 16 Beams 1 Only cabled models (2 m (6.5 ft) unterminated integral cable) are listed. For 2 m (6.5 ft) cables with M12 Quick-disconnect fitting, add "Q" to the model number (for example, PVA100N6Q). 2 See Configuration on p. 3 Original Document 52088 Rev. G 16 September 2021 52088 PVA Pick-to-Light Array Overview The PVA Series Parts Verification Array is a simple, easy-to-use light screen suited to many part assembly and object detection applications. The PVA has two components: an emitter and a receiver. The receiver's solid-state output interfaces to a system controller, which is preprogrammed by a supervisor for a specific sequence of tasks. Mounted so that the beams stretch across each bin in an assembler’s work station, the PVA then signals the assembler (by means of easy-to-see job lights) which bins contain items to be picked in a given operation and in what order they should be picked. As the assembler reaches into each bin, the system senses if the correct part has been taken, then signals the next bin in the sequence. The system may be wired to signal an alarm for the assembler and/or a supervisor in the event an incorrect part is selected. The major benefit of a PVA-driven system is increased efficiency, due to simplified job training, increased quality control (no skipped components), and reduced rework and inspections. The PVA speeds the resumption of work after breaks and other distractions. And it is ideal for multilingual workplaces where communication may be an issue. Installation Multiple sensor pairs located farther than the sensor's effective maximum range (approximately 2 m or 6.5 ft) from one another are unlikely to cause crosstalk problems. However, when multiple sensor pairs are mounted in a confined area, take care to avoid crosstalk between them. To avoid crosstalk: • Alternate the relative position of adjacent emitter/receiver pairs. • Alternate the Frequency configuration of adjacent pairs. Mount emitter and receiver pairs parallel, with both cable ends pointing the same direction. Figure 1. Example—Correct Positions Emitter Figure 2. Example—Incorrect Positions MODE Emitter Receiver Receiver Receiver Emitter Receiver MODE MODE MODE MODE MODE Receiver Receiver Emitter Emitter Emitter Cable ends pointing in opposite directions Non-parallel orientation Figure 3. Maximum Off-Axis Misalignment Sensor Separation – Y (Meters) Horizontal Misalignment X 2.0 1.8 1.6 Y 1.4 1.2 Vertical Misalignment 1.0 X 0.8 0.6 Y 0.4 0.2 0 0 50 100 150 200 250 Maximum Off-axis Distance – X (Millimeters) Mounting The wide beam pattern of PVA emitters and receivers simplifies their alignment. M4 stainless steel fasteners and two stainless steel brackets are included with each sensor. Mount each emitter and its corresponding receiver parallel to one another in the same plane, with their cable ends pointing the same direction, and their tops and bottoms aligned. 2 www.bannerengineering.com - Tel: + 1 888 373 6767 P/N 52088 Rev. G PVA Pick-to-Light Array 1. From a common point of reference, make measurements to locate the emitter and receiver in the same plane with their midpoints directly opposite each other. 2. Mount the included brackets to the top and bottom of each sensor, as shown. 3. Mount the emitter and receiver in their brackets, being careful to position the red lenses of the two units directly facing each other. (Remember, the cable ends of both sensors must point in the same direction to ensure proper sensing.) 4. Measure from one or more reference planes (for example, the building or bin floor) to the same point(s) on the emitter and receiver to verify their mechanical alignment. (If the sensors are mounted exactly vertical or horizontal, a carpenter’s level may be helpful. A straightedge or a string extended between the sensors may also be helpful.) 5. Also check by eye for line-of-sight alignment. 6. Make any necessary final mechanical adjustments, and hand-tighten the bracket hardware. 7. After the electrical wiring is complete, check for beam alignment. If necessary, re-align the emitter and receiver at that time. Figure 4. Mounting Hardware MODE Wiring All models feature integral 2 m (6.5 ft) long, 3.3 mm (0.13 inch) dia. PVC-jacketed cables. Models whose model numbers end in “Q” are terminated with quick-disconnect (QD) M12 4-pin connectors; other models have unterminated ends. Emitter with Unterminated Cable bn + 12-30V dc bu - wh Job Light Enable* Emitter with 4-Pin M12 QD bn bu bk wh Receiver with NPN Output bn bu bk wh + 12-30V dc - Job Light Enable* + 12-30V dc - Load Job Light Enable* Receiver with PNP Output bn bu bk wh + 12-30V dc - Load Job Light Enable* Wiring is functionally identical for cabled and quick-disconnect receiver models. * See Configuration on p. 3 for job light enable input requirements. Note: Blue wire (DC common) is internally connected to emitter and receiver housings. Configuration PVA configuration is accomplished using the DIP switches on the emitter and receiver as shown. When setting the DIP switches, use the supplied plastic screwdriver to avoid damaging the switches or causing a short circuit. Figure 5. Cover Removal Figure 6. Cover Replacement – Aligning Cover Figure 7. Cover Replacement – Pressing Cover To remove the cover, insert a fingernail or small To replace the switch cover, align one edge of the cover with the edge of the sensor housing screwdriver into the slot and apply gentle opening. Then press the front corners into place. pressure, angling away from the sensor lens. The cover remains tethered to the sensor housing. The switches determine four status operating modes: • A/B frequency (to avoid crosstalk from multiple pairs of sensors) • Light/dark operate • Solid/flashing job light (depending on assembler and/or supervisor preference) • Gate polarity P/N 52088 Rev. G www.bannerengineering.com - Tel: + 1 888 373 6767 3 PVA Pick-to-Light Array PVA Configuration DIP Switch Settings *default settings Switch Figure 8. Configuration DIP switch setting positions O N O F F Emitter Receiver *ON = Frequency A OFF = Frequency B *ON = Frequency A OFF = Frequency B 2 No function ON = Light operate *OFF = Dark operate 3 *ON = Job light steady OFF = Job light flashes *ON = Job light steady OFF = Job light flashes 4 Job light control input: connect the white wire of the emitter and receiver as follows: 13 1 2 3 4 ON OFF Models PVA...P6 ON = Job light ON for +5 to 30V dc (27K input impedance) *OFF = Job light ON for 0 to 2V dc/open circuit Models PVA...N6 ON = Job light ON for +5 to 30V dc/open circuit *OFF = Job light ON for 0 to 2V dc (10K input impedance) Example Shown: Switch #1 OFF Switch #2 ON Switch #3 OFF Switch #4 ON Status Indicators/Troubleshooting Figure 9. Status indicators MODE Status Indicator #1 Status Indicator #2 Emitter Indicator Condition Description #1 OFF Frequency A selected (Emitter/Receiver Switch #1 both ON) Steady Red Frequency B selected (Emitter/Receiver Switch #1 both OFF) #2 Steady Green Power is ON and system is OK OFF Power is OFF Flashing Green 2x/sec Emitter Failure (remove and reapply power) Receiver Indicator #1 #2 3 4 Condition Description Steady Yellow Output is active (change Switch #2 to Light Operate to turn the yellow indicator ON when the system is clear) OFF Output is inactive (change Switch #2 to Dark Operate to turn the yellow indicator ON when the system is blocked) Steady Green Power is ON and system is OK OFF Power is OFF Flashing Green 1x/sec Receiver Failure (remove and reapply power) Both emitter and receiver must be set to the same frequency in order to operate. www.bannerengineering.com - Tel: + 1 888 373 6767 P/N 52088 Rev. G PVA Pick-to-Light Array Specifications Supply Voltage and Current 12 V DC to 30 V DC (10% max. ripple) at less than 62 mA for the emitter and 50 mA for the receiver (exclusive of load) Supply Protection Circuitry Protected against reverse polarity Sensing Range 2 m (6.5 ft) with 2x excess gain remaining Sensing Height 100 mm (3.9 in), 225 mm (8.9 in), 300 mm (11.8 in), or 375 mm (14.8 in), depending on emitter and receiver models Beam Spacing 25.0 mm (0.98 in) Sensing Resolution 35 mm (1.4 in) minimum diameter Output Configuration Receivers have one solid-state DC output, programmable for light or dark operate: Models PVA...N6R have NPN open-collector transistor Models PVA...P6R have PNP open-collector transistor Output Rating 150 mA maximum OFF-state leakage current: less than 2 microamps ON-state saturation voltage: less than 1 V DC at 10 mA and less than 1.5 V DC at 100 mA Output Protection Protected against false pulse on power-up and continuous overload or short circuit of output Status Indicators Emitter: Green—power ON/OFF; Red—frequency selected Receiver: Green—power ON/OFF; Yellow—output state Emitter and Receiver: Two highly visible job lights turn ON and OFF in response to an external signal to the white wire. Job lights may be configured for steady or flashing green. Construction Black painted aluminum housing; acrylic lenses; PBT end caps; thermoplastic elastomer programming switch cover; stainless steel mounting brackets and hardware Connections Emitter: 3-conductor PVC-jacketed 2 m (6.5 ft) cable which is either unterminated or terminated with a 4-pin M12 quick-disconnect connector, depending on model. Cable diameter is 3.3 mm (0.13 in). Receiver: 4-conductor PVC-jacketed 2 m (6.5 ft) cable which is either unterminated or terminated with a 4-pin M12 quick-disconnect connector, depending on model. Cable diameter is 3.3 mm (0.13 in). Environmental Rating NEMA 2; IP62 Operating Temperature 0 °C to +50 °C (+32 °F to +122 °F) Maximum Off-axis Misalignment See Figure 3 on p. 2 Certifications Output Response Time Required Overcurrent Protection Sensor Size Standard 20 ms 30 ms 225 mm 40 ms 60 ms 300 mm 52 ms 78 ms 375 mm 64 ms 96 ms P/N 52088 Rev. G WARNING: Electrical connections must be made by qualified personnel in accordance with local and national electrical codes and regulations. With Crosstalk from Adjacent Units 100 mm Overcurrent protection is required to be provided by end product application per the supplied table. Overcurrent protection may be provided with external fusing or via Current Limiting, Class 2 Power Supply. Supply wiring leads < 24 AWG shall not be spliced. For additional product support, go to www.bannerengineering.com. Supply Wiring (AWG) Required Overcurrent Protection (Amps) 20 5.0 22 3.0 24 2.0 26 1.0 28 0.8 30 0.5 www.bannerengineering.com - Tel: + 1 888 373 6767 5 PVA Pick-to-Light Array Dimensions Emitter and Receiver Beam 3 Beams Continue at 25.0 mm Spacing 3.9 mm (0.15") Beam 2 Beam 1 25.0 mm 25.0 mm (0.98") (0.98") 15.0 mm (0.59") 18.0 mm (0.71") MODE L1 ø4.45 mm (0.175") L2 Configuration Switch Cover Job Lights Status Indicator 1 Status Indicator 2 43.2 mm (1.70") Cable 71.8 mm (2.83") 15.0 mm (0.59") 30.0 mm (1.18") L1 L2 PVA100.. Model Number of Beams 5 130.0 mm (5.12 in) 137.8 mm (5.43 in) PVA225.. 10 259.4 mm (10.21 in) 267.3 mm (10.52 in) PVA300.. 13 334.4 mm (13.17 in) 342.3 mm (13.48 in) PVA375.. 16 409.4 mm (16.12 in) 417.3 mm (16.43 in) SMBPVA1 Standard Bracket (2 Included with PVA) 4 x ø4.6 mm (0.18") Qty 2 x 4.8 mm (0.19") 10.2 mm (0.40") 4 x R2.54 (0.10") 18.0 mm (0.71") 40.6 mm (1.60") 6 5.0 mm (0.20") 5.0 mm (0.20") 10.2 mm (0.40") 20.1 mm (0.79") 22.9 mm (0.90") Hardware Included with Each Sensor (kit part number 50532) 6.1 mm (0.24") 6.0 mm (0.24") 6.0 mm (0.24") Description 4 Stainless steel Phillips panhead machine screws (M4 x 0.7 x 12) 2 Stainless steel Phillips panhead machine screws (M4 x 0.7 x 6) 2 Stainless steel Phillips panhead machine screws (M4 x 0.7 x 18) 4 Stainless steel hex nuts (M4 x 0.7) 4 Stainless steel lock washers (M4 x 0.7) 1 Plastic screwdriver (3.6 cm/1.4 in long) 2.0 mm (0.08") www.bannerengineering.com - Tel: + 1 888 373 6767 P/N 52088 Rev. G PVA Pick-to-Light Array Accessories Cordsets 4-Pin Threaded M12 Cordsets—Single Ended Model Length MQDC-403 1 m (3.28 ft) MQDC-406 2 m (6.56 ft) MQDC-415 5 m (16.4 ft) MQDC-430 9 m (29.5 ft) MQDC-450 15 m (49.2 ft) MQDC-4100 30 m (98.43 ft) Style Dimensions Pinout (Female) 44 Typ. 2 1 Straight 3 4 M12 x 1 ø 14.5 1 = Brown 2 = White 3 = Blue 4 = Black Brackets Note: Standard SMBPVA1 mounting brackets are included with each PVA System. The following brackets are in addition to the standard brackets. SMBPVA2 • • • Set of 4 molded brackets Snaps onto standard 28 mm (1.1 in) diameter pipe 2 required per sensor SMBPVA.., SMBPVA..A, SMBPVA..AB • • • Protects sensor from impact Provides DIP-switch and/or indicator light exposure (depending on model) Heavy-duty cold-rolled steel-zinc finish SMBPVA.. 35.6 mm (1.40 in.) L 19.3 mm (0.76 in.) Models DIP Switch Access Light Protected SMBPVA5 Yes No SMBPVA5A Yes Yes SMBPVA5AB No Yes SMBPVA10 Yes No SMBPVA10A Yes Yes SMBPVA10AB No Yes SMBPVA13 Yes No SMBPVA13A Yes Yes SMBPVA13AB No Yes SMBPVA16 Yes No SMBPVA16A Yes Yes SMBPVA16AB No Yes P/N 52088 Rev. G SMBPVA..A SMBPVA..AB 35.6 mm (1.40 in.) 35.6 mm (1.40 in.) L L 19.3 mm (0.76 in.) 19.3 mm (0.76 in.) Length (L) Used With 139.7 mm PVA100 268.2 mm PVA225 343.3 mm PVA300 418.2 mm PVA375 www.bannerengineering.com - Tel: + 1 888 373 6767 7 PVA Pick-to-Light Array Banner Engineering Corp. Limited Warranty Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product. THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE. This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP. BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE. Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by Banner Engineering Corp. Any misuse, abuse, or improper application or installation of this product or use of the product for personal protection applications when the product is identified as not intended for such purposes will void the product warranty. Any modifications to this product without prior express approval by Banner Engineering Corp will void the product warranties. All specifications published in this document are subject to change; Banner reserves the right to modify product specifications or update documentation at any time. Specifications and product information in English supersede that which is provided in any other language. For the most recent version of any documentation, refer to: www.bannerengineering.com. For patent information, see www.bannerengineering.com/patents. © Banner Engineering Corp. All rights reserved